CN212550589U - Automatic intelligent detection equipment for wire - Google Patents
Automatic intelligent detection equipment for wire Download PDFInfo
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- CN212550589U CN212550589U CN202020893402.XU CN202020893402U CN212550589U CN 212550589 U CN212550589 U CN 212550589U CN 202020893402 U CN202020893402 U CN 202020893402U CN 212550589 U CN212550589 U CN 212550589U
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Abstract
The utility model relates to a wire rod detects technical field, especially, relate to an automatic intelligent detection equipment of wire rod, including the workstation that is provided with control button, the workstation is provided with the material conveying mechanism who is used for transporting the wire rod, material conveying mechanism is provided with the loading tool that is used for loading the wire rod, the workstation has set gradually the counterpoint that is used for counterpointing the detection wire rod and has detected the station, a pin detection station for detecting the connection detection station of wire rod connection performance and be used for detecting wire rod pin defect, the top of workstation is provided with the frame, the frame is provided with the wire rod positioner that a plurality of is used for the wire rod clamping device of centre gripping wire rod and location wire rod, the frame still is provided with the terminal surface detection station that is used for detecting wire rod terminal surface defect, material conveying mechanism's below. The utility model discloses the realization carries out assembly line continuous detection operation to the USB plug, and degree of automation is high, effectively improves work efficiency and product quality.
Description
Technical Field
The utility model relates to a wire rod detects technical field, especially relates to an automatic intelligent detection equipment of wire rod.
Background
USB is a universal serial bus for connecting computer systems and peripheral devices, and is widely used in information communication products such as personal computers and mobile devices, and is expanded to other related fields such as camera equipment, digital televisions, game machines, etc., wherein a USB plug is an important component of a USB data line, and can be sold and used after quality detection is required in the manufacturing process. The existing quality detection work is manually operated, so that the labor cost is high, the working efficiency is low, the consumption of manpower and material resources is large, the operator is easy to generate visual fatigue, the false detection and omission are caused, the product quality is reduced, the automation degree is low, and the requirement of the current high-efficiency and quick detection work is difficult to meet.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art not enough, provide an automatic intelligent detection equipment of wire rod, realize carrying out assembly line continuous detection operation to the USB plug, degree of automation is high, effectively improves work efficiency and product quality, satisfies high-efficient quick detection job demand.
In order to achieve the purpose, the automatic intelligent wire detecting device of the utility model comprises a workbench provided with a control button, the workbench is provided with a material conveying mechanism for conveying wires, the material conveying mechanism is provided with a loading jig for loading the wires, the workbench is sequentially provided with an alignment detection station for aligning and detecting wires, a connection detection station for detecting the connection performance of the wires and a pin detection station for detecting pin defects of the wires, a frame is arranged above the workbench, the frame is provided with a plurality of wire clamping devices for clamping wires and a wire positioning device for positioning the wires, the frame still is provided with the terminal surface detection station that is used for detecting wire rod terminal surface defect, material conveying mechanism's below is provided with unloading manipulator and the finished product case that is used for the wire rod unloading.
Preferably, wire rod clamping device includes Y axle cylinder, the power take off end drive of Y axle cylinder is connected with removes the seat, it is provided with Z axle cylinder to remove the seat, the power take off end drive of Z axle cylinder is connected with the mount pad, the mount pad symmetry is provided with first double-layered material cylinder and second and presss from both sides the material cylinder, the output that first double-layered material cylinder and second press from both sides the material cylinder all is connected with presss from both sides the material claw.
Preferably, the wire positioning device comprises a positioning cylinder, a power output end of the positioning cylinder is in driving connection with a positioning seat, a guide rod is arranged at the top of the positioning seat, a pressing end face is arranged at the bottom of the positioning seat, and positioning columns are arranged on two sides of the positioning seat.
Preferably, the loading jig comprises a connecting seat, the connecting seat is provided with a loading table, a clamping seat is arranged in the middle of the loading table, a clamping column and a movable abutting column are arranged on the inner side of the clamping seat, and positioning holes matched with the positioning columns are formed in the two sides of the loading table.
Preferably, material conveying mechanism includes that end to end is annular drive chain and driving motor, drive chain's both ends mesh respectively and are connected with drive sprocket and driven sprocket, driving motor's power take off end drive is connected with the speed reducer, the output and the drive sprocket drive of speed reducer are connected, drive chain is connected with the loading tool.
Preferably, the connection detection station comprises a base, the base is provided with a driving cylinder, the output end of the driving cylinder is connected with a moving platform in a driving mode, the moving platform is provided with a detection instrument, the moving platform is provided with a sliding block, and the base is provided with a guide rail connected with the sliding block in a sliding mode.
