CN105774103A - 一种面料及其干燥性测试方法 - Google Patents

一种面料及其干燥性测试方法 Download PDF

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CN105774103A
CN105774103A CN201610135557.5A CN201610135557A CN105774103A CN 105774103 A CN105774103 A CN 105774103A CN 201610135557 A CN201610135557 A CN 201610135557A CN 105774103 A CN105774103 A CN 105774103A
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fabric
sample
fiber
weight
wool
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王凤华
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Jiangyin Yashun Garment Co Ltd
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Jiangyin Yashun Garment Co Ltd
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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    • B32B7/04—Interconnection of layers
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
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    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N5/00—Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
    • G01N5/04—Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid by removing a component, e.g. by evaporation, and weighing the remainder
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Abstract

本发明涉及一种面料及其干燥性测试方法，其特征在于：所述复合保暖面料包括外层的反射性强的背面织物和内层的反射性弱的正面织物，所述背面织物与正面织物之间设置有保暖层。本发明一种复合保暖面料，正反面分别采用反射性强的背面织物和反射性弱的正面织物制成，可翻转反穿，昼夜温差大的地区，当白天较热时，把反射性强的背面织物的一面穿在外面，达到降温的效果；当晚上较冷时，把反射性弱的深色面来哦的一面穿在外面，达到保温的效果。

