CN105823679A - Method for testing glass through impact image pickup in linkage with gear rotating plate stair rack clamping plates - Google Patents

Method for testing glass through impact image pickup in linkage with gear rotating plate stair rack clamping plates Download PDF

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Publication number
CN105823679A
CN105823679A CN201610420129.7A CN201610420129A CN105823679A CN 105823679 A CN105823679 A CN 105823679A CN 201610420129 A CN201610420129 A CN 201610420129A CN 105823679 A CN105823679 A CN 105823679A
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China
Prior art keywords
gear
longitudinal
hole
cross bar
handle
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CN201610420129.7A
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Chinese (zh)
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张志雄
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Individual
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Individual
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Priority to CN201610420129.7A priority Critical patent/CN105823679A/en
Publication of CN105823679A publication Critical patent/CN105823679A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/317Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by electromagnetic means

Abstract

The invention relates to a tempered glass testing and inspection method and discloses a method for testing glass through impact image pickup in linkage with gear rotating plate stair rack clamping plates. As improvement, a critical component assembly comprises an industrial video camera three-dimensional moving component and a linkage connecting rod component; a fragmentation test comprises the steps of horizontally fixing a testing rotating plate, fixing a square glass plate, breaking the glass, conducting camera shooting and clearing away glass fragments; a transverse cranking handle is adopted to drive a transverse gear to rotate in the forward and reverse direction, so that an industrial video camera is driven to move leftward and rightward; a longitudinal cranking handle drives a longitudinal gear to rotate in the forward and reverse direction, so that the industrial video camera is driven to move back and forth; a lifting motor drives a vertical threaded rod to rotate and drives a nut slide block face to move up and down, so that three-dimensional free movement of the industrial video camera is achieved; a cross bar universal joint is connected with an inclined handle universal joint through a linkage connecting rod, so that linkage is achieved, and operation efficiency is improved; a stair track rack clamping plate assembly is adopted, so that the square glass plate can be adjusted and fixed precisely.

Description

Application impact shooting linkage gear flap ladder tooth bar clamping plate glass detection method
Technical field
The present invention relates to a kind of safety glass test verification method, the test verification system particularly relating to wear industrial camera substitutes manually-operated application impact shooting linkage gear flap ladder tooth bar clamping plate glass detection method.
Background technology
Rectangle tempered glass quality detects, the most unified stationary machines, can only retrain glass periphery by adhesive tape or other modes, or cover thin film on safety glass, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the probability that strength collapses out simultaneously, causes operator injured, and therefore, the improvement to safety glass fragmentation test machine is the most necessary.Since GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, the detection algorithm of glass fragment is inquired into, the document relates to two key technologies: (1) image capture technology: below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.(2) image segmentation algorithm: cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge;Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.
Summary of the invention
The problem existed for above prior art, the present invention is not only additionally arranged screw rod camera assembly on integral-rack, also uses annulus illumination component to link with revolution impact assembly to improve effect;Combination gear drive mechanism Turnover testing flap, it is equipped with the fastening of plug lock pin, is particularly provided with the ladder track tooth bar cleat assembly of surrounding isoplanar work, it is achieved that the safety glass to different size specification, a kind of inspection machine can be shared to do fragmentation test, specific as follows:
Application impact shooting linkage gear flap ladder tooth bar clamping plate glass detection method, in the support side plate of integral-rack both sides, plane is the most all fixed with flap bearing and lock pin bearing;There is flap rotating shaft test flap both sides, and the flap rotating shaft of both sides is the most rotatable to be fixed in flap bearing, and rear shear plate upper bit has plane in back plate, lower plane after plane holds test flap in back plate;Flap bearing fixed cullet guider between plane together with lock pin bearing and in support side plate, cullet guider lower port falls within cullet collecting cart upper port;There is plug lockhole on described test flap both sides vertical, the support side plate of both sides is symmetrically arranged with and dials plug in retaining mechanism;
Fixed ladder track tooth bar cleat assembly in plane on described test flap, it is further fixed on travelling gear in the flap rotating shaft of side, travelling gear is combined with manual gear, manual gear is rotatable to be fixed on manual wheel shaft, there is axle flange manual wheel shaft the inner, axle flange is fixed on corresponding support side plate lateral surface, manual axle outer end sprocket drive spindle jump ring, gear shaft jump ring keeps off at described manual wheel shaft lateral surface, handwheel step circle is had on manual gear lateral surface, it is fixedly connected with handwheel cross bar on handwheel step circle, handwheel cross bar outer end also has handwheel clamping plate crank handle;
Rear slider square hole is had, for being slidably matched between rear slider square hole and laterally side's rail on shooting rear slider;Fixed longitudinal biconvex track between shooting rear slider and shooting front-slider, longitudinal biconvex track side is provided with longitudinal rack, and longitudinal biconvex track upper and lower surface is provided with vertical track biconvex rail, and vertical track biconvex rail is slidably matched longitudinal sliding block;Fixed longitudinal clamping plate crank handle and lifting motor on longitudinal sliding block, longitudinal clamping plate crank handle drives longitudinal gear, longitudinal gear to be meshed with longitudinal rack;
Described horizontal dual-cavity slideway upper and lower surface is provided with sideslip road dual-cavity, and horizontal dual-cavity slideway side is provided with horizontal tooth bar;Fixed horizontal clamping plate crank handle on shooting front-slider, horizontal clamping plate crank handle drives transverse gear, and transverse gear is meshed with horizontal tooth bar;
Front-slider inside casing, front-slider inside casing top and bottom is had to be provided with horizontal biconvex rail, for being slidably matched between horizontal biconvex rail and described sideslip road dual-cavity on shooting front-slider;
On one described circular abutment of heel row, rotary sliding is combined with annulus illumination component, and on a front-seat circular abutment, rotary sliding is combined with revolution impact assembly;There is the oblique handle of the ring of light on annulus illumination component, the oblique handle of the ring of light has oblique handle anchor tip, oblique handle anchor tip rotation can be connected to oblique handle universal joint;Revolution impact assembly slip is fixed on impact cross bar, impact cross bar has cross bar anchor tip, cross bar anchor tip rotation can be connected to cross bar universal joint;It is connected by linkage connecting rod between cross bar universal joint and described oblique handle universal joint;As improvement: critical component assembles and includes that industrial camera three-dimensional moves parts and linkage linkage component, and fragmentation test step:
One, critical component assembles:
(1), industrial camera three-dimensional moves parts:
The structural principle that longitudinal longitudinal gear mechanism of clamping plate crank handle driving drives transverse gear mechanism with horizontal clamping plate crank handle is identical:
Longitudinal clamping plate crank handle drives longitudinal gear mechanism to include: longitudinal clamping plate crank handle and the longitudinal axis hole on longitudinal gear and longitudinal sliding block and hole, vertical gear location;Laterally clamping plate crank handle drives transverse gear mechanism to include: the laterally horizontal axis hole on clamping plate crank handle and transverse gear and shooting front-slider and hole, contrate gear location;
There is support location lining on vertical slide block inside casing lower plate through hole, support and have vertical gear to position hole on the lining of location;Vertical gear axle on longitudinal gear is demountable structure, transmission flat key is had on vertical gear axle, gear blind hole is had on longitudinal gear, gear keyway is had in gear blind hole, gear keyway in gear blind hole coordinates with transmission flat key, between vertical gear axle and gear blind hole, fit tolerance is interference fits, is transmitted moment of torsion by transmission flat key between vertical gear axle and longitudinal gear;Longitudinal axis step section, longitudinal axis shelves shoulder section and longitudinal axis handle section is had successively above vertical gear axle;There is the longitudinal axis hypomere vertical gear axle lower end, longitudinal axis hypomere passes through longitudinal axis hole, gear blind hole successively, coordinating for rotatable between longitudinal axis hypomere with hole, vertical gear location, it is to limit the axial top offset of vertical gear that longitudinal axis hypomere has dismountable retaining pivot pin, the effect of retaining pivot pin;Coordinate for rotary sliding between longitudinal axis step section with longitudinal axis hole;Longitudinal axis shelves shoulder section is positioned at plane on longitudinal sliding block;Having vertical handle through hole on longitudinal clamping plate crank handle, vertical handle through hole matches with longitudinal axis handle section, is fixed by being connected pivot pin between longitudinal axis handle section with vertical handle through hole;
(2), linkage linkage component:
With connecting rod cross bar axle by can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium jag through hole, wherein, for being slidably matched between connecting rod cross bar axle and connecting rod cross bar stomidium, it be interference fit between connecting rod cross bar axle and cross bar universal jag through hole;Being fixed by cross bar with cross bar pitman shaft can rotation be connected fixing between jag through hole single head universal with described cross bar through hole, wherein, for being slidably matched between cross bar pitman shaft and cross bar universal single head through hole, cross bar pitman shaft and cross bar are fixed between jag through hole as interference fit;With connecting-rod inclined arbor by can rotation be connected fixing between connecting-rod inclined pommel hole with tiltedly handle universal jag through hole, wherein, for being slidably matched between connecting-rod inclined arbor and connecting-rod inclined pommel hole, it be interference fit between connecting-rod inclined arbor and tiltedly handle universal jag through hole;Being fixed with described oblique handle by universal for oblique handle single head through hole with oblique handle pitman shaft can rotation be connected fixing between jag through hole, wherein, tiltedly for being slidably matched between handle pitman shaft and oblique handle universal single head through hole, oblique handle pitman shaft and tiltedly handle are fixed between jag through hole as interference fit.
