CN105606445A

CN105606445A - Glass detection instrument adopting worm gear bedplate, rack camera and bearing clamp plate with aluminum alloy plating

Info

Publication number: CN105606445A
Application number: CN201510987907.6A
Authority: CN
Inventors: 张志雄
Original assignee: Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
Current assignee: Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
Priority date: 2015-12-25
Filing date: 2015-12-25
Publication date: 2016-05-25

Abstract

The invention relates to a tempered glass testing and checking instrument, in particular to a glass detection instrument adopting a worm gear bedplate, a rack camera and a bearing clamp plate with aluminum alloy plating. A drive worm gear is further fixed on a bedplate rotating shaft on one side and is matched with a worm shaft, two ends of the worm shaft are rotationally fixed in worm supports, the worm supports are fixed on the outer side surfaces of the corresponding support side plates, and a worm crank handle is further arranged at one end of the worm shaft; a mobile camera assembly is arranged on a camera square rod, a cylinder impactor is glidingly fixed on an impact cross rod, a coplanar bearing clamp plate assembly is fixed on the upper surface of the test bedplate, bedplate supports, lock pin supports are arranged on upper planes of the support side plates, and a broken glass recovery container is fixed between the support side plates; the condition that broken piece detection basically depends on workers is changed, and the camera takes pictures and transmits the pictures of broken pieces to a computer processing center. The coplanar bearing clamp assembly is adopted, accordingly, the probability of breaking of an adhesive tape due to explosion force of tempered glass is avoided, and body safety of an operator is better guaranteed.

Description

Worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass detects apparatus

Technical field

The present invention relates to a kind of safety glass test verification apparatus, relate in particular to and utilize industrial camera to substitute manually-operated worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass detection apparatus.

Background technology

Fragment state test is a content of mechanical properties test, and test objective is the possibility that fragment causes injury during for evaluate safety glass breaking. China is identical in the criterion of safety glass detection method and result with the European Community with Japan, in fragment thermodynamic state verification process, all need to record mother glass fragmentation after number of tiles in satisfactory 50mm × 50mm square and shape, size. Because the chip shape producing after glass breaking is irregular, quantity is many, take at present to carry out by artificial means fragment observation, identify and read, workload is large, easily occurs mistake. Therefore, people's examination is asked by image processing techniques and is automatically identified glass fragment.

GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, and the detection algorithm of glass fragment is inquired into, and the document relates to two key technologies: (1) image acquisition technology. Below the sensitive paper of a glass fragment imaging, apply respectively light source from two different angles, respectively collect the original digital image of a width fragment slot line shadow. Like this, owing to having used the light source of different angles, the two width images that collect difference to some extent certainly. Wherein in piece image, produce the position of not obvious slot line due to illumination reason, likely obvious in other piece image. Therefore, in due course two width images are combined, the discontinuous phenomenon of slot line can improve. (2) image segmentation algorithm. Cutting procedure comprises the following steps: pretreatment is removed in two width original images by the reflective bright especially or dark especially noise causing of the dust in glass or slot line edge; Carry out independently slot line and detect, two width images are merged into the image of a complete slot line, extract slot line, finally carry out fragment identification. The people such as J.Haywood, J.W.V.Miller develops a glass fragment automatic recognition system, publishes an article " AutomatedCountingSystemFortheECEFragmagmentationTest " in 1998. Its recognition methods can be described as: the fragment region for the treatment of statistics block number is marked artificially on sensitive paper, and scanner scanning, obtains digital picture. Subsequent treatment is carried out based on scan image, and image processing step comprises: compensate inhomogeneous illumination, reduce noise, determine slot line. Before statistics block number, use a kind of special recovery algorithms to fill the slot line of " loss ". The quantity of the fragment in tab area can be identified and count to this system.

Existing safety glass fragmentation test method is that safety glass sample is freely lain on testing stand, and retrains glass periphery by adhesive tape or other modes, or covers thin film on safety glass, to prevent that glass fragment from splashing. The position of distance periphery 20mm left and right on the longest edge center line of sample, impact with pane hammer or drift that tip curvature radius is 0.2mm scholar 0.05mm, make sample fragmentation, within the scope of product edges 20mm and taking shock point as center of circle radius 75mm, the fragment number in circle does not conduct a survey. The measure that retains fragment pattern should start after 10s and in 3min, finish after impact after impact. This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and must the tape residue on test platen be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time. Simultaneously adhesive tape also has by safety glass and bursts the possibility that strength collapses out, and causes operating personnel injured, therefore, is very necessary to the improvement of safety glass fragmentation test device.

Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass in the time testing, can cause glass fragment to splash everywhere, adopt the way of carriage case, although effectively mobile phone glass fragment, the reading of inconvenient glass fragment, and also it is lower to do continuously the installation effectiveness of multi-disc safety glass.

Another number of patent application: the 201420595067.X of China, safety glass fragment state experimental rig, propose some brand-new method and measures and dealt with the clamping plate of brittle glass, but cannot accomplish that arbitrary dimension regulates, and also cannot accomplish to allow four limit clamping plate all at grade. In this patent, at least will have is on one side to contact with experiment work table top. The unsettled barricade 5 that is referred to as in embodiment is to contact with base 1 together with other three side bumpers wall simultaneously, has to use catch 4 and makes up the space between unsettled barricade 5 and base 1, causes surrounding discontinuity. In addition, catch 4 self width is fixed, and can only adopt polylith splicing, cannot accomplish the continuous variation of different in width.

Summary of the invention

The problem existing for above prior art, the present invention installs gear rack elevating industrial camera on integral-rack, in conjunction with worm gear Turnover testing platen, being equipped with screw fastening locks solid, particularly also configure isoplanar bearing cleat assembly and cylinder impactor, clamping plate part has been carried out to the adjustable design in isoplanar, realized the safety glass for sizes different size, can share a kind of verification test device and do safety glass fragmentation test, specific as follows:

Worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass detects apparatus, integral-rack comprises support side plate, rear shear plate, end shear plate and four upper pillar type columns, in the support side plate of both sides, be fixed wtih respectively two described upper pillar type columns, four upper pillar type column upper ends are all fixed with column termination, and four column terminations are fixed with respectively two transverse horizontal bars and two vertical equity bars;

In support side plate described in both sides, plane is all fixed with respectively platen support and lock pin bearing; There is platen rotating shaft test platen both sides, the platen rotating shaft of both sides is rotatable being fixed in platen support respectively, there is plane on rear plate described rear shear plate upper part, and on rear plate, plane exceeds plane in described support side plate, and on rear plate, plane is held lower plane after testboard plate;

On described test platen both sides vertical plane, there is lock pin locating hole; Described lock pin bearing inner hole thread matches with double-screw bolt lock pin external screw thread, and there is cylinder bulb the double-screw bolt lock pin termination of both sides, and cylinder bulb can enter in described lock pin locating hole, and the support side plate described in described test platen and both sides is fixed; As improvement:

In the platen rotating shaft of one side, be also fixed with transmission worm gear, transmission worm gear is coordinating worm shaft, and worm shaft two ends are rotatable being fixed in worm bearing respectively, and worm bearing is fixed on corresponding support side plate lateral surface, and worm shaft one end also has worm screw crank handle;