Description

一种面料及其干燥性测试方法
技术领域
本发明涉及一种面料及其干燥性测试方法，属于面料技术领域。
背景技术
传统的面料是一衣一用，根据季节设计，再昼夜温差大的地区，此种面料无法一衣二用，容易太热或受寒，而普通的如羽绒服，棉服等面料产品，多采用人工操作缝纫机进行产品缝制，通过缝纫线迹，形成羽绒或填充物的储存空间，由于产品的特殊性和产品工艺的要求，为保证产品质量和穿着效果，在采用的生产材料和生产工艺等方面有很多要求和限制，尤其在制造材料选用，缝制工艺以及穿着体验方面存在一定的风险。另外，传统的制作面料的所采用的面料为不可以两面使用。
发明内容
本发明的目的在于克服上述不足，提供不再有热量流失管道，保暖性能强的一种面料及其干燥性测试方法。
本发明的目的是这样实现的：
一种复合保暖面料，所述复合保暖面料包括外层的反射性强的背面织物和内层的反射性弱的正面织物，所述背面织物与正面织物之间设置有保暖层，所述保暖层包括内层面料和外层面料，内层面料与外层面料之间具有间隔设置的相互平行的粘合段，粘合段处的内层面料和外层面料粘合在一起，相邻的粘合段之间的内层面料和外层面料之间形成填充空间，所述正面织物包括有机织面料和针织面料，机织面料和针织面料之间通过粘合剂对合粘合在一起，所述正面织物上开有上层气孔，所述背面织物上开有下层气孔。
一种复合保暖面料的工艺方法为：
1）、纱线品种设计：
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维，对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理，抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂，磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4％，酶处理系使用蛋白酶进行处理，蛋白酶用量为羊毛纤维重量的0.1-0.2％，柔软处理选用的柔软剂为水溶性有机硅柔软剂，水溶性有机硅柔软剂用量为羊毛纤维重量的6-8％；
2）、纺纱工艺：
将染色后70%的细支羊毛纤维，30%的聚酯纤维通过和毛→打毛→开松→梳毛（成条）→并条(一并、二并)→气流纺→自动络筒，其中纺纱工艺流程中控制相对湿度50%～55%，温度25℃～30℃；
在和毛工艺中，选用NimateCF-5和毛油，NimateC602阳离子型抗静电剂，以喷雾法，添加占毛量10%的和毛油及占毛量10%的抗静电剂，使纤维具有优异的润滑性，增加纤维的抱合性、抗静电性，提高了纤维的可梳理性，有助于不同性能纤维充分均匀混合；
在梳毛工艺中，喂毛周期掌握50s～60s，出条速度不超过100m/min，出条克重5g/m，不匀系数控制在2%以内；
在并条工艺中，纺制25/1公支的高支粗纺纱，一并的参数8.2，二并后毛条克重控制在4g/m。选用进口自调匀整并条机（D45型），下机毛条克重均匀差异系数不超过0.5%～1%。在这个过程中，必须要控制好牵伸倍数，总牵伸控制7.8倍，其中主牵伸4.58倍，后续牵伸1.7倍；
3）、织造工艺：
整经→穿综、插筘、插片→剑杆织造，在剑杆织机上将25/1公支的高支粗纺纱，以2/2的斜纹为基础组织，采用单经单纬的方式上机织造，上机幅宽为178cm，上机经密为225根/10cm，纬密为216根/10cm；
4）、后整理工艺：
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品；
5）测试干燥性：
步骤一：在40cm通幅的样品上取10cm×20cm的样品两块作为测试试样；
步骤二：将试样放在洗涤仪容器中，加入300ml四氯乙烯作为干洗剂，密封后放到干洗仪中，干洗30min后取出，然后重复洗涤两次；
步骤三：将试样平置于温度20±2℃，湿度65±3％的环境下，平衡12小时后放于天平上称重，称得试样浸前重量；
步骤四：在烧杯中加入试剂500ml（试剂配制方法：499.5ml蒸馏水中加入0.5ml渗透剂FFA），把干洗后的试样置于烧杯中充分吸湿1分钟；
步骤五：将吸湿后的试样沿长度方向一折为二挂于凉衣架，将挂有试样的凉衣架置于温度20±2℃，湿度65±3％的环境条件下，并记录时间，每隔30分钟后测量试样重量，直到试样恢复浸前重量为止；
步骤六：记录试样恢复浸前重量的时间，即为面料自然干燥时间。
与现有技术相比，本发明的有益效果是：
本发明一种复合保暖面料，正反面分别采用反射性强的背面织物和反射性弱的正面织物制成，可翻转反穿，昼夜温差大的地区，当白天较热时，把反射性强的背面织物的一面穿在外面，达到降温的效果；当晚上较冷时，把反射性弱的深色面来哦的一面穿在外面，达到保温的效果。
具体实施方式
本发明涉及一种复合保暖面料，包括外层的反射性强的背面织物和内层的反射性弱的正面织物，可翻转反穿，所述背面织物与正面织物之间设置有保暖层，所述保暖层包括具有单层的高支数高密度面料的内层面料和单层的高支数高密度面料的外层面料，内层面料与外层面料之通过粘合段粘合在一起，所述正面织物上开有上层气孔，所述背面织物上开有下层气孔。
制作一种复合保暖面料的工艺方法为：
1）、纱线品种设计：
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维，对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理，抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂，磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4％，酶处理系使用蛋白酶进行处理，蛋白酶用量为羊毛纤维重量的0.1-0.2％，柔软处理选用的柔软剂为水溶性有机硅柔软剂，水溶性有机硅柔软剂用量为羊毛纤维重量的6-8％；
2）、纺纱工艺：
将染色后70%的细支羊毛纤维，30%的聚酯纤维通过和毛→打毛→开松→梳毛（成条）→并条(一并、二并)→气流纺→自动络筒，其中纺纱工艺流程中控制相对湿度50%～55%，温度25℃～30℃；
在和毛工艺中，选用NimateCF-5和毛油，NimateC602阳离子型抗静电剂，以喷雾法，添加占毛量10%的和毛油及占毛量10%的抗静电剂，使纤维具有优异的润滑性，增加纤维的抱合性、抗静电性，提高了纤维的可梳理性，有助于不同性能纤维充分均匀混合；
在梳毛工艺中，喂毛周期掌握50s～60s，出条速度不超过100m/min，出条克重5g/m，不匀系数控制在2%以内；
在并条工艺中，纺制25/1公支的高支粗纺纱，一并的参数8.2，二并后毛条克重控制在4g/m。选用进口自调匀整并条机（D45型），下机毛条克重均匀差异系数不超过0.5%～1%。在这个过程中，必须要控制好牵伸倍数，总牵伸控制7.8倍，其中主牵伸4.58倍，后续牵伸1.7倍；
3）、织造工艺：
整经→穿综、插筘、插片→剑杆织造，在剑杆织机上将25/1公支的高支粗纺纱，以2/2的斜纹为基础组织，采用单经单纬的方式上机织造，上机幅宽为178cm，上机经密为225根/10cm，纬密为216根/10cm；
4）、后整理工艺：
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品；
5）测试干燥性：
步骤一：在40cm通幅的样品上取10cm×20cm的样品两块作为测试试样；
步骤二：将试样放在洗涤仪容器中，加入300ml四氯乙烯作为干洗剂，密封后放到干洗仪中，干洗30min后取出，然后重复洗涤两次；
步骤三：将试样平置于温度20±2℃，湿度65±3％的环境下，平衡12小时后放于天平上称重，称得试样浸前重量；
步骤四：在烧杯中加入试剂500ml（试剂配制方法：499.5ml蒸馏水中加入0.5ml渗透剂FFA），把干洗后的试样置于烧杯中充分吸湿1分钟；
步骤五：将吸湿后的试样沿长度方向一折为二挂于凉衣架，将挂有试样的凉衣架置于温度20±2℃，湿度65±3％的环境条件下，并记录时间，每隔30分钟后测量试样重量，直到试样恢复浸前重量为止；
步骤六：记录试样恢复浸前重量的时间，即为面料自然干燥时间。

