CN105768302A - 一种穿着舒适的面料及其吸水工艺 - Google Patents
一种穿着舒适的面料及其吸水工艺 Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
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- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
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- 229910019142 PO4 Inorganic materials 0.000 claims description 6
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- 239000004365 Protease Substances 0.000 claims description 6
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
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- 241000123589 Dipsacus Species 0.000 claims description 3
- 241001481760 Erethizon dorsatum Species 0.000 claims description 3
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 claims description 3
- 235000014676 Phragmites communis Nutrition 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 3
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Classifications
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- A—HUMAN NECESSITIES
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- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
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- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
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- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
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- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
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- D06M2101/12—Keratin fibres or silk
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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- D06M2101/32—Polyesters
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
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Abstract
本发明涉及一种穿着舒适的面料及其吸水工艺,其特征在于:包括第一面料层、第二面料层和第三面料层,第二面料层位于第一面料层和第三面料层之间,第二面料层的两侧设有截面呈正三角形的凸起,第一面料层朝向第二面料层的一侧设有截面呈正三角形的第一凹槽,第三面料层朝向第二面料层的一侧设有截面呈正三角形的第二凹槽,第二面料层的凸起分别与第一面料层的第一凹槽和第三面料层的第二凹槽相配合,所述第一面料层上开设有下层气孔,所述第三面料层上开设有上层气孔。一种穿着舒适的面料及其吸水工艺具有良好的咬合性能,没有使用任何化学粘接剂,环保性强,质地柔软,穿着舒适。
Description
技术领域
本发明涉及一种穿着舒适的面料及其吸水工艺,属于面料技术领域。
背景技术
随着人类生活水平的提高,人们对制成衣物的面料的性能要求也越来越高。人们的首要要求就是衣料的环保性,希望衣料尽量少用或者不用污染高的化学物质,例如化学粘接剂。目前,市场上的多层面料大部分是采用化学粘接剂进行粘接。这样,衣服的环保性能就不高。新衣服往往需要晾晒很久,才能穿着。这势必影响人们对衣物的正常使用。因此,人们希望制成衣服的面料尽可能少用化学粘接剂,提高衣服的环保性能。
发明内容
本发明的目的在于克服上述不足,提供不采用化学粘接剂,环保性能高的一种穿着舒适的面料及其吸水工艺。
本发明的目的是这样实现的:
一种穿着舒适的面料及其吸水工艺,包括第一面料层、第二面料层和第三面料层,第二面料层位于第一面料层和第三面料层之间,第二面料层的两侧设有截面呈正三角形的凸起,第一面料层朝向第二面料层的一侧设有截面呈正三角形的第一凹槽,第三面料层朝向第二面料层的一侧设有截面呈正三角形的第二凹槽,第二面料层的凸起分别与第一面料层的第一凹槽和第三面料层的第二凹槽相配合,所述第一面料层上开设有下层气孔,所述第三面料层上开设有上层气孔;
穿着舒适的面料的工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并)→气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃;
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合;
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内;
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍;
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1公支的高支粗纺纱,以2/2的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225根/10cm,纬密为216根/10cm;
4)、后整理工艺:
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品;
5)测试吸水性:
步骤一:在40cm通幅的面料样品上取10cm×10cm的样品两块作为测试试样;
步骤二:将试样放在洗涤仪容器中,加入300ml四氯乙烯作为干洗剂,密封后放到干洗仪中干洗30分钟后取出,然后重复洗涤两次;
步骤三:将干洗后的试样平置于桌面上,自然放平,滴管(精度0.1ml)距离布面5±0.5cm,向布面滴入3ml蒸馏水,按下秒表(精度≥0.1秒),记录滴水的时间;
步骤四:水滴在布面上渗透到面料里面,在面料上会形成水渍圈印,滴水10秒后,测量圈印的最大和最小直径,精确到0.1mm,测试结果即为最大和最小直径的平均值,修约到0.1mm,即可得到该面料的吸水性能参数。
与现有技术相比,本发明的有益效果是:
本发明一种穿着舒适的面料及其吸水工艺具有良好的咬合性能,整个过程中没有使用任何化学粘接剂,提高了面料的环保性,质地柔软,穿着舒适。
具体实施方式
本发明涉及一种穿着舒适的面料及其吸水工艺,包括第一面料层、第二面料层和第三面料层,第二面料层位于第一面料层和第三面料层之间,第二面料层的两侧设有截面呈正三角形的凸起,第一面料层朝向第二面料层的一侧设有截面呈正三角形的第一凹槽,第三面料层朝向第二面料层的一侧设有截面呈正三角形的第二凹槽,第二面料层的凸起分别与第一面料层的第一凹槽和第三面料层的第二凹槽相配合,所述第一面料层上开设有下层气孔,所述第三面料层上开设有上层气孔。
穿着舒适的面料的工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并)→气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃;
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合;
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内;
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍;
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1公支的高支粗纺纱,以2/2的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225根/10cm,纬密为216根/10cm;
4)、后整理工艺:
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品;
5)测试吸水性:
步骤一:在40cm通幅的面料样品上取10cm×10cm的样品两块作为测试试样;
步骤二:将试样放在洗涤仪容器中,加入300ml四氯乙烯作为干洗剂,密封后放到干洗仪中干洗30分钟后取出,然后重复洗涤两次;
步骤三:将干洗后的试样平置于桌面上,自然放平,滴管(精度0.1ml)距离布面5±0.5cm,向布面滴入3ml蒸馏水,按下秒表(精度≥0.1秒),记录滴水的时间;
步骤四:水滴在布面上渗透到面料里面,在面料上会形成水渍圈印,滴水10秒后,测量圈印的最大和最小直径,精确到0.1mm,测试结果即为最大和最小直径的平均值,修约到0.1mm,即可得到该面料的吸水性能参数。
Claims (1)
1.穿着舒适的面料,其特征在于:所述的面料包括第一面料层、第二面料层和第三面料层,第二面料层位于第一面料层和第三面料层之间,第二面料层的两侧设有截面呈正三角形的凸起,第一面料层朝向第二面料层的一侧设有截面呈正三角形的第一凹槽,第三面料层朝向第二面料层的一侧设有截面呈正三角形的第二凹槽,第二面料层的凸起分别与第一面料层的第一凹槽和第三面料层的第二凹槽相配合,所述第一面料层上开设有下层气孔,所述第三面料层上开设有上层气孔;
穿着舒适的面料的工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并)→气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃;
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合;
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内;
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍;
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1公支的高支粗纺纱,以2/2的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225根/10cm,纬密为216根/10cm;
4)、后整理工艺:
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品;
5)测试吸水性:
步骤一:在40cm通幅的面料样品上取10cm×10cm的样品两块作为测试试样;
步骤二:将试样放在洗涤仪容器中,加入300ml四氯乙烯作为干洗剂,密封后放到干洗仪中干洗30分钟后取出,然后重复洗涤两次;
步骤三:将干洗后的试样平置于桌面上,自然放平,滴管(精度0.1ml)距离布面5±0.5cm,向布面滴入3ml蒸馏水,按下秒表(精度≥0.1秒),记录滴水的时间;
步骤四:水滴在布面上渗透到面料里面,在面料上会形成水渍圈印,滴水10秒后,测量圈印的最大和最小直径,精确到0.1mm,测试结果即为最大和最小直径的平均值,修约到0.1mm,即可得到该面料的吸水性能参数。
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