CN105869724A - 一种连接电缆 - Google Patents

一种连接电缆 Download PDF

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CN105869724A
CN105869724A CN201610280256.1A CN201610280256A CN105869724A CN 105869724 A CN105869724 A CN 105869724A CN 201610280256 A CN201610280256 A CN 201610280256A CN 105869724 A CN105869724 A CN 105869724A
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CN105869724B (zh
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罗嘉妤
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Yangzhou Gold Sunshine Cable Co,. Ltd.
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Priority to CN201710762036.7A priority patent/CN107508112A/zh
Priority to CN201710762040.3A priority patent/CN107393641A/zh
Priority to CN201710762038.6A priority patent/CN107633903A/zh
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Abstract

本发明公开一种连接电缆,包括线芯和外护套,所述线芯两端均设置有USB公头,所述USB公头为嵌入于外护套设置,所述USB公头上涂有防潮涂料,所述线芯上包裹有聚酯薄膜,所述聚氨酯薄膜上涂有聚氨酯防水涂料,所述聚酯薄膜上包裹有双面硅胶布,所述聚酯薄膜与双面硅胶布之间设置有导热硅脂,所述双面硅胶布上贴合有电磁屏蔽布,所述外护套与电磁屏蔽布之间涂有粘胶剂,所述粘胶剂上填充有银包铜粉,所述外护套上设置有倒角面,所述倒角面上设置有防滑纹;该连接电缆抗潮湿,具有绝缘性能优秀且屏蔽效果好。

