CN105865954A - Nickel-alloy worm-wheel rotating-plate circular-clamper aureole-assisted impacting glass test machine - Google Patents

Nickel-alloy worm-wheel rotating-plate circular-clamper aureole-assisted impacting glass test machine Download PDF

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Publication number
CN105865954A
CN105865954A CN201610420009.7A CN201610420009A CN105865954A CN 105865954 A CN105865954 A CN 105865954A CN 201610420009 A CN201610420009 A CN 201610420009A CN 105865954 A CN105865954 A CN 105865954A
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fixed
plane
flap
hole
sliding
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张志雄
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/317Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by electromagnetic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/068Special adaptations of indicating or recording means with optical indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0076Hardness, compressibility or resistance to crushing
    • G01N2203/0087Resistance to crushing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0262Shape of the specimen
    • G01N2203/0278Thin specimens
    • G01N2203/0282Two dimensional, e.g. tapes, webs, sheets, strips, disks or membranes

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Electromagnetism (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention relates to a toughened-glass detection test machine, and discloses a nickel-alloy worm-wheel rotating-plate circular-clamper aureole-assisted impacting glass test machine. As an improvement, a circular-rail rack clamper assembly is fixed on the upper plane of a test rotating plate, a transmission worm gear is further fixed on a rotating table rotating shaft on one side, and is matched with a worm shaft, the two ends of the worm shaft can be respectively and rotationally fixed in a worm supporting base, and a worm cranking handle is further arranged at one end of the worm shaft; a longitudinal threaded rod drives a longitudinal base nut to move back and forth, a transverse threaded rod drives a transverse base nut to move left and right, it is combined that a camera motor drives a lifting rack to move up and down, a camera frame also moves up and down, and the three-dimensional random movement of an industry camera is finally achieved; a cross rod universal joint on a rotation impact assembly is connected with a slant-handle universal joint on an aureole component through a linkage connecting rod to achieve linkage, and operation efficiency is improved; as the circular-rail rack clamper assembly is adopted, accurate fine-adjustment fixing of square glass with different sizes is achieved.

Description

Nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine
Technical field
The present invention relates to a kind of safety glass detection test a machine, the test verification system particularly relating to wear industrial camera substitutes manually-operated nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine.
Background technology
Since Gordon Gaile G is in 1996 Year once published an article " Automated Glass Fragmentation Analysis ", the detection algorithm of glass fragment is inquired into, the document relates to two key technologies: (1) image capture technology: below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.(2) image segmentation algorithm: cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge;Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.
Rectangle tempered glass quality detects, the most unified stationary machines, can only retrain glass periphery by adhesive tape or other modes, or cover thin film on safety glass, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the probability that strength collapses out simultaneously, causes operator injured, and therefore, the improvement to safety glass fragmentation test machine is the most necessary.
Summary of the invention
The problem existed for above prior art, the present invention is not only additionally arranged screw rod camera assembly on integral-rack, also uses surrounding illumination component to link with revolution impact assembly to improve effect;In conjunction with worm-and-wheel gear Turnover testing flap, it is equipped with the fastening of plug lock pin, is particularly provided with the circuit orbit tooth bar clamp assembly of surrounding isoplanar work, it is achieved that the safety glass to different size specification, a kind of inspection machine can be shared to do fragmentation test, specific as follows:
Nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine, in the support side plate of integral-rack both sides, plane is the most all fixed with flap bearing and lock pin bearing;There is flap rotating shaft test flap both sides, and the flap rotating shaft of both sides is the most rotatable to be fixed in flap bearing, and rear shear plate upper bit has plane in back plate, lower plane after plane holds test flap in back plate;Flap bearing the most fixed cullet returnable between plane together with described lock pin bearing and in support side plate;There is plug lockhole on described test flap both sides vertical, the support side plate of both sides is symmetrically arranged with and dials plug in retaining mechanism;Having flap fixing threaded hole on described test flap, in every support side plate, plane is respectively arranged with two flap seat screws and two locking pin seat screws;
Return pulley forked standard is had respectively before and after bottom described support side plate, mobile return pulley is had in the middle of return pulley forked standard, it is rotatable matched in clearance between mobile return pulley centre bore and return pulley pivot pin cylindrical, is interference fit between the through hole on return pulley pivot pin two ends and return pulley forked standard, as improvement:
Fixed circuit orbit tooth bar clamp assembly in plane on described test flap, it is further fixed on transmission worm gear in the turntable rotating shaft of side, transmission worm gear worm shaft, worm shaft two ends are the most rotatable to be fixed in worm bearing, worm bearing is fixed on corresponding support side plate lateral surface, and worm shaft one end also has worm screw crank handle;
For the outer side elevation of staking out head outside the column pile crown on the left side, fixed horizontal support on the outer side elevation of staking out head, fixed cross motor on horizontal support;Facade before staking out head is had, fixed left unthreaded hole seat on facade before the staking out head on the left side on the column pile crown on the left side;Also facade before staking out head is had, fixed right unthreaded hole seat on facade before the staking out head on the right on the column pile crown on the right;
Have slide opening after laterally on shooting rear slider, laterally after between slide opening and the transverse horizontal bar of heel row for being slidably matched;Have slide opening before laterally on shooting front-slider, laterally before between slide opening and the transverse horizontal bar at front row for being slidably matched;Fixed shooting square bar between shooting rear slider and shooting front-slider;
Slide block square hole is had, for being slidably matched between slide block square hole and described shooting square bar gabarit on the vertical slide block of shooting;The fixed longitudinal seat nut of plane on the vertical slide block of shooting, the vertical slide block of shooting is fixed with gear rack elevating camera assembly;
Fixed longitudinal support on facade after shooting rear slider, plane on vertical support is had on longitudinal support, fixed longitudinal motor in plane on vertical support, plane on rear slider is had on shooting rear slider, fixed rear unthreaded hole seat in plane on rear slider, plane on front-slider is had, fixed front unthreaded hole seat in plane on front-slider on shooting front-slider;
Being threaded engagement between longitudinal screw and described longitudinal seat nut, longitudinal screw nose circle cylinder is rotatable with described front unthreaded hole seat to be coordinated, and longitudinal screw back end cylindrical face is rotatable with described rear unthreaded hole seat to be coordinated;And longitudinal screw back end cylindrical passes through described rear unthreaded hole seat, longitudinal screw back end cylindrical is fixing with described longitudinal motor output end to be connected;Facade before front-slider is had on described shooting front-slider, fixed lateral seat nut on facade before front-slider, it it is threaded engagement between transverse screw and lateral seat nut, the transverse screw right-hand member face of cylinder is rotatable with described right unthreaded hole seat to be coordinated, and the transverse screw left end face of cylinder is rotatable with described left unthreaded hole seat to be coordinated;And transverse screw left end cylinder passes through described left unthreaded hole seat, transverse screw left end cylinder is fixing with described cross motor outfan to be connected;On one described circular abutment of heel row, rotary sliding is combined with surrounding illumination component, and on a front-seat circular abutment, rotary sliding is combined with revolution impact assembly;There is the oblique handle of the ring of light on surrounding illumination component, the oblique handle of the ring of light has oblique handle anchor tip, oblique handle anchor tip rotation can be connected to oblique handle universal joint;Revolution impact assembly slip is fixed on impact cross bar, impact cross bar has cross bar anchor tip, cross bar anchor tip rotation can be connected to cross bar universal joint;It is connected by linkage connecting rod between cross bar universal joint and described oblique handle universal joint;
The hard nickel alloy coating having a layer thickness to be 0.21 ~ 0.23 millimeter on described shooting square bar surface, elementary composition by following percentage by weight of this hard nickel alloy coating material: Ni:31 ~ 33%, Ti:3.2 ~ 3.4%, Cr:2.6 ~ 2.8%, Al:1.2 ~ 1.4%, W:2.2 ~ 2.4%, Mo:1.1 ~ 1.3%, C:1.0 ~ 1.2%, surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.21%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this hard nickel alloy coating is HRC55 ~ 57.
