CN106001821A - 电池pack锡焊焊接工艺 - Google Patents

电池pack锡焊焊接工艺 Download PDF

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CN106001821A
CN106001821A CN201610624153.2A CN201610624153A CN106001821A CN 106001821 A CN106001821 A CN 106001821A CN 201610624153 A CN201610624153 A CN 201610624153A CN 106001821 A CN106001821 A CN 106001821A
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battery
battery pack
machine
soldering
fluid
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夏先坤
伍伟东
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Priority to CN201610624153.2A priority Critical patent/CN106001821A/zh
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Priority to CN201720953107.7U priority patent/CN206961919U/zh
Priority to CN201720964949.2U priority patent/CN207021332U/zh
Priority to CN201710648928.4A priority patent/CN107363355A/zh
Priority to CN201710648460.9A priority patent/CN107464909A/zh
Priority to CN201710648944.3A priority patent/CN107262866A/zh
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0016Brazing of electronic components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/005Soldering by means of radiant energy
    • B23K1/0056Soldering by means of radiant energy soldering by means of beams, e.g. lasers, E.B.
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/20Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • B23K1/203Fluxing, i.e. applying flux onto surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0646Solder baths
    • B23K3/0692Solder baths with intermediary means for bringing solder on workpiece, e.g. rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/528Fixed electrical connections, i.e. not intended for disconnection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • B23K2101/38Conductors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Battery Mounting, Suspending (AREA)
  • Fuel Cell (AREA)

Abstract

本发明公开了一种电池PACK锡焊焊接工艺,将膏状纯锡料置于自动点膏机,通过自动点膏机将膏状纯锡料置于电池与铜的电池联接材料之间,然后通过激光焊机对锡料加热熔融将电池与电池联接材料焊在一起。本发明具有高效率、高质量、可控性的自动化的电池PACK锡焊生产的优点。

Description

电池 PACK 锡焊焊接工艺
技术领域
本发明涉及电池焊接生产技术领域,特别是一种电池PACK锡焊焊接工艺。
背景技术
如今,电池PACK焊接一般采用电阻焊或手工锡焊,电阻焊是通过电阻焊将镍材或钢材与电池点焊在一起,其存在焊点面积小、导电面积小、导电率低、焊接点拉力强度小、脱焊假焊虚焊率高、焊点破坏电池表面镀层导致电池抗锈蚀能力严重下降、无法实现铜材与电池的镀镍壳体直接焊接,焊点热阻大不利于电池热交换、电池PACK焊后维修回收拆解困难,拆解后二次焊接困难等缺点;手工锡焊现多采用高温铬铁用锡线手工焊接,其存在效率低、加热时长无法精准控制、加热时间过长导致电池热损坏、无法实现自动化生产等缺陷。
发明内容
本发明的目的是克服现有技术的不足,而提供一种自动化高效率、高质量的电池PACK锡焊焊接工艺。
本发明的技术方案是:一种电池PACK锡焊焊接工艺,其包括:
通过机器将流体锡料置于电池与电池联接材料之间;
用焊机把流体锡料加热熔融将电池与电池联接材料焊在一起。
本发明进一步的技术方案是:所述的流体锡料为膏状或碎末浆料状纯锡料。
本发明进一步的技术方案是:所述的流体锡料为膏状或碎末浆料状合金锡料。
本发明进一步的技术方案是:所述的电池联接材料为铜或镍或镀镍钢等,可以锡焊的材料。
本发明进一步的技术方案是:所述的机器为自动点膏机,自动点膏机能将流体锡料自动置于电池与电池联接材料之间。
本发明进一步的技术方案是:所述的机器为自动刮锡机,自动刮锡机能将流体锡料自动置于电池与电池联接材料之间。
本发明进一步的技术方案是:所述的焊机为交流焊机或激光焊机。
本发明与现有技术相比,具有如下特点:本采用自动点膏机将流体锡料置于电池与电池联接材料之间进行PACK焊接,提高电池PACK焊接面积,增加导电率、增加焊接点拉力强度、消除脱焊、假焊、虚焊,大幅提高生产效率。
具体实施方式
下面结合具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。
实施例1
一种电池PACK锡焊焊接工艺,在焊接前,将待焊接的复数个单个电池按规定的形状摆放好,在电池待焊接的相应位置上安放有铜材的电池联接件,当然电池联接件也可以是其它可以锡焊的材料,如镍、镀镍钢等等。把将膏状或碎末浆料状纯锡料置于自动点膏机的加料腔,由于膏状纯锡料具有高粘度可流动的特点,可通过自动点膏机将膏状纯锡料置于电池与铜材之间,然后通过激光焊机(当然也可以是交流焊机)对锡料加热熔融将电池与电池联接材料焊在一起。
实施例2
一种电池PACK锡焊焊接工艺,在焊接前,将待焊接的复数个单个电池按规定的形状摆放好,在电池待焊接的相应位置上安放有铜材的电池联接件,当然电池联接件也可以是其它可以锡焊的材料,如镍、镀镍钢等等。把膏状或碎末浆料状合金锡料置于自动刮锡机的加料腔,由于流体合金锡料具有高粘度可流动的特点,可通过自动刮锡机将流体合金锡料置于电池与电池联接材料之间,然后通过激光焊机(当然也可以是交流焊机)对锡料加热熔融将电池与电池联接材料焊在一起。
采用本发明可以大幅提高焊接点拉力强度,如下表,表1为焊锡条与Φ26mm厚度为0.5mm紫铜板采用手工锡焊的拉力测试数据,表2为焊锡膏与Φ26mm厚度为0.5mm紫铜板采用自动刮锡机锡焊的拉力测试数据,锡膏采用0.15厚刮锡模制作,两个表分别记录了10个测试数据。
表1
表2
从表1可以看出,焊接点拉力强度小且拉力数据之间的差异大,还有10%拉力强度不合格。
从表2可以看出,焊接点拉力强度大且拉力数据之间的差异小。
采用本发明可以使电池PACK锡焊自动化,大幅提高生产效率,可实现传统手工锡焊不能完成的,可靠性高,高稳定性,可控性的自动化生产。解决了传统电阻焊的焊点面积小、导电面积小、导电率低、焊接点拉力强度小、脱焊、假焊、虚焊率高、焊点破坏电池表面镀层导致电池抗锈蚀能力严重下降、无法实现铜材与电池的镀镍壳体直接焊接,焊点热阻大不利于电池热交换、电池PACK焊后维修回收拆解困难,拆解后二次焊接困难等的缺点。
本发明可以广泛应用于但不限于各类电动车电池包,蓄能电池包,电动工具电池组等电池PACK的焊接制作。

