CN105803812A - 一种绒毛横向倾斜的摩擦配向布的制造方法 - Google Patents

一种绒毛横向倾斜的摩擦配向布的制造方法 Download PDF

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CN105803812A
CN105803812A CN201610315021.1A CN201610315021A CN105803812A CN 105803812 A CN105803812 A CN 105803812A CN 201610315021 A CN201610315021 A CN 201610315021A CN 105803812 A CN105803812 A CN 105803812A
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ensure
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CN105803812B (zh
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潘新平
袁延国
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QISHUI HENGTAI TEXTILE PARK CO Ltd
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Abstract

一种绒毛横向倾斜的摩擦配向布的制造方法，以双层剑杆织机为加工工具，采用高筘密和高纬密，以新疆长绒棉作为织造原料，经过织造、整理、涂胶而成，制造方法中钢筘采用18.5#，纬密41纬，组织采用1/4V&2/2 P1B2，穿综采用4、2、6/3、1、5；对坯布进行坯布梳毛、坯布剪毛、前处理、水洗、后整理而成；有意效果是：改变了原来绒毛只能沿经向倾斜和受到设备幅宽的限制，只能裁小尺寸的布片使用的缺点，绒毛的倾斜方为沿纬向，且上下两层的绒毛倾斜方向一致，使该产品在使用时不会再受到尺寸的影响，可以根据加工液晶面板的大小随意裁剪，使产品能够有更多的适用范围，减少了浪费，降低了生产成本。