As improving further:, the wear-resisting carbon fiber modifying polyether-ether-ketone composite material of D type all having a layer thickness to be 1.51 ~ 1.53 millimeters on described slide block square hole surface, elementary composition by following percentage by weight of this D type wear-resisting carbon fiber modifying polyether-ether-ketone composite material: polyether-ether-ketone resin 50 ~ 52%, polyflon 12.3 ~ 12.5%, polyimide resin 10.6 ~ 10.8%, carbon fiber 4.4 ~ 4.6%, Vermiculitum 7.2 ~ 7.4%, parthenolide 7.3 ~ 7.5%, feldspar in powder 4.2 ~ 4.4%, surplus is compatilizer.
As improving further: described circuit orbit tooth bar clamp assembly includes the first fixture that four physical dimensions are identical, second fixture, 3rd fixture and the 4th fixture, every pressing plate is made up of retained part and sliding skeleton and sliding adnexa thereof, first fixture is made up of the first retained part and the first sliding skeleton and sliding adnexa thereof, second fixture is made up of the second retained part and the second sliding skeleton and sliding adnexa thereof, 3rd fixture is made up of the 3rd retained part and the 3rd sliding skeleton and sliding adnexa thereof, 4th fixture is made up of the 4th retained part and the 4th sliding skeleton and sliding adnexa thereof;
Retained part described on every pressing plate includes plane and clamping slope and facade tooth bar on pressing plate, and on pressing plate, plane is mutually perpendicular to facade tooth bar, and the angle between clamping slope and facade tooth bar is acute angle;There is circular protruding rail on pressing plate in plane, pressing plate is connected by twilight orbit between plane with circular protruding rail;Slip-off preventing groove, clamping is had also to be attached with rubber tabletting on slope, rubber tabletting has slip-off preventing raised line, is interference fit between slip-off preventing raised line and slip-off preventing groove on clamping slope;
Sliding skeleton described on every pressing plate includes sliding lower plane and sliding cascaded surface, sliding cascaded surface has vertical axis hole and the horizontal groove of circular arc, sliding cascaded surface has groove screw be positioned at described circular arc horizontal groove both sides;
There are excircle of bushing arc and lining Inner arc and lining stationary plane on self-lubricating bushing, are interference fits between excircle of bushing arc and the horizontal groove of circular arc;
Two countersunk head through holes and solid plate contact surface and solid limit, sheet separation is had in lining fixed plate, Gu plate bolt passes through countersunk head through hole respectively, four solid plate bolts coordinate with described groove screw screw-tightened respectively, are fixed on described sliding cascaded surface by the solid plate contact surface in two pieces of described lining fixed plates;
You Zhou rank, gear shaft one end shelves shoulder and roller gear, the gear shaft other end has spring card slot and handle axle head, handle axle head has axle head pin-and-hole;Rotatable between gear shaft and described vertical axis hole coordinate;Axle jump ring is positioned among spring card slot, gives gear shaft and makees axial displacement restriction relative to vertical axis hole;
There are fixture crank handle and handle through hole on Handleset, handle through hole has handle pin-and-hole;Handle pivot pin passes through described handle pin-and-hole and described axle head pin-and-hole, by fixing with the riveting of handle axle head for Handleset;
The hard nickel alloy coating having a layer thickness to be 0.24 ~ 0.26 millimeter on described circular protruding rail surface.
As improving further: described self-lubricating bushing uses self-lubricating material, and this self-lubricating material is c-type ptfe composite, and the weight percentages of components of ptfe composite is: politef 77 ~ 79%, graphite powder 12 ~ 14%, polybenzoate 8 ~ 10%.
As improving further: described rubber tabletting uses synthesizing butadiene styrene rubber, its material composition is: butadiene-styrene rubber 35 ~ 37%, sulfur 1.6 ~ 1.8%, zinc oxide 7.4 ~ 7.6%, stearic acid 1.6 ~ 1.8%, medium accelerator 3.4 ~ 3.6%, fast accelerator 0.7 ~ 0.9%, age resistor 2.6 ~ 2.8%, white carbon black 13 ~ 15%, softening oil 4.4 ~ 4.6%, rubber powder 12 ~ 14%, coupling agent 1.5 ~ 1.7%, and remaining is the inserts more than 1230 mesh.
Beneficial effects of the present invention:
(1), the present invention is when using longitudinal driven by motor longitudinal screw to rotate, and longitudinal screw drives longitudinal seat nut to move forward and backward, and then drives the gear rack elevating camera assembly being fixed on the vertical slide block of shooting to seesaw;Cross motor drives transverse screw when rotating, and transverse screw drives lateral seat nut to move left and right, and then drives and images the shooting square bar that front-slider is fixed as one and also move left and right so that gear rack elevating camera assembly moves left and right;Drive the forward and reverse rotation of lifting tooth crop rotation in conjunction with lifting motor, lifting tooth row culture can be driven to drop movement up and down, finally realize industrial camera three-dimensional the most mobile.It is connected by linkage connecting rod between cross bar universal joint and the oblique handle universal joint on surrounding illumination component on revolution impact assembly and realizes linkage, improve operating efficiency.
(2), present invention improves the labor intensity that safety glass fragment detects, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes;Worm-and-wheel gear drives the test turning structure of flap to arrange, it is simple to removes chunk glass, is equipped with cullet returnable, it is ensured that chunk glass does not scatters;In worm-and-wheel gear associating back plate, plane holds lower plane after test flap, the positioning function locked by test flap in plug lockhole is inserted in conjunction with light beam lock pin, overcoming the defect of transmission worm gear and worm shaft fit clearance so that in whole test process, test flap keeps firm.The particularly impact motor on revolution impact assembly can realize remotely controlling to smash the dangerous step of square glass plate, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury.It is consistent that application revolution impact assembly realizes each hammer weight, it is ensured that crushing test is unified and standard.
(3), circuit orbit tooth bar clamp assembly is used, described sliding part is positioned at described flap section one end and is overlapped on plane on flap section, and described sliding lower plane is in sustained height with plane on described flap, it is ensured that be test for square glass plate surrounding uniform force;Roller gear on particularly every flap is meshed with the facade tooth bar on adjacent flap, achieve the tetragon glass precise fine-adjustment to different specification size to fix, square glass plate surrounding stress in by fixation procedure is accurately controlled, and square glass plate occurs unexpected damaged probability to reduce 21% in fixation procedure.
(4) there is one layer of D type wear-resisting carbon fiber modifying polyether-ether-ketone composite material on, described slide block square hole surface, one layer of hard nickel alloy coating is had on described shooting square bar surface, achieve oil-free lubrication between the vertical slide block of shooting and shooting square bar, reduce frictional resistance, thoroughly avoid glass fragment by lubricating oil viscosity on test flap, convenient removing glass fragment.
Accompanying drawing explanation
Fig. 1 is the stereoscopic appearance figure of the present invention.
Fig. 2 is the revolution impact assembly 590 stereoscopic appearance figure in Fig. 1.
Fig. 3 is the independent axonometric chart of impacter frame 567 in Fig. 2.
Fig. 4 is the surrounding illumination component 800 stereoscopic appearance figure in Fig. 1.
Fig. 5 is capstan bracing ring 820 enlarged drawing in Fig. 1.
Fig. 6 is that the surrounding illumination component 800 in Fig. 1 is positioned at square glass plate 600 upper states figure.
Fig. 7 is the linkage connecting rod 222 position enlarged drawing in Fig. 7.
Fig. 8 is that linkage connecting rod 222 two ends in Fig. 7 are connected to image universal joint and impact universal joint.