Claims (1)

1.一种复合保暖面料，其特征在于：所述复合保暖面料包括外层的反射性强的背面织物和内层的反射性弱的正面织物，所述背面织物与正面织物之间设置有保暖层，所述保暖层包括内层面料和外层面料，内层面料与外层面料之间具有间隔设置的相互平行的粘合段，粘合段处的内层面料和外层面料粘合在一起，相邻的粘合段之间的内层面料和外层面料之间形成填充空间，所述正面织物包括有机织面料和针织面料，机织面料和针织面料之间通过粘合剂对合粘合在一起，所述正面织物上开有上层气孔，所述背面织物上开有下层气孔；
复合保暖面料的工艺方法为：
1）、纱线品种设计：
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维，对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理，抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂，磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4％，酶处理系使用蛋白酶进行处理，蛋白酶用量为羊毛纤维重量的0.1-0.2％，柔软处理选用的柔软剂为水溶性有机硅柔软剂，水溶性有机硅柔软剂用量为羊毛纤维重量的6-8％；
2）、纺纱工艺：
将染色后70%的细支羊毛纤维，30%的聚酯纤维通过和毛→打毛→开松→梳毛（成条）→并条(一并、二并)→气流纺→自动络筒，其中纺纱工艺流程中控制相对湿度50%～55%，温度25℃～30℃；
在和毛工艺中，选用NimateCF-5和毛油，NimateC602阳离子型抗静电剂，以喷雾法，添加占毛量10%的和毛油及占毛量10%的抗静电剂，使纤维具有优异的润滑性，增加纤维的抱合性、抗静电性，提高了纤维的可梳理性，有助于不同性能纤维充分均匀混合；
在梳毛工艺中，喂毛周期掌握50s～60s，出条速度不超过100m/min，出条克重5g/m，不匀系数控制在2%以内；
在并条工艺中，纺制25/1公支的高支粗纺纱，一并的参数8.2，二并后毛条克重控制在4g/m。选用进口自调匀整并条机（D45型），下机毛条克重均匀差异系数不超过0.5%～1%。在这个过程中，必须要控制好牵伸倍数，总牵伸控制7.8倍，其中主牵伸4.58倍，后续牵伸1.7倍；
3）、织造工艺：
整经→穿综、插筘、插片→剑杆织造，在剑杆织机上将25/1公支的高支粗纺纱，以2/2的斜纹为基础组织，采用单经单纬的方式上机织造，上机幅宽为178cm，上机经密为225根/10cm，纬密为216根/10cm；
4）、后整理工艺：
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品；
5）测试干燥性：
步骤一：在40cm通幅的样品上取10cm×20cm的样品两块作为测试试样；
步骤二：将试样放在洗涤仪容器中，加入300ml四氯乙烯作为干洗剂，密封后放到干洗仪中，干洗30min后取出，然后重复洗涤两次；
步骤三：将试样平置于温度20±2℃，湿度65±3％的环境下，平衡12小时后放于天平上称重，称得试样浸前重量；
步骤四：在烧杯中加入试剂500ml（试剂配制方法：499.5ml蒸馏水中加入0.5ml渗透剂FFA），把干洗后的试样置于烧杯中充分吸湿1分钟；
步骤五：将吸湿后的试样沿长度方向一折为二挂于凉衣架，将挂有试样的凉衣架置于温度20±2℃，湿度65±3％的环境条件下，并记录时间，每隔30分钟后测量试样重量，直到试样恢复浸前重量为止；
步骤六：记录试样恢复浸前重量的时间，即为面料自然干燥时间。
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114264570A (zh) * 2022-03-03 2022-04-01 徐州鸿丰高分子材料有限公司 一种树脂高分子材料吸水率自动化测试装置

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114264570A (zh) * 2022-03-03 2022-04-01 徐州鸿丰高分子材料有限公司 一种树脂高分子材料吸水率自动化测试装置
CN114264570B (zh) * 2022-03-03 2022-04-29 徐州鸿丰高分子材料有限公司 一种树脂高分子材料吸水率自动化测试装置

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