Two, fragmentation test step step is as follows:
(1), test flap level is fixed: rotate handwheel clamping plate crank handle by hand so that manual gear band nutating gear rotates, and then drives test flap rear end lower plane to push down plane in back plate, and test flap presents level;The operation lever holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin enters locking positioning in the plug lockhole testing flap both sides, and test flap is fixed by horizontal level;
(2), fixing square glass plate: will be test for above the test flap that square glass plate is placed in the surrounding ambient that ladder track tooth bar cleat assembly is surrounded;Positive direction rotates the clamping plate crank handle on two opposite side simultaneously, drive the clamping plate of two opposite side, positive direction rotates the clamping plate crank handle on two further pairs limit simultaneously again, rubber tabletting on every clamping plate is reclined, vises four limit outer rims of square glass plate to be test for, square glass plate is fixed on test flap;
(3), shattered glass: after square glass plate to be test for is fixed, regulate the impact cross bar height on circular abutment, hold cross bar becket, by revolution impact assembly along with impact cross bar together, rotate above square glass plate around circular abutment cylindrical;Meanwhile, under the effect of linkage connecting rod, annulus illumination component automatically moves out above square glass plate, improves working performance;Start impact motor, drive revolution disc rotary, when the revolution pivot pin on rotating disk is while rotating, turn round pivot pin sliding in the horizontal concrete chute of quadrangular guide rail upper end again, quadrangular guide rail is driven to move up and down so that the jump bit cone of quadrangular guide rail lower end also moves up and down;When jump bit cone is displaced downwardly to extreme lower position, square glass plate can just be touched, and square glass plate is smashed;
(4), shooting is taken pictures: again holds cross bar becket, by revolution impact assembly along with impact cross bar together, is rotated away from above square glass plate around circular abutment cylindrical;Under the effect of linkage connecting rod, annulus illumination component automatic rotary is transferred to image the position taken pictures above square glass plate, and the energising of circular fluorescent pipe produces annular beam auxiliary photo-taking;
With hand traverse horizontal clamping plate crank handle, laterally clamping plate crank handle drives forward and reverse selection of transverse teeth crop rotation to rotate, transverse gear is meshed with horizontal tooth bar, shooting front-slider and shooting rear slider and longitudinal biconvex track and longitudinal sliding block is driven to make left and right regulation mobile so that industrial camera moves left and right and aligns to the left and right wanting picture-taking position;
With hand traverse longitudinal direction clamping plate crank handle, longitudinal clamping plate crank handle drives longitudinal gear to make forward and reverse selection rotation, and longitudinal gear is meshed with longitudinal rack;Longitudinal sliding block is driven to make forward and backward regulation mobile so that industrial camera moves forward and backward and aligns to before and after wanting picture-taking position;
Starting lifting motor drives vertical screw to reversely rotate, and then drives nut slider face to make to decline mobile, and reduction industrial camera is allowed to be positioned at above circular fluorescent pipe 7 to 8 millimeters;
Start industrial camera shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, require that the square glass plate carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(5), remove glass fragment work: closed by circular fluorescent pipe, and along with the oblique handle of the ring of light is centered by rotating disk endoporus, reversely rotate removal test flap;The clamping plate crank handle being simultaneously rotated in the opposite direction on two opposite side, splits the first clamping plate and three-ply board and the second clamping plate and the 4th clamping plate respectively, removes whole ladder track tooth bar cleat assembly;The operation lever holding both sides the most respectively is broken into two with one's hands to both sides so that light beam lock pin exits locking positioning in the plug lockhole testing flap both sides, releases locking positioning;Opposite direction rotation hand wheel clamping plate crank handle so that manual gear band nutating gear opposite direction rotates, drives test flap rear end lower plane to depart from plane in back plate then;When, after test flap run-off the straight 10 to 20 degree, the safety glass fragment of plane on test flap being disposed easily and, through cullet guider, fall among cullet collecting cart.
Beneficial effects of the present invention:
(1), the present invention uses horizontal clamping plate crank handle to drive forward and reverse selection of transverse teeth crop rotation to rotate so that industrial camera moves left and right and aligns to the left and right wanting picture-taking position;Longitudinal clamping plate crank handle drives longitudinal gear to make forward and reverse selection rotation so that industrial camera moves forward and backward and aligns to before and after wanting picture-taking position;Drive vertical screw to rotate in conjunction with lifting motor, then drive nut slider face to move up and down, finally realize industrial camera three-dimensional the most mobile.It is connected by linkage connecting rod between cross bar universal joint and the oblique handle universal joint on annulus illumination component on revolution impact assembly and realizes linkage, improve operating efficiency;
(2), present invention improves the labor intensity that safety glass fragment detects, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes;Gear drive drives the test turning structure of flap to arrange, it is simple to removes chunk glass, is equipped with cullet guider, it is ensured that chunk glass does not scatters;In gear drive associating back plate, plane holds lower plane after test flap, the positioning function locked by test flap in plug lockhole is inserted in conjunction with light beam lock pin, overcome travelling gear to coordinate with manual gear and there is no the defect of self-locking, making in whole test process, test flap keeps firm.The particularly impact motor on revolution impact assembly can realize remotely controlling to smash the dangerous step of square glass plate, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury.It is consistent that application revolution impact assembly realizes each hammer weight, it is ensured that crushing test is unified and standard.
(3), ladder track tooth bar cleat assembly is used, described sliding part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part, and described sliding lower plane is in sustained height with plane on described clamping plate, it is ensured that be test for square glass plate surrounding uniform force;Achieve the tetragon glass to different specification size and different angle to continuously adjust and fix;Roller gear on particularly every clamping plate is meshed with the facade tooth bar on adjacent cleats, the existing square shaped glass plate of making an excessive case more excessive accurately regulates fixing, making square glass plate local pressure in detected process of the test accomplish accurately to control, square glass plate fixation procedure occurs unexpected damaged probability to reduce 22%.
Accompanying drawing explanation
Fig. 1 is the stereoscopic appearance figure of the present invention.
Fig. 2 is the revolution impact assembly 590 stereoscopic appearance figure in Fig. 1.
Fig. 3 is the independent axonometric chart of impacter frame 567 in Fig. 2.
Fig. 4 is the annulus illumination component 800 stereoscopic appearance figure in Fig. 1.
Fig. 5 is capstan bracing ring 820 enlarged drawing in Fig. 1.
Fig. 6 is that the annulus illumination component 800 in Fig. 1 is positioned at square glass plate 600 upper states figure.
Fig. 7 be Fig. 1 be the linkage connecting rod 222 position enlarged drawing in Fig. 6.
Fig. 8 is that linkage connecting rod 222 two ends in Fig. 7 are connected to image universal joint and impact universal joint.
Fig. 9 is the independent axonometric chart of linkage connecting rod 222 in Fig. 7
Figure 10 is the independent axonometric chart of oblique handle universal joint 475 in Fig. 7.
Figure 11 is the independent axonometric chart of cross bar universal joint 375 in Fig. 7.
