CN114323163A - Automatic detection equipment and method for defects of wire connecting line - Google Patents
Automatic detection equipment and method for defects of wire connecting line Download PDFInfo
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- CN114323163A CN114323163A CN202210257483.8A CN202210257483A CN114323163A CN 114323163 A CN114323163 A CN 114323163A CN 202210257483 A CN202210257483 A CN 202210257483A CN 114323163 A CN114323163 A CN 114323163A
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- material taking
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Abstract
The invention discloses automatic detection equipment and a method for defects of a wire connecting wire, and the automatic detection equipment comprises a rack, a workbench, a control console, a conveying device, an appearance detection device, an electrical testing device and a material taking device, wherein the workbench is arranged on the upper surface of the rack, the control console is arranged on one side of the workbench, the conveying device is arranged above the workbench, the appearance detection device is arranged on the conveying device, the material taking device is arranged on one side of the rack, the electrical testing device is arranged on one side of the workbench, and the control console is electrically connected with the conveying device, the appearance detection device, the electrical testing device and the material taking device, and the automatic detection equipment has the advantages that: the automatic detection equipment for the appearance of the wire connecting line has the advantages of simple structure, high automation degree and labor cost saving; the automatic detection equipment for the shape of the wire connecting line is provided with a shape detection device, so that the detection precision is improved; anchor clamps are offered the standing groove that is used for placing the wire rod and are convenient for the clamping jaw snatchs the recess of wire rod, are convenient for place and take out the wire rod, excellent in use effect improves work efficiency.
Description
Technical Field
The invention belongs to the technical field of electric wire production, and relates to automatic detection equipment and method for defects of wire connecting wires.
Background
In the prior art, wires are widely applied, the traditional production and processing of the wires are manufactured by mutually matching a plurality of different devices, from thin line collection and injection molding to winding, a plurality of devices occupy most of factory space, the rent cost is high, and the production and processing of enterprises are not small challenges;
in the current market, the appearance and the conduction of the wire rod are detected manually in the prior art; when the surface is detected, whether the surface of the wire rod has breakage such as holes or holes is carefully inspected through a magnifying glass by naked eyes; when the conduction is detected, manually inserting the wires one by one into a die connected with the conduction detecting equipment; after detection, defective products need to be manually distinguished;
in the existing wire processing technology, the following situations often occur when the wire and the terminal are connected through a machine: the wires are misconnected and misconnected, or the wires are not inserted in the terminals in place, and the pins of the wires collapse due to the large assembly force of the machine. The traditional inspection of the wire and the terminal thereof is judged and identified by naked eyes of an inspector, namely, the inspector identifies the color of the wire so as to judge whether the wire is inserted in a missing way or in a wrong way; through the pin of observing the terminal, judge whether the wire rod pegs graft in place in the terminal to and select because of the mechanical assembly in-process, the product that the pin that produces collapses because of the dynamics is too big. However, the above inspection method is slow, depends on subjective judgment of an inspector, has certain unreliability, and when the inspector works for a long time, fatigue cannot be avoided, so that the inspection is not careful, and a product is not inspected sufficiently and effectively, thereby the product quality cannot be ensured completely.
Disclosure of Invention
The invention aims to solve the problems of detection on the appearance and conduction of the wire rod in the current market, and the existing method is to detect the wire rod manually; when the surface is detected, whether the surface of the wire rod has breakage such as holes or holes is carefully inspected through a magnifying glass by naked eyes; when the conduction is detected, manually inserting the wires one by one into a clamp connected with the conduction detecting equipment; the defect automatic detection equipment and the method for the connecting line of the wire rod are provided for overcoming the defect that the defective products are manually distinguished after detection.