Fig. 9 is the independent axonometric chart of linkage connecting rod 222 in Fig. 7
Figure 10 is the independent axonometric chart of oblique handle universal joint 475 in Fig. 7.
Figure 11 is the independent axonometric chart of cross bar universal joint 375 in Fig. 7.
Figure 12 is that the present invention in Fig. 1 is in the stereoscopic appearance figure removing glass fragment duty.
Figure 13 is the integral-rack independent stereoscopic appearance figure being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.
Figure 14 is the independent stereoscopic appearance figure of test flap 190 in Fig. 1
Figure 15 is the transmission worm gear 161 in Fig. 1 and worm shaft 151 site of engagement and the enlarged drawing at operation stock 133 position.
Figure 16 is the vertical cross section of the transmission worm gear 161 in Figure 15 and worm shaft 151 site of engagement.
Figure 17 is the enlarged drawing at longitudinal screw 425 position in Fig. 1.
Figure 18 is the independent axonometric chart of shooting square bar 601 in Figure 17.
Figure 19 is the enlarged drawing at gear rack elevating camera assembly 900 position in Figure 17.
Figure 20 is that slide block 609 position axonometric chart is indulged in the shooting in Figure 19.
Figure 21 is the stereoscopic appearance figure of the cullet returnable 140 in Fig. 1 and container discharge door 146 assembly.
Figure 22 is the independent stereoscopic appearance figure after the cullet returnable 140 in Figure 21 is unloaded except container discharge door 146.
Figure 23 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.
Figure 24 is the light beam lock pin 189 in Figure 23 and plug lockhole 198 disengaged condition.
Figure 25 is the top view at fixing square glass plate 600 of the circuit orbit tooth bar clamp assembly 500 in Fig. 1.
Figure 26 is that the circuit orbit tooth bar clamp assembly 500 in Figure 25 presents rectangle state diagram.
Figure 27 is the second retained part 529 and binding site enlarged drawing of first its sliding adnexa of sliding skeleton 518 in Figure 26.
Figure 28 is the A A sectional view in Figure 25.
Figure 29 is the partial enlarged drawing at the second retained part 529 position in Figure 28.
Figure 30 is the B B revolved sectional view in Figure 27.
Figure 31 is the second retained part 529 profile in Figure 30.
Figure 32 is the first sliding skeleton 518 in Figure 30 and the profile of sliding adnexa thereof.
Figure 33 is Handleset 451 part sectioned view in Figure 32.
Figure 34 is gear shaft 100 part sectioned view in Figure 32.
Figure 35 is the profile of the first sliding skeleton 518 in Figure 32.
Figure 36 is self-lubricating bushing 644 profile in Figure 32.
Figure 37 is lining fixed plate 695 profile in Figure 32.
Figure 38 is that sampling standard is taken pictures shooting figure.
Figure 39 is to set up shooting effect figure after square fluorescent tube 888 assists the glass of shooting to be crashed to pieces.
Detailed description of the invention
The present invention is described below in conjunction with the accompanying drawings in detail with detailed description of the invention:
In Fig. 1, fixed circuit orbit tooth bar clamp assembly 500 on test flap 190, fixed square glass plate 600 on circuit orbit tooth bar clamp assembly 500, revolution impact assembly 590 is positioned at directly over square glass plate 600 in running order.
Fig. 6, revolution impact assembly 590 removes and does not works directly over square glass plate 600, and surrounding illumination component 800 is positioned at directly over square glass plate 600 in running order.
The shooting universal joint at linkage connecting rod 222 two ends in Fig. 7 and impact universal joint respectively connected the oblique handle of the ring of light 810 and impact cross bar 256.
Fig. 8 is the oblique handle universal joint 475 in Fig. 7 and cross bar universal joint 375 handle 810 oblique with the ring of light respectively and impact cross bar 256 is separated.
In Figure 12, circuit orbit tooth bar clamp assembly 500 is removed, and test flap 190 is in rotation heeling condition, and the glass fragment after square glass plate 600 is crashed to pieces also is cleaned.
In Figure 38, the sampling standard of shooting figure of taking pictures a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.
In Figure 39, after setting up square fluorescent tube 888, after square glass plate 600 is crashed to pieces, demarcation line between fragment becomes apparent from distinguishing.
nullFig. 1、Fig. 2、Fig. 4、Fig. 6、Fig. 7、Figure 12、Figure 13、Figure 15、Figure 16、Figure 17、Figure 21、In Figure 23 and Figure 25,Nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine,Integral-rack includes the support side plate 200 of both sides、Rear shear plate 176、Bottom narrow boards 175,The most fixed two upper circular abutments 566 in every support side plate 200,Upper circular abutment 566 upper end of heel row two is all fixed with column termination 604,Front-seat two upper circular abutment 566 upper ends are all fixed with column pile crown 240,A transverse horizontal bar 602 it is fixed with between two column terminations 604,Another root transverse horizontal bar 602 it is fixed with between two column pile crowns 240,It is respectively fixed with vertical equity bar 603 between two column terminations 604 and two column pile crowns 240;
In the support side plate 200 of integral-rack both sides, plane is the most all fixed with flap bearing 163 and lock pin bearing 180;There is flap rotating shaft 196 test flap 190 both sides, and the flap rotating shaft 196 of both sides is the most rotatable to be fixed in flap bearing 163, and rear shear plate 176 upper bit has plane 717 in back plate, lower plane after plane 717 holds test flap 190 in back plate;Flap bearing 163 the most fixed cullet returnable 140 between plane together with described lock pin bearing 180 and in support side plate 200;There is plug lockhole 198 on described test flap 190 both sides vertical, the support side plate 200 of both sides is symmetrically arranged with and dials plug in retaining mechanism;Having flap fixing threaded hole 197 on described test flap 190, in every support side plate 200, plane is respectively arranged with two flap seat screws 160 and two locking pin seat screws 186;
Return pulley forked standard 124 is had respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, it is rotatable matched in clearance between mobile return pulley 400 centre bore and return pulley pivot pin 122 cylindrical, it is interference fit between through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124, as improvement:
Fixed circuit orbit tooth bar clamp assembly 500 in plane on described test flap 190, it is further fixed on transmission worm gear 161 in the turntable rotating shaft 196 of side, transmission worm gear 161 is combined with worm shaft 151, worm shaft 151 two ends are the most rotatable to be fixed in worm bearing 152, worm bearing 152 is fixed on corresponding support side plate 200 lateral surface, and worm shaft 151 one end also has worm screw crank handle 155;
For the outer side elevation 928 of staking out head outside the column pile crown 240 on the left side, fixed horizontal support 248 on the outer side elevation 928 of staking out head, fixed cross motor 241 on horizontal support 248;Facade 922 before staking out head is had, fixed left unthreaded hole seat 242 on facade 922 before the staking out head on the left side on the column pile crown 240 on the left side;Also facade 922 before staking out head is had, fixed right unthreaded hole seat 247 on facade 922 before the staking out head on the right on the column pile crown 240 on the right;
Have slide opening 262 after laterally on shooting rear slider 420, laterally after between slide opening 262 and the transverse horizontal bar 602 of heel row for being slidably matched;Have slide opening 268 before laterally on shooting front-slider 480, laterally before between slide opening 268 and the transverse horizontal bar 602 at front row for being slidably matched;Fixed shooting square bar 601 between shooting rear slider 420 and shooting front-slider 480;
Slide block square hole 906 is had, for being slidably matched between slide block square hole 906 and described shooting square bar 601 gabarit on the vertical slide block 609 of shooting;The fixed longitudinal seat nut 423 of plane on the vertical slide block 609 of shooting, the vertical slide block 609 of shooting is fixed with gear rack elevating camera assembly 900;