Figure 12 is that the present invention in Fig. 1 is in the stereoscopic appearance figure removing glass fragment duty.
Figure 13 is the integral-rack independent stereoscopic appearance figure being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.
Figure 14 is the independent stereoscopic appearance figure of test flap 190 in Fig. 1.
Figure 15 is the manual gear 151 in Fig. 1 and travelling gear 161 site of engagement and the enlarged drawing at operation stock 133 position.
Figure 16 is the vertical cross section of the manual gear 151 in Figure 15 and support side plate 200 connecting portion.
Figure 17 is the longitudinal sliding block 609 in Fig. 1 and longitudinal biconvex track 601 binding site partial enlarged drawing.
Figure 18 is axonometric chart after the longitudinal biconvex track 601 in Figure 17 rotates.
Figure 19 is that the screw rod camera assembly 900 in Figure 17 drives longitudinal gear 423 mechanism position enlarged drawing with longitudinal clamping plate crank handle 421.
Figure 20 is the profile in Figure 19 along longitudinal gear 423 axial line.
Figure 21 is the split profile of longitudinal sliding block 609 in Figure 19.
Figure 22 is the lifting motor 910 position axonometric chart in Figure 19.
Figure 23 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.
Figure 24 is the profile along the axis of symmetry in Figure 23.
Figure 25 is the independent stereoscopic appearance figure of cullet guider 140 part in Figure 23.
Figure 26 is the profile along the axis of symmetry in Figure 25.
Figure 27 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Figure 23.
Figure 28 is the profile along the axis of symmetry in Figure 27.
Figure 29 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.
Figure 30 is the light beam lock pin 189 in Figure 29 and plug lockhole 198 disengaged condition.
Figure 31 is the top view at fixing square glass plate 600 of the ladder track tooth bar cleat assembly 500 in Fig. 1.
Figure 32 is that the ladder track tooth bar cleat assembly 500 in Figure 31 presents rectangle state diagram.
Figure 33 is the second retained part 529 and binding site enlarged drawing of first its sliding adnexa of sliding skeleton 518 in Figure 32.
Figure 34 is the A A profile in Figure 31.
Figure 35 is that square glass plate in Figure 34 600 and rubber tabletting 551 recline the partial enlarged drawing at position.
Figure 36 is the B B revolved sectional view in Figure 33.
Figure 37 is the second retained part 529 profile in Figure 36.
Figure 38 is ladder slide rail 514 profile of removal in Figure 37.
Figure 39 is the first sliding skeleton 518 in Figure 36 and the profile of sliding adnexa thereof.
Figure 40 is Handleset 451 part sectioned view in Figure 39.
Figure 41 is gear shaft 100 part sectioned view in Figure 39.
Figure 42 is the profile of the first sliding skeleton 518 in Figure 39.
Figure 43 is that sampling standard is taken pictures shooting figure.
Figure 44 is to set up shooting effect figure after circular fluorescent pipe 888 assists the glass of shooting to be crashed to pieces.
Detailed description of the invention
The present invention is described below in conjunction with the accompanying drawings in detail with detailed description of the invention:
In Fig. 1, fixed ladder track tooth bar cleat assembly 500 on test flap 190, fixed square glass plate 600 on ladder track tooth bar cleat assembly 500, revolution impact assembly 590 is positioned at directly over square glass plate 600 in running order.
In Fig. 6, revolution impact assembly 590 removes and does not works directly over square glass plate 600, and annulus illumination component 800 is positioned at directly over square glass plate 600 in running order.
In Fig. 7, the shooting universal joint at linkage connecting rod 222 two ends and impact universal joint respectively connected the oblique handle of the ring of light 810 and impact cross bar 256.
Fig. 8 is the oblique handle universal joint 475 in Fig. 7 and cross bar universal joint 375 handle 810 oblique with the ring of light respectively and impact cross bar 256 is separated.
In Figure 12, ladder track tooth bar cleat assembly 500 is removed, and test flap 190 is in rotation heeling condition, and the glass fragment after square glass plate 600 is crashed to pieces also is cleaned.
In Figure 19, the lifting saddle 930 on screw rod camera assembly 900 is made biopsy cavity marker devices and is processed.
In Figure 43, the sampling standard of shooting figure of taking pictures a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.
In Figure 44, after setting up circular fluorescent pipe 888, after square glass plate 600 is crashed to pieces, demarcation line between fragment becomes apparent from distinguishing.
In Fig. 1, Fig. 2, Fig. 4, Fig. 6, Fig. 7, Fig. 8, Figure 12, Figure 13, Figure 15, Figure 17, Figure 19, Figure 23 and Figure 31, application impact shooting linkage gear flap ladder tooth bar clamping plate glass detection method, in the support side plate 200 of integral-rack both sides, plane is the most all fixed with flap bearing 163 and lock pin bearing 180;There is flap rotating shaft 196 test flap 190 both sides, and the flap rotating shaft 196 of both sides is the most rotatable to be fixed in flap bearing 163, and rear shear plate 176 upper bit has plane 717 in back plate, lower plane after plane 717 holds test flap 190 in back plate;Flap bearing 163 fixed cullet guider 140 between plane together with lock pin bearing 180 and in support side plate 200, cullet guider 140 lower port falls within cullet collecting cart 300 upper port;There is plug lockhole 198 on described test flap 190 both sides vertical, the support side plate 200 of both sides be symmetrically arranged with and dial plug in retaining mechanism, as improvement:
Fixed ladder track tooth bar cleat assembly 500 in plane on described test flap 190, it is further fixed on travelling gear 161 in the flap rotating shaft 196 of side, travelling gear 161 is combined with manual gear 151, manual gear 151 is rotatable to be fixed on manual wheel shaft 152, there is axle flange 154 manual wheel shaft 152 the inner, axle flange 154 is fixed on corresponding support side plate 200 lateral surface, manual wheel shaft 152 outer end sprocket drive spindle jump ring 165, gear shaft jump ring 165 keeps off at described manual wheel shaft 152 lateral surface, handwheel step circle 159 is had on manual gear 151 lateral surface, it is fixedly connected with handwheel cross bar 185 on handwheel step circle 159, handwheel cross bar 185 outer end also has handwheel clamping plate crank handle 155;
Rear slider square hole 262 is had, for being slidably matched between rear slider square hole 262 and laterally side's rail 602 on shooting rear slider 420;Fixed longitudinal biconvex track 601 between shooting rear slider 420 and shooting front-slider 220, longitudinal biconvex track 601 side is provided with longitudinal rack 425, longitudinal biconvex track 601 upper and lower surface is provided with vertical track biconvex rail 621, and vertical track biconvex rail 621 is slidably matched longitudinal sliding block 609;Fixed longitudinal clamping plate crank handle 421 and lifting motor 910 on longitudinal sliding block 609, longitudinal clamping plate crank handle 421 drives longitudinal gear 423, longitudinal gear 423 to be meshed with longitudinal rack 425;
Described horizontal dual-cavity slideway 480 upper and lower surface is provided with sideslip road dual-cavity 482, and horizontal dual-cavity slideway 480 side is provided with horizontal tooth bar 435;Fixed horizontal clamping plate crank handle 241 on shooting front-slider 220, horizontal clamping plate crank handle 241 drives transverse gear 243, transverse gear 243 to be meshed with horizontal tooth bar 435;
Front-slider inside casing 244, front-slider inside casing 244 top and bottom is had to be provided with horizontal biconvex rail 268, for being slidably matched between horizontal biconvex rail 268 and described sideslip road dual-cavity 482 on shooting front-slider 220;
On the circular abutment 566 that heel row one is described, rotary sliding is combined with annulus illumination component 800, and on a front-seat circular abutment 566, rotary sliding is combined with revolution impact assembly 590;There is the oblique handle of the ring of light 810 on annulus illumination component 800, the oblique handle of the ring of light 810 has oblique handle anchor tip 477, oblique handle anchor tip 477 rotation can be connected to oblique handle universal joint 475;Revolution impact assembly 590 slip is fixed on impact cross bar 256, impact cross bar 256 has cross bar anchor tip 377, cross bar anchor tip 377 rotation can be connected to cross bar universal joint 375;It is connected by linkage connecting rod 222 between cross bar universal joint 375 and described oblique handle universal joint 475.