Transverse horizontal bar described in two is all sliding combined with shooting cross slider, between two shooting cross sliders, be fixed wtih shooting square bar, on shooting square bar, have dollying thermomechanical components, dollying thermomechanical components comprises the vertical slide block of shooting, servo electricity, mechanical, electrical machine gear, lifter rack, industrial camera; On the vertical slide block of shooting, have between slide block square hole and described shooting square bar gabarit for being slidably matched, vertical slide block one side of shooting has vertical slide block lateral sulcus, there is threading circle at the vertical slide block lateral sulcus back side, vertical slide block lateral sulcus side tooth bar groove, there is tooth bar protruding rail at the lifter rack back side, between tooth bar protruding rail and described tooth bar groove for being slidably matched; On the vertical slide block of described shooting, plane is fixed with servomotor,, servomotor, is fixed with motor gear on output axle, and motor gear is meshed with described lifter rack; Described lifter rack lower end is fixed wtih camera pedestal, camera pedestal has video camera termination, under video camera termination, front is industrial camera, back side power supply signal combination cable on video camera termination, is external to respectively distribution box and computer processing center after power supply signal combination cable passes through described threading circle;

Impacting cross bar one end has cross bar becket, and impacting the cross bar other end has impact slide block, impacts slide block circular hole and coordinates with the upper pillar type column cylindrical rotary sliding described in wherein; On upper pillar type column, liftable is fixed wtih altitude location circle, on altitude location circle, has holding screw, and described impact slide block in the holder of altitude location circle, regulates the height that impacts cross bar;

On described impact cross bar, slip is fixed wtih cylinder impactor, and cylinder impactor comprises impactor frame, cylinder lagging and cylinder piston rod; There is jump bit cone point cylinder piston rod lower end, and cylinder lagging is respectively arranged with turnover tracheae top connection and the lower contact of turnover tracheae up and down; On described test platen, in plane, be fixed wtih isoplanar bearing cleat assembly, described platen support and described lock pin bearing are together and in support side plate, between plane, be fixed wtih cullet returnable; It is 60 degree that described jump bit is bored sharp pointed cone angle, and it is acieral that jump bit is bored sharp material, and described acieral is made up of the element of following percentage by weight:

Al:21-23%, W:3.9-4.1%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, S is less than O.O1%, P to be less than the O.016% rockwell superficial hardness number of this acieral be HRC66-68.

As further improvement: described support side plate thickness is 42 to 44 millimeters, and described rear shear plate thickness is 32 to 34 millimeters, and described end shear plate thickness is 32 to 34 millimeters.

As further improvement: have clamping plate fixing threaded hole on described test platen, in support side plate described in every, plane is respectively arranged with two platen seat screws and two locking pin seat screws, also has four horizontally disposed worm seat holes in the support side plate of at least one side.

As further improvement: have respectively return pulley forked standard before and after described support side plate bottom, in the middle of return pulley forked standard, there is mobile return pulley, between mobile return pulley centre bore and return pulley pivot pin cylindrical, being rotatable matched in clearance, is interference fit between the through hole on return pulley pivot pin two ends and return pulley forked standard.

As further improvement: described cullet returnable comprises end swash plate after container, container header board, container biside plate, and after container, end swash plate and container header board have container discharge mouth between being connected; There is respectively the container flange turning up described container biside plate upper end, and on container flange, has fixed via; Container header board is lower draw-bar before there is container the both sides that are positioned at container discharge mouth top edge position, before the container of both sides, between lower draw-bar, there is container discharge door, on container discharge door, there is bin gate hook, before the container of bin gate hook and both sides, lower draw-bar is on coaxial line, before the container of bin gate hook and both sides, between lower draw-bar, have respectively container bin gate spring, bin gate pivot pin runs through the described front lower draw-bar of container and container bin gate spring and bin gate hook.

As further improvement: described isoplanar bearing cleat assembly is made up of four identical bearing isoplanar clamping plate of physical dimension, be respectively: clamping plate deckle, the clamping plate left side, clamping plate opposite side and clamping plate the right, every bearing isoplanar clamping plate are made up of clamping plate part and slide plate part, clamping plate deckle is made up of deckle clamping plate part and deckle slide plate part, the clamping plate left side is made up of left side clamping plate part and left side slide plate part, clamping plate opposite side is made up of opposite side clamping plate part and opposite side slide plate part, clamping plate the right is made up of the right clamping plate part and the right slide plate part, described slide plate part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part,

The lower surface of described slide plate part is slide plate lower plane, has bearing bearing pin on slide plate lower plane; On bearing bearing pin, having pivot pin bearing section, is pivot pin step between pivot pin bearing section and described bearing bearing pin, and described pivot pin bearing section outer end is bearing section outer end, on described pivot pin bearing section, has snap ring groove; On described pivot pin bearing section, be fixed with rolling bearing inner ring, pivot pin step is being pasted in rolling bearing inner ring inboard, has axle jump ring on snap ring groove, and axle keeps off in rolling bearing inner ring outside with jump ring;

The upper surface of described clamping plate part is plane on clamping plate, has bearing runner on clamping plate in plane, has transition fluting on the single-ended opening of described bearing runner and bearing runner and clamping plate between plane, and blind slot space is arranged at bearing runner bottom; Described axle can be positioned among described blind slot space with jump ring, and axle is with having space between jump ring and blind slot space; On described slide plate lower plane and described clamping plate, plane is in sustained height; On described clamping plate, there is clamping plate slope plane inner side, is also attached with rubber compressing tablet on clamping plate slope;

On described clamping plate, in plane, have pearl seat stepped hole, pearl seat stepped hole is arranged symmetrically in described bearing runner both sides, in pearl seat stepped hole, on step, has stepped hole plane, and stepped hole planar central has pearl seat blind hole; In sliding pearl seat, half sheet is identical with the outer half plate shape physical dimension of sliding pearl seat, all comprise sliding pearl seat cylindrical, sliding pearl seat faying face, sliding pearl seat lateral surface, on sliding pearl seat faying face, there is circular hole in sliding pearl seat, the interior circular hole of sliding pearl seat bottom is connecting slides pearl seat internal taper hole stub end, and the little head end of sliding pearl seat internal taper hole is crossing with described sliding pearl seat lateral surface;

Described pearl seat stepped hole inner circle is fixed wtih the sliding pearl seat cylindrical on the sliding pearl seat cylindrical on half sheet in sliding pearl seat and outer half sheet of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole in sliding pearl seat on half sheet and slide outside pearl seat and be slidably matched and be fixed wtih slippage ball between the sliding pearl seat internal taper hole on half sheet; In sliding pearl seat lateral surface in sliding pearl seat described in outstanding on slippage ball on half sheet, outstanding sphere is accommodated among described pearl seat blind hole; The outer outstanding sphere of the sliding pearl seat lateral surface on slippage ball on outer half sheet of outstanding described sliding pearl seat contacts with described slide plate lower plane.

As further improvement: having a layer thickness on described clamping plate in plane is the hard aluminium alloy coating of 0.24-0.26 millimeter, this hard aluminium alloy coating material is made up of the element of following percentage by weight: Al:22.6-22.8%, Mn:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, surplus is Fe(iron) and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, S is less than 0.01%, P is less than 0.016%, and the rockwell superficial hardness number of this hard aluminium alloy coating is HR54-56.

As further improvement: on described slide plate lower plane and described clamping plate, plane is in sustained height; On clamping plate, inside plane, having clamping plate slope, the angle on clamping plate slope and clamping plate between plane is 54-56 degree; Bonding the rubber compressing tablet of one deck 2.2-2.4 millimeters thick on clamping plate slope; Described rubber compressing tablet adopts synthetic butadiene rubber, its material composition is: butadiene rubber 35 ~ 37%, sulphur 1.6 ~ 1.8%, zinc oxide 5 ~ 7%, stearic acid 1.6 ~ 1.8%, medium accelerator 4 ~ 6%, fast accelerator 0.5 ~ 0.7%, age resistor 2.6 ~ 2.8%, carbon black 12 ~ 14%, softening oil 2 ~ 4%, rubber powder 12 ~ 14%, coupling agent 1.6 ~ 1.8%, all the other are inserts.

