CN105873795B - 用于制造用于公共交通车辆座椅的衬垫物的方法 - Google Patents

用于制造用于公共交通车辆座椅的衬垫物的方法 Download PDF

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CN105873795B
CN105873795B CN201480059437.0A CN201480059437A CN105873795B CN 105873795 B CN105873795 B CN 105873795B CN 201480059437 A CN201480059437 A CN 201480059437A CN 105873795 B CN105873795 B CN 105873795B
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马切伊·西曼斯基
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Ma QieyiXimansiji
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/68—Seat frames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/70—Upholstery springs ; Upholstery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0001—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/24—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles for particular purposes or particular vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/24—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles for particular purposes or particular vehicles
    • B60N2/242—Bus seats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/64—Back-rests or cushions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/68—Seat frames
    • B60N2/686—Panel like structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/70—Upholstery springs ; Upholstery
    • B60N2/7011—Upholstery springs ; Upholstery of substantially two-dimensional shape, e.g. hammock-like, plastic shells, fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/70—Upholstery springs ; Upholstery
    • B60N2/7017—Upholstery springs ; Upholstery characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/70—Upholstery springs ; Upholstery
    • B60N2/72—Attachment or adjustment thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06—PVC, i.e. polyvinylchloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/771—Seats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/64—Back-rests or cushions
    • B60N2/643—Back-rests or cushions shape of the back-rests
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/64—Back-rests or cushions
    • B60N2/646—Back-rests or cushions shape of the cushion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/68—Seat frames
    • B60N2/682—Joining means
    • B60N2002/684—Joining means the back rest being mounted or joined with an easy attachment system to the seat
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4981—Utilizing transitory attached element or associated separate material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4998—Combined manufacture including applying or shaping of fluent material

Abstract

本发明的主题为一种制造用于公共交通车辆的带衬垫物的座椅的方法，该衬垫物用在制造公共交通车辆座椅的工厂和用于座椅回收的公共交通车辆检修厂中。制造用于公共交通车辆的带衬垫物的座椅的方法包括形成座位插入物(3，4)和靠背插入物(3，5)，注射模制衬垫物(1)的层(8)，衬垫物(1)的层(8)在其外周处具有包封凸缘(2)和卷边(7)，将衬垫物(1)放置到座位插入物(3，4)和靠背插入物(3，5)上，使得凸缘(2)和卷边(7)与插入物(3)的下侧接合，以及将座位插入物(3，4)和靠背插入物(3，5)附接到座椅框架(6)上。凸缘(2)和卷边(7)将衬垫物固定于座位(4)和靠背(5)。