Claims (10)

1.一种电池PACK锡焊焊接工艺,其特征在于:其包括通过机器将流体锡料置于电池与电池联接材料之间;用焊机把流体锡料加热熔融将电池与电池联接材料焊在一起。
2.根据权利要求1所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的流体锡料为膏状或碎末浆料状纯锡料。
3.根据权利要求1所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的流体锡料为膏状或碎末浆料状合金锡料。
4.根据权利要求1所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的电池联接材料为铜或镍或镀镍钢等,可以锡焊的材料。
5.根据权利要求1所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的机器为自动点膏机,自动点膏机能将流体锡料自动置于电池与电池联接材料之间。
6.根据权利要求1所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的机器为自动刮锡机,自动刮锡机能将流体锡料自动置于电池与电池联接材料之间。
7.根据权利要求1所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的焊机为交流焊机或激光焊机。
8.根据权利要求1至4所述的任何一种电池PACK锡焊焊接工艺,其特征在于:所述的机器为自动点膏机,自动点膏机能将流体锡料自动置于电池与电池联接材料之间。
9.根据权利要求8所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的焊机为激光焊机。
10.根据权利要求8所述的一种电池PACK锡焊焊接工艺,其特征在于:所述的焊机为交流焊机。
CN201610624153.2A 2016-08-02 2016-08-02 电池pack锡焊焊接工艺 Pending CN106001821A (zh)

Priority Applications (6)

Application Number Priority Date Filing Date Title
CN201610624153.2A CN106001821A (zh) 2016-08-02 2016-08-02 电池pack锡焊焊接工艺
CN201720953107.7U CN206961919U (zh) 2016-08-02 2017-08-01 采用锡料焊接的电池模组
CN201720964949.2U CN207021332U (zh) 2016-08-02 2017-08-01 采用锡料焊接的电池模组
CN201710648928.4A CN107363355A (zh) 2016-08-02 2017-08-01 电池模组的焊接方法
CN201710648460.9A CN107464909A (zh) 2016-08-02 2017-08-01 电池模组的焊接方法
CN201710648944.3A CN107262866A (zh) 2016-08-02 2017-08-01 电池模组的焊接装置

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CN201720953107.7U Expired - Fee Related CN206961919U (zh) 2016-08-02 2017-08-01 采用锡料焊接的电池模组
CN201710648944.3A Pending CN107262866A (zh) 2016-08-02 2017-08-01 电池模组的焊接装置
CN201720964949.2U Expired - Fee Related CN207021332U (zh) 2016-08-02 2017-08-01 采用锡料焊接的电池模组
CN201710648460.9A Pending CN107464909A (zh) 2016-08-02 2017-08-01 电池模组的焊接方法
CN201710648928.4A Pending CN107363355A (zh) 2016-08-02 2017-08-01 电池模组的焊接方法

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CN201710648944.3A Pending CN107262866A (zh) 2016-08-02 2017-08-01 电池模组的焊接装置
CN201720964949.2U Expired - Fee Related CN207021332U (zh) 2016-08-02 2017-08-01 采用锡料焊接的电池模组
CN201710648460.9A Pending CN107464909A (zh) 2016-08-02 2017-08-01 电池模组的焊接方法
CN201710648928.4A Pending CN107363355A (zh) 2016-08-02 2017-08-01 电池模组的焊接方法

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107262866A (zh) * 2016-08-02 2017-10-20 伍伟东 电池模组的焊接装置
CN107598372A (zh) * 2017-09-18 2018-01-19 武汉力唯新能源科技有限公司 圆柱锂电池极耳引出激光焊接方法
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