Fixed longitudinal support 430 on facade after shooting rear slider 420, plane 947 on vertical support is had on longitudinal support 430, fixed longitudinal motor 421 in plane 947 on vertical support, plane 942 on rear slider are had on shooting rear slider 420, fixed rear unthreaded hole seat 422 in plane 942 on rear slider, plane 943 on front-slider are had, fixed front unthreaded hole seat 220 in plane 943 on front-slider on shooting front-slider 480;
Being threaded engagement between longitudinal screw 425 and described longitudinal seat nut 423, longitudinal screw 425 nose circle cylinder is rotatable with described front unthreaded hole seat 220 to be coordinated, and longitudinal screw 425 back end cylindrical face is rotatable with described rear unthreaded hole seat 422 to be coordinated;And longitudinal screw 425 back end cylindrical passes through described rear unthreaded hole seat 422, longitudinal screw 425 back end cylindrical is fixing with described longitudinal motor 421 outfan to be connected;Facade 953 before front-slider is had on described shooting front-slider 480, fixed lateral seat nut 243 on facade 953 before front-slider, it it is threaded engagement between transverse screw 435 and lateral seat nut 243, the transverse screw 435 right-hand member face of cylinder is rotatable with described right unthreaded hole seat 247 to be coordinated, and the transverse screw 435 left end face of cylinder is rotatable with described left unthreaded hole seat 242 to be coordinated;And transverse screw 435 left end cylinder passes through described left unthreaded hole seat 242, transverse screw 435 left end cylinder is fixing with described cross motor 241 outfan to be connected;On the circular abutment 566 that heel row one is described, rotary sliding is combined with surrounding illumination component 800, and on a front-seat circular abutment 566, rotary sliding is combined with revolution impact assembly 590;There is the oblique handle of the ring of light 810 on surrounding illumination component 800, the oblique handle of the ring of light 810 has oblique handle anchor tip 477, oblique handle anchor tip 477 rotation can be connected to oblique handle universal joint 475;Revolution impact assembly 590 slip is fixed on impact cross bar 256, impact cross bar 256 has cross bar anchor tip 377, cross bar anchor tip 377 rotation can be connected to cross bar universal joint 375;It is connected by linkage connecting rod 222 between cross bar universal joint 375 and described oblique handle universal joint 475;
The hard nickel alloy coating having a layer thickness to be 0.22 millimeter on described shooting square bar 601 surface, elementary composition by following percentage by weight of this hard nickel alloy coating material: Ni:32%, Ti:3.3%, Cr:2.7%, Al:1.3%, W:2.3%, Mo:1.2%, C:1.1%, surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si in 0.18%, S be 0.008%, P be 0.013%, the rockwell superficial hardness number of this hard nickel alloy coating is HRC56.
As improving further: the wear-resisting carbon fiber modifying polyether-ether-ketone composite material of D type all having a layer thickness to be 1.52 millimeters on described slide block square hole 906 surface, elementary composition by following percentage by weight of this D type wear-resisting carbon fiber modifying polyether-ether-ketone composite material: polyether-ether-ketone resin 51%, polyflon 12.4%, polyimide resin 10.7%, carbon fiber 4.5%, Vermiculitum 7.3%, parthenolide 7.4%, feldspar in powder 4.3%, surplus is compatilizer.
As improving further: in Fig. 1, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, described oblique handle anchor tip 477 has oblique handle fix jag through hole 472, described cross bar anchor tip 377 has cross bar to fix jag through hole 372;Described oblique handle universal joint 475 one end has oblique handle universal single head through hole 764, oblique handle universal joint 475 other end to have oblique handle universal jag through hole 742, is spatial vertical between oblique handle universal single head through hole 764 and tiltedly handle universal jag through hole 742;There is cross bar universal single head through hole 763 described cross bar universal joint 375 one end, and cross bar universal joint 375 other end has cross bar universal jag through hole 752, is spatial vertical between cross bar universal single head through hole 763 and cross bar universal jag through hole 752;Described linkage connecting rod 222 one end is rotatably connected connecting-rod inclined pommel head 473, and connecting-rod inclined pommel head 473 has connecting-rod inclined pommel hole 744;Linkage connecting rod 222 other end is rotatably connected connecting rod cross bar termination 373, and connecting rod cross bar termination 373 has connecting rod cross bar stomidium 743;Can rotation be connected by connecting rod cross bar axle 374 between connecting rod cross bar stomidium 743 jag universal with cross bar through hole 752, cross bar universal single head through hole 763 is fixed with cross bar and can rotation be connected by cross bar pitman shaft 376 between jag through hole 372;Can rotation be connected by connecting-rod inclined arbor 474 between connecting-rod inclined pommel hole 744 with tiltedly handle universal jag through hole 742, oblique handle universal single head through hole 764 is fixed with tiltedly handle and can rotation be connected by oblique handle pitman shaft 476 between jag through hole 472.
As improving further: in Fig. 1, Fig. 6, Figure 12, Figure 15, Figure 23 and Figure 24, described plug in retaining mechanism of dialling includes operating lever 136, operation stock 133, operation bearing 131 and light beam lock pin 189, light beam lock pin 189 outer end has outside lock pin 135, the long hole slot of lock pin 134, operation stock 133 is had on 135 to pass through the long hole slot of described lock pin 134 outside lock pin;There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on described operation seat screw 232 bottom the operation bearing 131 of both sides.
As improving further: in Fig. 1, Fig. 2, Fig. 3, Fig. 6 and Figure 12, described revolution impact assembly 590 includes impacter frame 567, impact motor 521 and quadrangular guide rail 595 and altitude location circle 565, there is cross bar becket 599 impact cross bar 256 one end, impact cross bar 256 other end has impact slide block 666, impact block circular hole 636, impact block circular hole 636 is had to coordinate with a front-seat described circular abutment 566 cylindrical rotary sliding on impact slide block 666;Liftable fixed altitude location circle 565 on this described circular abutment 566 front-seat, altitude location circle 565 has holding screw 594, altitude location circle 565 torr described impact slide block 666, and altitude location circle 565 is for regulating the height of impact cross bar 256;
The impact vertical square hole of frame 535 and the impact horizontal square hole of frame 564 is had, for being slidably matched between the impact horizontal square hole of frame 564 and described impact cross bar 256 4 faceted pebble in described impacter frame 567;Described impact motor 521 base holes is fixed in the upper plane of impacter frame 567, and impact motor 521 output port is fixed with rotating disk 572;Revolution pivot pin 573 is had on rotating disk 572;It is slidably matched for liftable between described quadrangular guide rail 595 and the described vertical square hole of impact frame 535, described quadrangular guide rail 595 lower end is jump bit cone 596, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573.
As improving further: in Fig. 1, Fig. 4, Fig. 5, Fig. 6 and Figure 12, the described ring of light oblique handle 810 upper end has light oblique handle rotating disk 830, the ring of light oblique handle 810 lower end to have a square fluorescent tube 888, and light oblique handle rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832;Bracing ring endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 is had on capstan bracing ring 820, one circular abutment 566 of described bracing ring endoporus 826 and heel row is slidably matched, and capstan bracing ring 820 is fixed on the circular abutment 566 that heel row one is described by described bracing ring trip bolt 894;Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row so that described square fluorescent tube 888 rotates in set height position.