Preferably, the end face detection station comprises a first CCD detector, and a first image amplifier is arranged below the first CCD detector.
Preferably, the pin detection station comprises a second CCD detector, a second image amplifier is arranged in front of the second CCD detector, and a light source is arranged in front of the second image amplifier.
Preferably, the counterpoint detects the station including counterpointing the cylinder, the power take off end drive of counterpointing the cylinder is connected with the mounting bracket, the mounting bracket is provided with photoelectric sensor.
The utility model has the advantages that: the utility model provides an automatic intelligent detection equipment of wire rod, is including the workstation that is provided with control button, the workstation is provided with the material conveying mechanism who is used for transporting the wire rod, material conveying mechanism is provided with the loading tool that is used for loading the wire rod, the workstation has set gradually the counterpoint that is used for counterpointing the detection wire rod and detects the station, is used for detecting the connection detection station of wire rod connection performance and is used for detecting the pin detection station of wire rod pin defect, the top of workstation is provided with the frame, the frame is provided with the wire rod positioner that a plurality of is used for the wire rod clamping device of centre gripping wire rod and location wire rod, the frame still is provided with the terminal surface detection station that is used for detecting wire rod end face defect, material conveying mechanism's below is provided with unloading manipulator.
When in work, an operator operates the equipment by pressing the start button, a plurality of USB data wires are respectively placed in a plurality of loading jigs, the alignment position detection is carried out on the female head and the tail plug of the USB data line through the alignment detection station, the concave identification point of the female head is ensured to be upward, the concave identification point of the tail plug is ensured to be downward, thereby ensuring that the placement positions of the female head and the tail plug are correct so as to be convenient for carrying out a subsequent series of detection operations, the material conveying mechanism continuously conveys the loading jig, then, the female plug and the tail plug which are placed in the loading jig are clamped through the wire clamping device and pushed to align with the detection interface which is plugged into the connection detection station to be connected and conducted with the circuit board, the positions of the female plug and the tail plug are fixed through the wire positioning device, the connection performance of the USB data wire is detected, and the connection detection efficiency can be further improved due to the fact that the two connection detection stations are arranged; next, clamping the positions of the movable female head and the movable female tail inserted into the loading jig through the wire clamping device, adjusting the positions of the movable female head and the movable tail to be positioned right below the end face detection station, fixing the positions of the female head and the movable tail through the wire positioning device, and scanning and checking whether structural and appearance defects exist on the end faces of the female head and the movable tail through the end face detection station from top to bottom; next, the wire clamping device clamps the positions of the movable female head and the movable female tail inserted into the loading jig and adjusts the positions of the movable female head and the movable tail in front of the pin detection station, the wire positioning device fixes the positions of the female head and the tail, the pin detection station scans and checks whether the pins of the female head and the tail have structural and appearance defects from front to back, finally, the blanking manipulator places USB data lines which smoothly pass through the detection stations into a finished product box, and the USB data lines which do not pass through any detection station are independently removed. The utility model discloses the realization carries out assembly line continuous detection operation to the USB plug, and degree of automation is high, effectively improves work efficiency and product quality, satisfies high-efficient quick detection achievement demand.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of another angle of the present invention.
Fig. 3 is a schematic structural diagram of the material conveying mechanism of the present invention.
Fig. 4 is a schematic structural view of the loading jig of the present invention.
Fig. 5 is a schematic structural view of the wire clamping device of the present invention.
Fig. 6 is a schematic structural view of the wire positioning device of the present invention.
The reference numerals include:
1-workbench 2-control button
3-material conveying mechanism 31-transmission chain 32-driving motor
33-driving chain wheel 34-driven chain wheel 35-speed reducer
4-loading jig 41-connecting seat 42-loading table
43-card seat 44-clamping column 45-movable abutting column
46-positioning hole
5-alignment detection station 51-alignment cylinder 52-mounting rack
53-photoelectric sensor
6-connection detection station 61-base 62-driving cylinder
63-moving platform 64-detecting instrument 65-sliding block
66-guide rail
7-pin detection station 71-second CCD detector 72-second image amplifier
73-light Source
8-frame
9-wire clamping device 91-Y-axis cylinder 92-moving seat
93-Z-axis cylinder 94-mounting seat 95-first material clamping cylinder
96-second clamping cylinder 97-clamping claw
10-wire positioning device 101-positioning cylinder 102-positioning seat
103-guide rod 104-pressing end face 105-positioning column
11-end surface detection station 111-first CCD detector 112-first image amplifier
12-blanking manipulator 13-finished product box.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 6, the automatic intelligent wire detecting device of the present invention comprises a worktable 1 provided with a control button 2, the workbench 1 is provided with a material conveying mechanism 3 for conveying wires, the material conveying mechanism 3 is provided with a loading jig 4 for loading the wires, the workbench 1 is sequentially provided with an alignment detection station 5 for aligning and detecting wires, a connection detection station 6 for detecting the connection performance of the wires and a pin detection station 7 for detecting pin defects of the wires, a frame 8 is arranged above the worktable 1, the frame 8 is provided with a plurality of wire clamping devices 9 for clamping wires and wire positioning devices 10 for positioning the wires, the frame 8 is further provided with an end face detection station 11 for detecting end face defects of the wires, and a blanking manipulator 12 and a finished product box 13 for blanking the wires are arranged below the material conveying mechanism 3.
