CN105606470A - Method for detecting glass through gear turntable rack shooting V-shaped clamping plate - Google Patents
Method for detecting glass through gear turntable rack shooting V-shaped clamping plate Download PDFInfo
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- CN105606470A CN105606470A CN201510987948.5A CN201510987948A CN105606470A CN 105606470 A CN105606470 A CN 105606470A CN 201510987948 A CN201510987948 A CN 201510987948A CN 105606470 A CN105606470 A CN 105606470A
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- clamping plate
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- pearl seat
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/30—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
- G01N3/307—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/06—Special adaptations of indicating or recording means
- G01N3/068—Special adaptations of indicating or recording means with optical indicating or recording means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0044—Pneumatic means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0076—Hardness, compressibility or resistance to crushing
- G01N2203/0087—Resistance to crushing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/04—Chucks, fixtures, jaws, holders or anvils
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/0641—Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
- G01N2203/0647—Image analysis
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention relates to a method for testing and inspecting tempered glass, in particular to a method for detecting glass through a gear turntable rack shooting V-shaped clamping plate. As an improvement: the steps for performing fragmentation testing on tempered glass are as follows: firstly, turning a hand wheel crank handle with a hand to enable a cylindrical bulb at one end of bolt lock pin to enter lock pin positioning holes in the two sides of a testing platform plate so as to be locked and positioned, and to enable the testing platform plate to be fastened horizontally; secondly, forming a surrounding space among a clamping plate fixed side, a clamping plate left side, a clamping plate opposite side and a clamping plate right side with the same structural sizes; thirdly, putting a tempered glass plate to be tested on the testing platform plate in the surrounding space; fourthly, ensuring that a cylinder impactor rotates around the excircle of an upper pillar type column with an impacting cross rod, so as to be deviated from the upper part of the tempered glass plate; sixthly, cleaning tempered glass fragments, and enabling the tempered glass fragments to fall into a broken glass recovery container.
Description
Technical field
The present invention relates to a kind of safety glass test verification method, relate in particular to and utilize industrial camera to substitute manually-operated application gear turntable tooth bar shooting V-type clamping plate detection glass process.
Background technology
Fragment state test is a content of mechanical properties test, and test objective is the possibility that fragment causes injury during for evaluate safety glass breaking. China is identical in the criterion of safety glass detection method and result with the European Community with Japan, in fragment thermodynamic state verification process, all need to record mother glass fragmentation after number of tiles in satisfactory 50mm × 50mm square and shape, size. Because the chip shape producing after glass breaking is irregular, quantity is many, take at present to carry out by artificial means fragment observation, identify and read, workload is large, easily occurs mistake. Therefore, people's examination is asked by image processing techniques and is automatically identified glass fragment.
GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, and the detection algorithm of glass fragment is inquired into, and the document relates to two key technologies: (1) image acquisition technology. Below the sensitive paper of a glass fragment imaging, apply respectively light source from two different angles, respectively collect the original digital image of a width fragment slot line shadow. Like this, owing to having used the light source of different angles, the two width images that collect difference to some extent certainly. Wherein in piece image, produce the position of not obvious slot line due to illumination reason, likely obvious in other piece image. Therefore, in due course two width images are combined, the discontinuous phenomenon of slot line can improve. (2) image segmentation algorithm. Cutting procedure comprises the following steps: pretreatment is removed in two width original images by the reflective bright especially or dark especially noise causing of the dust in glass or slot line edge; Carry out independently slot line and detect, two width images are merged into the image of a complete slot line, extract slot line, finally carry out fragment identification. The people such as J.Haywood, J.W.V.Miller develops a glass fragment automatic recognition system, publishes an article " AutomatedCountingSystemFortheECEFragmagmentationTest " in 1998. Its recognition methods can be described as: the fragment region for the treatment of statistics block number is marked artificially on sensitive paper, and scanner scanning, obtains digital picture. Subsequent treatment is carried out based on scan image, and image processing step comprises: compensate inhomogeneous illumination, reduce noise, determine slot line. Before statistics block number, use a kind of special recovery algorithms to fill the slot line of " loss ". The quantity of the fragment in tab area can be identified and count to this system.
Existing safety glass fragmentation test method is that safety glass sample is freely lain on testing stand, and retrains glass periphery by adhesive tape or other modes, or covers thin film on safety glass, to prevent that glass fragment from splashing. The position of distance periphery 20mm left and right on the longest edge center line of sample, impact with pane hammer or drift that tip curvature radius is 0.2mm scholar 0.05mm, make sample fragmentation, within the scope of product edges 20mm and taking shock point as center of circle radius 75mm, the fragment number in circle does not conduct a survey. The measure that retains fragment pattern should start after 10s and in 3min, finish after impact after impact. This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and must the tape residue on test platen be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time. Simultaneously adhesive tape also has by safety glass and bursts the possibility that strength collapses out, and causes operating personnel injured, therefore, is very necessary to the improvement of safety glass fragmentation test device.