As improving further: in Fig. 1, Fig. 6, Figure 12, Figure 17, Figure 18, Figure 19 and Figure 20, described gear rack elevating camera assembly 900 includes imaging vertical slide block 609, lifting motor 910, lifter wheel 912, lifter rack 921 and industrial camera 950;The fixed longitudinal seat nut 423 of plane on the vertical slide block 609 of shooting, on the vertical slide block 609 of shooting, plane also has screw platform 961, slide block square hole 906 is had on the vertical slide block 609 of shooting, for being slidably matched between slide block square hole 906 and the described square gabarit of shooting square bar 601, there is vertical slide block lateral sulcus 930 vertical slide block 609 side of shooting, vertical slide block lateral sulcus 930 is backed with threading circle 934, there is tooth bar groove 932 vertical slide block lateral sulcus 930 side, lifter rack 921 is backed with tooth bar protruding rail 923, for being slidably matched between tooth bar protruding rail 923 and described tooth bar groove 932;Lifting motor 910 is fixed on screw platform 961, and lifting motor 910 outfan axle is fixed with lifter wheel 912, and lifter wheel 912 is meshed with described lifter rack 921;The described fixed camera pedestal in lifter rack 921 lower end 925, there is video camera termination 945 camera pedestal 925 outer end, front, 945 times, video camera termination is industrial camera 950, being backed with power supply signal combination cable 940 on video camera termination 945, power supply signal combination cable 940 is external to distribution box and computer disposal center after passing through described threading circle 934 respectively.
As improving further: in Fig. 1, Fig. 6, Figure 12, Figure 21 and Figure 22, described cullet returnable 140 includes end swash plate 141 after container, container header board 143 and container biside plate 142, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143;Described container biside plate 142 upper end has the container flange 184 turned up respectively, and container flange 184 has fixed via 148;Container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 top edge position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, bin gate hook 245 is had on container discharge door 146, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, having container bin gate spring 145 respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, bin gate pivot pin 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container.
nullAs improving further: Figure 25、Figure 26、Figure 27、Figure 28、Figure 29、Figure 30、Figure 31、Figure 32、Figure 33、Figure 34、Figure 35、In Figure 36 and Figure 37,Described circuit orbit tooth bar clamp assembly 500 includes the first fixture 510 that four physical dimensions are identical、Second fixture 520、3rd fixture 530 and the 4th fixture 540,Every pressing plate is made up of retained part and sliding skeleton and sliding adnexa thereof,First fixture 510 is made up of the first retained part 519 and the first sliding skeleton 518 and sliding adnexa thereof,Second fixture 520 is made up of the second retained part 529 and the second sliding skeleton 528 and sliding adnexa thereof,3rd fixture 530 is made up of the 3rd retained part 539 and the 3rd sliding skeleton 538 and sliding adnexa thereof,4th fixture 540 is made up of the 4th retained part 549 and the 4th sliding skeleton 548 and sliding adnexa thereof;
Retained part described on every pressing plate includes plane 516 and clamping slope 515 and facade tooth bar 119 on pressing plate, and on pressing plate, plane 516 is mutually perpendicular to facade tooth bar 119, and the angle between clamping slope 515 and facade tooth bar 119 is acute angle;There is circular protruding rail 514 on pressing plate in plane 516, pressing plate is connected by twilight orbit 571 between plane 516 with circular protruding rail 514;Slip-off preventing groove 585, clamping is had also to be attached with rubber tabletting 551 on slope 515, rubber tabletting 551 has slip-off preventing raised line 558, is interference fit between slip-off preventing raised line 558 and slip-off preventing groove 585 on clamping slope 515;
Sliding skeleton described on every pressing plate includes sliding lower plane 561 and sliding cascaded surface 662, there are vertical axis hole 112 and the horizontal groove of circular arc 646 on sliding cascaded surface 662, sliding cascaded surface 662 have groove screw 691 be positioned at described circular arc horizontal groove 646 both sides;
There are excircle of bushing arc 645 and lining Inner arc 541 and lining stationary plane 697 on self-lubricating bushing 644, are interference fits between excircle of bushing arc 645 and the horizontal groove of circular arc 646;
Two countersunk head through holes 692 and solid plate contact surface 696 and solid limit, sheet separation 574 is had in lining fixed plate 695, Gu plate bolt 693 passes through countersunk head through hole 692 respectively, four solid plate bolts 693 coordinate with described groove screw 691 screw-tightened respectively, are fixed on described sliding cascaded surface 662 by the solid plate contact surface 696 in two pieces of described lining fixed plates 695;
You Zhou rank, gear shaft 100 one end shelves shoulder 109 and roller gear 129, gear shaft 100 other end has spring card slot 117 and handle axle head 110, handle axle head 110 has axle head pin-and-hole 108;Rotatable between gear shaft 100 and described vertical axis hole 112 coordinate;Axle jump ring 144 is positioned among spring card slot 117, gives gear shaft 100 and makees axial displacement restriction relative to vertical axis hole 112;
There are fixture crank handle 458 and handle through hole 452 on Handleset 451, handle through hole 452 has handle pin-and-hole 453;Handle pivot pin 118 passes through described handle pin-and-hole 453 and described axle head pin-and-hole 108, rivets fixing by Handleset 451 with handle axle head 110;
The hard nickel alloy coating having a layer thickness to be 0.25 millimeter on described circular protruding rail 514 surface.
As improving further: described self-lubricating bushing 644 uses self-lubricating material, and this self-lubricating material is c-type ptfe composite, and the weight percentages of components of ptfe composite is: politef 78%, graphite powder 13%, polybenzoate 9%.
As improving further: described rubber tabletting 551 uses synthesizing butadiene styrene rubber, its material composition is: butadiene-styrene rubber 36%, sulfur 1.7%, zinc oxide 7.5%, stearic acid 1.7%, medium accelerator 3.5%, fast accelerator 0.8%, age resistor 2.7%, white carbon black 14%, softening oil 4.5%, rubber powder 13%, coupling agent 1.6%, and remaining is the inserts more than 1230 mesh.
In embodiment, described sliding lower plane 561 is 17 to 19 millimeters to the distance of described lining Inner arc 541 central axis, and the section radius of lining Inner arc 541 is 16 to 18 millimeters.
Two pieces of lining fixed plate 695 thickness are less than or equal to the ladder gap size between sliding lower plane 561 and sliding cascaded surface 662,
Having 0.5 millimeter of gap between limit, solid sheet separation 574 and the twilight orbit 571 of adjacent pressing plates of every limit pressing plate, the modulus of roller gear 129 is 1.5, and the number of teeth is 20;The modulus of facade tooth bar 119 is 2, and the number of teeth is 69;On clamping slope 515, extruding is fixed with one layer of rubber tabletting 551;On clamping slope 515 and backup plate, the angle between plane 516 is 58 degree, on clamping slope 515, extruding is fixed with one layer of rubber tabletting 551, the produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives square glass plate 600 4 limit outer rim flexibility and fixes, avoid Rigid Plates Under Compression to crush unexpected for square glass plate 600, or uneven generation of local pressure bursts in detected process of the test.
Described slip-off preventing groove 585 degree of depth is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters;Described slip-off preventing raised line 558 height is 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters.
Described synthesizing butadiene styrene rubber has following physical technique index: hot strength is 14.8MPa, and elongation at break is 602%, and hardness is 60 shore A.Described inserts is the Pulvis Talci of 1285 mesh.
One, complete machine assembling process:
Keyway is also had on transmission worm gear 161 endoporus, transmission worm gear 161 endoporus is placed in rotating shaft worm gear section 192, being placed on by worm gear flat key 168 in the rotating shaft keyway 194 in rotating shaft worm gear section 192, the position of the prominent rotating shaft keyway 194 on worm gear flat key 168 is accommodated among the keyway on transmission worm gear 161 endoporus;On the shaft thread 193 of rotating shaft worm gear section 192 outer end, threaded engagement screws on worm gear and nut 188, in the rotating shaft worm gear section 192 that transmission worm gear 161 is fastened in flap rotating shaft 196 by worm gear and nut 188;Four worm screws fix screw and worm seat screw 157 threaded engagement, are fixed on support side plate 200 lateral surface at worm seat screw 157 by two worm bearings 152.