Two, the invention has the beneficial effects as follows:

(1), at present glass fragment detects all by manually completing, not only elapsed time is many, and also easy generation mistake affects the present situation of the accuracy of assay. The present invention has changed fragment and has detected the basic artificial present situation of leaning on, and shooting is taken pictures and fragmentation pattern is looked like to be sent to computer processing center, and can produce by batch completely, can in associated production enterprise and detection technique mechanism, be applicable;

Between support side plate on integral-rack and rear shear plate and end shear plate, adopt bilateral groove welding composition integral-rack, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid. under support side plate on integral-rack, the mobile return pulley of configuration, is convenient to entirety of the present invention and moves among a small circle, Worm and worm-wheel gearing on integral-rack drives the turning structure setting of test platen, be convenient to remove chunk glass, be equipped with cullet returnable, guarantee that chunk glass does not scatter, after gear drive combination, on plate, plane is held lower plane after testboard plate, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of double-screw bolt lock pin, make the cylinder bulb of double-screw bolt lock pin termination enter locking positioning in the lock pin locating hole of testing platen both sides, overcome the defect of transmission worm gear and worm shaft fit clearance, make in the process of whole test armorplate glass, test platen keeps firmly solid. particularly in the support side plate of a side, plane has upper pillar type column, and on upper pillar type column, liftable is fixed wtih impact cross bar, impacts slip on cross bar and is fixed wtih cylinder impactor, cylinder impactor can be connected to control room, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armorplate glass, avoid site operation personnel to suffer the injury of surprisingly splashing of glass breaking moment, it is consistent that application cylinder impactor is realized each hammer weight, guarantees that crushing test is unified and standard.

(2), container bin gate spring is set respectively between the front lower draw-bar of container of bin gate hook and both sides, guarantee that container discharge door can touch container discharge mouth tightly, does not allow chunk glass scatter.

(3), adopt isoplanar bearing cleat assembly, particularly slide plate part be positioned at clamping plate part one end and be overlapped on plane in clamping plate part, and on described slide plate lower plane and described clamping plate plane in sustained height; Particularly on clamping plate, in the pearl seat stepped hole in plane, be fixed wtih slippage ball; The outer outstanding sphere of slippage ball contacts with described slide plate lower plane, make slide plate lower plane in each fixture with respect on the clamping plate in another fixture between plane slippage more smooth easily, guarantee that tested armorplate glass surrounding is stressed evenly.

(4) between the rolling bearing, on the clamping plate of bearing isoplanar, every limit and adjacent bearing runner, for being slidably matched, realize and can regulate arbitrarily continuously the armorplate glass of different in width.

(5), on described clamping plate slope and clamping plate, the angle between plane is 54-56 degree, and on described clamping plate slope, be bonded with one deck rubber compressing tablet, at adjustment width, armorplate glass is carried out plane spacing in, can produce a downward component, make tested armorplate glass touch test platen, avoid the inhomogeneous generation explosion of armorplate glass local pressure.

(6), realized detect test overall process save disposable product adhesive tape, not only saved test consumables cost, avoid contaminated environment; Also shorten the activity duration, after each test, the tape residue on test platen need not have been removed totally, only needed to remove clean cullet, just can implement experiment test operation next time, made operating efficiency improve twice. Prior thoroughly having avoided because adhesive tape is burst by safety glass the possibility that strength collapses out, operating personnel's personal safety is more secure.

Brief description of the drawings

Fig. 1 is the three-dimensional outline drawing of the present invention, unloads except isoplanar bearing cleat assembly 500 in figure.

Fig. 2 is the independent enlarged drawing of dollying thermomechanical components 900 in Fig. 1.

Fig. 3 is the vertical independent enlarged drawing of slide block 609 of the shooting in Fig. 2.

Fig. 4 is the top view of Fig. 3.

Fig. 5 is that the transmission worm gear 161 in Fig. 1 engages the vertical cross section at position with worm shaft 151.

Fig. 6 is cullet returnable in Fig. 1 140 and the three-dimensional outline drawing of container discharge door 146 assemblies.

Fig. 7 is that the cullet returnable 140 in Fig. 6 is unloaded except the independent three-dimensional outline drawing after container discharge door 146.

Fig. 8 be double-screw bolt lock pin 189 terminations in Fig. 1 cylinder bulb 199 and lock pin locating hole 198 binding sites along double-screw bolt lock pin 189 axial line vertical cross sections.

Fig. 9 is the cylinder bulb 199 and lock pin locating hole 198 disengaged condition of double-screw bolt lock pin 189 terminations in Fig. 8.

The integral-rack independent three-dimensional outline drawing of Figure 10 for being formed by the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.

Figure 11 is the independent three-dimensional outline drawing of the test platen 190 in Fig. 1.

Figure 12 places isoplanar bearing cleat assembly 500 on the test platen 190 in Fig. 1, and is fixed wtih armorplate glass 600, the dollying thermomechanical components 900 in running order three-dimensional outline drawing that declines.

Figure 13 is that the isoplanar bearing cleat assembly 500 in Figure 10 unloads two sides except wherein, test platen 190 is in rotation heeling condition, also unload except drive nut 188, cylinder impactor 590 shifts out test platen 190 tops, and dollying thermomechanical components 900 promotes in off working state.

Figure 14 is cylinder impactor 590 enlarged drawings in Figure 13.

Figure 15 is that the transmission worm gear 161 in Figure 12 engages the enlarged drawing at position and double-screw bolt lock pin 189 positions with worm shaft 151.

Figure 16 is the top view that the isoplanar bearing cleat assembly 500 in Figure 12 is being used in combination.

Figure 17 is the A-A cutaway view in Figure 16.

Figure 18 is the top view of the clamping plate deckle 510 in Figure 16.

Figure 19 is the isometric front view of Figure 18.

Figure 20 is the rear isometric view of Figure 18.

Figure 21 is the B-B cutaway view in Figure 16, is placed on test platen 190 after armorplate glass 600 is fixed.

Figure 22 is tested armorplate glass in Figure 21 600 and the partial enlarged drawing of rubber compressing tablet 551 contacts site.

Figure 23 is the C-C cutaway view in Figure 18.

Figure 24 is the partial enlarged drawing in Figure 17.

Figure 25 is deckle clamping plate part 519 partial enlarged drawings in Figure 24.

Figure 26 is the right slide plate part 548 partial enlarged drawings in Figure 24.

Figure 27 is the partial enlarged drawing of the slippage ball 580 in Figure 26.

Figure 28 unloads the state diagram after half sheet 582 except sliding pearl seat in the pearl seat stepped hole 558 in Figure 27.

Figure 29 is the partial enlarged drawing of outer half sheet 582 of sliding pearl seat in Figure 27.

Figure 30 unloads the state diagram after half sheet 582 half sheet 581 and sliding pearl seat in sliding pearl seat in the pearl seat stepped hole 558 in Figure 27.

