CN105639663A

CN105639663A - Double-stage fruit-peeling and separating machine for camellia fruits

Info

Publication number: CN105639663A
Application number: CN201410566625.4A
Authority: CN
Inventors: 李宁
Original assignee: Individual
Current assignee: Individual
Priority date: 2014-10-23
Filing date: 2014-10-23
Publication date: 2016-06-08

Abstract

The invention discloses a double-stage fruit-peeling and separating machine for camellia fruits. The double-stage fruit-peeling and separating machine for the camellia fruits adopts double-stage separation, so that the separation stroke is prolonged, so as to prolong stay time of the seeds and the peels of the camellia fruits in the separation system; thus, the peel-in-seed rate is controlled at 1.0-3.0% while the seed-in-peel rate is controlled at 0.8-1.0%. A peeling system and a separation system are driven by independent electric motors, so that the peeling system and the separation system are free of influence to each other; thus, a better separation effect of the peels from the fruits is achieved. In the peeling system, gap between a separation sieve and a fruit peeling roller in a fruit-peeling separation sieve is adjusted by an adjusting device, so that the seeds and the peels of the camellia fruits are separated more thoroughly. Sight glasses are arranged both in the material inlet hopper and the separation system, so that the double-stage fruit-peeling and separating machine has stronger operability. The double-stage fruit-peeling and separating machine greatly raises peeling rate of the camellia fruits and improves incomplete peeling of the camellia fruits caused by mixed camellia fruits of different granular sizes; moreover, subsequent serial separation devices are arranged, so that the separation time is prolonged and peel rate of the camellia seeds is thereby controlled; thus, the effect of controlling oil yield of an oil press is achieved. The double-stage fruit-peeling and separating machine for the camellia fruits improves separation precision of the seeds and the peels of the camellia fruits, so that industrialization of the camellia fruit separation technology is realized.

Description

Two grades of tea fruit stripping fruit separating machines

Technical field:

The product that this project relates to, is applicable to food oils engineering tea seed and squeezes the seed of the tea fruit before getting oil, the special technology field of shell separation.

Background technology:

The moiety of the lipid acid of Camellia oil have the laudatory title of " king in oil, gold liquid ". Camellia oleifera cultivar is more, and the fructescence, tea fruit was bright in colour, rubescent or jaundice, presents glossy, and White flesh takes off generally in the 10-11 the first tenday period of a month month, and fruit base hair is hard and thick, and shell is micro-to be split, and seed shell blackening is shinny, the existing oil of seed benevolence. Namely tea fruit maturation should gather in time. The tea fruit of different varieties should first ripe first be adopted, and adopts after after-ripening, with ripe with adopting; The tea fruit adopted back is placed on indoor stack and macerates 6-7 days, offers seed tea and plays after-ripening, increases oil content. Then firmly grasp fine day, spread out and turn over solarization, shine after 3-4 days, tea fruit natural cracking, the tea seed of most fruit can be separated, be not separated with manual removal, then sieve and raise only, intermittently dry, generally to be shone 12 days, the organism such as starch and soluble sugar just can be made fully to be converted into grease. Solarization tea seed flat ground or bamboo mat are better than cement sunning ground, it is possible to improve oil yield and tea oil quality; Then carrying out oil tea fruit to shell, for avoiding shelling difficulty too much broken with kind benevolence, the water ratio of control tea seed is within 5%-6%. It is processed into powdery by pulverizer after shelling, without coarse grain, obtains higher oil yield. When camellia is shelled by this kind of natural seasoning, the tea fruit also containing about 30% not yet splits; Consuming time big especially by manual removal, the tea fruit seed shell separation of small batch, adopts manual handling still may be used; But today of market economy, the wage of laborer increases day by day, and its economic benefit is very low; It is difficult to reach the demand of production in enormous quantities.

The decorticator that in existing market, major part fats and oils processing enterprise adopts, substantially little output decorticator; The effect of seed skin separation is not good. As: Chinese patent, the single-stage separation that the patent No.: ZL201120567055.2 adopts, the separation of release travel short seed skin is not thorough; The gap of screen cloth and shelling roll is non-adjustable, owing to the physical dimension of oil tea fruit is inconsistent; Cause small-particle tea fruit not peeled off process, cause that stripping fruit rate is low, fruit damage rate height; System, the separation system of peeling off adopts a motor, and the power that it is peeled off, separation system consumes is different, causes performance not good.Owing in oil plant, shell-containing rate is higher, cause oil plant enter oil press zhai camellia seed oil yield reduce, production cost raise; Therefore tea fruit decorticator is popularized in an all-round way and is limited to, and causes tea fruit stripping fruit to be difficult to realize automatization, large-scale production.