As improving further: the hard molybdenum alloy coating having a layer thickness to be 0.25 millimeter on described vertical track biconvex rail 621 and horizontal biconvex rail 268 surface, elementary composition by following percentage by weight of this hard molybdenum alloy coating material: Mo:32%, Ni:3.3%, Cr:2.7%, Al:1.3%, W:2.3%, Ti:1.2%, C:1.1%, surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si in 0.18%, S be 0.008%, P be 0.013%, the rockwell superficial hardness number of this hard molybdenum alloy coating is HRC56.
As improving further: the wear-resisting carbon fiber modifying polyether-ether-ketone composite material of D type all having a layer thickness to be 1.52 millimeters on described sideslip road dual-cavity 482 and described longitudinal dual-cavity 422 surface, elementary composition by following percentage by weight of this D type wear-resisting carbon fiber modifying polyether-ether-ketone composite material: polyether-ether-ketone resin 51%, polyflon 12.4%, polyimide resin 10.7%, carbon fiber 4.5%, Vermiculitum 7.3%, parthenolide 7.4%, feldspar in powder 4.3%, surplus is compatilizer.
As improving further: in Figure 17, Figure 19, Figure 21 and Figure 22, described screw rod camera assembly 900 includes longitudinal sliding block 609, lifting motor 910, vertical screw 912, lifting nut 921, industrial camera 950;Vertical slide block inside casing 906 is had on longitudinal sliding block 609, vertical slide block inside casing 906 top and bottom are provided with longitudinal dual-cavity 422, for being slidably matched between longitudinal dual-cavity 422 and described vertical track biconvex rail 621, there is motor seat board 961 longitudinal sliding block 609 side, four lifting screws 941 and screw rod perforation 249 is had on motor seat board 961, there are lifting saddle 930, lifting saddle 930 medial surface to have lifting guide groove face 932 on motor seat board 961 lower plane, bottom lifting saddle 930, have screw rod to position hole 948;
Lifting nut 921 gabarit is nut slider face 923, slidably coordinates for vertical between nut slider face 923 with lifting guide groove face 932;Four lifting screws 944 pass through four through hole flanges 914 and lifting screw 941 threaded engagement, lifting motor 910 is fixed on plane on motor seat board 961 by four lifting screws 944, it is vertical screw 912 on lifting motor 910 outfan axle, vertical screw 912 and lifting nut 921 threaded engagement, four through hole flanges 914 are had between lifting motor 910 and vertical screw 912, vertical screw 912 end is location light beam 918, coordinates for rotary sliding between location light beam 918 with hole 948, screw rod location;There is horizontally disposed camera pedestal 925 lifting nut 921 side, camera pedestal 925 has video camera termination 945 below termination, front, 945 times, video camera termination is industrial camera 950, and the power supply signal combination cable that video camera termination 945 arranges concealed wire layout is external to distribution box and computer disposal center respectively.
As improving further: in Fig. 1, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, described oblique handle anchor tip 477 has oblique handle fix jag through hole 472, described cross bar anchor tip 377 has cross bar to fix jag through hole 372;Described oblique handle universal joint 475 one end has oblique handle universal single head through hole 764, oblique handle universal joint 475 other end to have oblique handle universal jag through hole 742, is spatial vertical between oblique handle universal single head through hole 764 and tiltedly handle universal jag through hole 742;There is cross bar universal single head through hole 763 described cross bar universal joint 375 one end, and cross bar universal joint 375 other end has cross bar universal jag through hole 752, is spatial vertical between cross bar universal single head through hole 763 and cross bar universal jag through hole 752;Described linkage connecting rod 222 one end is rotatably connected connecting-rod inclined pommel head 473, and connecting-rod inclined pommel head 473 has connecting-rod inclined pommel hole 744;Linkage connecting rod 222 other end is rotatably connected connecting rod cross bar termination 373, and connecting rod cross bar termination 373 has connecting rod cross bar stomidium 743;Can rotation be connected by connecting rod cross bar axle 374 between connecting rod cross bar stomidium 743 jag universal with cross bar through hole 752, cross bar universal single head through hole 763 is fixed with cross bar and can rotation be connected by cross bar pitman shaft 376 between jag through hole 372;Can rotation be connected by connecting-rod inclined arbor 474 between connecting-rod inclined pommel hole 744 with tiltedly handle universal jag through hole 742, oblique handle universal single head through hole 764 is fixed with tiltedly handle and can rotation be connected by oblique handle pitman shaft 476 between jag through hole 472.
As improving further: in Fig. 1, Fig. 2, Fig. 3, Fig. 6 and Figure 12, described revolution impact assembly 590 includes impacter frame 567, impact motor 521 and quadrangular guide rail 595 and altitude location circle 565, there is cross bar becket 599 impact cross bar 256 one end, impact cross bar 256 other end has impact slide block 666, impact block circular hole 636, impact block circular hole 636 is had to coordinate with a front-seat described circular abutment 566 cylindrical rotary sliding on impact slide block 666;Liftable fixed altitude location circle 565 on this described circular abutment 566 front-seat, altitude location circle 565 has holding screw 594, altitude location circle 565 torr described impact slide block 666, and altitude location circle 565 is for regulating the height of impact cross bar 256;The impact vertical square hole of frame 535 and the impact horizontal square hole of frame 564 is had, for being slidably matched between the impact horizontal square hole of frame 564 and described impact cross bar 256 4 faceted pebble in described impacter frame 567;Described impact motor 521 base holes is fixed in the upper plane of impacter frame 567, and impact motor 521 output port is fixed with rotating disk 572;Revolution pivot pin 573 is had on rotating disk 572;It is slidably matched for liftable between described quadrangular guide rail 595 and the described vertical square hole of impact frame 535, described quadrangular guide rail 595 lower end is jump bit cone 596, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573.
As improving further: in Fig. 1, Fig. 6, Figure 12, Figure 29 and Figure 30, described plug in retaining mechanism of dialling includes operating lever 136, operation stock 133, operation bearing 131 and light beam lock pin 189, light beam lock pin 189 outer end has outside lock pin 135, the long hole slot of lock pin 134, operation stock 133 is had on 135 to pass through the long hole slot of described lock pin 134 outside lock pin;There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on described operation seat screw 232 bottom the operation bearing 131 of both sides;Dialling and have light beam lock pin 189 on plug in retaining mechanism, the light beam lock pin 189 of both sides can enter in described plug lockhole 198, limits rotation by fixing with the support side plate 200 of both sides for described test flap 190.
As improving further: Fig. 1, Fig. 6, in Figure 12 and Figure 13, integral-rack includes the support side plate 200 of both sides, rear shear plate 176, bottom narrow boards 175 and four circular abutments 566, fixed two circular abutments 566 in every support side plate 200, two circular abutment 566 upper ends of heel row are all fixed with column termination 604, front-seat two circular abutment 566 upper ends are all fixed with column pile crown 240, laterally side's rail 602 it is fixed with between two column terminations 604, horizontal dual-cavity slideway 480 it is fixed with between two column pile crowns 240, it is respectively fixed with vertical equity bar 603 between two column terminations 604 and two column pile crowns 240.
As improving further: in Fig. 1, Fig. 4, Fig. 5, Fig. 6 and Figure 12, the described ring of light oblique handle 810 upper end has light oblique handle rotating disk 830, the ring of light oblique handle 810 lower end to have a circular fluorescent pipe 888, and light oblique handle rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832;Bracing ring endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 is had on capstan bracing ring 820, one circular abutment 566 of described bracing ring endoporus 826 and heel row is slidably matched, and capstan bracing ring 820 is fixed on the circular abutment 566 that heel row one is described by described bracing ring trip bolt 894;Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row so that described circular fluorescent pipe 888 rotates in set height position.