The invention is realized by the following technical scheme:
the automatic detection equipment for the defects of the wire connecting wires comprises a rack, a workbench, a control console, a conveying device, an appearance detection device, an electrical testing device and a material taking device, wherein the workbench is arranged on the upper surface of the rack, the control console is arranged on the right side of the workbench, the conveying device is arranged above the workbench, the appearance detection device is installed on the conveying device, the material taking device is positioned on one side of the rack, the electrical testing device is positioned on the left side of the workbench, and the control console is electrically connected with the conveying device, the appearance detection device, the electrical testing device and the material taking device; the appearance detection device comprises a support and a CCD camera, wherein the CCD camera is mounted on the support, faces to the clamp and is in signal connection with a detection display screen;
the electrical testing device comprises a shell, a display screen, a master control circuit board and a testing block, wherein the master control circuit board is arranged inside the shell, the display screen is arranged on the shell, the testing block is positioned on the master control circuit board, the testing block is electrically connected with the master control circuit board, and the master control circuit board is electrically connected with the display screen.
Further, still include the receiver, the receiver is located the extracting device right side.
Further, the control cabinet comprises a touch display screen, a detection display screen and a master switch, the detection display screen is connected with the appearance detection device, the master switch is arranged on one side of the touch display screen, and the master switch is electrically connected with the touch display screen and the detection display screen.
Further, the conveying device is detachably provided with a plurality of clamps for placing the wire connecting lines.
Further, the test block is electrically connected with the shape detection device.
Further, the clamp is provided with a placing groove for placing the wire rod and a groove convenient for grabbing the wire rod.
Further, the material taking device comprises a base, a supporting arm, a material taking arm and a material taking clamp, wherein the supporting arm is arranged on the base, the material taking arm is movably connected to the supporting arm, and the material taking clamp is arranged on the material taking arm.
An automatic detection method for defects of wire connecting lines comprises the following steps:
s1: placing the wire connecting wire on a clamp;
s2: a conveying belt of the conveying device drives the clamp to convey;
s3: when the conveying belt of the conveying device is conveyed to a specified position, the shape of the wire connecting line is detected by the shape detection device;
s4: after the appearance detection device finishes working, testing the two ends of the wire connecting wire by the electric testing device;
s5: after the electric testing device finishes working, the wire connecting wires on the clamp are continuously conveyed by the conveying belt;
s6: after the conveying belt of the conveying device is conveyed to the designated position, the good products and the defective products of the wire connecting lines are respectively grabbed and placed in the good product containing box and the defective product containing box through the material taking device.
Compared with the prior art, the invention has the beneficial effects that:
(1) the automatic detection equipment for the defects of the wire connecting lines has the advantages of simple structure, high automation degree and labor cost saving;
(2) the appearance detection device is arranged on the automatic detection equipment for the defects of the wire connecting lines, so that the detection precision is improved, and the working efficiency is improved;
(3) the automatic detection equipment for the defects of the wire connecting lines is provided with the test block, the test block is used for testing poor conduction, short circuit, open circuit, poor insulation and poor voltage resistance of the wires, the performance of the wires can be tested, all tests can be completed at one time, the efficiency is high, the test is accurate, and the automation degree is high;
(4) anchor clamps are offered the standing groove that is used for placing the wire rod and are convenient for the clamping jaw snatchs the recess of wire rod, are convenient for place and take out the wire rod, excellent in use effect improves work efficiency.
Drawings
FIG. 1 is a schematic structural view of an automatic detection apparatus for detecting defects of a wire connecting line according to the present invention;
FIG. 2 is a schematic structural diagram of an electrical testing apparatus according to the present invention;
FIG. 3 is a schematic diagram of the internal structure of the electrical testing apparatus of the present invention;
FIG. 4 is a schematic structural diagram of the contour detection apparatus according to the present invention;
FIG. 5 is a schematic view of the structure of the clamping apparatus and the conveying apparatus of the present invention;
reference numerals: 1. a frame; 2. a work table; 3. a console; 31. a touch display screen; 32. detecting a display screen; 33. a master switch; 4. a conveying device; 5. a shape detection device; 51. a support; 52. a CCD camera; 6. an electrical test device; 61. a housing; 62. a display screen; 63. a main control circuit board; 64. a test block; 7. a material taking device; 71. a base; 72. a support arm; 73. a material taking arm; 74. a material taking clamp; 8. a clamp; 81. a groove; 9. a storage box; 10. and (6) connecting wires.