When in work, an operator operates the equipment by pressing the start button, a plurality of USB data wires are respectively placed in a plurality of loading jigs 4, the alignment position detection is carried out on the female head and the tail plug of the USB data line through the alignment detection station 5, the concave identification point of the female head is ensured to face upwards and the concave identification point of the tail plug is ensured to face downwards, thereby ensuring that the placement positions of the female head and the tail plug are correct so as to be convenient for carrying out a subsequent series of detection operations, the material conveying mechanism 3 continuously conveys the loading jig 4, then, the female plug and the tail plug which are placed in the loading jig 4 are clamped by the wire clamping device 9 and pushed to align with the detection interface which is plugged into the connection detection station 6 to connect and conduct the circuit board, the positions of the female plug and the tail plug are fixed by the wire positioning device 10 to detect the connection performance of the USB data wire, and the connection detection efficiency can be further accelerated by arranging two connection detection stations 6; next, the positions of the moving female head and the tail inserted into the loading jig 4 are clamped by the wire clamping device 9 and adjusted to be positioned right below the end face detection station 11, the positions of the female head and the tail inserted are fixed by the wire positioning device 10, and the end faces of the female head and the tail inserted are scanned and inspected from top to bottom through the end face detection station 11 to check whether the structural and appearance defects exist on the end faces of the female head and the tail inserted; next, the wire clamping device 9 clamps and moves the position of the female head and the tail inserted into the loading jig 4 and adjusts the position of the female head and the tail inserted in front of the pin detection station 7, the wire positioning device 10 fixes the position of the female head and the tail inserted, the pin detection station 7 scans and checks whether the pins of the female head and the tail inserted have structural and appearance defects from front to back, finally the blanking manipulator 12 places the USB data lines which smoothly pass through the detection stations into the finished product box 13, and the USB data lines which do not pass through any detection station are independently removed. The utility model discloses the realization carries out assembly line continuous detection operation to the USB plug, and degree of automation is high, effectively improves work efficiency and product quality, satisfies high-efficient quick detection achievement demand.
As shown in fig. 1, 5 and 6, the wire clamping device 9 of this embodiment includes a Y-axis cylinder 91, a power output end of the Y-axis cylinder 91 is connected to a movable base 92, the movable base 92 is provided with a Z-axis cylinder 93, a power output end of the Z-axis cylinder 93 is connected to a mounting base 94, the mounting base 94 is symmetrically provided with a first material clamping cylinder 95 and a second material clamping cylinder 96, and output ends of the first material clamping cylinder 95 and the second material clamping cylinder 96 are both connected to a material clamping claw 97. Specifically, the Y-axis cylinder 91 drives the Z-axis cylinder 93 to move back and forth through the moving seat 92, the Z-axis cylinder 93 drives the first material clamping cylinder 95 and the second material clamping cylinder 96 to move up and down through the mounting seat 94, the first material clamping cylinder 95 and the second material clamping cylinder 96 respectively clamp the female head and the tail of the USB data line through the respective material clamping claws 97, the positions of the female head and the tail in the loading jig 4 can be adjusted, the structure is compact, and the material clamping is stable and reliable.
As shown in fig. 2, 5 and 6, the wire positioning device 10 of the present embodiment includes a positioning cylinder 101, a power output end of the positioning cylinder 101 is connected to a positioning seat 102 in a driving manner, a guide rod 103 is disposed at a top of the positioning seat 102, a pressing end face 104 is disposed at a bottom of the positioning seat 102, and positioning columns 105 are disposed on two sides of the positioning seat 102. Specifically, the positioning cylinder 101 drives the pressing end face 104 to abut against and fix the working positions of the female head and the tail plug of the USB data line through the positioning seat 102, the positioning seat 102 enables the positioning seat 102 to move stably and vibrate little through the guide rod 103, and the positioning seat 102 is inserted into the loading jig 4 through the positioning column 105 to fix the working positions between the positioning seat 102 and the loading jig 4.