Description

用于制造用于公共交通车辆座椅的衬垫物的方法
技术领域
本发明的主题为一种制造用于公共交通车辆的带衬垫物的座椅的方法，该衬垫物用在制造公共交通车辆座椅的工厂和用于座椅回收的公共交通车辆检修厂中。
背景技术
在专利权利要求P.394767 Al中提出的解决方案中，特别是用于公共交通车辆的座椅的特征在于在本体的顶部区域中，该座椅具有至少两个附接点来用于附接靠背衬垫物的附接点，以及至少两个卡扣插座来用于接合位于座位的保护性衬垫物的前方区域中的卡扣钩，并且此外，靠背和座位的保护性衬垫物在其接触位置中具有成形块。
在专利权利要求P.332665 Al中提出的解决方案关于特别用在公共运输工具中和公共场所中的座位，其特征在于其包含具有填充物的框架和安装到其上的衬垫物以及置于填充物与衬垫物之间的具有小孔的金属网，该金属网有利地胶合到衬垫物和填充物上，而在衬垫物与金属网之间存在防火织物层，其有利地使用胶层与金属网相连接。根据文件PL61860 Yl实用新型的座椅由框架(一致的塑料壳)和用于座位和靠背的插入物构成。一致的壳具有完整的轮廓化的后部和包含在壳的整个圆周上的平侧表面的底部。插入物完全地覆盖壳的自由空间，且邻接侧表面边缘。
在EP 0916287 A2(Compin FR公司)的座位填充元件中，包括具有座位部分和靠背部分的支承结构，座位部分和靠背部分分别形成两个中央腔；收纳在所述腔内的两个填充元件；以及具有与支承结构相同的弯曲形状的至少一个盖，文件(file)的座位部分和边饰分别具有略小于填充元件区域的两个窗，所述窗口绕着由支承结构承载的至少一个轴线铰接，以便在闭合位置与升高位置之间枢转，在该闭合位置，其施加在支承结构的座位部分和折叠器的内表面上，窗的外周边缘与填充元件的边缘略微分离以便将后者在它们的腔中保持就位，该升高位置允许接近这些填充元件并且将它们从它们的腔移除。
从美国专利申请US 2008/0136240 A1已知的是，车辆座位包括：座位部分、靠背，以及至少一个壳结构，其包括塑料材料，并且在车辆乘客就座的一侧上具有泡沫衬垫；其中至少一个壳结构布置在提供在座位部分和靠背中的至少一个上的框架部分上，框架部分包括金属材料，另外，至少一个壳结构包括表面区域，其可弹性地变形成影响车辆座位的轮廓。
从美国专利申请US 2007/0104938 A1已知的是，具有高吸水能力的泡沫垫主要由PVC粉末制成并且充满开放的空气晶胞。泡沫垫中的空气晶胞破裂成与彼此连接，并且泡沫垫的表面上的这些破裂成与开放的空气连接。因此，泡沫垫提供良好弹性缓冲和高吸水能力。泡沫垫可借助于热模具和修整装置形成为具有预置外形和纹理。
发明内容
作为制造用于公共交通车辆的带座椅的衬垫物的方法的本发明的基本内容由以下构成：该方法包括：形成座位插入物和靠背插入物，所述座位插入物和所述靠背插入物中的各个具有下侧；由弹性塑料材料注射模制衬垫物的层使得衬垫物的所述层具有包封凸缘，所述包封凸缘中的各个在其边缘处具有卷边；将衬垫物的注射模制的层放置到所述座位插入物和所述靠背插入物上，使得所述包封凸缘和所述卷边在所述座位插入物和所述靠背插入物的所述下侧处使得衬垫物的所述注射模制的层抵靠所述座位插入物和所述靠背插入物牢固地保持就位；以及在所述放置步骤之后，将所述座位插入物和所述靠背插入物附接到座椅框架上。
上述方法还包括：将弹性层放置在衬垫物(1)的所述层(8)与所述座位插入物(3，4)和所述靠背插入物(3，5)之间。
将弹性层放置在衬垫物的层与座位插入物和靠背插入物之间是有利的。
本发明中提出的解决方案的使用提供了以下技术和实用效果：
- 缩短产生衬垫物所需的时间，
- 显著提高衬垫物的强度和耐用性，
- 消除具有非织造织物和衬垫物钉(upholstery staple)的座椅的衬垫物的必要性。
- 无毁坏衬垫物的可能性，
- 在外部衬垫物与座位和/或靠背插入物之间胶合附加的弹性插入物如泡沫的可能性，
- 降低座位的构造和维护成本，
- 在使用周期之后处置座位的可能性，
- 减轻座椅的重量。
附图说明
本发明的主题在示例性而非限制性的实施方式中在附图上的图中呈现，其中在图1上，座椅显示为具有展开的衬垫物，在图2上，座位以垂直于其纵长轴线的横截面示出，在图3上，示出了图2中的放大片段B。
具体实施方式
衬垫物1的外层由弹性塑料(有利地是PVC)的注射制成。注射过程还使包封凸缘2成形。产生的铸造轮廓置于座位4和靠背5的插入物3上，此后座位4和靠背5安装到座椅的框架6上。包封凸缘2在边缘上具有卷边7。
通过弹性塑料的喷射产生的衬垫物1具有包封凸缘2，其用于置于座位4和靠背5的插入物3的表面上。
在座位4或靠背5的安装期间，衬垫物1置于插入物3上，以便使凸缘2由于其弹性而置于座位4和靠背5的插入物3的底侧上。衬垫物在座位4和靠背5的插入物3上的初始稳定将发生。然后，这样放置的座位4和靠背5以如此方式置于座位的框架6的凹口中，即使得靠背5和座位4的接触边缘向下夹在座位4的后区域和靠背5的底部区域的凸缘上，此后座位4和靠背5以已知方式安装到框架6上。卷边7置于插入物3下方，以防止衬垫物从座位4和靠背5的插入物3滑出，而在座位4和靠背5的边缘的接触区域中，座位4和靠背5的卷边7锁定在座位4与靠背5之间的间隙中。
因此，获得了衬垫物在座椅的框架6中的永久锁定。
还存在变型，其中衬垫物1与插入物3之间存在泡沫层8。

Claims (2)

1.一种制造用于公共交通车辆的带衬垫物的座椅的方法，其特征在于，制造带衬垫物的座椅的所述方法包括：形成座位插入物(3，4)和靠背插入物(3，5)，所述座位插入物(3，4)和所述靠背插入物(3，5)中的各个具有下侧；由弹性塑料材料注射模制衬垫物(1)的层(8)使得衬垫物(1)的所述层(8)具有包封凸缘(2)，所述包封凸缘(2)中的各个在其边缘处具有卷边(7)；将衬垫物(1)的注射模制的层(8)放置到所述座位插入物(3，4)和所述靠背插入物(3，5)上，使得所述包封凸缘(2)和所述卷边(7)在所述座位插入物(3，4)和所述靠背插入物(3，5)的所述下侧处使得衬垫物(1)的所述注射模制的层(8)抵靠所述座位插入物(3，4)和所述靠背插入物(3，5)牢固地保持就位；以及在所述放置步骤之后，将所述座位插入物(3，4)和所述靠背插入物(3，5)附接到座椅框架(6)上。
2.根据权利要求1所述的方法，其特征在于，其还包括：将弹性层放置在衬垫物(1)的所述层(8)与所述座位插入物(3，4)和所述靠背插入物(3，5)之间。
CN201480059437.0A 2013-10-28 2014-04-22 用于制造用于公共交通车辆座椅的衬垫物的方法 Expired - Fee Related CN105873795B (zh)

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PL405812A PL226831B1 (pl) 2013-10-28 2013-10-28 Sposób wytwarzania pokrycia tapicerskiego, zwłaszcza foteli pojazdów komunikacji zbiorowej ipokrycie tapicerskie, zwłaszcza foteli pojazdów komunikacji zbiorowej
PCT/PL2014/000041 WO2015065208A1 (en) 2013-10-28 2014-04-22 A method for manufacturing of upholstery, in particular for mass transit vehicle chairs, and an upholstery, in particular for mass transit vehicle chairs

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US20160272097A1 (en) 2016-09-22
PL405812A1 (pl) 2015-05-11
WO2015065208A1 (en) 2015-05-07
EP3063037A1 (en) 2016-09-07
CN105873795A (zh) 2016-08-17
US10377282B2 (en) 2019-08-13

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