Description

一种绒毛横向倾斜的摩擦配向布的制造方法
技术领域
本发明属于纺织技术领域，具体涉及一种绒毛横向倾斜的摩擦配向布的制造方法。
背景技术
随着数字网络科技的发展，液晶面板在日常生活中的应用日益广泛，液晶面板广泛应用于笔记本电脑、显示器、电视机和移动终端等多种产品中，在液晶面板的织造过程中，需要使用配向制造工序，该工序主要是使液晶分子依特定的方向排列，从而有利于液晶面板接收各种动作控制信号，配向制造工序步骤包括：首先将配向液涂布在液晶显示器上下电极基板的内侧形成配向膜，接着采用配向布对配向膜进行摩擦处理，将配向布粘附在金属辊子外周面上形成配向滚轴，配向滚轴按一定的切入长度与配向膜表面接触，并进行旋转摩擦，配向膜表面会因配向滚轴上的摩擦配向布的绒毛摩擦而被刷出按一定方向排列的沟槽，最后在配向膜表面与液晶材料接触时，液晶材料会在被摩擦布摩擦过的配向膜上的方向，因分子间作用力而达到定向效果，从而实现利用电场使液晶均匀换向的特性；目前配向制程用摩擦布主要由日本吉川化工公司所供应，市场占有率超过九成，处于垄断地位，摩擦配向布的价格非常高，国内普通摩擦布都是用于比较粗糙的零部件加工，附加值相对低，开发摩擦配向布应用与高精密的液晶显示屏的制作，属于高新技术产品，附加值高，市场需求大。
发明内容
为了弥补现有技术的不足，本发明提供一种绒毛横向倾斜的摩擦配向布的制造方法；采用40S/2和60S/2的新疆长绒棉作为织造原料，在纺纱过程中不要混入色纤和塑料丝，保证纱线的条干、飞花等疵点控制在5kg纱线之中只能有一个疵点，使用双剑杆织机，采用高筘密和高纬密织造而成。
本发明采取如下的技术方案：一种绒毛横向倾斜的摩擦配向布的制造方法，以精梳棉为原料，经过织造、整理、涂胶而成，制造方法包括如下步骤：
（一）、所述织造是采用双剑杆织机织造，经纱分为地经和绒经，地经采用一个地经盘头，保证绒面的平整度，地经纱线经分绞杆后又分为上地经和下地经，纬纱分为上层纬纱和下层纬纱，上地经与上层纬纱交织形成上层底部，下地经与下层纬纱交织形成下层底部，绒经与上下两层的纬纱来回交织，经割绒刀后，把绒经割断，上下两层分开，布的表面形成直立密集的绒毛，采用高筘密和高纬密织造工艺，保证绒毛足够的密，提高摩擦效果，钢筘采用18.5#，纬密41纬，组织采用1/4V&2/2P1B2，保证绒毛在布的表面分配均匀，穿综采用4、2、6/3、1、5，保证绒毛横向倾斜；
（二）、所述整理是对织好的坯布进行坯布梳毛、坯布剪毛、前处理、水洗、后整理；所述坯布梳毛是把绒毛原来的纱线的合股捻度和单纱捻度充分打开，隔距采用1.5mm，刷毛时采用一反一顺的梳毛方式；所述坯布剪毛是剪掉在坯布梳毛环节梳出的附着在布表面的短纤维，把绒毛剪平，保证每匹布的左中右的毛高一致，在剪毛时确定好剪毛隔距后，所有的布都以这个隔距剪毛，剪毛隔距以保证布厚在2.5mm-2.6mm之间；所述前处理是用烧碱和双氧水对产品进行处理，先用10g/L的烧碱溶液除去纱线的棉蜡，再用15g/L的双氧水对布面进行漂白处理；所述水洗是利用皂洗剂把前处理残留在布上的烧碱和双氧水用酸中和后洗掉；所述后整理是将漂白好的布经过轧车轧上定型树脂，经过梳毛、定型和剪毛而成，刷完毛的布经过定型机，用低甲醛树脂整理剂对织物进行抗皱整理，树脂用量80g/L,pH值4.3,焙烘温度155℃，焙烘时间3.5min，定型树脂与棉纤维充分反映，经过剪毛把布表面的散纤维剪掉，进一步校正产品的厚度，保证厚度在2.5mm-2.6mm；
（三）、所述涂胶是将涂层胶涂在布的没有绒毛的一侧底部上，保证绒毛的固结牢度，防止在使用和裁剪过程中造成绒毛脱落，涂层胶采用水性聚氨酯胶，涂胶温度设计在120℃，车速10m/min，涂完胶的布要摆放在A型架上，防止叠布打折。
本发明制造方法中未特别限定的部分，均按已有技术，所用双层刚性剑杆织机为本领域常规设备，市场有售，所用40S/2和60S/2的新疆长绒棉本领域常规原料，市场有售。
本发明的有意效果是：改变了原来绒毛只能沿经向倾斜和受到设备幅宽的限制，只能裁小尺寸的布片使用的缺点，绒毛的倾斜方为沿纬向，且上下两层的绒毛倾斜方向一致，使该产品在使用时不会再受到尺寸的影响，可以根据加工液晶面板的大小随意裁剪，使产品能够有更多的适用范围，减少了浪费，降低了生产成本。
附图说明
附图1为本发明组织结构图。
图中：b1、上地经，b2、下地经，p、绒经。
具体实施方式
下面对本发明的工艺流程及具体实施方式再做进一步详细说明。
实施例
一种绒毛横向倾斜的摩擦配向布的制造方法，采用40S/2和60S/2的新疆长绒棉作为织造原料，保证在摩擦过程中不会出现短纤维的掉落，在纺纱过程中一定不要混入色纤和塑料丝，保证纱线的条干、飞花等疵点控制在5kg纱线之中只能有一个疵点，使用双剑杆织机，采用高筘密和高纬密织造而成，制造方法步骤如下：
第一步：织造
采用双剑杆织机织造，经纱分为地经和绒经，地经采用一个地经盘头，保证绒面的平整度，地经纱线经分绞杆后又分为上地经和下地经，纬纱分为上层纬纱和下层纬纱，上地经与上层纬纱交织形成上层底部，下地经与下层纬纱交织形成下层底部，绒经与上下两层的纬纱来回交织，经割绒刀后，把绒经割断，上下两层分开，布的表面形成直立密集的绒毛，采用高筘密和高纬密织造工艺，保证绒毛足够的密，提高摩擦效果，钢筘采用18.5#，纬密41纬，组织采用1/4V&2/2P1B2，保证绒毛在布的表面分配均匀，为保证绒毛横向倾斜，穿综由6、4、2/5、3、1改成4、2、6/3、1、5；
第二步：整理
对织好的坯布进行坯布梳毛、坯布剪毛、前处理、水洗、后整理；所述坯布梳毛是把绒毛原来的纱线的合股捻度和单纱捻度充分打开，隔距采用1.5mm，刷毛时采用一反一顺的梳毛方式；所述坯布剪毛是剪掉在坯布梳毛环节梳出的附着在布表面的短纤维，把绒毛剪平，保证每匹布的左中右的毛高一致，在剪毛时确定好剪毛隔距后，所有的布都以这个隔距剪毛，剪毛隔距以保证布厚在2.5mm-2.6mm之间；所述前处理是用烧碱和双氧水对产品进行处理，先用10g/L的烧碱溶液除去纱线的棉蜡，再用15g/L的双氧水对布面进行漂白处理；所述水洗是利用皂洗剂把前处理残留在布上的烧碱和双氧水用酸中和后洗掉；所述后整理是将漂白好的布经过轧车轧上定型树脂，经过梳毛、定型和剪毛而成，刷完毛的布经过定型机，用低甲醛树脂整理剂对织物进行抗皱整理，树脂用量80g/L,pH值4.3,焙烘温度155℃，焙烘时间3.5min，定型树脂与棉纤维充分反映，经过剪毛把布表面的散纤维剪掉，进一步校正产品的厚度，保证厚度在2.5mm-2.6mm；
第三步：涂胶
将涂层胶涂在布的没有绒毛的一侧底部上，保证绒毛的固结牢度，防止在使用和裁剪过程中造成绒毛脱落，涂层胶采用水性聚氨酯胶，涂胶温度设计在120℃，车速10m/min，涂完胶的布要摆放在A型架上，防止叠布打折。