As improving further: in Fig. 1, Fig. 6, Figure 12, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27 and Figure 28, described cullet guider 140 is surrounded together with end swash plate 141 after guider and guider front vertical plate 143 by guider biside plate 142, described guider biside plate 142 upper end has the guider flange 184 turned up respectively, and guider flange 184 has fixed via 148;Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166;Collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart vertical plates on both sides 612 front end is had to also have collecting cart handle 622 on described cullet collecting cart 300 flat board respectively;Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and it is 48 millimeters less than the distance of three described contour end faces 616 that collecting cart back incline 619 has back incline upper surface 661, back incline upper surface 661;The floor projection size that back incline upper surface 661 and three contour end faces 616 are surrounded is more than described guider lower ending opening 166 floor projection size, it is 23 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, and guider lower ending opening 166 position is 25 millimeters less than the distance of three described contour end faces 616;Around bottom described cullet collecting cart 300, one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, it is rotatable matched in clearance between go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical, is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.
nullAs improving further: Figure 31、Figure 32、Figure 33、Figure 34、Figure 35、Figure 36、Figure 37、Figure 38、Figure 39、Figure 40、In Figure 41 and Figure 42,Described ladder track tooth bar cleat assembly 500 includes the first backup plate 510 that four physical dimensions are identical、Second backup plate 520、3rd backup plate 530 and the 4th backup plate 540,Every backup plate is made up of retained part and sliding skeleton and sliding adnexa thereof,First backup plate 510 is made up of the first retained part 519 and the first sliding skeleton 518 and sliding adnexa thereof,Second backup plate 520 is made up of the second retained part 529 and the second sliding skeleton 528 and sliding adnexa thereof,3rd backup plate 530 is made up of the 3rd retained part 539 and the 3rd sliding skeleton 538 and sliding adnexa thereof,4th backup plate 540 is made up of the 4th retained part 549 and the 4th sliding skeleton 548 and sliding adnexa thereof;
Retained part described on every backup plate includes plane 516 and clamping slope 515 and facade tooth bar 119 on backup plate, and on backup plate, plane 516 is mutually perpendicular to facade tooth bar 119, and the angle between clamping slope 515 and facade tooth bar 119 is acute angle;There is ladder slide rail 514 on backup plate in plane 516, backup plate is connected by transition protruding rail 571 between plane 516 with ladder slide rail 514;
Described ladder slide rail 514 and described transition protruding rail 571 are an entirety, and there is protruding rail contact surface 679 transition protruding rail 571 side;On backup plate separable between plane 516 and transition protruding rail 571;There are 6 plane screws 691 on backup plate in plane 516, ladder slide rail 514 also has 6 protruding rail stepped holes 692;Protruding rail screw 693 passes through described protruding rail stepped hole 692, and protruding rail screw 693 coordinates with described plane screw 691 screw-tightened, is fixed on by described protruding rail contact surface 679 on described backup plate in plane 516;
Slip-off preventing groove 585, clamping is had also to be attached with rubber tabletting 551 on slope 515, rubber tabletting 551 has slip-off preventing raised line 558, is interference fit between slip-off preventing raised line 558 and slip-off preventing groove 585 on clamping slope 515;
Sliding skeleton described on every backup plate includes sliding lower plane 561 and sliding cascaded surface 662, sliding cascaded surface 662 has vertical axis hole 112, sliding lower plane 561 has step horizontal groove 541;It is connected by transition groove 574 between sliding lower plane 561 with step horizontal groove 541;
You Zhou rank, gear shaft 100 one end shelves shoulder 109 and roller gear 129, gear shaft 100 other end has spring card slot 117 and handle axle head 110, handle axle head 110 has axle head pin-and-hole 108;Rotatable between gear shaft 100 and described vertical axis hole 112 coordinate;Handle axis jump ring 144 is positioned among spring card slot 117, gives gear shaft 100 and makees axial displacement restriction relative to vertical axis hole 112;
There are clamping plate crank handle 458 and handle through hole 452 on Handleset 451, handle through hole 452 has handle pin-and-hole 453;Handle pivot pin 118 passes through described handle pin-and-hole 453 and described axle head pin-and-hole 108, rivets fixing by Handleset 451 with handle axle head 110;
In embodiment, ladder slide rail 514 width is 8.5 millimeters, and ladder slide rail 514 height is 5.5 millimeters, and on clamping slope 515 and backup plate, the angle between plane 516 is 62 degree, and the modulus of roller gear 129 is 1.25, and the number of teeth is 22;The modulus of facade tooth bar 119 is 1.25, and the number of teeth is 77;On clamping slope 515 and clamping plate, the angle between plane 516 is 58 degree, on clamping slope 515, extruding is fixed with one layer of rubber tabletting 551, the produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives square glass plate 600 4 limit outer rim flexibility and fixes, avoid Rigid Plates Under Compression to crush unexpected for square glass plate 600, or uneven generation of local pressure bursts in detected process of the test.
In Figure 17, Figure 18, Figure 19, Figure 20 and Figure 21, the structural principle that longitudinal clamping plate crank handle 421 drives longitudinal gear 423 mechanism to drive transverse gear 243 mechanism with horizontal clamping plate crank handle 241 is identical:
Longitudinal clamping plate crank handle 421 drives longitudinal gear 423 mechanism to include: longitudinal clamping plate crank handle 421 and the longitudinal axis hole 412 on longitudinal gear 423 and longitudinal sliding block 609 and hole 247, vertical gear location;Laterally clamping plate crank handle 241 drives transverse gear 243 mechanism to include: the laterally horizontal axis hole 299 on clamping plate crank handle 241 and transverse gear 243 and shooting front-slider 220 and hole 491, contrate gear location;
Drive detailed description as a example by longitudinal gear 423 mechanism as follows by longitudinal clamping plate crank handle 421:
There is support location lining 347 on vertical slide block inside casing 906 lower plate through hole, support and have vertical gear to position hole 247 on the lining 347 of location;Vertical gear axle 341 on longitudinal gear 423 is demountable structure, transmission flat key 345 is had on vertical gear axle 341, gear blind hole 242 is had on longitudinal gear 423, gear keyway is had in gear blind hole 242, gear keyway in gear blind hole 242 coordinates with transmission flat key 345, between vertical gear axle 341 and gear blind hole 242, fit tolerance is interference fits, is transmitted moment of torsion by transmission flat key 345 between vertical gear axle 341 and longitudinal gear 423;Longitudinal axis step section 734, longitudinal axis shelves shoulder section 348 and longitudinal axis handle section 349 is had successively above vertical gear axle 341;There is longitudinal axis hypomere 346 vertical gear axle 341 lower end, longitudinal axis hypomere 346 passes through longitudinal axis hole 412, gear blind hole 242 successively, coordinate for rotatable between longitudinal axis hypomere 346 with hole 247, vertical gear location, having dismountable retaining pivot pin 343 on longitudinal axis hypomere 346, the effect of retaining pivot pin 343 is to limit vertical gear axle 341 to shift up;Coordinate for rotary sliding between longitudinal axis step section 734 with longitudinal axis hole 412;Longitudinal axis shelves shoulder section 348 is positioned at plane on longitudinal sliding block 609;Having vertical handle through hole 342 on longitudinal clamping plate crank handle 421, vertical handle through hole 342 matches with longitudinal axis handle section 349, is fixed by being connected pivot pin 344 between longitudinal axis handle section 349 with vertical handle through hole 342.
Boards wall screw 197 is had on test flap 190, in every support side plate 200, plane is respectively arranged with two flap seat screws 160 and two locking pin seat screws 186, in back plate, plane 717 exceeds 7 millimeters of plane in described support side plate 200, support side plate 200 thickness is 36 millimeters, rear shear plate 176 thickness is 26 millimeters, and bottom narrow boards 175 thickness is 16 millimeters.It is integral-rack that the material of support side plate 200 and rear shear plate 176 and bottom narrow boards 175 uses grey cast-iron disposably entirety to be cast as G type, and bulk strength is high, and shock-absorbing effect is good.
One, complete machine assembling process:
Keyway is also had on travelling gear 161 endoporus, travelling gear 161 endoporus is placed in shaft gear section 192, being placed in the rotating shaft keyway 194 in shaft gear section 192 by runner flat key 168, the position of the prominent rotating shaft keyway 194 on runner flat key 168 is accommodated among the keyway on travelling gear 161 endoporus;On the shaft thread 193 of shaft gear section 192 outer end, threaded engagement screws on gear nut 188, and travelling gear 161 is fastened in the shaft gear section 192 in flap rotating shaft 196 by gear nut 188;The flange stepped hole 156 that four radiuses such as grade are uniform is had on axle flange 154, four flange screws pass through flange stepped hole 156 successively and match with described handwheel seat screw 157, manual wheel shaft 152 is fixed on corresponding support side plate 200 lateral surface, sprocket drive spindle jump ring 165 at axle outer end 153 on manual wheel shaft 152, gear shaft jump ring 165 is for the axial displacement of limit manual wheel shaft 152.