As shown in fig. 1, 3 and 4, the loading fixture 4 of the present embodiment includes a connecting seat 41, the connecting seat 41 is provided with a loading platform 42, a clamping seat 43 is provided in the middle of the loading platform 42, a clamping column 44 and a movable abutting column 45 are provided on the inner side of the clamping seat 43, and positioning holes 46 matched with the positioning columns 105 are provided on both sides of the loading platform 42. Specifically, the loading jig 4 is connected with the material conveying mechanism 3 through the connecting seat 41, the loading platform 42 loads the female head and the tail plug of the USB data cable through the clamping seat 43, the female head and the tail plug are respectively abutted and clamped with the clamping column 44 and the movable abutting column 45 in the clamping seat 43, and the positioning seat 102 is inserted into the positioning hole 46 of the loading platform 42 through the positioning column 105 and used for fixing the working position between the positioning seat 102 and the loading jig 4.
As shown in fig. 1 and fig. 3, the material conveying mechanism 3 of this embodiment includes an endless transmission chain 31 and a driving motor 32 connected end to end, the two ends of the transmission chain 31 are respectively engaged with a driving sprocket 33 and a driven sprocket 34, the power output end of the driving motor 32 is drivingly connected with a speed reducer 35, the output end of the speed reducer 35 is drivingly connected with the driving sprocket 33, and the transmission chain 31 is connected with the loading jig 4. Specifically, driving motor 32 and speed reducer 35 interconnect, speed reducer 35 drive sprocket 33 rotates, and speed reducer 35 plays the effect of matching suitable rotational speed and torque between driving motor 32 and drive sprocket 33, and drive sprocket 33 is connected with driven sprocket 34 transmission through drive chain 31, and then realizes driving loading tool 4 through drive chain 31 and do the annular rotation and transport the USB data line.
As shown in fig. 2, the connection detection station 6 of the present embodiment includes a base 61, the base 61 is provided with a driving cylinder 62, an output end of the driving cylinder 62 is connected with a moving platform 63 in a driving manner, the moving platform 63 is provided with a detection instrument 64, the moving platform 63 is provided with a sliding block 65, and the base 61 is provided with a guide rail 66 slidably connected with the sliding block 65. Specifically, drive actuating cylinder 62 drive moving platform 63 and pass through slider 65 along guide rail 66 even movement, moving platform 63 drives detecting instrument 64 and moves toward the position of loading tool 4, and the work of mutually supporting with wire rod clamping device 9 makes female head and the tail of USB data line insert fast, convenient, the accuracy inserts detecting instrument 64 in, detects the connection performance of USB data line.
As shown in fig. 1 and 2, the end face detection station 11 of the present embodiment includes a first CCD detector 111, and a first image amplifier 112 is disposed below the first CCD detector 111. Specifically, the first CCD detector 111 finely photographs images of the female and the tail plugs of the USB data line through the first image amplifier 112, and the control system detects whether the end surfaces of the female and the tail plugs have structural and appearance defects according to the images, and further determines whether the USB data line is a good product.
As shown in fig. 2, the lead detection station 7 of the present embodiment includes a second CCD detector 71, a second image amplifier 72 is disposed in front of the second CCD detector 71, and a light source 73 is disposed in front of the second image amplifier 72. Specifically, the second CCD detector 71 takes a fine image of the female and tail plugs of the USB data line through the second image amplifier 72 and the light source 73, and the control system detects whether the pins of the female and tail plugs have defects in structure and appearance according to the image, and further determines whether the USB data line is a good product.
As shown in fig. 1, the alignment detection station 5 of the present embodiment includes an alignment cylinder 51, a power output end of the alignment cylinder 51 is drivingly connected to a mounting bracket 52, and the mounting bracket 52 is provided with a photoelectric sensor 53. Specifically, the contraposition cylinder 51 drives the photoelectric sensor 53 through the mounting bracket 52 to position and detect the sunken identification point of female head and tail plug, and if the sunken identification point of female head and tail plug cannot be detected, an alarm is sounded to prompt an error, so that the correct placing positions of the female head and the tail plug can be ensured.
The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.