Summary of the invention:

Product involved in the present invention, for above-mentioned Chinese patent, the single-stage separation that the patent No.: ZL201120567055.2 adopts, the separation of release travel short seed skin is not thorough; The gap of screen cloth and shelling roll is non-adjustable, and rate is low, fruit damage rate height to cause stripping fruit; System, the separation system of peeling off adopts a motor, and the power that it is peeled off, separation system consumes is different, causes performance not good; Causing oil plant oil yield to reduce, production cost raises; Therefore tea fruit decorticator is popularized in an all-round way and is limited to, and causes tea fruit stripping fruit to be difficult to realize the problem such as automatization, large-scale production; And provide a kind of two level tea fruit stripping fruit separating machine to solve the problem.

Two grades of tea fruit stripping fruit separating machines, by adopting two level separation system elongates release travel, make the seed of the fruit of the oil tea after peeling off, skin stop the time lengthening in separation system; Thus reach tea seed skin-containing rate and control at 1.0-3.0%, skin controls at 0.8-1.0% containing seed rate. Peel off system, separation system adopt individual motor drive so that it is the pericarp separating effect being independent of each other and having reached; Peel off the fruit separation sieve of the stripping in system by setting device, adjustment separation sieve and the gap shelled between fruit roller; Make the seed skin separation of oil tea fruit more thorough; Hopper and separation system are equipped with visor so that it is have more operability.

Two grades of tea fruit stripping fruit separating machines, are made up of stripping fruit system, separation system, transmission system; Its parts: comprise frame, a belt pulley, No. two belt pulleys, No. three belt pulleys, a decelerating through motor machine, No. two decelerating through motor machines, a tripping device, No. two tripping devices, wheel casing, stripping fruit machine, hopper, stir shaft, time hopper, discharge bucket, visor, wing nut, rubber transmission belting, upper connector, lower web member, connection pole, master wheel, middle gear, pinion(gear)s; Stripping fruit Operation system setting, above separation system, is connected by bolt; Stripping fruit system comprises No. two decelerating through motor machines, stripping fruit machine, hopper, two chain coupling. The main shaft of stripping fruit machine is connected with No. two decelerating through motor machines by two chain coupling, in order to adjust the concentricity of No. two decelerating through motor machines, stripping fruit owner's axle, adopts two chain coupling. The top that separation system is arranged on frame is connected by bolt, and separation system adopts 2 tripping devices to combine; Employing up-down structure combines, with bolts by upper connector, lower web member. A tripping device, No. two tripping devices carry out head and the tail series connection by time hopper; Thus reach increase release travel, make the seed of oil tea fruit, skin separation more thorough. Tripping device adopts click wheel pinion to coordinate with circle axle, and click wheel pinion is semi-circular with circle axle cross-assignment, is designed to U-shape, and click wheel pinion is 3-5mm with circle axle spacing distance. The promotion of the promotion device that oil tea fruit is provided with by top, moves in click wheel pinion with circle axle composition U shape groove; By the rotary motion effect that click wheel pinion is relative with circle direction of principal axis, the seed skin of oil tea fruit is thoroughly separated. Tripping device by click wheel pinion, circle axle, union lever, transmission system, stir shaft, stir leaf, visor forms. Transmission system comprises master wheel, middle gear, pinion(gear), and pinion(gear) is arranged on the axle head of click wheel pinion with circle axle and is mutually engaged, and arranges in circular arc;Middle gear is arranged on the angular bisector of circular arc, is engaged with pinion(gear); Master wheel is engaged with middle gear, and master wheel is arranged on stir shaft, and gear is arranged in wheel casing. Stir shaft axle head is provided with belt pulley; Belt pulley is connected with motor by rubber transmission belting, carries out power transmission. One end on tripping device is equipped with visor, is observed the separation case of tripping device interior oil tea fruit by visor. One end discharge bucket of a tripping device, the tea seed after separation is discharged through discharge bucket. Stripping fruit machine carries out individual drive by No. two decelerating through motor machines, and a tripping device, No. two tripping devices carry out individual drive by a decelerating through motor machine; Do not produce cross influence.

By the setting of said apparatus, the peeling rate of tea fruit is promoted greatly, improve the mixing of large or fine granule tea fruit and cause oil tea fruit peeling not thorough; The separation system of follow-up tandem is arranged, and extends the shell-containing rate that disengaging time controls in tea seed, thus reaches the effect of control oil press zhai oil yield; Improve oil tea fruit seed skin separation accuracy, make oil tea fruit isolation technique reach industrialization.

Accompanying drawing illustrates:

Below in conjunction with drawings and Examples, the present invention is further described, and Fig. 1 is two level tea fruit stripping fruit separator structure schematic diagram, and Fig. 2 is two level tea fruit stripping fruit separator structure side-views.

As shown in Figure 1, 2:

Frame 1, belt pulley 2, decelerating through motor machine, 3, No. two belt pulleys 4,

Tripping device 5, connect pole 6, No. three belt pulleys 7, wheel casing 8,

No. two tripping devices 9, stripping fruit machine 10, hopper 11, two chain coupling 12,

No. two decelerating through motor machines 13, stir shaft 14, return hopper 15, discharge bucket 16,

Upper connector 17, wing nut 18, lower web member 19, middle gear 20,

Pinion(gear) 21, visor 22, master wheel 23, rubber transmission belting 24.