Detailed Description
The invention is further described with reference to the accompanying drawings and the detailed description:
as shown in fig. 1, 2, 3, 4 and 5, an automatic detecting apparatus for a defect of a wire rod connecting wire comprises a frame 1, a workbench 2, a console 3, a conveying device 4, a shape detecting device 5, an electrical testing device 6 and a material taking device 7, wherein the workbench 2 is arranged on the upper surface of the frame 1, the console 3 is arranged on the right side of the workbench 2, the conveying device 4 is arranged above the workbench 2, the shape detecting device 5 is arranged on the conveying device 4, the material taking device 7 is arranged on one side of the frame 1, the electrical testing device 6 is arranged on the left side of the workbench 2, and the console 3 is electrically connected with the conveying device 4, the shape detecting device 5, the electrical testing device 6 and the material taking device 7; the appearance detection device 5 comprises a bracket 51 and a CCD camera 51, wherein the bracket 51 is provided with the CCD camera 52, the CCD camera 52 faces the clamp 8, and the CCD camera 52 is in signal connection with the detection display screen 32;
Preferably, still include receiver 9, receiver 9 is located the extracting device 7 right side.
Preferably, the console 3 includes a touch display screen 31, a detection display screen 32 and a main switch 33, the detection display screen 32 is in signal connection with the appearance detection device 5, the main switch 33 is arranged on one side of the touch display screen 31, and the main switch 33 is electrically connected with the touch display screen 31 and the detection display screen 32.
Preferably, the conveying device 4 is detachably mounted with a plurality of clamps 8 for placing wire connection lines.
Preferably, the test block 64 is electrically connected to the shape detection device 5.
Preferably, the clamp 8 is provided with a placing groove for placing the wire and a groove 81 for facilitating the gripping of the wire.
Preferably, the material taking device 7 includes a base 71, a support arm 72, a material taking arm 73, and a material taking clamp 74, the support arm 72 is disposed on the base 71, the material taking arm 73 is movably connected to the support arm 72, and the material taking clamp 74 is disposed on the material taking arm 73.
An automatic detection method for defects of wire connecting lines comprises the following steps:
s1: placing the wire connecting line 10 on the jig 8;
s2: the conveying belt drives the clamp 8 to convey;
s3: when the wire connecting wire is conveyed to a specified position, the shape of the wire connecting wire 10 is detected by the shape detection device 5;
s4: after the appearance detection device 5 finishes working, the two ends of the wire connecting wire 10 are tested by the electrical testing device 6;
s5: after the electric testing device 6 finishes working, the conveying belt conveys the wire connecting wire 10 on the clamp 8 continuously;
s6: after the wire connecting wires are conveyed to the designated positions, good products and defective products of the wire connecting wires 10 are respectively grabbed and placed in a good product containing box and a defective product containing box through the material fetching device 7.
Appropriate changes and modifications to the embodiments described above will become apparent to those skilled in the art from the disclosure and teachings of the foregoing description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims (5)
1. The utility model provides a wire rod connecting wire defect automatic check out test set which characterized in that: the automatic shape testing device comprises a rack, a workbench, a control console, a conveying device, a shape detecting device, an electrical testing device and a material taking device, wherein the workbench is arranged on the upper surface of the rack, the control console is arranged on the right side of the workbench, the conveying device is arranged above the workbench, the shape detecting device is arranged on the conveying device, the material taking device is positioned on one side of the rack, the electrical testing device is positioned on the left side of the workbench, and the control console is electrically connected with the conveying device, the shape detecting device, the electrical testing device and the material taking device; the appearance detection device comprises a support and a CCD camera, wherein the CCD camera is mounted on the support, faces to the clamp and is in signal connection with a detection display screen;
the conveying device is detachably provided with a plurality of clamps for placing wires, and the clamps are provided with placing grooves for placing the wires and grooves convenient for grabbing the wires;
the electrical testing device comprises a shell, a display screen, a master control circuit board and a testing block, wherein the master control circuit board is arranged inside the shell, the display screen is arranged on the shell, the testing block is located on the master control circuit board and electrically connected with the master control circuit board, the master control circuit board is electrically connected with the display screen, and the testing block is electrically connected with the appearance detecting device.
2. The wire connecting line defect automatic detection equipment of claim 1, characterized in that: still include the receiver, the receiver is located the extracting device right side.