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass in the time testing, can cause glass fragment to splash everywhere, adopt the way of carriage case, although effectively mobile phone glass fragment, the reading of inconvenient glass fragment, and also it is lower to do continuously the installation effectiveness of multi-disc safety glass.
Another number of patent application: the 201420595067.X of China, safety glass fragment state experimental rig, propose some brand-new method and measures and dealt with the clamping plate of brittle glass, but cannot accomplish that arbitrary dimension regulates, and also cannot accomplish to allow four limit clamping plate all at grade. In this patent, at least will have is on one side to contact with experiment work table top. The unsettled barricade 5 that is referred to as in embodiment is to contact with base 1 together with other three side bumpers wall simultaneously, has to use catch 4 and makes up the space between unsettled barricade 5 and base 1, causes surrounding discontinuity. In addition, catch 4 self width is fixed, and can only adopt polylith splicing, cannot accomplish the continuous variation of different in width.
Summary of the invention
The problem existing for above prior art, the present invention installs gear rack elevating industrial camera on integral-rack, combination gear Turnover testing platen, being equipped with screw fastening locks solid, particularly also configure isoplanar V-type groove cleat assembly and cylinder impactor, clamping plate part has been carried out to the adjustable design in isoplanar, realized the safety glass for sizes different size, can share a kind of verification test device and do safety glass fragmentation test, specific as follows:
Application gear turntable tooth bar shooting V-type clamping plate detect glass process, in the support side plate of integral-rack both sides, be fixed wtih respectively two upper pillar type columns, four upper pillar type column upper ends are all fixed with column termination, and four column terminations are fixed with respectively two transverse horizontal bars and two vertical equity bars;
In support side plate described in both sides, plane is all fixed with respectively platen support and lock pin bearing; There is platen rotating shaft test platen both sides, and the platen rotating shaft of both sides is rotatable being fixed in platen support respectively;
On described test platen both sides vertical plane, there is lock pin locating hole; Described lock pin bearing inner hole thread matches with double-screw bolt lock pin external screw thread, and there is cylinder bulb the double-screw bolt lock pin termination of both sides, and cylinder bulb can enter in described lock pin locating hole, and the support side plate described in described test platen and both sides is fixed;
In the platen rotating shaft of one side, be also fixed with gear drive, transverse horizontal bar described in two is all sliding combined with shooting cross slider, between two shooting cross sliders, be fixed wtih shooting square bar, on shooting square bar, there is dollying thermomechanical components, wherein on the upper pillar type column described in, slip is fixed wtih cylinder impactor, on described test platen, in plane, be fixed wtih isoplanar V-type groove cleat assembly, described platen support and described lock pin bearing are together and in support side plate, between plane, be also fixed wtih cullet returnable; As improvement: the step of safety glass being done to fragmentation test is as follows:
(1), rotate handwheel crank handle by hand, make manual gear band nutating gear rotation, then drive test platen rear end lower plane to push down plane on rear plate, test platen presents level; Rotate respectively the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of double-screw bolt lock pin, make the cylinder bulb of double-screw bolt lock pin termination enter locking positioning in the lock pin locating hole of testing platen both sides, test platen is fastened in level;
(2), by four clamping plate deckles that physical dimension is identical, the clamping plate left side, clamping plate opposite side and clamping plate the right are placed on above test platen, between V-type protruding rail in V-type groove in deckle clamping plate part and the right slide plate part for being slidably matched, between V-type groove in the clamping plate part of the right and the V-type protruding rail in opposite side slide plate part for being slidably matched, between V-type protruding rail in V-type groove in the clamping plate part of the left side and deckle slide plate part for being slidably matched, between V-type protruding rail in V-type groove in opposite side clamping plate part and left side slide plate part for being slidably matched, make four clamping plate deckles that physical dimension is identical, the clamping plate left side, the surrounding ambient of encircling a city between clamping plate opposite side and clamping plate the right,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armorplate glass of wanting tested, will be placed on above the test platen in above-mentioned surrounding ambient by tested armorplate glass, mobile four physical dimensions are identical successively clamping plate deckle, the clamping plate left side, clamping plate opposite side and clamping plate the right, make rubber compressing tablet on every clamping plate touch four limit outer rims of the armorplate glass of wanting tested; It is flexible fixing that the elasticity indenture that rubber compressing tablet self strain produces gives armorplate glass four limit outer rims, avoided rigidity clamping plate by unexpected armorplate glass broken;