Longitudinal direction support 430 is weldingly fixed on after shooting rear slider 420 on facade, with screw, longitudinal direction motor 421 is fixed on plane on longitudinal direction support 430;Longitudinal screw 425 back end cylindrical is passed through rear unthreaded hole seat 422 and is connected to longitudinal motor 421 outfan so that longitudinal screw 425 back end cylindrical face is rotatable with described rear unthreaded hole seat 422 to be coordinated;To pass through in threaded engagement mode between longitudinal screw 425 and described longitudinal seat nut 423, coordinate rotatable with described front unthreaded hole seat 220 for longitudinal screw 425 nose circle cylinder.Rear unthreaded hole seat 422 constitutes two-point locating to longitudinal screw 425 together with front unthreaded hole seat 220, when longitudinal motor 421 drives longitudinal screw 425 to rotate, longitudinal screw 425 drives longitudinal seat nut 423 to move forward and backward, and then drives the gear rack elevating camera assembly 900 being fixed on the vertical slide block 609 of shooting to seesaw.
Horizontal support 248 is fixed on the outer side elevation 928 of described staking out head with screw, with screw, cross motor 241 is fixed on plane on horizontal support 248;Transverse screw 435 left end cylinder is passed through left unthreaded hole seat 242 and is connected to cross motor 241 outfan so that the transverse screw 435 left end face of cylinder is rotatable with described left unthreaded hole seat 242 to be coordinated;To pass through for threaded engagement between transverse screw 435 and lateral seat nut 243, the transverse screw 435 right-hand member face of cylinder is rotatable with described right unthreaded hole seat 247 to be coordinated.Right unthreaded hole seat 247 gives transverse screw 435 together with left unthreaded hole seat 242 and constitutes two-point locating, when cross motor 241 drives transverse screw 435 to rotate, transverse screw 435 drives lateral seat nut 243 to move left and right, then drive and image the shooting square bar 601 that front-slider 480 is fixed as one and also move left and right so that gear rack elevating camera assembly 900 can move left and right;Drive lifter wheel 912 to rotate in conjunction with lifting motor 910, then drive lifter rack 921 to make decline mobile, finally realize industrial camera 950 three-dimensional the most mobile.
Cullet returnable 140 entirety is placed down from above so that described container flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side are directed at two flap seat screws 160 and two locking pin seat screws 186 simultaneously;The flap rotating shaft 196 of described test flap 190 both sides is rotatable with flap bearing 163 endoporus to be coordinated, and four flap seat screws pass through the installing hole on flap bearing 163 and fixed via 148 respectively, are fixed on flap seat screw 160 by the flap bearing 163 of both sides.
Light beam lock pin 189 described in both sides can enter in described plug lockhole 198, limits rotation by fixing with the support side plate 200 of both sides for described test flap 190;Altitude location circle 565 is fixed on a circular abutment 566 at front row by holding screw 594, is inserted on circular abutment 566 external cylindrical surface at front row by impact slide block 666 through hole of impact cross bar 256 one end, and altitude location circle 565 torr impact slide block 666;The impact horizontal square hole of frame 564 in impacter frame 567 is inserted on the rectangle straight-bar on impact cross bar 256, and fixes;Having impact motor installed surface 544 in impacter frame 567, be placed and secured at by impact motor 521 on impact motor installed surface 544, rotating disk 572 is fixed on the output shaft end on impact motor 521;Quadrangular guide rail 595 is inserted among the vertical square hole of impact frame 535 in impacter frame 567, allow the revolution pivot pin 573 on rotating disk 572 insert among the horizontal concrete chute 524 of quadrangular guide rail 595 upper end simultaneously;Adjust altitude location circle 565 height so that when jump bit cone 596 is displaced downwardly to extreme lower position, can with square glass plate 600 have 1.2 to 1.4 interference distance, square glass plate 600 can be smashed;Capstan bracing ring 820 is fixed on the another kind of circular abutment 566 of heel row by bracing ring trip bolt 894, rotating disk endoporus 836 on oblique for light handle rotating disk 830 is inserted on circular abutment 566 external cylindrical surface of heel row, bracing ring upper surface 823 torr on capstan bracing ring 820 rotating disk lower surface 832 so that described square fluorescent tube 888 makees synchronous rotary motion in set height position;Adjust capstan bracing ring 820 height so that during work, square fluorescent tube 888 is 4 to 6 millimeters apart from the height gap of square glass plate 600.
To can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium 743 jag through hole 752 with connecting rod cross bar axle 374, wherein, for being slidably matched between connecting rod cross bar axle 374 and connecting rod cross bar stomidium 743, it is interference fit between connecting rod cross bar axle 374 and cross bar universal jag through hole 752;Being fixed by cross bar with cross bar pitman shaft 376 can rotation be connected fixing between jag through hole 372 single head universal with described cross bar through hole 763, wherein, for being slidably matched between cross bar pitman shaft 376 and cross bar universal single head through hole 763, cross bar pitman shaft 376 and cross bar are fixed between jag through hole 372 as interference fit;To can rotation be connected fixing between connecting-rod inclined pommel hole 744 with tiltedly handle universal jag through hole 742 with connecting-rod inclined arbor 474, wherein, for being slidably matched between connecting-rod inclined arbor 474 and connecting-rod inclined pommel hole 744, it is interference fit between connecting-rod inclined arbor 474 and tiltedly handle universal jag through hole 742;Being fixed with described oblique handle by universal for oblique handle single head through hole 764 with oblique handle pitman shaft 476 can rotation be connected fixing between jag through hole 472, wherein, tiltedly for being slidably matched between handle pitman shaft 476 and oblique handle universal single head through hole 764, oblique handle pitman shaft 476 and tiltedly handle are fixed between jag through hole 472 as interference fit.
Circuit orbit tooth bar clamp assembly 500 is placed on above test flap 190, the flap fixing threaded hole 197 more than six is had on test flap 190, six flap step through-holes 501 are had in plane 516 on the flap of described the first retained part 519 in circuit orbit tooth bar clamp assembly 500, six sunk screws 195 pass through described flap step through-hole 501 successively and match with described flap fixing threaded hole 197, the first described retained part 519 is fixed on described test flap 190, use the immobilizing foundation of the first retained part 519, circuit orbit tooth bar clamp assembly 500 entirety is all fixed on described test flap 190.
nullBy the first identical for four physical dimensions fixture 510、Second fixture 520、3rd fixture 530 and the 4th fixture 540 are placed on above testboard flat board 190,For being slidably matched between circular protruding rail 514 on first retained part 519 and the lining Inner arc 541 on the 4th sliding skeleton 548,For being slidably matched between circular protruding rail 514 on second retained part 529 and the lining Inner arc 541 on the first sliding skeleton 518,For being slidably matched between circular protruding rail 514 on 3rd retained part 539 and the lining Inner arc 541 on the second sliding skeleton 528,For being slidably matched between circular protruding rail 514 on 4th retained part 549 and the lining Inner arc 541 on the 3rd sliding skeleton 538,Make the first fixture 510 that four physical dimensions are identical、Second fixture 520、A surrounding ambient is surrounded between 3rd fixture 530 and the 4th fixture 540,Above-mentioned surrounding ambient size is more than the physical dimension of square glass plate 600 to be test for.
When two, safety glass being done fragmentation test, step is as follows:
(1), preparation work: start lifting motor 910 and drive lifter wheel 912 to rotate forward, then drive lifter rack 921 to make rising mobile, will not produce with linkage connecting rod 222 after industrial camera 950 is elevated and interfere.