Cullet guider 140 entirety is placed down from above so that guider flange 184 is taken and is placed on plane in support side plate 200, and four fixed vias 148 of every side are directed at two flap seat screws 160 and two locking pin seat screws 186 simultaneously;The flap rotating shaft 196 of test flap 190 both sides is rotatable with flap bearing 163 endoporus to be coordinated, and four flap seat screws pass through the installing hole on flap bearing 163 and fixed via 148 respectively, are fixed on flap seat screw 160 by the flap bearing 163 of both sides;Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, cullet guider 140 generally in both sides four fixed pivot, particularly stable firmly.
Altitude location circle 565 is fixed on a circular abutment 566 at front row by holding screw 594, is inserted on circular abutment 566 external cylindrical surface at front row by impact slide block 666 through hole of impact cross bar 256 one end, and altitude location circle 565 torr impact slide block 666;The impact horizontal square hole of frame 564 in impacter frame 567 is inserted on the rectangle straight-bar on impact cross bar 256, and fixes;Having impact motor installed surface 544 in impacter frame 567, be placed and secured at by impact motor 521 on impact motor installed surface 544, rotating disk 572 is fixed on the output shaft end on impact motor 521;Quadrangular guide rail 595 is inserted among the vertical square hole of impact frame 535 in impacter frame 567, allow the revolution pivot pin 573 on rotating disk 572 insert among the horizontal concrete chute 524 of quadrangular guide rail 595 upper end simultaneously;Adjust altitude location circle 565 height so that when jump bit cone 596 is displaced downwardly to extreme lower position, can with square glass plate 600 have 1.2 to 1.4 interference distance, square glass plate 600 can be smashed.
Capstan bracing ring 820 is fixed on the another kind of circular abutment 566 of heel row by bracing ring trip bolt 894, rotating disk endoporus 836 on oblique for light handle rotating disk 830 is inserted on circular abutment 566 external cylindrical surface of heel row, bracing ring upper surface 823 torr on capstan bracing ring 820 rotating disk lower surface 832 so that synchronous rotary motion made in set height position by described circular fluorescent pipe 888;Adjust capstan bracing ring 820 height so that during work, circular fluorescent pipe 888 is 4 to 6 millimeters apart from the height gap of square glass plate 600.
To can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium 743 jag through hole 752 with connecting rod cross bar axle 374, wherein, for being slidably matched between connecting rod cross bar axle 374 and connecting rod cross bar stomidium 743, it is interference fit between connecting rod cross bar axle 374 and cross bar universal jag through hole 752;Being fixed by cross bar with cross bar pitman shaft 376 can rotation be connected fixing between jag through hole 372 single head universal with described cross bar through hole 763, wherein, for being slidably matched between cross bar pitman shaft 376 and cross bar universal single head through hole 763, cross bar pitman shaft 376 and cross bar are fixed between jag through hole 372 as interference fit;To can rotation be connected fixing between connecting-rod inclined pommel hole 744 with tiltedly handle universal jag through hole 742 with connecting-rod inclined arbor 474, wherein, for being slidably matched between connecting-rod inclined arbor 474 and connecting-rod inclined pommel hole 744, it is interference fit between connecting-rod inclined arbor 474 and tiltedly handle universal jag through hole 742;Being fixed with described oblique handle by universal for oblique handle single head through hole 764 with oblique handle pitman shaft 476 can rotation be connected fixing between jag through hole 472, wherein, tiltedly for being slidably matched between handle pitman shaft 476 and oblique handle universal single head through hole 764, oblique handle pitman shaft 476 and tiltedly handle are fixed between jag through hole 472 as interference fit.
Ladder track tooth bar cleat assembly 500 is placed on above test flap 190, the Boards wall screw 197 more than six is had on test flap 190, six clamping plate step through-holes 501 are had in plane 516 on the clamping plate of described the first retained part 519 in ladder track tooth bar cleat assembly 500, six sunk screws 195 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, the first described retained part 519 is fixed on described test flap 190, use the immobilizing foundation of the first retained part 519, ladder track tooth bar cleat assembly 500 entirety is all fixed on described test flap 190.nullBy the first identical for four physical dimensions backup plate 510、Second backup plate 520、3rd backup plate 530 and the 4th backup plate 540 are placed on above test flap 190,For being slidably matched between ladder slide rail 514 on first retained part 519 and the step horizontal groove 541 on the 4th sliding skeleton 548,For being slidably matched between ladder slide rail 514 on second retained part 529 and the step horizontal groove 541 on the first sliding skeleton 518,For being slidably matched between ladder slide rail 514 on 3rd retained part 539 and the step horizontal groove 541 on the second sliding skeleton 528,For being slidably matched between ladder slide rail 514 on 4th retained part 549 and the step horizontal groove 541 on the 3rd sliding skeleton 538,Make the first backup plate 510 that four physical dimensions are identical、Second backup plate 520、A surrounding ambient is surrounded between 3rd backup plate 530 and the 4th backup plate 540,Above-mentioned surrounding ambient size is more than the physical dimension of square glass plate 600 to be test for.
When two, safety glass being done fragmentation test, step is as follows:
(1), preparation work: start lifting motor 910 and drive vertical screw 912 to rotate forward, then drive nut slider face 923 to make rising mobile, promote industrial camera 950 so it does not produce interference with linkage connecting rod 222.
(2), test flap 190 level is fixed: rotate handwheel clamping plate crank handle 155 by hand, manual gear 151 band nutating gear 161 is rotated, then driving test flap 190 rear end lower plane to push down plane 717 in back plate, test flap 190 presents level;The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing flap 190 both sides, and test flap 190 is fixed by horizontal level;
(3), fixing square glass plate 600: will be test for above the test flap 190 that square glass plate 600 is placed in the surrounding ambient that ladder track tooth bar cleat assembly 500 is surrounded;Positive direction rotates the clamping plate crank handle 458 on two opposite side simultaneously, drive the clamping plate of two opposite side, positive direction rotates the clamping plate crank handle 458 on two further pairs limit simultaneously again, rubber tabletting 551 on every clamping plate is reclined, vises four limit outer rims of square glass plate 600 to be test for, square glass plate 600 is fixed on test flap 190;
(4), shattered glass: after square glass plate 600 to be test for is fixed, regulate impact cross bar 256 height on circular abutment 566, hold cross bar becket 599, by revolution impact assembly 590 along with impact cross bar 256 together, rotate above square glass plate 600 around circular abutment 566 cylindrical;Meanwhile, under the effect of linkage connecting rod 222, annulus illumination component 800 automatically moves out above square glass plate 600, improves working performance;Start impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while rotating, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone 596 of quadrangular guide rail 595 lower end also moves up and down;When jump bit cone 596 is displaced downwardly to extreme lower position, square glass plate 600 can just be touched, and square glass plate 600 is smashed;Can realize remotely controlling to smash the dangerous step of square glass plate 600, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;
(5), shooting is taken pictures: again holds cross bar becket 599, by revolution impact assembly 590 along with impact cross bar 256 together, is rotated away from above square glass plate 600 around circular abutment 566 cylindrical;Under the effect of linkage connecting rod 222, annulus illumination component 800 automatic rotary is transferred to image the position taken pictures above square glass plate 600, and circular fluorescent pipe 888 energising produces annular beam auxiliary photo-taking;
With hand traverse horizontal clamping plate crank handle 241, laterally clamping plate crank handle 241 drives transverse gear 243 to make forward and reverse rotation, transverse gear 243 is meshed with horizontal tooth bar 435, shooting front-slider 220 and shooting rear slider 420 and longitudinal biconvex track 601 and longitudinal sliding block 609 is driven to make left and right regulation mobile so that industrial camera 950 moves left and right and aligns to the left and right wanting picture-taking position;
With hand traverse longitudinal direction clamping plate crank handle 421, longitudinal clamping plate crank handle 421 drives longitudinal gear 423 to make forward and reverse rotation, and longitudinal gear 423 is meshed with longitudinal rack 425;Longitudinal sliding block 609 is driven to make forward and backward regulation mobile so that industrial camera 950 moves forward and backward and aligns to before and after wanting picture-taking position;
Starting lifting motor 910 drives vertical screw 912 to reversely rotate, and then drives nut slider face 923 to make to decline mobile, and reduction industrial camera 950 is allowed to be positioned at above circular fluorescent pipe 888 7 to 8 millimeters;
Start industrial camera 950 shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, according to national standard, Figure 43 and Figure 44, requires that the square glass plate 600 carrying out judging to destroy is the most qualified, complete the fragmentation status test of safety glass;
(6), remove glass fragment work: closed by circular fluorescent pipe 888, and along with the oblique handle of the ring of light 810 is centered by rotating disk endoporus 836, reversely rotate removal test flap 190;The clamping plate crank handle 458 being simultaneously rotated in the opposite direction on two opposite side, splits the first clamping plate 510 and three-ply board 530 and the second clamping plate 520 and the 4th clamping plate 540 respectively, removes whole ladder track tooth bar cleat assembly 500;The operation lever 136 holding both sides the most respectively is broken into two with one's hands to both sides so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 testing flap 190 both sides, releases locking positioning;Opposite direction rotation hand wheel clamping plate crank handle 155 so that manual gear 151 band nutating gear 161 opposite direction rotates, drives test flap 190 rear end lower plane to depart from plane 717 in back plate then;When, after test flap 190 run-off the straight 10 to 20 degree, the safety glass fragment of plane on test flap 190 being disposed easily and, through cullet guider 140, fall among cullet collecting cart 300;