Claims (1)

1.一种绒毛横向倾斜的摩擦配向布的制造方法，其特征在于：以精梳棉为原料，经过织造、整理、涂胶而成，制造方法包括如下步骤：
（一）、所述织造是采用双剑杆织机织造，经纱分为地经和绒经，地经采用一个地经盘头，保证绒面的平整度，地经纱线经分绞杆后又分为上地经和下地经，纬纱分为上层纬纱和下层纬纱，上地经与上层纬纱交织形成上层底部，下地经与下层纬纱交织形成下层底部，绒经与上下两层的纬纱来回交织，经割绒刀后，把绒经割断，上下两层分开，布的表面形成直立密集的绒毛，采用高筘密和高纬密织造工艺，保证绒毛足够的密，提高摩擦效果，钢筘采用18.5#，纬密41纬，组织采用1/4V&2/2P1B2，保证绒毛在布的表面分配均匀，穿综采用4、2、6/3、1、5，保证绒毛横向倾斜；
（二）、所述整理是对织好的坯布进行坯布梳毛、坯布剪毛、前处理、水洗、后整理；所述坯布梳毛是把绒毛原来的纱线的合股捻度和单纱捻度充分打开，隔距采用1.5mm，刷毛时采用一反一顺的梳毛方式；所述坯布剪毛是剪掉在坯布梳毛环节梳出的附着在布表面的短纤维，把绒毛剪平，保证每匹布的左中右的毛高一致，在剪毛时确定好剪毛隔距后，所有的布都以这个隔距剪毛，剪毛隔距以保证布厚在2.5mm-2.6mm之间；所述前处理是用烧碱和双氧水对产品进行处理，先用10g/L的烧碱溶液除去纱线的棉蜡，再用15g/L的双氧水对布面进行漂白处理；所述水洗是利用皂洗剂把前处理残留在布上的烧碱和双氧水用酸中和后洗掉；所述后整理是将漂白好的布经过轧车轧上定型树脂，经过梳毛、定型和剪毛而成，刷完毛的布经过定型机，用低甲醛树脂整理剂对织物进行抗皱整理，树脂用量80g/L,pH值4.3,焙烘温度155℃，焙烘时间3.5min，定型树脂与棉纤维充分反映，经过剪毛把布表面的散纤维剪掉，进一步校正产品的厚度，保证厚度在2.5mm-2.6mm；
（三）、所述涂胶是将涂层胶涂在布的没有绒毛的一侧底部上，保证绒毛的固结牢度，防止在使用和裁剪过程中造成绒毛脱落，涂层胶采用水性聚氨酯胶，涂胶温度设计在120℃，车速10m/min，涂完胶的布要摆放在A型架上，防止叠布打折。
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