(2), test flap 190 level is fixed: with the worm screw crank handle 155 on the cylinder of hands positive direction rocking-turn worm shaft 151 one end, worm shaft 151 is made to drive transmission worm gear 161 to rotate, then driving test flap 190 rear end lower plane to push down plane 717 in back plate, test flap 190 presents level;The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing flap 190 both sides, and test flap 190 is fixed by horizontal level;
(3), fixing square glass plate 600: will be test for above the test flap 190 that square glass plate 600 is placed in the surrounding ambient that circuit orbit tooth bar clamp assembly 500 is surrounded;Positive direction rotates the fixture crank handle 458 on the first fixture 510 and the 3rd fixture 530 simultaneously, drive the second fixture 520 and the 4th fixture 540 to move simultaneously, positive direction rotates the fixture crank handle 458 on the second fixture 520 and the 4th fixture 540 simultaneously again, drive the first fixture 510 and the 3rd fixture 530 to move simultaneously, rubber tabletting 551 on every flap reclined and vises four limit outer rims of square glass plate 600 to be test for, square glass plate 600 being fixed on test flap 190;
(4), shattered glass: after square glass plate 600 to be test for is fixed, regulate impact cross bar 256 height on circular abutment 566, hold cross bar becket 599, by revolution impact assembly 590 along with impact cross bar 256 together, rotate above square glass plate 600 around circular abutment 566 cylindrical;Meanwhile, under the effect of linkage connecting rod 222, surrounding illumination component 800 automatically moves out above square glass plate 600, improves working performance;
Start impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while rotating, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone 596 of quadrangular guide rail 595 lower end also moves up and down;When jump bit cone 596 is displaced downwardly to extreme lower position, square glass plate 600 can just be touched, and square glass plate 600 is smashed;Can realize remotely controlling to smash the dangerous step of square glass plate 600, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;
(5), shooting is taken pictures: again holds cross bar becket 599, by revolution impact assembly 590 along with impact cross bar 256 together, is rotated away from above square glass plate 600 around circular abutment 566 cylindrical;Under the effect of linkage connecting rod 222, surrounding illumination component 800 automatic rotary is transferred to image the position taken pictures above square glass plate 600, and the energising of square fluorescent tube 888 produces annular beam auxiliary photo-taking;Starting cross motor 241 drives transverse screw 435 to make forward and reverse rotation, and it is mobile that transverse screw 435 drives lateral seat nut 243 to make left and right regulation so that industrial camera 950 moves left and right and aligns to the left and right wanting picture-taking position;Starting longitudinal motor 421 drives longitudinal screw 425 to make clockwise or counterclockwise, and it is mobile that longitudinal screw 425 drives longitudinal seat nut 423 to make forward and backward regulation so that industrial camera 950 moves forward and backward and aligns to before and after wanting picture-taking position;Starting lifting motor 910 drives lifter wheel 912 to reversely rotate, and then drives lifter rack 921 to make to decline mobile, and reduction industrial camera 950 is allowed to be positioned at above square fluorescent tube 888 7 to 8 millimeters;
Start industrial camera 950 shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, according to national standard, Figure 38 and Figure 39, requires that the square glass plate 600 carrying out judging to destroy is the most qualified, complete the fragmentation status test of safety glass;
(6), remove glass fragment work: closed by square fluorescent tube 888, and along with the oblique handle of the ring of light 810 is centered by rotating disk endoporus 836, reversely rotate removal test flap 190;The fixture crank handle 458 being simultaneously rotated in the opposite direction on two opposite side, splits the first fixture 510 and the 3rd fixture 530 and the second fixture 520 and the 4th fixture 540 respectively, removes whole circuit orbit tooth bar clamp assembly 500;The operation lever 136 holding both sides the most respectively is broken into two with one's hands to both sides so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 testing flap 190 both sides, releases locking positioning;Worm screw crank handle 155 on opposite direction rocking-turn worm shaft 151 so that hand worm shaft 151 drives transmission worm gear 161 opposite direction to rotate, drives test flap 190 rear end lower plane to depart from plane 717 in back plate then;When, after test flap 190 run-off the straight 10 to 20 degree, disposing the safety glass fragment of plane on test flap 190 easily, safety glass fragment is fallen among cullet returnable 140;
(7), reset work: positive direction rotary worm crank handle 155 again so that worm shaft 151 drives transmission worm gear 161 to rotate, drives test flap 190 rear end lower plane to push down plane 717 in back plate then;The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure, light beam lock pin 189 is made to enter locking positioning in the plug lockhole 198 of test flap 190 both sides, test flap 190 is again at level, prepares as long as being test for square glass plate 600 for next;
(8), follow-up removing: when the chunk glass in cullet returnable 140 is to be raftinged, car will be raftinged and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, rafting the chunk glass in cullet returnable 140.Unclamping bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.

Claims (5)

1. nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine, the upper plane of the support side plate (200) of integral-rack both sides is the most all fixed with flap bearing (163) and lock pin bearing (180);There is flap rotating shaft (196) test flap (190) both sides, the flap rotating shaft (196) of both sides is the most rotatable to be fixed in flap bearing (163), rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test flap (190) lower plane afterwards;Flap bearing (163) is the most fixed cullet returnable (140) together with described lock pin bearing (180) and between the upper plane of support side plate (200);There is plug lockhole (198) on described test flap (190) both sides vertical, the support side plate (200) of both sides is symmetrically arranged with and dials plug in retaining mechanism;Flap fixing threaded hole (197), every upper plane of support side plate (200) is had to be respectively arranged with two flaps seat screw (160) and two locking pin seat screws (186) on described test flap (190);
Return pulley forked standard (124) is had respectively before and after described support side plate (200) bottom, mobile return pulley (400) is had in the middle of return pulley forked standard (124), it is rotatable matched in clearance between mobile return pulley (400) centre bore and return pulley pivot pin (122) cylindrical, it is interference fit between through hole on return pulley pivot pin (122) two ends and return pulley forked standard (124), it is characterized in that:
Fixed circuit orbit tooth bar clamp assembly (500) in the upper plane of described test flap (190), it is further fixed on transmission worm gear (161) in the turntable rotating shaft (196) of side, transmission worm gear (161) is combined with worm shaft (151), worm shaft (151) two ends are the most rotatable to be fixed in worm bearing (152), worm bearing (152) is fixed on corresponding support side plate (200) lateral surface, and worm shaft (151) one end also has worm screw crank handle (155);
Column pile crown (240) outside on the left side is the outer side elevation (928) of staking out head, the upper fixed horizontal support (248) of the outer side elevation (928) of staking out head, the upper fixed cross motor (241) of horizontal support (248);Facade (922) before staking out head is had, the upper fixed left unthreaded hole seat (242) of facade (922) before the staking out head on the left side on the column pile crown (240) on the left side;Also facade (922) before staking out head is had, the upper fixed right unthreaded hole seat (247) of facade (922) before the staking out head on the right on the column pile crown (240) on the right;
Slide opening (262) after having laterally in shooting rear slider (420), laterally after between slide opening (262) and the transverse horizontal bar (602) of heel row for being slidably matched;Slide opening (268) before having laterally in shooting front-slider (480), for being slidably matched between the most front slide opening (268) and front-seat transverse horizontal bar (602);Fixed shooting square bar (601) between shooting rear slider (420) and shooting front-slider (480);