3. The wire connecting line defect automatic detection equipment of claim 1, characterized in that: the control console comprises a touch display screen, a detection display screen and a master switch, the detection display screen is connected with the appearance detection device, the master switch is arranged on one side of the touch display screen, and the master switch is electrically connected with the touch display screen and the detection display screen.
4. The wire connecting line defect automatic detection equipment of claim 1, characterized in that: the material taking device comprises a base, a supporting arm, a material taking arm and a material taking clamp, wherein the supporting arm is arranged on the base, the material taking arm is movably connected onto the supporting arm, and the material taking clamp is arranged on the material taking arm.
5. An automatic detection method for defects of wire connecting lines, which is suitable for the automatic detection equipment for defects of wire connecting lines as claimed in any one of claims 1 to 4, and is characterized by comprising the following steps:
s1: placing the wire connecting wire on a clamp;
s2: the conveying device drives the clamp to convey;
s3: when the conveying belt of the conveying device is conveyed to a specified position, the shape of the wire connecting line is detected by the shape detection device;
s4: after the appearance detection device finishes working, testing the two ends of the wire connecting wire by the electric testing device;
s5: after the electric testing device finishes working, the conveying belt of the conveying device conveys the clamp continuously;
s6: after the conveying belt of the conveying device is conveyed to the designated position, the good products and the defective products of the wire connecting lines are respectively grabbed and placed in the good product containing box and the defective product containing box through the material taking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210257483.8A CN114323163A (en) | 2022-03-16 | 2022-03-16 | Automatic detection equipment and method for defects of wire connecting line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210257483.8A CN114323163A (en) | 2022-03-16 | 2022-03-16 | Automatic detection equipment and method for defects of wire connecting line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114323163A true CN114323163A (en) | 2022-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210257483.8A Pending CN114323163A (en) | 2022-03-16 | 2022-03-16 | Automatic detection equipment and method for defects of wire connecting line |
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| Country | Link |
|---|---|
| CN (1) | CN114323163A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203191487U (en) * | 2013-04-22 | 2013-09-11 | 深圳市宝安区沙井勤安电子设备厂 | DC wire automatic detection machine |
| CN106053469A (en) * | 2016-08-01 | 2016-10-26 | 钜祥精密模具（苏州）有限公司 | CCD wire rod detection mechanism |
| CN107121094A (en) * | 2017-06-26 | 2017-09-01 | 东莞市南瓜电子有限公司 | A kind of electronic wire automatic checkout equipment and its method of work |
| CN207580824U (en) * | 2017-11-23 | 2018-07-06 | 东莞市沃锐电子有限公司 | Band DC micro USB electric property automatic checkout equipments |
| CN211043583U (en) * | 2019-11-11 | 2020-07-17 | 苏州华亦格机电科技有限公司 | Automatic circuit board detection equipment |
| CN212550589U (en) * | 2020-05-25 | 2021-02-19 | 广西贺州和展电子有限公司 | Automatic intelligent detection equipment for wire |
-
2022
- 2022-03-16 CN CN202210257483.8A patent/CN114323163A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203191487U (en) * | 2013-04-22 | 2013-09-11 | 深圳市宝安区沙井勤安电子设备厂 | DC wire automatic detection machine |
| CN106053469A (en) * | 2016-08-01 | 2016-10-26 | 钜祥精密模具（苏州）有限公司 | CCD wire rod detection mechanism |
| CN107121094A (en) * | 2017-06-26 | 2017-09-01 | 东莞市南瓜电子有限公司 | A kind of electronic wire automatic checkout equipment and its method of work |
| CN207580824U (en) * | 2017-11-23 | 2018-07-06 | 东莞市沃锐电子有限公司 | Band DC micro USB electric property automatic checkout equipments |
| CN211043583U (en) * | 2019-11-11 | 2020-07-17 | 苏州华亦格机电科技有限公司 | Automatic circuit board detection equipment |
| CN212550589U (en) * | 2020-05-25 | 2021-02-19 | 广西贺州和展电子有限公司 | Automatic intelligent detection equipment for wire |
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Application publication date: 20220412 |