CN104560360A - Intelligent tea fruit hulling system - Google Patents
Intelligent tea fruit hulling system Download PDFInfo
- Publication number
- CN104560360A CN104560360A CN201310482631.7A CN201310482631A CN104560360A CN 104560360 A CN104560360 A CN 104560360A CN 201310482631 A CN201310482631 A CN 201310482631A CN 104560360 A CN104560360 A CN 104560360A
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- China
- Prior art keywords
- tea fruit
- hulling
- enter
- feed hopper
- peeling apparatus
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses an intelligent tea fruit hulling system and aims at the problem that the thickness of tea fruit particles cannot be controlled, so that a rate of kernels in hulls of camellia seeds is high, oil yield of oil plants is reduced and a worm of an oil press is jammed. A double-stage hulling machine is arranged on a rack; primary and secondary feed hoppers are arranged above primary and secondary hulling devices; movable sieve plates are arranged below both the primary and secondary hulling devices. A tea fruit particle thickness classification device is arranged above the double-stage hulling machine; a screw conveyer is arranged below the double-stage hulling machine. Tea fruits enter a retention hopper through the feed hoppers and enter a cylinder-type separation sieve after being buffered; small impurities enter a small impurity discharge hopper through small holes formed in the separation sieve; the small-particle tea fruits enter a fine particle discharge hopper and the secondary hulling feed hopper through big holes in the separation sieve and then enter the primary hulling device to be hulled. The large-particle tea fruits enter a coarse particle discharge hopper and the secondary hulling feed hopper through a tail hopper of the separation sieve and then enter the secondary hulling device to be hulled. After being hulled, the tea fruits enter the screw conveyor below the hulling machine to be conveyed to the next process to be subjected to seed and hull separation.
Description
Technical field:
This project related products, are applicable to edible oil and fat engineering tea seed and squeeze the seed of the tea fruit before getting oil, the special technology field of shell separation.
Background technology:
The constituent of the aliphatic acid of camellia oil have the laudatory title of " king in oil, gold liquid ".Camellia oleifera cultivar is more, and the fructescence, generally in 10-early November, bright in colour, the rubescent or jaundice of tea fruit, presents glossy, and White flesh is de-to the greatest extent, and fruit base hair is hard and thick, and shell fine fisssure, the blackening of seed shell is shinny, the existing oil of seed benevolence.Namely tea fruit maturation should gather in time.The tea fruit of different cultivars should first ripely first be adopted, and adopts after after-ripening, with ripe with adopting; The tea fruit adopted back is placed on indoor stack retting 6-7 days, offers seed tea and plays afterripening, increases oil content.Then firmly grasp fine day, spread out and ted, shine after 3-4 days, tea fruit natural cracking, the tea seed of most fruit can be separated, unsegregated manual removal, and then sieving, it is clean to raise, intermittently dry, generally will shine 12 days, the organic matter such as starch and soluble sugar just can be made fully to be converted into grease.Shine tea seed flat ground or bamboo mat better than cement sunning ground, oil yield and tea oil quality can be improved; Then carry out camellia oleifera fruit to shell, for avoiding shelling difficulty and planting benevolence fragmentation too much, control the moisture content of tea seed within 5%-6%.Be processed into powdery by pulverizer after shelling, without coarse grain, obtain higher oil yield.When camellia is shelled by this natural seasoning, also not yet split containing the tea fruit of about 30%; Consuming time large especially by manual removal, the tea fruit seed shell of small batch is separated, and adopts artificial treatment still can; But today of market economy, the wage of labourer increases day by day, and its economic benefit is very low; Be difficult to the demand reaching production in enormous quantities.
The decorticator of most of grease processing enterprise employing is in the market little output decorticator substantially; There is no supporting equipment, cause output not increase.In the effect of peeling off, because tea fruit grain thickness is inconsistent, tea fruit seed shell is separated and can not get controlling, and causes oil plant to enter the camellia seed kernel-containing rate of oil press higher or on the low side.Cause the oil yield of oil plant to reduce when shell-containing rate in oil plant is higher, production cost raises; When in oil plant, shell-containing rate is on the low side, oil plant enters the squeezing thorax of oil press, owing to squeezing the very high pressing screw being easy to stuck oil press of bore temperature, causes must shut down to process and could continue to produce.The pressing screw dismounting length consuming time of oil press, thus reduce production efficiency.
Summary of the invention:
Product involved in the present invention, intelligent tea fruit is peeled off system, and to peel off poor effect for above-mentioned tea fruit, grain thickness can not get controlling; Oil plant is caused to enter the camellia seed kernel-containing rate of oil press higher or on the low side; The oil yield of oil plant is caused to reduce, the problem of stuck oil press pressing screw.