Description

一种连接电缆
技术领域
本发明涉及一种连接电缆。
背景技术
通常,连接电缆以具有许多弯曲部分的形式使用,以便连接在例如马达和逆变器的装置之间。为此原因,当连接电缆内部的被覆电线被绝原材料例如管覆盖时,弯曲部分可能导致被覆电线的长度和管的长度之间的差异。也可能存在的情况是在被覆电线的长度和管的长度之间由于制造误差等导致差异。同时,考虑到与端子进行连接,电缆经常被制造成带有公差,该公差导致被覆电线的长度略长于外表面上的管。因此,被覆电线的端部绝缘材料的两端露出,导致连接电缆的绝缘特性的降低,电磁屏蔽效果差,而且端子容易被潮湿的空气影响。
发明内容
本发明要解决的技术问题是提供一种抗潮湿,具有绝缘性能优秀且屏蔽效果好的连接电缆。
为解决上述问题,本发明采用如下技术方案:
一种连接电缆,包括线芯和外护套,所述线芯两端均设置有USB公头,所述USB公头为嵌入于外护套设置,所述USB公头上涂有防潮涂料,所述线芯上包裹有聚酯薄膜,所述聚氨酯薄膜上涂有聚氨酯防水涂料,所述聚酯薄膜上包裹有双面硅胶布,所述聚酯薄膜与双面硅胶布之间设置有导热硅脂,所述双面硅胶布上贴合有电磁屏蔽布,所述外护套与电磁屏蔽布之间涂有粘胶剂,所述粘胶剂上填充有银包铜粉,所述外护套上设置有倒角面,所述倒角面上设置有防滑纹。
作为优选,所述外护套与USB公头之间安装有电子陶瓷,具有优良的电绝缘性能,而且还具有一定的散热效果。
作为优选,所述线芯为多股线芯,在高频下的等效电阻低。
作为优选,所述聚酯薄膜为双层设置,抗张强度、拉伸强度较高,还具有较好的耐热性。
作为优选,所述USB公头为永磁设置,可以使得连接更加可靠,防止因震动而导致USB公头从设备上脱落。。
作为优选,所述外护套表面为打蜡设置,具良好的保护作用。
本发明要解决的另一技术问题为提供一种防潮涂料的制造方法。
为解决上述问题,本发明采用如下技术方案:
由按重量份数配比的银3-5份、金2-4份、羧甲基纤维素8-10份、氯硅烷15-17份、碳纤维1-3份、石墨烯纳米片2-4份、硝酸铬1-3份、稀硫酸1-3份、盐酸1-3份、乳化沥青10-12份、镍纤维2-4份、导电炭黑8-10份和多晶莫来石纤维1-3份组成,包括以下步骤:
1)将银3-5份和金2-4份一起倒入到纳米粉碎机中进行粉碎处理,制得纳米粉末,备用;
2)将氯硅烷15-17份倒入到反应容器中,让后加入适量的纯水充分搅拌,使其缩水聚合,制得粘稠液体,备用;
3)将乳化沥青10-12份倒入到搅拌锅中,然后倒入硝酸铬1-3份、稀硫酸1-3份和盐酸1-3份充分搅拌均匀后加入镍纤维2-4份、导电炭黑8-10份和多晶莫来石纤维1-3份并置于乳化搅拌锅中进行乳化处理30分钟,制得乳浊液,备用;
4)将羧甲基纤维素8-10份倒入到器皿中,然后加入适量的冷水充分搅拌,使其完全溶解后加入碳纤维1-3份和石墨烯纳米片2-4份,制得胶黏状液体,备用;
5)将步骤3)制得的乳浊液倒入到步骤4)制得的胶黏状液体中进行稀释,充分搅拌,然后加热至105℃,制得稀释液,备用;
6)将步骤5)制得的稀释液与步骤1)制得的纳米粉末和步骤2)制得的粘稠液体一起倒入到乳化搅拌锅中进行乳化处理,直至温度降至常温,即可使用。
本发明的有益效果为:通过使用聚酯薄膜包裹线芯可以起到良好的绝缘效果且可以防止水分进入到线芯,在双面硅胶布上贴合有电磁屏蔽布,并且在外护套与电磁屏蔽布之间涂有填充有银包铜粉的粘胶剂起到优秀的电磁屏蔽效果,而且在聚氨酯薄膜上涂有聚氨酯防水涂料,并通过层层严密包裹的结构可以防止潮湿空气和水分的进入起到优秀的防潮效果,并且在USB公头上涂有防潮涂料,可以防止因USB公头潮湿而影响性能,而且设置有导热硅脂使得内部传热效率大大提高,散热效果好。
附图说明
图1为本发明一种连接电缆的截面示意图。
图2为本发明一种连接电缆的整体结构示意图。
具体实施方式
实施例一:
如图1所示,一种连接电缆,包括线芯1和外护套2,所述线芯1两端均设置有USB公头3,所述USB公头3为嵌入于外护套2设置,所述USB公头3上涂有防潮涂料(未图示),所述线芯1上包裹有聚酯薄膜4,所述聚氨酯薄膜4上涂有聚氨酯防水涂料(未图示),所述聚酯薄膜4上包裹有双面硅胶布5,所述聚酯薄膜4与双面硅胶布5之间设置有导热硅脂(未图示),所述双面硅胶布5上贴合有电磁屏蔽布6,所述外护套2与电磁屏蔽布6之间涂有粘胶剂7,所述粘胶剂7上填充有银包铜粉(未图示),所述外护套2上设置有倒角面(未图示),所述倒角面上设置有防滑纹(未图示)。
所述外护套2与USB公头3之间安装有电子陶瓷8,具有优良的电绝缘性能,而且还具有一定的散热效果。
所述线芯1为多股线芯,在高频下的等效电阻低。
所述聚酯薄膜4为双层设置,抗张强度、拉伸强度较高,还具有较好的耐热性。
所述USB公头3为永磁设置,可以使得连接更加可靠,防止因震动而导致USB公头3从设备上脱落。
所述外护套2表面为打蜡设置,具良好的保护作用。
本发明要解决的另一技术问题为提供一种防潮涂料的制造方法。
为解决上述问题,本发明采用如下技术方案:
由按重量份数配比的银5份、金2份、羧甲基纤维素8份、氯硅烷15份、碳纤维1份、石墨烯纳米片2份、硝酸铬1份、稀硫酸1份、盐酸1份、乳化沥青10份、镍纤维2份、导电炭黑8份和多晶莫来石纤维1份组成,包括以下步骤:
1)将银3份和金2份一起倒入到纳米粉碎机中进行粉碎处理,制得纳米粉末,备用;
2)将氯硅烷15份倒入到反应容器中,让后加入适量的纯水充分搅拌,使其缩水聚合,制得粘稠液体,备用;
3)将乳化沥青10份倒入到搅拌锅中,然后倒入硝酸铬1份、稀硫酸1份和盐酸1份充分搅拌均匀后加入镍纤维2份、导电炭黑8份和多晶莫来石纤维1份并置于乳化搅拌锅中进行乳化处理30分钟,制得乳浊液,备用;
4)将羧甲基纤维素8份倒入到器皿中,然后加入适量的冷水充分搅拌,使其完全溶解后加入碳纤维1份和石墨烯纳米片2份,制得胶黏状液体,备用;