Detailed description of the invention

Describe the present invention in detail below in conjunction with the drawings and specific embodiments:

In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 16, worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass detects apparatus, integral-rack comprises support side plate 200, rear shear plate 176, end shear plate 175 and four upper pillar type columns 566, in the support side plate 200 of both sides, be fixed wtih respectively two described upper pillar type columns 566, four upper pillar type column 566 upper ends are all fixed with column termination 604,604, four of column terminations and are fixed with respectively two transverse horizontal bars 602 and two vertical equity bars 603;

In support side plate 200 described in both sides, plane is all fixed with respectively platen support 163 and lock pin bearing 180; There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable being fixed in platen support 163 respectively, there is plane 717 on rear plate described rear shear plate 176 upper parts, on rear plate, plane 717 exceeds in described support side plate 200 5 to 7 millimeters, plane, and on rear plate, plane 717 is held the rear lower plane of test platen 190;

In Fig. 1, Fig. 8 and Fig. 9, on described test platen 190 both sides vertical planes, there is lock pin locating hole 198; Described lock pin bearing 180 inner hole threads match with double-screw bolt lock pin 189 external screw threads, there is cylinder bulb 199 double-screw bolt lock pin 189 terminations of both sides, cylinder bulb 199 can enter in described lock pin locating hole 198, and described test platen 190 and the support side plate 200 described in both sides are fixed; As improvement:

In Fig. 1, Fig. 5, Figure 12, Figure 13 and Figure 15, in the platen rotating shaft 196 of one side, be also fixed with transmission worm gear 161, transmission worm gear 161 is coordinating worm shaft 151, worm shaft 151 two ends are rotatable being fixed in worm bearing 152 respectively, worm bearing 152 is fixed on corresponding support side plate 200 lateral surfaces, and worm shaft 151 one end also have worm screw crank handle 155;

In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 12 and Figure 13, transverse horizontal bar 602 described in two is all sliding combined with shooting cross slider 608, between two shooting cross sliders 608, be fixed wtih shooting square bar 601, on shooting square bar 601, there is dollying thermomechanical components 900, dollying thermomechanical components 900 comprises the vertical slide block 609 of shooting, servo electricity, machine 910, motor gear 912, lifter rack 921, industrial camera 950; On the vertical slide block 609 of shooting, have between slide block square hole 906 and described shooting square bar 601 gabarits for being slidably matched, vertical slide block 609 1 sides of shooting have vertical slide block lateral sulcus 930, there is threading circle 934 at vertical slide block lateral sulcus 930 back sides, vertical slide block lateral sulcus 930 side tooth bar grooves 932, there is tooth bar protruding rail 923 at lifter rack 921 back sides, between tooth bar protruding rail 923 and described tooth bar groove 932 for being slidably matched; On the vertical slide block 609 of described shooting, plane is fixed with servomotor, and 910, servomotor, is fixed with motor gear 912 on 910 output axles, and motor gear 912 is meshed with described lifter rack 921; Described lifter rack 921 lower ends are fixed wtih camera pedestal 925, camera pedestal 925 has video camera termination 945, front, 945 times, video camera termination is industrial camera 950, the 945Shang back side, video camera termination power supply signal combination cable 940, power supply signal combination cable 940 passes through described rear distribution box and the computer processing center of being external to respectively of threading circle 934;

In Fig. 1, Fig. 5, Figure 12, Figure 13 and Figure 14, impacting cross bar 562 one end has cross bar becket 599, and impacting cross bar 562 other ends has the slide block 666 of impact, impacts slide block 666 circular holes and coordinates with upper pillar type column 566 cylindrical rotary slidings described in wherein; On upper pillar type column 566, liftable is fixed wtih altitude location circle 565, has holding screw 594 on altitude location circle 565, and altitude location circle 565 is holding in the palm described impact slide block 666, regulates the height that impacts cross bar 562;

On described impact cross bar 562, slip is fixed wtih cylinder impactor 590, and cylinder impactor 590 comprises impactor frame 567, cylinder lagging 591 and cylinder piston rod 595; There is jump bit cone point 596 cylinder piston rod 595 lower ends, and cylinder lagging 591 is respectively arranged with turnover tracheae top connection 593 and turnover tracheae lower contact 592 up and down; On described test platen 190, in plane, be fixed wtih isoplanar bearing cleat assembly 500, described platen support 163 and described lock pin bearing 180 are together and in support side plate 200, between plane, be fixed wtih cullet returnable 140; The pointed cone angle of described jump bit cone point 596 is 60 degree, and the material of jump bit cone point 596 is acieral, and described acieral is made up of the element of following percentage by weight:

Al:22%, W:4%, Cr:2.2%, Cu:2.2%, Mo:1.2%, C:1.1%, Sn:1.5%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, S is O.O08%, P for O.013%, and the rockwell superficial hardness number of this acieral is HRC67.

As further improvement: described support side plate 200 thickness are 43 millimeters, and described rear shear plate 176 thickness are 33 millimeters, and described end shear plate 175 thickness are 33 millimeters.

As further improvement: have clamping plate fixing threaded hole 197 on described test platen 190, in support side plate 200 described in every, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, also has four horizontally disposed worm seat holes 157 in the support side plate 200 of at least one side;

Before and after described support side plate 200 bottoms, there is respectively return pulley forked standard 124, in the middle of return pulley forked standard 124, there is mobile return pulley 400, between mobile return pulley 400 centre bores and return pulley pivot pin 122 cylindricals, being rotatable matched in clearance, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124.

In further improvement: Fig. 1, Fig. 6 and Fig. 7, described cullet returnable 140 comprises end swash plate 141 after container, container header board 143, container biside plate 142, and after container, end swash plate 141 and container header board 143 have container discharge mouth 147 between being connected;

There is respectively the container flange 184 turning up described container biside plate 142 upper ends, and have fixed via 148 on container flange 184;

Container header board 143 is lower draw-bar 149 before there is container the both sides that are positioned at container discharge mouth 147 top edge positions, before the container of both sides, between lower draw-bar 149, there is container discharge door 146, on container discharge door 146, there is bin gate hook 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, before the container of bin gate hook 245 and both sides, between lower draw-bar 149, there is respectively container bin gate spring 145, bin gate pivot pin 177 runs through the described front lower draw-bar 149 of container and container bin gate spring 145 and bin gate hook 245

As further improvement: Figure 12, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, in Figure 25 and Figure 26, described isoplanar bearing cleat assembly 500 is made up of four identical bearing isoplanar clamping plate of physical dimension, be respectively: clamping plate deckle 510, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate the right 540, every bearing isoplanar clamping plate are made up of clamping plate part and slide plate part, clamping plate deckle 510 is made up of deckle clamping plate part 519 and deckle slide plate part 518, the 520You left side, clamping plate left side clamping plate part 529 and left side slide plate part 528 form, clamping plate opposite side 530 is made up of opposite side clamping plate part 539 and opposite side slide plate part 538, clamping plate the right 540 is made up of the right clamping plate part 549 and the right slide plate part 548, described slide plate part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part,

The lower surface of described slide plate part is slide plate lower plane 561, has bearing bearing pin 574 on slide plate lower plane 561; On bearing bearing pin 574, having pivot pin bearing section 578, is pivot pin step 576 between pivot pin bearing section 578 and described bearing bearing pin 574, and described pivot pin bearing section 578 outer ends are bearing section outer end 575, on described pivot pin bearing section 578, have snap ring groove 579; On described pivot pin bearing section 578, be fixed with rolling bearing 541 inner rings, pivot pin step 576 is being pasted in rolling bearing 541 inner ring inboards, has jump ring 511 for axle on snap ring groove 579, and axle keeps off in rolling bearing 541 inner ring outsides with jump ring 511;

The upper surface of described clamping plate part is plane 516 on clamping plate, on clamping plate, in plane 516, there is bearing runner 514, on the described single-ended opening of bearing runner 514 and bearing runner 514 and clamping plate, between plane 516, have transition fluting 571, blind slot space 517 is arranged at bearing runner 514 bottoms; Described axle can be positioned among described blind slot space 517 with jump ring 511, and axle is with having space between jump ring 511 and blind slot space 517; On described slide plate lower plane 561 and described clamping plate, plane 516 is in sustained height; On described clamping plate, there is clamping plate slope 515 plane 516 inner sides, are also attached with rubber compressing tablet 551 on clamping plate slope 515;

In Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29, on described clamping plate, in plane 516, there is pearl seat stepped hole 558, pearl seat stepped hole 558 is arranged symmetrically in described bearing runner 514 both sides, on pearl seat stepped hole 558 interior steps, have stepped hole plane 557, there is pearl seat blind hole 559 at stepped hole plane 557 centers; In sliding pearl seat, half sheet 581 and outer half sheet 582 shape and structures of sliding pearl seat are measure-alike, all comprise sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, on sliding pearl seat faying face 584, there is circular hole 588 in sliding pearl seat, the interior circular hole of sliding pearl seat 588 bottoms are connecting slides pearl seat internal taper hole 583 stub ends, and sliding pearl seat internal taper hole 583 little head ends are crossing with described sliding pearl seat lateral surface 585;

Described pearl seat stepped hole 558 inner circles are fixed wtih the sliding pearl seat cylindrical 586 on the sliding pearl seat cylindrical 586 on half sheet 581 in sliding pearl seat and outer half sheet 582 of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole 583 in sliding pearl seat on half sheet 581 and slide outside pearl seat and be slidably matched and be fixed wtih slippage ball 580 between the sliding pearl seat internal taper hole 583 on half sheet 582; In sliding pearl seat lateral surface 585 in sliding pearl seat described in outstanding on slippage ball 580 on half sheet 581, outstanding sphere 598 is accommodated among described pearl seat blind hole 559; The outer outstanding sphere 589 of the sliding pearl seat lateral surface 585 on slippage ball 580 on outer half sheet 582 of outstanding described sliding pearl seat contacts with described slide plate lower plane 561.

As further improvement: having a layer thickness on described clamping plate in plane 516 is the hard aluminium alloy coating of 0.25 millimeter, this hard aluminium alloy coating material is made up of the element of following percentage by weight: Al:22.7%, Cu:3.3%, Zn:2.7%, Ni:2.3%, W:2.3%, Nb:1.2%, C:1.1%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, S is 0.011%, P is 0.012%, and the rockwell superficial hardness number of this hard aluminium alloy coating is HR55.

On described slide plate lower plane 561 and described clamping plate, plane 516 is in sustained height; On clamping plate, there is clamping plate slope 515 plane 516 inner sides, and the angle on clamping plate slope 515 and clamping plate between plane 516 is 55 degree; Bonding the rubber compressing tablet 551 of one deck 2.3 millimeters thick on clamping plate slope 515; Described rubber compressing tablet 551 adopts synthetic butadiene rubber, its material composition is: butadiene rubber 36%, sulphur 1.7%, zinc oxide 6%, stearic acid 1.7%, medium accelerator 5%, fast accelerator 0.6%, age resistor 2.7%, carbon black 13%, softening oil 3%, rubber powder 13%, coupling agent 1.7%, and all the other are inserts; Described inserts is 1290 object talcum powder.

As further improvement: for being slidably matched, have 0.7 to 0.9 millimeter of gap between the bearing bearing pin 574 in transition fluting 571 and the right slide plate part 548 in described deckle clamping plate part 519 between the rolling bearing 541 in bearing runner 514 and the right slide plate part 548 in described deckle clamping plate part 519;

Between rolling bearing 541 in bearing runner 514 and opposite side slide plate part 538 in described the right clamping plate part 549, for being slidably matched, between the bearing bearing pin 574 in transition fluting 571 and opposite side slide plate part 538 in described the right clamping plate part 549, there is 0.7 to 0.9 millimeter of gap;

Between rolling bearing 541 in bearing runner 514 and deckle slide plate part 518 in described left side clamping plate part 529, for being slidably matched, between the bearing bearing pin 574 in transition fluting 571 and deckle slide plate part 518 in described left side clamping plate part 529, there is 0.7 to 0.9 millimeter of gap;

Between rolling bearing 541 in bearing runner 514 and left side slide plate part 528 in described opposite side clamping plate part 539, for being slidably matched, between the bearing bearing pin 574 in transition fluting 571 and left side slide plate part 528 in described opposite side clamping plate part 539, there is 0.7 to 0.9 millimeter of gap.

In embodiment, adopt bilateral groove welding composition integral-rack between described support side plate 200 and rear shear plate 176 and end shear plate 175, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.

On described test platen 190, there are four clamping plate fixing threaded holes 197, in described isoplanar bearing cleat assembly 500, at least in plane 516, there are four clamping plate step through-holes 501 on the clamping plate of deckle clamping plate part 519, four sunk screws 195 pass through successively described clamping plate step through-hole 501 and match with described clamping plate fixing threaded hole 197, described deckle clamping plate part 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamping plate part 519, isoplanar bearing cleat assembly 500 entirety are all fixed on described test platen 190.

On platen rotating shaft 196 outer ends of one side, also have rotating shaft worm gear section 192 and rotating shaft screw thread 193, in rotating shaft worm gear section 192, there is rotating shaft keyway 194, in rotating shaft keyway 194, is furnished with worm gear flat key 168, the effect of worm gear flat key 168 is to allow transmission worm gear 161 drive platen rotating shaft 196 to rotate, and then drives 190 rotations of test platen.

In Figure 25, Figure 26, Figure 27, Figure 28, Figure 29 and Figure 30, mounting slip ball 580 in 18 pearl seat stepped holes 558 on clamping plate in plane 516, adopts following steps:

One, be placed in the low temperature chest of subzero 124 degree of Celsius temperature together with half sheet 582 outside sliding pearl seat sliding half sheet 581 in pearl seat, continue 56 minutes, half sheet 581 in sliding pearl seat is dwindled with the outer cooling rear size of half sheet 582 of sliding pearl seat;

Two, first by plane on clamping plate 516 upward, successively half sheet 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, make the sliding pearl seat lateral surface 585 on half sheet 581 in the sliding pearl seat in each pearl seat stepped hole 558 touch stepped hole plane 557, in the time that half sheet 581 returns to normal temperature state in sliding pearl seat, between the sliding pearl seat cylindrical 586 in sliding pearl seat on half sheet 581 and pearl seat stepped hole 558, there is 0.04 to 0.06 interference fit;

Three, successively slippage ball 580 is placed in each sliding pearl seat in the sliding pearl seat on half sheet 581 among circular hole 588;

Four, successively outer cunning pearl seat half sheet 582 is arranged in pearl seat stepped hole 558, make the sliding pearl seat faying face 584 on outer half sheet 582 of sliding pearl seat touch the sliding pearl seat faying face 584 on half sheet 581 in sliding pearl seat, slippage ball 580 rides in sliding pearl seat the sliding pearl seat internal taper hole 583 on half sheet 581 and slides half sheet 582 outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole 583; In the time that outside sliding pearl seat, half sheet 582 returns to normal temperature state, between sliding pearl seat cylindrical 586 on outer half sheet 582 of sliding pearl seat and pearl seat stepped hole 558, have 0.04 to 0.06 interference fit, on the sliding pearl seat lateral surface 585 on outer half sheet 582 of sliding pearl seat and described clamping plate, plane 516 maintains an equal level.