Claims (9)
1. The utility model provides an automatic intellectual detection system equipment of wire rod, is including the workstation that is provided with control button, its characterized in that: the utility model discloses a wire rod, including workstation, material conveying mechanism, workstation, connection detection station, wire rod pin, wire rod clamping device and finished product case, the workstation is provided with the material conveying mechanism who is used for transporting the wire rod, material conveying mechanism is provided with the loading tool that is used for loading the wire rod, the workstation has set gradually the counterpoint that is used for counterpointing the detection wire rod and has detected the station, is used for detecting the connection detection station of wire rod connection performance and is used for detecting the pin detection station of wire rod pin defect, the top of workstation is provided with the frame, the frame is provided with a plurality of and is used for the wire rod clamping device of centre gripping wire rod and the wire rod positioner of location wire rod, the frame still is provided.
2. The automatic intelligent wire detection device of claim 1, wherein: wire rod clamping device includes Y axle cylinder, the power take off end drive of Y axle cylinder is connected with removes the seat, it is provided with Z axle cylinder to remove the seat, the power take off end drive of Z axle cylinder is connected with the mount pad, the mount pad symmetry is provided with first clamp material cylinder and second clamp material cylinder, the output of first clamp material cylinder and second clamp material cylinder all is connected with presss from both sides the material claw.
3. The automatic intelligent wire detection device of claim 1, wherein: the wire positioning device comprises a positioning cylinder, a power output end of the positioning cylinder is in driving connection with a positioning seat, a guide rod is arranged at the top of the positioning seat, a pressing end face is arranged at the bottom of the positioning seat, and positioning columns are arranged on two sides of the positioning seat.
4. The automatic intelligent wire detection device of claim 3, wherein: the loading jig comprises a connecting seat, the connecting seat is provided with a loading platform, the middle of the loading platform is provided with a clamping seat, the inner side of the clamping seat is provided with a clamping column and a movable abutting column, and positioning holes matched with the positioning columns are formed in the two sides of the loading platform.
5. The automatic intelligent wire detection device of claim 1, wherein: the material conveying mechanism comprises an annular transmission chain and a driving motor which are connected end to end, the two ends of the transmission chain are respectively connected with a driving chain wheel and a driven chain wheel in a meshed mode, the power output end of the driving motor is connected with a speed reducer in a driving mode, the output end of the speed reducer is connected with the driving chain wheel in a driving mode, and the transmission chain is connected with the loading jig.
6. The automatic intelligent wire detection device of claim 1, wherein: the connection detection station comprises a base, the base is provided with a driving cylinder, the output end of the driving cylinder is connected with a moving platform in a driving mode, the moving platform is provided with a detection instrument and a sliding block, and the base is provided with a guide rail connected with the sliding block in a sliding mode.
7. The automatic intelligent wire detection device of claim 1, wherein: the end face detection station comprises a first CCD detector, and a first image amplifier is arranged below the first CCD detector.
8. The automatic intelligent wire detection device of claim 1, wherein: the pin detection station comprises a second CCD detector, a second image amplifier is arranged in front of the second CCD detector, and a light source is arranged in front of the second image amplifier.
9. The automatic intelligent wire detection device of claim 1, wherein: the counterpoint detects the station including counterpointing the cylinder, the power take off end drive of counterpointing the cylinder is connected with the mounting bracket, the mounting bracket is provided with photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020893402.XU CN212550589U (en) | 2020-05-25 | 2020-05-25 | Automatic intelligent detection equipment for wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020893402.XU CN212550589U (en) | 2020-05-25 | 2020-05-25 | Automatic intelligent detection equipment for wire |
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| Publication Number | Publication Date |
|---|---|
| CN212550589U true CN212550589U (en) | 2021-02-19 |
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ID=74632673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202020893402.XU Active CN212550589U (en) | 2020-05-25 | 2020-05-25 | Automatic intelligent detection equipment for wire |
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| CN (1) | CN212550589U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113118061A (en) * | 2021-04-22 | 2021-07-16 | 苏州斯穹精密科技有限公司 | Multifunctional intelligent test system for MEB wire harness product |
| CN114280375A (en) * | 2021-12-24 | 2022-04-05 | 江苏中天科技股份有限公司 | Wire resistance detection device and detection method |
| CN114323163A (en) * | 2022-03-16 | 2022-04-12 | 深圳市自力电子有限公司 | Automatic detection equipment and method for defects of wire connecting line |
-
2020
- 2020-05-25 CN CN202020893402.XU patent/CN212550589U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113118061A (en) * | 2021-04-22 | 2021-07-16 | 苏州斯穹精密科技有限公司 | Multifunctional intelligent test system for MEB wire harness product |
| CN114280375A (en) * | 2021-12-24 | 2022-04-05 | 江苏中天科技股份有限公司 | Wire resistance detection device and detection method |
| CN114323163A (en) * | 2022-03-16 | 2022-04-12 | 深圳市自力电子有限公司 | Automatic detection equipment and method for defects of wire connecting line |
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