5)将步骤3)制得的乳浊液倒入到步骤4)制得的胶黏状液体中进行稀释,充分搅拌,然后加热至105℃,制得稀释液,备用;
6)将步骤5)制得的稀释液与步骤1)制得的纳米粉末和步骤2)制得的粘稠液体一起倒入到乳化搅拌锅中进行乳化处理,直至温度降至常温,即可使用。
实施例二:
如图1所示,一种连接电缆,包括线芯1和外护套2,所述线芯1两端均设置有USB公头3,所述USB公头3为嵌入于外护套2设置,所述USB公头3上涂有防潮涂料(未图示),所述线芯1上包裹有聚酯薄膜4,所述聚氨酯薄膜4上涂有聚氨酯防水涂料(未图示),所述聚酯薄膜4上包裹有双面硅胶布5,所述聚酯薄膜4与双面硅胶布5之间设置有导热硅脂(未图示),所述双面硅胶布5上贴合有电磁屏蔽布6,所述外护套2与电磁屏蔽布6之间涂有粘胶剂7,所述粘胶剂7上填充有银包铜粉(未图示),所述外护套2上设置有倒角面(未图示),所述倒角面上设置有防滑纹(未图示)。
所述外护套2与USB公头3之间安装有电子陶瓷8,具有优良的电绝缘性能,而且还具有一定的散热效果。
所述线芯1为多股线芯,在高频下的等效电阻低。
所述聚酯薄膜4为双层设置,抗张强度、拉伸强度较高,还具有较好的耐热性。
所述USB公头3为永磁设置,可以使得连接更加可靠,防止因震动而导致USB公头3从设备上脱落。
所述外护套2表面为打蜡设置,具良好的保护作用。
本发明要解决的另一技术问题为提供一种防潮涂料的制造方法。
为解决上述问题,本发明采用如下技术方案:
由按重量份数配比的银3份、金4份、羧甲基纤维素10份、氯硅烷17份、碳纤维3份、石墨烯纳米片4份、硝酸铬3份、稀硫酸3份、盐酸3份、乳化沥青12份、镍纤维4份、导电炭黑10份和多晶莫来石纤维3份组成,包括以下步骤:
1)将银3份和金4份一起倒入到纳米粉碎机中进行粉碎处理,制得纳米粉末,备用;
2)将氯硅烷17份倒入到反应容器中,让后加入适量的纯水充分搅拌,使其缩水聚合,制得粘稠液体,备用;
3)将乳化沥青12份倒入到搅拌锅中,然后倒入硝酸铬3份、稀硫酸3份和盐酸3份充分搅拌均匀后加入镍纤维4份、导电炭黑10份和多晶莫来石纤维3份并置于乳化搅拌锅中进行乳化处理30分钟,制得乳浊液,备用;
4)将羧甲基纤维素10份倒入到器皿中,然后加入适量的冷水充分搅拌,使其完全溶解后加入碳纤维3份和石墨烯纳米片4份,制得胶黏状液体,备用;
5)将步骤3)制得的乳浊液倒入到步骤4)制得的胶黏状液体中进行稀释,充分搅拌,然后加热至105℃,制得稀释液,备用;
6)将步骤5)制得的稀释液与步骤1)制得的纳米粉末和步骤2)制得的粘稠液体一起倒入到乳化搅拌锅中进行乳化处理,直至温度降至常温,即可使用。
实施例三:
如图1所示,一种连接电缆,包括线芯1和外护套2,所述线芯1两端均设置有USB公头3,所述USB公头3为嵌入于外护套2设置,所述USB公头3上涂有防潮涂料(未图示),所述线芯1上包裹有聚酯薄膜4,所述聚氨酯薄膜4上涂有聚氨酯防水涂料(未图示),所述聚酯薄膜4上包裹有双面硅胶布5,所述聚酯薄膜4与双面硅胶布5之间设置有导热硅脂(未图示),所述双面硅胶布5上贴合有电磁屏蔽布6,所述外护套2与电磁屏蔽布6之间涂有粘胶剂7,所述粘胶剂7上填充有银包铜粉(未图示),所述外护套2上设置有倒角面(未图示),所述倒角面上设置有防滑纹(未图示)。
所述外护套2与USB公头3之间安装有电子陶瓷8,具有优良的电绝缘性能,而且还具有一定的散热效果。
所述线芯1为多股线芯,在高频下的等效电阻低。
所述聚酯薄膜4为双层设置,抗张强度、拉伸强度较高,还具有较好的耐热性。
所述USB公头3为永磁设置,可以使得连接更加可靠,防止因震动而导致USB公头3从设备上脱落。
所述外护套2表面为打蜡设置,具良好的保护作用。
本发明要解决的另一技术问题为提供一种防潮涂料的制造方法。
为解决上述问题,本发明采用如下技术方案:
由按重量份数配比的银4份、金3份、羧甲基纤维素9份、氯硅烷16份、碳纤维2份、石墨烯纳米片3份、硝酸铬2份、稀硫酸2份、盐酸2份、乳化沥青11份、镍纤维3份、导电炭黑9份和多晶莫来石纤维2份组成,包括以下步骤:
1)将银4份和金3份一起倒入到纳米粉碎机中进行粉碎处理,制得纳米粉末,备用;
2)将氯硅烷16份倒入到反应容器中,让后加入适量的纯水充分搅拌,使其缩水聚合,制得粘稠液体,备用;
3)将乳化沥青11份倒入到搅拌锅中,然后倒入硝酸铬2份、稀硫酸2份和盐酸2份充分搅拌均匀后加入镍纤维3份、导电炭黑9份和多晶莫来石纤维2份并置于乳化搅拌锅中进行乳化处理30分钟,制得乳浊液,备用;
4)将羧甲基纤维素9份倒入到器皿中,然后加入适量的冷水充分搅拌,使其完全溶解后加入碳纤维2份和石墨烯纳米片3份,制得胶黏状液体,备用;
5)将步骤3)制得的乳浊液倒入到步骤4)制得的胶黏状液体中进行稀释,充分搅拌,然后加热至105℃,制得稀释液,备用;
6)将步骤5)制得的稀释液与步骤1)制得的纳米粉末和步骤2)制得的粘稠液体一起倒入到乳化搅拌锅中进行乳化处理,直至温度降至常温,即可使用。
实验例:
将本发明的连接电缆作为实验组,现有的普通连接电缆作为对照组进行测试,具体结果如下表所示:
通过对2组实验进行检测,实验组的连接电缆与现有的普通连接电缆相比散热性能、绝缘性能和抗潮湿性能好且电磁波屏蔽性能优秀。
本发明的有益效果为:通过使用聚酯薄膜包裹线芯可以起到良好的绝缘效果且可以防止水分进入到线芯,在双面硅胶布上贴合有电磁屏蔽布,并且在外护套与电磁屏蔽布之间涂有填充有银包铜粉的粘胶剂起到优秀的电磁屏蔽效果,而且在聚氨酯薄膜上涂有聚氨酯防水涂料,并通过层层严密包裹的结构可以防止潮湿空气和水分的进入起到优秀的防潮效果,并且在USB公头上涂有防潮涂料,可以防止因USB公头潮湿而影响性能,而且设置有导热硅脂使得内部传热效率大大提高,散热效果好。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。