Slide block square hole (906) is had, for being slidably matched between slide block square hole (906) and described shooting square bar (601) gabarit on the vertical slide block (609) of shooting;The upper fixed longitudinal seat nut (423) of plane of the vertical slide block (609) of shooting, the vertical slide block (609) of shooting is fixed with gear rack elevating camera assembly (900);
Fixed longitudinal support (430) on shooting rear slider (420) facade afterwards, plane (947) on vertical support are had on longitudinal support (430), the upper fixed longitudinal motor (421) of plane (947) on vertical support, plane on rear slider (942) is had in shooting rear slider (420), the upper fixed rear unthreaded hole seat (422) of plane (942) on rear slider, plane on front-slider (943) is had, the upper fixed front unthreaded hole seat (220) of plane (943) on front-slider in shooting front-slider (480);
It is threaded engagement between longitudinal screw (425) and described longitudinal seat nut (423), longitudinal screw (425) nose circle cylinder is rotatable with described front unthreaded hole seat (220) to be coordinated, and longitudinal screw (425) back end cylindrical face is rotatable with described rear unthreaded hole seat (422) to be coordinated;And longitudinal screw (425) back end cylindrical passes through described rear unthreaded hole seat (422), longitudinal screw (425) back end cylindrical is fixing with described longitudinal motor (421) outfan to be connected;Facade (953) before front-slider is had on described shooting front-slider (480), the upper fixed lateral seat nut (243) of facade (953) before front-slider, it is threaded engagement between transverse screw (435) and lateral seat nut (243), transverse screw (435) the right-hand member face of cylinder is rotatable with described right unthreaded hole seat (247) to be coordinated, and transverse screw (435) the left end face of cylinder is rotatable with described left unthreaded hole seat (242) to be coordinated;And transverse screw (435) left end cylinder passes through described left unthreaded hole seat (242), transverse screw (435) left end cylinder is fixing with described cross motor (241) outfan to be connected;The upper rotary sliding of one described circular abutment (566) of heel row is combined with surrounding illumination component (800), and the upper rotary sliding of a front-seat circular abutment (566) is combined with revolution impact assembly (590);The oblique handle of the ring of light (810) is had in surrounding illumination component (800), there is oblique handle anchor tip (477) on the oblique handle of the ring of light (810), oblique handle anchor tip (477) rotation can be connected to oblique handle universal joint (475);Revolution impact assembly (590) slip is fixed in impact cross bar (256), there is cross bar anchor tip (377) in impact cross bar (256), cross bar anchor tip (377) rotation can be connected to cross bar universal joint (375);It is connected by linkage connecting rod (222) between cross bar universal joint (375) and described oblique handle universal joint (475);
The hard nickel alloy coating having a layer thickness to be 0.21 ~ 0.23 millimeter on described shooting square bar (601) surface, elementary composition by following percentage by weight of this hard nickel alloy coating material: Ni:31 ~ 33%, Ti:3.2 ~ 3.4%, Cr:2.6 ~ 2.8%, Al:1.2 ~ 1.4%, W:2.2 ~ 2.4%, Mo:1.1 ~ 1.3%, C:1.0 ~ 1.2%, surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.21%, S less than 0.012%, P is less than 0.016%, and the rockwell superficial hardness number of this hard nickel alloy coating is HRC55 ~ 57.
Nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine the most according to claim 1, it is characterized in that: the wear-resisting carbon fiber modifying polyether-ether-ketone composite material of D type all having a layer thickness to be 1.51 ~ 1.53 millimeters on described slide block square hole (906) surface, elementary composition by following percentage by weight of this D type wear-resisting carbon fiber modifying polyether-ether-ketone composite material: polyether-ether-ketone resin 50 ~ 52%, polyflon 12.3 ~ 12.5%, polyimide resin 10.6 ~ 10.8%, carbon fiber 4.4 ~ 4.6%, Vermiculitum 7.2 ~ 7.4%, parthenolide 7.3 ~ 7.5%, Feldspar in powder 4.2 ~ 4.4%, surplus is compatilizer.
nullNickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine the most according to claim 1,It is characterized in that: described circuit orbit tooth bar clamp assembly (500) includes the first fixture (510) that four physical dimensions are identical、Second fixture (520)、3rd fixture (530) and the 4th fixture (540),Every pressing plate is made up of retained part and sliding skeleton and sliding adnexa thereof,First fixture (510) is made up of the first retained part (519) and the first sliding skeleton (518) and sliding adnexa thereof,Second fixture (520) is made up of the second retained part (529) and the second sliding skeleton (528) and sliding adnexa thereof,3rd fixture (530) is made up of the 3rd retained part (539) and the 3rd sliding skeleton (538) and sliding adnexa thereof,4th fixture (540) is made up of the 4th retained part (549) and the 4th sliding skeleton (548) and sliding adnexa thereof;
Retained part described on every pressing plate includes plane on pressing plate (516) and clamping slope (515) and facade tooth bar (119), on pressing plate, plane (516) is mutually perpendicular to facade tooth bar (119), and the angle between clamping slope (515) and facade tooth bar (119) is acute angle;There is circular protruding rail (514) on pressing plate in plane (516), pressing plate is connected by twilight orbit (571) between plane (516) with circular protruding rail (514);Slip-off preventing groove (585) is had in clamping slope (515), rubber tabletting (551) also it is attached with in clamping slope (515), there is slip-off preventing raised line (558) on rubber tabletting (551), be interference fit between slip-off preventing raised line (558) and slip-off preventing groove (585);
Sliding skeleton described on every pressing plate includes sliding lower plane (561) and sliding cascaded surface (662), there are vertical axis hole (112) and the horizontal groove of circular arc (646) on sliding cascaded surface (662), sliding cascaded surface (662) have groove screw (691) be positioned at described circular arc horizontal groove (646) both sides;
There are excircle of bushing arc (645) and lining Inner arc (541) and lining stationary plane (697) on self-lubricating bushing (644), are interference fits between excircle of bushing arc (645) and the horizontal groove of circular arc (646);
Two countersunk head through holes (692) and solid plate contact surface (696) and solid limit, sheet separation (574) is had in lining fixed plate (695), Gu plate bolt (693) passes through countersunk head through hole (692) respectively, four solid plate bolts (693) coordinate with described groove screw (691) screw-tightened respectively, the solid plate contact surface (696) in two pieces of described lining fixed plates (695) are fixed on described sliding cascaded surface (662);
You Zhou rank, gear shaft (100) one end shelves shoulder (109) and roller gear (129), gear shaft (100) other end has spring card slot (117) and handle axle head (110), and handle axle head (110) has axle head pin-and-hole (108);Rotatable between gear shaft (100) and described vertical axis hole (112) coordinate;Axle jump ring (144) is positioned among spring card slot (117), gives gear shaft (100) and makees axial displacement restriction relative to vertical axis hole (112);
There are fixture crank handle (458) and handle through hole (452) on Handleset (451), handle through hole (452) has handle pin-and-hole (453);Handle pivot pin (118) passes through described handle pin-and-hole (453) and described axle head pin-and-hole (108), by fixing with handle axle head (110) riveting for Handleset (451);
The hard nickel alloy coating having a layer thickness to be 0.25 millimeter on described circular protruding rail (514) table surface.
Nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine the most according to claim 3, it is characterized in that: described self-lubricating bushing (644) uses self-lubricating material, this self-lubricating material is c-type ptfe composite, and the weight percentages of components of ptfe composite is: politef 77 ~ 79%, graphite powder 12 ~ 14%, polybenzoate 8 ~ 10%.
Nickel alloy worm gear flap circular clamp ring of light auxiliary impact glass test machine the most according to claim 3, it is characterized in that: described rubber tabletting (551) uses synthesizing butadiene styrene rubber, its material composition is: butadiene-styrene rubber 35 ~ 37%, sulfur 1.6 ~ 1.8%, zinc oxide 7.4 ~ 7.6%, stearic acid 1.6 ~ 1.8%, medium accelerator 3.4 ~ 3.6%, fast accelerator 0.7 ~ 0.9%, age resistor 2.6 ~ 2.8%, white carbon black 13 ~ 15%, softening oil 4.4 ~ 4.6%, rubber powder 12 ~ 14%, coupling agent 1.5 ~ 1.7%, and remaining is the inserts more than 1230 mesh.
CN201610420009.7A 2016-06-15 2016-06-15 Nickel-alloy worm-wheel rotating-plate circular-clamper aureole-assisted impacting glass test machine Withdrawn CN105865954A (en)

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Application publication date: 20160817