Embodiment:

As shown in Figure 1, 2, the stripping fruit Operation system setting of two grades of tea fruit stripping fruit separating machines, above separation system, is connected the system of the present invention by bolt. The top of stripping fruit machine 10 is provided with hopper 11, and the main shaft of stripping fruit machine 10 is connected with No. two decelerating through motor machines 13 by two chain coupling 12, in order to adjust the concentricity of No. two decelerating through motor machines 13 with stripping fruit machine 10 main shaft, adopts two chain coupling 12. Separation system is arranged on the top of frame 1, is connected by bolt; Separation system adopts 2 tripping devices to combine; Employing up-down structure combines, with bolts by upper connector 17, lower web member 19. By returning, hopper 15 makes to carry out head and the tail series connection a tripping device 5, No. two tripping devices 9; Tripping device adopts click wheel pinion to coordinate with circle axle, and click wheel pinion is semi-circular with circle axle cross-assignment, is designed to U-shape, and click wheel pinion is 3-5mm with circle axle spacing distance. Pinion(gear) 21 is arranged on the axle head of click wheel pinion with circle axle and is mutually engaged, and arranges in circular arc; Middle gear 20 is arranged on the circular arc angular bisector of pinion(gear) 21 formation, is engaged with pinion(gear) 21; Master wheel 23 is engaged with middle gear 20, and master wheel 23 is arranged on stir shaft, and gear is arranged in wheel casing 8. Stir shaft 14 axle head is respectively equipped with No. two belt pulleys 4, No. three belt pulleys, 7, No. two belt pulleys 4 and is made up of the belt pulley of two pieces 3 groove; Number belt pulley that a decelerating through motor machine 3 is provided with, is connected with No. two belt pulleys 4 by rubber transmission belting 24; No. three belt pulleys 7, are connected with No. two belt pulleys 4 by rubber transmission belting 24;A decelerating through motor machine 3 is arranged on the top of frame 1.

Entering when oil tea fruit is provided with hopper 11 from the top of stripping fruit machine 10, the peeling parts being provided with through stripping fruit machine 10 inside make pericarp depart from; The seed skin of mixing enters No. two tripping devices 9 and isolates major part pericarp, through the promotion of the promotion device that stir shaft 14 is provided with, enters back hopper 15; Then enter a tripping device 5 to be again separated. After separation, clean tea seed is discharged through discharge bucket 16.

Claims

1. pair level tea fruit stripping fruit separating machine, is characterized by and be made up of stripping fruit system, separation system, transmission system, its parts: comprise frame (1), a belt pulley (2), No. two belt pulleys (4), No. three belt pulleys (7), a decelerating through motor machine (3), No. two decelerating through motor machines (13), a tripping device (5), No. two tripping devices (9), wheel casing (8), stripping fruit machine (10), hopper (11), stir shaft (14), return hopper (15), discharge bucket (16), visor (22), wing nut (18), rubber transmission belting (24), upper connector (17), lower web member (19), connect pole (6) master wheel (23), middle gear (20), pinion(gear) (21), described stripping fruit Operation system setting, above separation system, is connected by bolt, described stripping fruit system comprises No. two decelerating through motor machines (13), stripping fruit machine (10), charging (11) bucket, two chain coupling (12), the main shaft of described stripping fruit machine (10) is connected with No. two decelerating through motor machines (13) by shaft coupling (12), described separation system is arranged on the top of frame (1), adopts up-down structure combination, with bolts by upper connector (17), lower web member (19), described a tripping device (5), No. two tripping devices (9) are passed through back hopper (15) and are carried out head and the tail series connection, described transmission system comprises master wheel (23), middle gear (20), pinion(gear) (21), and described pinion(gear) (21) is arranged on the axle head of click wheel pinion with circle axle and is mutually engaged, and arranges in circular arc, described middle gear (20) is arranged on the angular bisector of pinion(gear) (21) circular arc, is engaged with pinion(gear) (21), described master wheel (23) is arranged on stir shaft (14), and master wheel (23) is engaged with middle gear (20), and gear is arranged in wheel casing (8), stir shaft (14) axle head is provided with belt pulley, described one end on tripping device is equipped with visor (22), described stripping fruit machine (10) carries out individual drive by No. two decelerating through motor machines (13), a described tripping device (5), No. two tripping devices (9) are by decelerating through motor machine (3) individual drive.

2. according to claim 1 pair of level tea fruit stripping fruit separating machine, is characterized in that: described separation system adopts 2 tripping devices to combine.

3. according to claim 1 pair of level tea fruit stripping fruit separating machine, it is characterized in that: described tripping device adopts click wheel pinion to coordinate with circle axle, click wheel pinion is semi-circular with circle axle cross-assignment, is designed to U-shape, and click wheel pinion is 3-5mm with circle axle spacing distance.

4. according to claim 1 pair of level tea fruit stripping fruit separating machine, is characterized in that: described tripping device by click wheel pinion, circle axle, connect pole (6), stir shaft (14), stir leaf, visor (22) forms.