Claims (6)

1.一种连接电缆,其特征在于:包括线芯和外护套,所述线芯两端均设置有USB公头,所述USB公头为嵌入于外护套设置,所述USB公头上涂有防潮涂料,所述线芯上包裹有聚酯薄膜,所述聚氨酯薄膜上涂有聚氨酯防水涂料,所述聚酯薄膜上包裹有双面硅胶布,所述聚酯薄膜与双面硅胶布之间设置有导热硅脂,所述双面硅胶布上贴合有电磁屏蔽布,所述外护套与电磁屏蔽布之间涂有粘胶剂,所述粘胶剂上填充有银包铜粉,所述外护套上设置有倒角面,所述倒角面上设置有防滑纹,所述防潮涂料由按重量份数配比的银3-5份、金2-4份、羧甲基纤维素8-10份、氯硅烷15-17份、碳纤维1-3份、石墨烯纳米片2-4份、硝酸铬1-3份、稀硫酸1-3份、盐酸1-3份、乳化沥青10-12份、镍纤维2-4份、导电炭黑8-10份和多晶莫来石纤维1-3份组成。
2.如权利要求1所述的连接电缆,其特征在于:所述外护套与USB公头之间安装有电子陶瓷。
3.如权利要求1所述的连接电缆,其特征在于:所述线芯为多股线芯。
4.如权利要求1所述的连接电缆,其特征在于:所述聚酯薄膜为双层设置。
5.如权利要求1所述的连接电缆,其特征在于:所述USB公头为永磁设置。
6.如权利要求1所述的连接电缆,其特征在于:所述外护套表面为打蜡设置。
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