Complete machine assembling process:

Cullet returnable 140 entirety are placed downwards from top, described container flange 184 is taken and be placed on plane in described support side plate 200, and four fixed vias 148 of every side are aimed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;

The platen rotating shaft 196 of described test platen 190 both sides and rotatable cooperation of platen support 163 endoporus, four platen seat screws pass through respectively installing hole and the fixed via 148 on platen support 163, and the platen support of both sides 163 is fixed on platen seat screw 160;

Four locking pin seat screws pass through respectively installing hole and the fixed via 148 on lock pin bearing 180, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186, double-screw bolt lock pin 189 external screw threads match with lock pin bearing 180 inner hole threads, the cylinder bulb 199 of double-screw bolt lock pin 189 terminations of both sides can enter in the lock pin locating hole 198 of test platen 190 both sides, and described test platen 190 and the support side plate 200 described in both sides are fixed. Cullet returnable 140 entirety are fixed in both sides bilinear, firmly stable especially.

On transmission worm gear 161 endoporus, also has keyway, transmission worm gear 161 endoporus are placed in rotating shaft worm gear section 192, worm gear flat key 168 is placed in the rotating shaft keyway 194 in rotating shaft worm gear section 192, and the position of the outstanding rotating shaft keyway 194 on worm gear flat key 168 is accommodated among the keyway on transmission worm gear 161 endoporus; On the rotating shaft screw thread 193 of rotating shaft worm gear section 192 outer ends, threaded engagement screws on drive nut 188, and drive nut 188 is fastened on transmission worm gear 161 in the rotating shaft worm gear section 192 in platen rotating shaft 196.

On described test platen 190, there is clamping plate fixing threaded hole 197, in described isoplanar bearing cleat assembly 500, on the clamping plate of at least one clamping plate part, in plane 516, there is clamping plate step through-hole 501, sunk screw 195 passes through described clamping plate step through-hole 501 and matches with described clamping plate fixing threaded hole 197, and isoplanar bearing cleat assembly 500 is fixed on to plane on described test platen 190.

Adjust altitude location circle 565 height, while making cylinder piston rod 595 run to extreme lower position, jump bit cone point 596 can just touch the armorplate glass 600 being fixed on test platen 190, and armorplate glass 600 is smashed; Between impact frame square hole 564 in impactor frame 567 and described impact cross bar 562, for being slidably matched, in turnover tracheae top connection 593 and turnover tracheae lower contact 592, connect respectively high-pressure air pipe, and be connected to high-pressure air source control system.

Between transverse horizontal bar 602 cylindricals described in through hole on two of square bar 601 two ends shooting cross sliders 608 of shooting and two, be slidably installed, on the vertical slide block 609 of shooting, have between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched, on the vertical slide block 609 of described shooting, plane has screw platform 961, servomotor, 910 are fixed on screw platform 961, the tooth bar protruding rail 923 at lifter rack 921 back sides is inserted in tooth bar groove 932, motor gear 912 is meshed with described lifter rack 921; Camera pedestal 925 is fixed wtih in lifter rack 921 lower ends; By servo electricity, the power supply control combination cable on machine 910 is connected to electrical power control cabinet, power supply signal is combined to cable 940 and pass through described rear distribution box and the computer processing center of being external to respectively of threading circle 934.

One,, will do fragmentation test to safety glass time, step is as follows:

(1), with the worm screw crank handle 155 on hand traverse worm shaft 151 one end, make worm shaft 151 drive transmission worm gear 161 to rotate, then drive test platen 190 rear end lower planes to push down plane 717 on rear plate, test platen 190 presents level; Rotate respectively the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole threads by means of double-screw bolt lock pin 189, make the cylinder bulb 199 of double-screw bolt lock pin 189 terminations enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, test platen 190 is fastened in level;

(2), by four clamping plate deckles 510 that physical dimension is identical, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate the right 540 are placed on above test platen 190, between rolling bearing 541 in bearing runner 514 in deckle clamping plate part 519 and the right slide plate part 548 for being slidably matched, between bearing runner 514 in the right clamping plate part 549 and the rolling bearing 541 in opposite side slide plate part 538 for being slidably matched, between rolling bearing 541 in bearing runner 514 in left side clamping plate part 529 and deckle slide plate part 518 for being slidably matched, between rolling bearing 541 in bearing runner 514 in opposite side clamping plate part 539 and left side slide plate part 528 for being slidably matched, make four clamping plate deckles 510 that physical dimension is identical, the clamping plate left side 520, the surrounding ambient of encircling a city between clamping plate opposite side 530 and clamping plate the right 540,

(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armorplate glass 600 of wanting tested, armorplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, mobile four physical dimensions are identical successively clamping plate deckle 510, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate the right 540, make rubber compressing tablet 551 on every clamping plate touch four limit outer rims of the armorplate glass 600 of wanting tested; It is flexible fixing that the elasticity indenture 105 that rubber compressing tablet 551 self strain produces gives armorplate glass 600 4 limit outer rims, avoided rigidity clamping plate by unexpected armorplate glass 600 broken, referring to Figure 22;

(4), after wanting tested armorplate glass 600 to be fixed, regulate impact cross bar 562 height on pillar type column 566, hold cross bar becket 599, cylinder impactor 590, along with impacting cross bar 562 together, is rotated to armorplate glass 600 tops around upper pillar type column 566 cylindricals;

Start Pneumatic pressure power source, be input into the gases at high pressure of 0.82 to 0.84 MPa (MPa) facing to turnover tracheae top connection 593, now passing in and out tracheae lower contact 592 refluxes to pneumatic source, the downward rapid movement of cylinder piston rod 595 in cylinder lagging 591, movement velocity reaches 40 to 48 meters (m/s) per second, in the time that jump bit cone point 596 is displaced downwardly to extreme lower position, can just touch armorplate glass 600, the cylinder piston rod 595 and the jump bit cone point 596 thereof that are attended by 20 to 24 joules (J), smash armorplate glass 600; Can realize the dangerous step that Long-distance Control smashes armorplate glass 600, avoid glass breaking moment surprisingly to splash and injure site operation personnel; In the time that jump bit cone point 596 is displaced downwardly to extreme lower position, pneumatic source place is according to the program weaving in advance, switch into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower contact 592 air inlets, now pass in and out tracheae top connection 593 and reflux to pneumatic source, the cylinder piston rod 595 in cylinder lagging 591 is upwards got back to highest order.

(5), again hold cross bar becket 599, cylinder impactor 590, along with impacting cross bar 562 together, is left to armorplate glass 600 tops around upper pillar type column 566 cylindrical rotations; Transverse shifting shooting square bar 601 is indulged slide block 609 with vertically moving to make a video recording respectively, make industrial camera 950 aim at the position that will make a video recording and take pictures, start servomotor, 910, by control in by servomotor, 910 adjust to proper height, shooting take pictures and fragmentation pattern looked like to be sent to computer processing center, require to judge that according to national standard whether the armorplate glass 600 destroying is qualified, complete the fragment state test of safety glass;

(6), remove the bearing isoplanar clamping plate on 1 to 2 limit, the double-screw bolt lock pin 189 on the lock pin crank handle 187 of opposite spin both sides, makes double-screw bolt lock pin 189 exit the lock pin locating hole 198 of test platen 190 both sides, removes locking positioning. With the worm screw crank handle 155 on hand rocking-turn in the other direction worm shaft 151, make hand worm shaft 151 drive 161 opposite spins of transmission worm gear, then drive test platen 190 rear end lower planes to depart from plane 717 on rear plate; When after test platen 190 run-off the straight 10 to 20 degree, can dispose easily safety glass fragment and fall among cullet returnable 140;

(7), again rotate worm screw crank handle 155 by hand, make worm shaft 151 drive transmission worm gear 161 to rotate, then drive test platen 190 rear end lower planes to push down plane 717 on rear plate; Again rotate respectively the double-screw bolt lock pin 189 on the lock pin crank handle 187 of both sides, make double-screw bolt lock pin 189 enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, test platen 190, again in level, is prepared for next needs only tested armorplate glass 600;

(8), when the chunk glass in cullet returnable 140 is how to will rafting time, will rafting car and be placed on container discharge mouth 147 belows, shake hands 246 with the bin gate pulling out on container discharge door 146, rafting the chunk glass in cullet returnable 140. Unclamp bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.