The twin-stage decorticator that intelligence tea fruit is peeled off in system is arranged in frame, and decorticator is provided with one-level peeling apparatus, secondary peeling apparatus; The top of one-level peeling apparatus is provided with one-level feed hopper, and the top of secondary peeling apparatus is provided with secondary feed hopper; All active sieve plate is provided with below one-level peeling apparatus, secondary peeling apparatus; The top of twin-stage decorticator arranges tea fruit grain thickness grading plant, and grain thickness grading plant is made up of frame, feed hopper, delay bucket, drum type brake bolter, little assorted discharge bucket, coarse granule discharge bucket, fine grained discharge bucket, separation tail end bucket; Drum type brake bolter is provided with the sieve aperture of thickness two kinds of specifications, and pore is arranged on front end, and pore is arranged on rear end; The below of twin-stage decorticator arranges a conveying worm.The inconsistent tea fruit particle of thickness is entered by feed hopper and is detained bucket, and the tea fruit particle after being detained bucket buffering enters drum type brake bolter.Littlely assorted first aperture is set on drum type brake bolter enters little assorted discharge bucket, after being exported by little assorted discharge bucket, pack packing; Short grained tea fruit arranges macropore and enters fine grained discharge bucket on drum type brake bolter, and then one-level is peeled off feed hopper; Enter one-level peeling apparatus by the effect of gravity and carry out process of peeling off.Bulky grain tea fruit enters coarse granule discharge bucket through being separated tail end bucket, and then secondary is peeled off feed hopper; Enter secondary peeling apparatus by the effect of gravity and carry out process of peeling off.The slot size of the active sieve plate be provided with below the shelling roll of twin-stage decorticator is consistent, large and small particle tea fruit in I and II peeling apparatus forms seed, shell mixture after peeling off, enter below twin-stage decorticator after the output of twin-stage decorticator and be provided with conveying worm, be transported to subsequent processing through conveying worm and carry out seed, shell separation.
By arranging tea fruit grain thickness grading plant, the different tea fruit of thickness respectively classification enters twin-stage decorticator; The hulling rate of tea fruit is promoted greatly, improves the mixing of large or fine granule tea fruit and cause peeling off not thorough.Tea fruit seed, shell piece-rate system are set by follow-up, reach the shell-containing rate controlled in tea seed, thus reach the effect reducing production cost, improve tea-seed oil material oil yield.
Accompanying drawing illustrates:
Below in conjunction with drawings and Examples, the present invention is further described, and Fig. 1 is that intelligent tea fruit is peeled off system architecture schematic diagram.
As shown in Figure 1: feed hopper 1, delay bucket 2, drum type brake bolter 3, frame 4,
Little assorted discharge bucket 5, capital construction floor 6, inspection platform 7, conveying worm 8,
Secondary peeling apparatus 9, active sieve plate 10, one-level peeling apparatus 11, regulate plate 12,
Adjusting bolt 13, secondary feed hopper 14, one-level feed hopper 15, discharge bucket 16,
No. two discharge buckets 17, separation tail end buckets 18.
Detailed description of the invention:
As shown in Figure 1, twin-stage decorticator is arranged in frame 4 system of the present invention, and twin-stage decorticator is provided with one-level peeling apparatus 11, secondary peeling apparatus 9; The top of one-level peeling apparatus 11 is provided with one-level feed hopper 15, and the top of secondary peeling apparatus 9 is provided with secondary feed hopper 14, is all provided with active sieve plate 10 below one-level peeling apparatus 11, secondary peeling apparatus 9.Frame 4 is arranged on the below of capital construction floor 6, is provided with tea fruit grain thickness grading plant above capital construction floor 6; A discharge bucket 16, No. two discharge buckets 17 of grading plant are relative close with secondary feed hopper 14, one-level feed hopper 15 respectively, are convenient to tea fruit and enter decorticator from grain thickness grading plant.The below of frame 4 is provided with conveying worm 8, and the tea fruit after peeling off, after peeling off, enters into a discharge bucket 16, No. two discharge buckets 17 by active sieve plate 10; Then conveying worm 8 is transported to.When the uneven tea fruit of grain thickness is from feed hopper 1, through being detained bucket 2, the speed of service of tea fruit is slowed down; By the rotation of drum type brake bolter, little the mixing in tea fruit is separated from the pore of drum type brake bolter 3; The little assorted packing after little assorted discharge bucket 5 is collected of separating.Be separated little assorted after tea fruit continue to run, when tea fruit runs to the gross porosity of drum type brake bolter 3, granule tea fruit is separated from the gross porosity of drum type brake bolter 3, enters No. two discharge buckets 17, and then one-level is peeled off feed hopper 15; Enter one-level peeling apparatus 11 by the effect of gravity and carry out process of peeling off.After separate small particles tea fruit, remaining bulky grain tea fruit enters a discharge bucket 16 through being separated tail end bucket 18, and then secondary is peeled off feed hopper 14; Enter secondary peeling apparatus 9 by the effect of gravity and carry out process of peeling off.The slot size of the active sieve plate 10 be provided with below the shelling roll of twin-stage decorticator is consistent, large and small particle tea fruit in I and II peeling apparatus forms seed, shell mixture after peeling off, after the output of twin-stage decorticator, enter below be provided with conveying worm 8, be transported to subsequent processing through conveying worm 8 and carry out seed, shell separation.