(7), reset work: again rotate handwheel clamping plate crank handle 155 by hand so that manual gear 151 band nutating gear 161 rotates, drives test flap 190 rear end lower plane to push down plane 717 in back plate then, and test flap 190 presents level again;The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure, light beam lock pin 189 is made to enter locking positioning in the plug lockhole 198 of test flap 190 both sides, test flap 190 is again at level, prepares as long as being test for square glass plate 600 for next;
(8), follow-up removing: specific cullet guider 140 lower port falls within cullet collecting cart 300 upper port, its effect is: can be more than guider lower ending opening 166 floor projection size by means of the floor projection size that the contour end face 616 in back incline upper surface 661 and three is surrounded, it is 27 millimeters that guider lower ending opening 166 position exceeds the distance of back incline upper surface 661, it is ensured that sheet glass can be all in cullet guider 140 falls into cullet collecting cart 300;It can be 28 millimeters less than the distance of three contour end faces 616 by means of guider lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guider 140, when the chunk glass in cullet collecting cart 300 is to be raftinged, cullet collecting cart 300 is moved away.

Claims (2)

1. application impact shooting linkage gear flap ladder tooth bar clamping plate glass detection method, the upper plane of the support side plate (200) of integral-rack both sides is the most all fixed with flap bearing (163) and lock pin bearing (180);There is flap rotating shaft (196) test flap (190) both sides, the flap rotating shaft (196) of both sides is the most rotatable to be fixed in flap bearing (163), rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test flap (190) lower plane afterwards;Flap bearing (163) is fixed cullet guider (140) together with lock pin bearing (180) and between the upper plane of support side plate (200), and cullet guider (140) lower port falls within cullet collecting cart (300) upper port;There is plug lockhole (198) on described test flap (190) both sides vertical, the support side plate (200) of both sides is symmetrically arranged with and dials plug in retaining mechanism;
nullFixed ladder track tooth bar cleat assembly (500) in the upper plane of described test flap (190),It is further fixed on travelling gear (161) in the flap rotating shaft (196) of side,Travelling gear (161) is combined with manual gear (151),Manual gear (151) is rotatable to be fixed on manual wheel shaft (152),There is axle flange (154) manual wheel shaft (152) the inner,Axle flange (154) is fixed on corresponding support side plate (200) lateral surface,Manual wheel shaft (152) outer end sprocket drive spindle jump ring (165),Gear shaft jump ring (165) keeps off at described manual wheel shaft (152) lateral surface,Handwheel step circle (159) is had on manual gear (151) lateral surface,It is fixedly connected with handwheel cross bar (185) on handwheel step circle (159),Handwheel cross bar (185) outer end also has handwheel clamping plate crank handle (155);
Rear slider square hole (262) is had, for being slidably matched between rear slider square hole (262) and laterally side's rail (602) in shooting rear slider (420);Fixed longitudinal biconvex track (601) between shooting rear slider (420) and shooting front-slider (220), longitudinal biconvex track (601) side is provided with longitudinal rack (425), longitudinal biconvex track (601) upper and lower surface is provided with vertical track biconvex rail (621), and vertical track biconvex rail (621) is slidably matched longitudinal sliding block (609);The upper fixed longitudinal clamping plate crank handle (421) of longitudinal sliding block (609) and lifting motor (910), longitudinal clamping plate crank handle (421) drives longitudinal gear (423), longitudinal gear (423) to be meshed with longitudinal rack (425);
Described horizontal dual-cavity slideway (480) upper and lower surface is provided with sideslip road dual-cavity (482), and horizontal dual-cavity slideway (480) side is provided with horizontal tooth bar (435);The upper fixed horizontal clamping plate crank handle (241) of shooting front-slider (220), laterally clamping plate crank handle (241) drives transverse gear (243), and transverse gear (243) is meshed with horizontal tooth bar (435);
Front-slider inside casing (244) is had in shooting front-slider (220), front-slider inside casing (244) top and bottom are provided with horizontal biconvex rail (268), for being slidably matched between horizontal biconvex rail (268) and described sideslip road dual-cavity (482);
The upper rotary sliding of one described circular abutment (566) of heel row is combined with annulus illumination component (800), and the upper rotary sliding of a front-seat circular abutment (566) is combined with revolution impact assembly (590);The oblique handle of the ring of light (810) is had on annulus illumination component (800), there is oblique handle anchor tip (477) on the oblique handle of the ring of light (810), oblique handle anchor tip (477) rotation can be connected to oblique handle universal joint (475);Revolution impact assembly (590) slip is fixed in impact cross bar (256), there is cross bar anchor tip (377) in impact cross bar (256), cross bar anchor tip (377) rotation can be connected to cross bar universal joint (375);It is connected by linkage connecting rod (222) between cross bar universal joint (375) and described oblique handle universal joint (475);As improvement: critical component assembles and includes that industrial camera three-dimensional moves parts and linkage linkage component, and fragmentation test step:
One, critical component assembles:
(1), industrial camera three-dimensional moves parts:
The structural principle that longitudinal longitudinal gear (423) mechanism of clamping plate crank handle (421) driving drives transverse gear (243) mechanism with horizontal clamping plate crank handle (241) is identical:
Longitudinal clamping plate crank handle (421) drives longitudinal gear (423) mechanism to include: longitudinal axis hole (412) and vertical gear on longitudinal clamping plate crank handle (421) and longitudinal gear (423) and longitudinal sliding block (609) position hole (247);Laterally clamping plate crank handle (241) drives transverse gear (243) mechanism to include: laterally the horizontal axis hole (299) in clamping plate crank handle (241) and transverse gear (243) and shooting front-slider (220) and contrate gear position hole (491);
There is support location lining (347) on vertical slide block inside casing (906) lower plate through hole, support and on location lining (347), have vertical gear hole, location (247);Vertical gear axle (341) on longitudinal gear (423) is demountable structure, transmission flat key (345) is had on vertical gear axle (341), gear blind hole (242) is had on longitudinal gear (423), gear blind hole has gear keyway on (242), gear keyway in gear blind hole (242) coordinates with transmission flat key (345), between vertical gear axle (341) and gear blind hole (242), fit tolerance is interference fits, is transmitted moment of torsion by transmission flat key (345) between vertical gear axle (341) and longitudinal gear (423);Vertical gear axle (341) top has longitudinal axis step section (734), the longitudinal axis shelves shoulder section (348) and longitudinal axis handle section (349) successively;There is longitudinal axis hypomere (346) vertical gear axle (341) lower end, longitudinal axis hypomere (346) passes through longitudinal axis hole (412), gear blind hole (242) successively, coordinate for rotatable between longitudinal axis hypomere (346) with vertical gear hole, location (247), having dismountable retaining pivot pin (343) on longitudinal axis hypomere (346), the effect of retaining pivot pin (343) is to limit vertical gear axle (341) to shift up;Coordinate for rotary sliding between longitudinal axis step section (734) with longitudinal axis hole (412);Longitudinal axis shelves shoulder section (348) are positioned at the upper plane of longitudinal sliding block (609);Vertical handle through hole (342) is had on longitudinal clamping plate crank handle (421), vertical handle through hole (342) matches with longitudinal axis handle section (349), is fixed by being connected pivot pin (344) between longitudinal axis handle section (349) with vertical handle through hole (342);
(2), linkage linkage component:
To can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium (743) jag through hole (752) with connecting rod cross bar axle (374), wherein, for being slidably matched between connecting rod cross bar axle (374) and connecting rod cross bar stomidium (743), it is interference fit between connecting rod cross bar axle (374) and cross bar universal jag through hole (752);Being fixed by cross bar with cross bar pitman shaft (376) can rotation be connected fixing between jag through hole (372) single head universal with described cross bar through hole (763), wherein, for being slidably matched between cross bar pitman shaft (376) and cross bar universal single head through hole (763), cross bar pitman shaft (376) and cross bar are fixed between jag through hole (372) as interference fit;To can rotation be connected fixing between universal with oblique handle for connecting-rod inclined pommel hole (744) jag through hole (742) with connecting-rod inclined arbor (474), wherein, for being slidably matched between connecting-rod inclined arbor (474) and connecting-rod inclined pommel hole (744), it is interference fit between connecting-rod inclined arbor (474) and oblique handle universal jag through hole (742);Universal for oblique handle single head through hole (764) being fixed with described oblique handle with oblique handle pitman shaft (476) can rotation be connected fixing between jag through hole (472), wherein, tiltedly for being slidably matched between handle pitman shaft (476) and oblique handle universal single head through hole (764), oblique handle pitman shaft (476) and oblique handle are fixed between jag through hole (472) as interference fit.