Two, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:

Between support side plate 200 on integral-rack and rear shear plate 176 and end shear plate 175, adopt bilateral groove welding composition integral-rack, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid. under support side plate 200 on integral-rack, the mobile return pulley 400 of configuration, is convenient to entirety of the present invention and moves among a small circle, Worm and worm-wheel gearing on integral-rack drives the turning structure setting of test platen 190, be convenient to remove chunk glass, be equipped with cullet returnable 140, guarantee that chunk glass does not scatter, after gear drive combination, on plate, plane 717 is held the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole threads by means of double-screw bolt lock pin 189, make the cylinder bulb 199 of double-screw bolt lock pin 189 terminations enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, overcome the defect of transmission worm gear 161 with worm shaft 151 fit clearances, make in the process of whole test armorplate glass 600, test platen 190 keeps firmly solid. particularly in the support side plate 200 of a side, plane has upper pillar type column 566, and on upper pillar type column 566, liftable is fixed wtih and impacts cross bar 562, impacts slip on cross bar 562 and is fixed wtih cylinder impactor 590, cylinder impactor 590 can be connected to control room, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armorplate glass 600, avoid site operation personnel to suffer the injury of surprisingly splashing of glass breaking moment, it is consistent that application cylinder impactor 590 is realized each hammer weight, guarantees that crushing test is unified and standard.

(2), container bin gate spring 145 is set respectively between the front lower draw-bar 149 of container of bin gate hook 245 and both sides, guarantee that container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.

(3), adopt isoplanar bearing cleat assembly 500, particularly slide plate part is positioned at clamping plate part one end and is overlapped on plane in clamping plate part, and on described slide plate lower plane 561 and described clamping plate plane 516 in sustained height; Particularly on clamping plate, in the pearl seat stepped hole 558 in plane 516, be fixed wtih slippage ball 580; The outer outstanding sphere 589 of slippage ball 580 contacts with described slide plate lower plane 561, make slide plate lower plane 561 in each fixture with respect on the clamping plate in another fixture between plane 516 slippage more smooth easily, guarantee that tested armorplate glass 600 surroundings are stressed evenly.

(4) between the rolling bearing 541, on the clamping plate of bearing isoplanar, every limit and adjacent bearing runner 514, for being slidably matched, realize and can regulate arbitrarily continuously the armorplate glass 600 of different in width.

(5), on described clamping plate slope 515 and clamping plate, the angle between plane 516 is 54-56 degree, and on described clamping plate slope 515, be bonded with one deck rubber compressing tablet 551, at adjustment width, armorplate glass 600 is carried out plane spacing in, can produce a downward component, make tested armorplate glass 600 touch test platen 190, avoid the inhomogeneous generation explosion of armorplate glass 600 local pressure.

(6), realized detect test overall process save disposable product adhesive tape, not only saved test consumables cost, avoid contaminated environment; Also shorten the activity duration, after each test, the tape residue on test platen 190 need not have been removed totally, only needed to remove clean cullet, just can implement experiment test operation next time, made operating efficiency improve twice. Prior thoroughly having avoided because adhesive tape is burst by safety glass the possibility that strength collapses out, operating personnel's personal safety is more secure.

Three, by the present invention having been adopted to isoplanar bearing cleat assembly 500 and the test data comparison that uses disposable product adhesive tape conventionally test to do. Can learn: the rubber compressing tablet 551 that adopts butadiene rubber, its specific material composition physical characteristic that formula has, guarantee to go through hundred experiment test operations without breakage, and the hard aluminium alloy coating of plane 516 is intact on clamping plate, conclusion is to have adopted isoplanar bearing cleat assembly 500 to be better than using disposable product adhesive tape conventionally test.

Claims

1. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass detects apparatus, integral-rack comprises support side plate (200), rear shear plate (176), end shear plate (175) and four upper pillar type columns (566), in the support side plate (200) of both sides, be fixed wtih respectively two described upper pillar type columns (566), four upper pillar type column (566) upper ends are all fixed with column termination (604), and four column terminations (604) are fixed with respectively two transverse horizontal bars (602) and two vertical equity bars (603);

The upper plane of support side plate (200) described in both sides is all fixed with respectively platen support (163) and lock pin bearing (180); There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable being fixed in platen support (163) respectively, there is plane on rear plate (717) described rear shear plate (176) upper part, plane on rear plate (717) exceeds the upper plane of described support side plate (200), and plane on rear plate (717) is held the rear lower plane of test platen (190);

On described test platen (190) both sides vertical plane, there is lock pin locating hole (198); Described lock pin bearing (180) inner hole thread matches with double-screw bolt lock pin (189) external screw thread, there is cylinder bulb (199) double-screw bolt lock pin (189) termination of both sides, cylinder bulb (199) can enter in described lock pin locating hole (198), and described test platen (190) and the support side plate (200) described in both sides are fixed; It is characterized in that:

In the platen rotating shaft (196) of one side, be also fixed with transmission worm gear (161), transmission worm gear (161) is coordinating worm shaft (151), worm shaft (151) two ends are rotatable being fixed in worm bearing (152) respectively, worm bearing (152) is fixed on corresponding support side plate (200) lateral surface, and worm shaft (151) one end also has worm screw crank handle (155);

Transverse horizontal bar (602) described in two is all sliding combined with shooting cross slider (608), between two shooting cross sliders (608), be fixed wtih shooting square bar (601), on shooting square bar (601), there is dollying thermomechanical components (900), dollying thermomechanical components (900) comprises the vertical slide block (609) of shooting, servo electricity, machine (910), motor gear (912), lifter rack (921), industrial camera (950); On the vertical slide block (609) of shooting, have between slide block square hole (906) and described shooting square bar (601) gabarit for being slidably matched, vertical slide block (609) one sides of shooting have vertical slide block lateral sulcus (930), there is threading circle (934) at vertical slide block lateral sulcus (930) back side, vertical slide block lateral sulcus (930) side tooth bar groove (932), there is tooth bar protruding rail (923) at lifter rack (921) back side, between tooth bar protruding rail (923) and described tooth bar groove (932) for being slidably matched; The upper plane of the vertical slide block (609) of described shooting is fixed with servomotor, (910), servomotor, (910) on output axle, be fixed with motor gear (912), motor gear (912) is meshed with described lifter rack (921); Described lifter rack (921) lower end is fixed wtih camera pedestal (925), camera pedestal (925) has video camera termination (945), lower front, video camera termination (945) is industrial camera (950), video camera termination (945) upper back side power supply signal combination cable (940), power supply signal combination cable (940) is external to respectively distribution box and computer processing center after passing through described threading circle (934);

Impact cross bar (562) one end and have cross bar becket (599), impacting cross bar (562) other end has impact slide block (666), impacts slide block (666) circular hole and coordinates with upper pillar type column (566) the cylindrical rotary sliding described in wherein; The upper liftable of upper pillar type column (566) is fixed wtih altitude location circle (565), on altitude location circle (565), there is holding screw (594), altitude location circle (565) is holding in the palm described impact slide block (666), regulates the height that impacts cross bar (562);

The upper slip of described impact cross bar (562) is fixed wtih cylinder impactor (590), and cylinder impactor (590) comprises impactor frame (567), cylinder lagging (591) and cylinder piston rod (595); There is jump bit cone point (596) cylinder piston rod (595) lower end, and cylinder lagging (591) is respectively arranged with turnover tracheae top connection (593) and turnover tracheae lower contact (592) up and down; In the upper plane of described test platen (190), be fixed wtih isoplanar bearing cleat assembly (500), described platen support (163) and described lock pin bearing (180) are fixed wtih cullet returnable (140) together and between the upper plane of support side plate (200); The pointed cone angle of described jump bit cone point (596) is 60 degree, and the material of jump bit cone point (596) is acieral, and described acieral is made up of the element of following percentage by weight:

Al:21-23%, W:3.9-4.1%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: the rockwell superficial hardness number that Si is less than 0.2%, S is less than 0.01%, P is less than 0.016% this acieral is HRC66-68.

2. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: described support side plate (200) thickness is 42 to 44 millimeters, described rear shear plate (176) thickness is 32 to 34 millimeters, and described end shear plate (175) thickness is 32 to 34 millimeters.

3. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: on described test platen (190), have clamping plate fixing threaded hole (197), the upper plane of support side plate (200) described in every is respectively arranged with two platen seat screws (160) and two locking pin seat screws (186), upper four the horizontally disposed worm seat holes (157) in addition of support side plate (200) of at least one side.

4. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: before and after described support side plate (200) bottom, have respectively return pulley forked standard (124), in the middle of return pulley forked standard (124), there is mobile return pulley (400), between mobile return pulley (400) centre bore and return pulley pivot pin (122) cylindrical, being rotatable matched in clearance, is interference fit between the through hole on return pulley pivot pin (122) two ends and return pulley forked standard (124).

5. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: described cullet returnable (140) comprises end swash plate (141) after container, container header board (143), container biside plate (142), and after container, end swash plate (141) and container header board (143) have container discharge mouth (147) between being connected, there is respectively the container flange (184) turning up described container biside plate (142) upper end, and has fixed via (148) on container flange (184), container header board (143) is lower draw-bar (149) before there is container the both sides that are positioned at container discharge mouth (147) top edge position, before the container of both sides, between lower draw-bar (149), there is container discharge door (146), on container discharge door (146), there is bin gate hook (245), before the container of bin gate hook (245) and both sides, lower draw-bar (149) is on coaxial line, before the container of bin gate hook (245) and both sides, between lower draw-bar (149), there is respectively container bin gate spring (145), bin gate pivot pin (177) runs through the described front lower draw-bar (149) of container and container bin gate spring (145) and bin gate hook (245).

6. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: described isoplanar bearing cleat assembly (500) is made up of four identical bearing isoplanar clamping plate of physical dimension, be respectively: clamping plate deckle (510), the clamping plate left side (520), clamping plate opposite side (530) and clamping plate the right (540), every bearing isoplanar clamping plate are made up of clamping plate part and slide plate part, clamping plate deckle (510) is made up of deckle clamping plate part (519) and deckle slide plate part (518), the clamping plate left side (520) is made up of left side clamping plate part (529) and left side slide plate part (528), clamping plate opposite side (530) is made up of opposite side clamping plate part (539) and opposite side slide plate part (538), clamping plate the right (540) are made up of the right clamping plate part (549) and the right slide plate part (548), described slide plate part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part,

The lower surface of described slide plate part is slide plate lower plane (561), has bearing bearing pin (574) on slide plate lower plane (561); On bearing bearing pin (574), there is pivot pin bearing section (578), between pivot pin bearing section (578) and described bearing bearing pin (574), be pivot pin step (576), described pivot pin bearing section (578) outer end is bearing section outer end (575), on described pivot pin bearing section (578), has snap ring groove (579); On described pivot pin bearing section (578), be fixed with rolling bearing (541) inner ring, pivot pin step (576) is being pasted in rolling bearing (541) inner ring inboard, on snap ring groove (579), have jump ring for axle (511), jump ring for axle (511) gear is in rolling bearing (541) inner ring outside;

The upper surface of described clamping plate part is plane on clamping plate (516), in plane on clamping plate (516), there is bearing runner (514), on the described single-ended opening of bearing runner (514) and bearing runner (514) and clamping plate, between plane (516), have transition fluting (571), blind slot space (517) is arranged at bearing runner (514) bottom; Described jump ring for axle (511) can be positioned among described blind slot space (517), between jump ring for axle (511) and blind slot space (517), has space; On described slide plate lower plane (561) and described clamping plate, plane (516) is in sustained height; There is clamping plate slope (515) plane on described clamping plate (516) inner side, is also attached with rubber compressing tablet (551) on clamping plate slope (515);

In plane on described clamping plate (516), there is pearl seat stepped hole (558), pearl seat stepped hole (558) is arranged symmetrically in described bearing runner (514) both sides, on the interior step of pearl seat stepped hole (558), have stepped hole plane (557), there is pearl seat blind hole (559) at stepped hole plane (557) center; In sliding pearl seat, half sheet (581) and outer half sheet (582) shape and structure of sliding pearl seat are measure-alike, all comprise sliding pearl seat cylindrical (586), sliding pearl seat faying face (584), sliding pearl seat lateral surface (585), on sliding pearl seat faying face (584), there is circular hole (588) in sliding pearl seat, the interior circular hole (588) of sliding pearl seat bottom is connecting slides pearl seat internal taper hole (583) stub end, and the little head end of sliding pearl seat internal taper hole (583) is crossing with described sliding pearl seat lateral surface (585);

Described pearl seat stepped hole (558) inner circle is fixed wtih the sliding pearl seat cylindrical (586) on the sliding pearl seat cylindrical (586) on half sheet (581) in sliding pearl seat and outer half sheet (582) of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole (583) in sliding pearl seat on half sheet (581) and slide outside pearl seat and be slidably matched and be fixed wtih slippage ball (580) between the sliding pearl seat internal taper hole (583) on half sheet (582); In sliding pearl seat lateral surface (585) in the upper outstanding described sliding pearl seat of slippage ball (580) on half sheet (581), outstanding sphere (598) is accommodated among described pearl seat blind hole (559); The outer outstanding sphere (589) of the sliding pearl seat lateral surface (585) on outer half sheet (582) of the upper outstanding described sliding pearl seat of slippage ball (580) contacts with described slide plate lower plane (561).

7. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass according to claim 6 detects apparatus, it is characterized in that: in plane on described clamping plate (516), having a layer thickness is the hard aluminium alloy coating of 0.24-0.26 millimeter, this hard aluminium alloy coating material is made up of the element of following percentage by weight: Al:22.6-22.8%, Mn:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, surplus is Fe(iron) and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, S is less than 0.01%, P is less than 0.016%, and the rockwell superficial hardness number of this hard aluminium alloy coating is HR54-56.

8. worm gear platen tooth bar shooting bearing clamping plate aluminium alloy glass according to claim 6 detects apparatus, it is characterized in that: on described slide plate lower plane (561) and described clamping plate, plane (516) is in sustained height; It is 54-56 degree that there are clamping plate slope (515), the angle on clamping plate slope (515) and clamping plate between plane (516) in plane on clamping plate (516) inner side; Upper bonding the rubber compressing tablet (551) of one deck 2.2-2.4 millimeters thick in clamping plate slope (515); Described rubber compressing tablet (551) adopts synthetic butadiene rubber, its material composition is: butadiene rubber 35 ~ 37%, sulphur 1.6 ~ 1.8%, zinc oxide 5 ~ 7%, stearic acid 1.6 ~ 1.8%, medium accelerator 4 ~ 6%, fast accelerator 0.5 ~ 0.7%, age resistor 2.6 ~ 2.8%, carbon black 12 ~ 14%, softening oil 2 ~ 4%, rubber powder 12 ~ 14%, coupling agent 1.6 ~ 1.8%, all the other are inserts.