Claims (5)
1. intelligent tea fruit is peeled off system, and it is characterized in that: described twin-stage decorticator is arranged in frame (4), decorticator is provided with one-level peeling apparatus (11), secondary peeling apparatus (9); The top of described one-level peeling apparatus (11) is provided with one-level feed hopper (15), and the top of secondary peeling apparatus (9) is provided with secondary feed hopper (14); Described one-level peeling apparatus (11), secondary peeling apparatus (9) below is all provided with active sieve plate (10); The top of described twin-stage decorticator arranges tea fruit grain thickness grading plant, and described grading plant is made up of frame (4), feed hopper (1), delay bucket (2), drum type brake bolter (3), little assorted discharge bucket (5), coarse granule discharge bucket (16), fine grained discharge bucket (17), separation tail end bucket (18); The below of described twin-stage decorticator arranges a conveying worm (8).
2. intelligent tea fruit according to claim 1 is peeled off system, it is characterized in that: described drum type brake bolter (3) is provided with the sieve aperture of thickness two kinds of specifications, and pore is arranged on front end, and pore is arranged on rear end.
3. intelligent tea fruit according to claim 1 is peeled off system, it is characterized in that: the coarse granule discharge bucket (16) of described grading plant, fine grained discharge bucket (17) are relative close with secondary feed hopper (14), one-level feed hopper (15) respectively.
4. intelligent tea fruit according to claim 1 is peeled off system, it is characterized in that: described frame (4) is arranged on the below of capital construction floor (6), is provided with tea fruit grain thickness grading plant above capital construction floor 6.
5. intelligent tea fruit according to claim 1 is peeled off system, it is characterized in that: the slot size of the active sieve plate (10) be provided with below the shelling roll of described twin-stage decorticator is consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310482631.7A CN104560360A (en) | 2013-10-16 | 2013-10-16 | Intelligent tea fruit hulling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310482631.7A CN104560360A (en) | 2013-10-16 | 2013-10-16 | Intelligent tea fruit hulling system |
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| Publication Number | Publication Date |
|---|---|
| CN104560360A true CN104560360A (en) | 2015-04-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310482631.7A Pending CN104560360A (en) | 2013-10-16 | 2013-10-16 | Intelligent tea fruit hulling system |
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| Country | Link |
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| CN (1) | CN104560360A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105385498A (en) * | 2015-12-18 | 2016-03-09 | 湖南恒建农林综合开发有限公司 | Method for obtaining camellia oleifera seed from camellia oleifera green fruit |
| CN106398856A (en) * | 2016-11-24 | 2017-02-15 | 耒阳市金鑫农业科技发展有限公司 | Camellia fruit husking system |
| CN107397234A (en) * | 2017-09-26 | 2017-11-28 | 贵州纯品油脂有限公司 | A kind of multifunction combined tea fruit decorticator |
| CN109007866A (en) * | 2018-07-11 | 2018-12-18 | 深圳市东西方实业发展有限公司 | A kind of nut peeling grader |
| CN109998126A (en) * | 2019-04-08 | 2019-07-12 | 合肥工业大学 | Bidirectional stress graded crushing desktop grade automates hickory nut kernel-taking machine |
| CN111543647A (en) * | 2020-05-08 | 2020-08-18 | 六安市裕安区伊甸园油茶种植专业合作社 | Camellia oleifera fruit shelling equipment |
-
2013
- 2013-10-16 CN CN201310482631.7A patent/CN104560360A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105385498A (en) * | 2015-12-18 | 2016-03-09 | 湖南恒建农林综合开发有限公司 | Method for obtaining camellia oleifera seed from camellia oleifera green fruit |
| CN106398856A (en) * | 2016-11-24 | 2017-02-15 | 耒阳市金鑫农业科技发展有限公司 | Camellia fruit husking system |
| CN107397234A (en) * | 2017-09-26 | 2017-11-28 | 贵州纯品油脂有限公司 | A kind of multifunction combined tea fruit decorticator |
| CN109007866A (en) * | 2018-07-11 | 2018-12-18 | 深圳市东西方实业发展有限公司 | A kind of nut peeling grader |
| CN109998126A (en) * | 2019-04-08 | 2019-07-12 | 合肥工业大学 | Bidirectional stress graded crushing desktop grade automates hickory nut kernel-taking machine |
| CN109998126B (en) * | 2019-04-08 | 2021-10-08 | 合肥工业大学 | Automatic kernel taking machine for bidirectional stress grading crushing table top |
| CN111543647A (en) * | 2020-05-08 | 2020-08-18 | 六安市裕安区伊甸园油茶种植专业合作社 | Camellia oleifera fruit shelling equipment |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150429 |