2. two, fragmentation test step step is as follows:
(1), test flap (190) level is fixed: rotate handwheel clamping plate crank handle (155) by hand, manual gear (151) band nutating gear (161) is rotated, then driving test flap (190) rear end lower plane to push down plane in back plate (717), test flap (190) presents level;The operation lever (136) holding both sides the most respectively is drawn close to intermediate pressure, making light beam lock pin (189) enter locking positioning in the plug lockhole (198) of test flap (190) both sides, test flap (190) is fixed by horizontal level;
(2), fixing square glass plate (600): test flap (190) that square glass plate (600) is placed in the surrounding ambient that ladder track tooth bar cleat assembly (500) is surrounded will be test for above;Positive direction rotates the clamping plate crank handle (458) on two opposite side simultaneously, drive the clamping plate of two opposite side, positive direction rotates the clamping plate crank handle (458) on two further pairs limit simultaneously again, rubber tabletting (551) on every clamping plate is reclined, vises four limit outer rims of square glass plate (600) to be test for, square glass plate (600) is fixed in test flap (190);
(3), shattered glass: after square glass plate (600) to be test for is fixed, regulate the impact cross bar (256) on circular abutment (566) highly, hold cross bar becket (599), by revolution impact assembly (590) along with impact cross bar (256) together, rotate to square glass plate (600) top around circular abutment (566) cylindrical;Meanwhile, under the effect of linkage connecting rod (222), annulus illumination component (800) automatically moves out square glass plate (600) top, improves working performance;Start impact motor (521), rotating disk (572) is driven to rotate, when the revolution pivot pin (573) on rotating disk (572) is while rotating, revolution pivot pin (573) sliding in the horizontal concrete chute (524) of quadrangular guide rail (595) upper end again, quadrangular guide rail (595) is driven to move up and down so that the jump bit cone (596) of quadrangular guide rail (595) lower end also moves up and down;When jump bit cone (596) is displaced downwardly to extreme lower position, square glass plate (600) can just be touched, and square glass plate (600) is smashed;
(4), shooting is taken pictures: again hold cross bar becket (599), by revolution impact assembly (590) along with impact cross bar (256) together, it is rotated away from square glass plate (600) top around circular abutment (566) cylindrical;Under the effect of linkage connecting rod (222), annulus illumination component (800) automatic rotary is transferred to square glass plate (600) top to image the position taken pictures, and circular fluorescent pipe (888) energising produces annular beam auxiliary photo-taking;
With hand traverse horizontal clamping plate crank handle (241), laterally clamping plate crank handle (241) drives transverse gear (243) to make forward and reverse selection rotation, transverse gear (243) is meshed with horizontal tooth bar (435), shooting front-slider (220) and shooting rear slider (420) and longitudinal biconvex track (601) and longitudinal sliding block (609) is driven to make left and right regulation mobile so that industrial camera (950) moves left and right and aligns to the left and right wanting picture-taking position;
With hand traverse longitudinal direction clamping plate crank handle (421), longitudinal clamping plate crank handle (421) drives longitudinal gear (423) to make forward and reverse selection rotation, and longitudinal gear (423) is meshed with longitudinal rack (425);Longitudinal sliding block (609) is driven to make forward and backward regulation mobile so that industrial camera (950) moves forward and backward and aligns to before and after wanting picture-taking position;
Starting lifting motor (910) drives vertical screw (912) to reversely rotate, then drive nut slider face (923) to make decline mobile, reduce industrial camera (950) and be allowed to be positioned at 7 to 8 millimeters, circular fluorescent pipe (888) top;
Start industrial camera (950) shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, require that the square glass plate (600) carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(5), remove glass fragment work: closed by circular fluorescent pipe (888), and along with the oblique handle of the ring of light (810) is centered by rotating disk endoporus (836), reversely rotate removal test flap (190);The clamping plate crank handle (458) being simultaneously rotated in the opposite direction on two opposite side, split the first clamping plate (510) and three-ply board (530) and the second clamping plate (520) and the 4th clamping plate (540) respectively, remove whole ladder track tooth bar cleat assembly (500);The operation lever (136) holding both sides the most respectively is broken into two with one's hands to both sides, make light beam lock pin (189) exit locking positioning in the plug lockhole (198) of test flap (190) both sides, release locking positioning;Opposite direction rotation hand wheel clamping plate crank handle (155), manual gear (151) band nutating gear (161) opposite direction is rotated, then drives test flap (190) rear end lower plane to depart from plane (717) in back plate;When after test flap (190) run-off the straight 10 to 20 degree, the safety glass fragment of plane in test flap (190) can be disposed easily, through cullet guider (140), fall among cullet collecting cart (300).
CN201610420129.7A 2016-06-15 2016-06-15 Method for testing glass through impact image pickup in linkage with gear rotating plate stair rack clamping plates Withdrawn CN105823679A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108931365A (en) * 2018-07-24 2018-12-04 江苏科技大学 A kind of space membrane structural testing setup
CN113623211A (en) * 2021-09-03 2021-11-09 武汉桐创汽车科技有限责任公司 Bidirectional air outlet air blower device based on transportation equipment

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CN103231697A (en) * 2013-05-15 2013-08-07 江西博能上饶客车有限公司 Interlocking structure of automobile braking system
CN204964286U (en) * 2015-09-26 2016-01-13 张筱秋 Pull out mortise lock round pin gear revolving stage circle rail clamp plate glass detecting device
CN105651629A (en) * 2016-03-09 2016-06-08 温州经济技术开发区滨海雄杰机电研发工作室 Method for testing glass by using worm wheel turntable rack photography and circular corner clamp plates

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103231697A (en) * 2013-05-15 2013-08-07 江西博能上饶客车有限公司 Interlocking structure of automobile braking system
CN204964286U (en) * 2015-09-26 2016-01-13 张筱秋 Pull out mortise lock round pin gear revolving stage circle rail clamp plate glass detecting device
CN105651629A (en) * 2016-03-09 2016-06-08 温州经济技术开发区滨海雄杰机电研发工作室 Method for testing glass by using worm wheel turntable rack photography and circular corner clamp plates

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108931365A (en) * 2018-07-24 2018-12-04 江苏科技大学 A kind of space membrane structural testing setup
CN108931365B (en) * 2018-07-24 2020-03-31 江苏科技大学 Space membrane structure test device
CN113623211A (en) * 2021-09-03 2021-11-09 武汉桐创汽车科技有限责任公司 Bidirectional air outlet air blower device based on transportation equipment

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