(4), want after tested armorplate glass is fixed, to regulate the impact cross bar height on pillar type column, hold cross bar becket, cylinder impactor, along with impacting cross bar together, is rotated to armorplate glass top around upper pillar type column cylindrical;
Start Pneumatic pressure power source, be input into the gases at high pressure of 0.82 to 0.84 MPa (MPa) facing to the top connection of turnover tracheae, now passing in and out tracheae lower contact refluxes to pneumatic source, the downward rapid movement of cylinder piston rod in cylinder lagging, movement velocity reaches 40 to 48 meters (m/s) per second, in the time that jump bit cone point is displaced downwardly to extreme lower position, can just touch armorplate glass, the cylinder piston rod and the jump bit cone point thereof that are attended by 20 to 24 joules (J), smash armorplate glass; Can realize the dangerous step that Long-distance Control smashes armorplate glass, avoid glass breaking moment surprisingly to splash and injure site operation personnel; In the time that jump bit cone point is displaced downwardly to extreme lower position, pneumatic source place is according to the program weaving in advance, switch into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower contact air inlet, now pass in and out tracheae top connection and reflux to pneumatic source, the cylinder piston rod in cylinder lagging is upwards got back to highest order;
(5), again hold cross bar becket, cylinder impactor, along with impacting cross bar together, is left to armorplate glass top around upper pillar type column cylindrical rotation; Transverse shifting shooting square bar is indulged slide block with vertically moving to make a video recording respectively, make industrial camera aim at the position that will make a video recording and take pictures, start servomotor, by control in by servomotor, adjust to proper height, shooting take pictures and fragmentation pattern looked like to be sent to computer processing center, require to judge that according to national standard whether the armorplate glass destroying is qualified, complete the fragment state test of safety glass;
(6), remove the isoplanar V-type clamping plate on 1 to 2 limit, the double-screw bolt lock pin on the lock pin crank handle of opposite spin both sides, makes double-screw bolt lock pin exit the lock pin locating hole of test platen both sides, removes locking positioning; With hand opposite spin handwheel crank handle, make the opposite spin of manual gear band nutating gear, then drive test platen rear end lower plane to depart from plane on rear plate; When after test platen run-off the straight 10 to 20 degree, can dispose easily safety glass fragment and fall among cullet returnable;
(7), again rotate handwheel crank handle by hand, make the rotation of manual gear band nutating gear, then drive test platen rear end lower plane to push down plane on rear plate; Again rotate respectively the double-screw bolt lock pin on the lock pin crank handle of both sides, make double-screw bolt lock pin enter locking positioning in the lock pin locating hole of test platen both sides, test platen is again in level, for next if tested armorplate glass prepare;
(8), when the chunk glass in cullet returnable is how to will rafting time, will rafting car and be placed on container discharge mouth below, shake hands with the bin gate pulling out on container discharge door, rafting the chunk glass in cullet returnable; Unclamp bin gate handle, under the accumulation of energy counter-force effect of container bin gate spring, container discharge door can touch container discharge mouth tightly, does not allow chunk glass scatter.
As further improvement: mounting slip ball in 18 pearl seat stepped holes on clamping plate in plane, adopts following steps:
(1), half sheet in sliding pearl seat is placed in the low temperature chest of subzero 124 degree of Celsius temperature together with outer half sheet of sliding pearl seat, continue 56 minutes, make in sliding pearl seat the cooling rear size of half sheet outside half sheet and sliding pearl seat dwindle;
(2), first by plane on clamping plate upward, successively half sheet in cunning pearl seat is arranged in pearl seat stepped hole again, make the sliding pearl seat lateral surface on half sheet in the sliding pearl seat in each pearl seat stepped hole touch stepped hole plane, in the time that half sheet returns to normal temperature state in sliding pearl seat, between the sliding pearl seat cylindrical in sliding pearl seat on half sheet and pearl seat stepped hole, there is 0.04 to 0.06 interference fit;
(3), successively slippage ball is placed in each sliding pearl seat in the sliding pearl seat on half sheet among circular hole;
(4), successively outer cunning pearl seat half sheet is arranged in pearl seat stepped hole, make the sliding pearl seat faying face on outer half sheet of sliding pearl seat touch the sliding pearl seat faying face on half sheet in sliding pearl seat, slippage ball rides in sliding pearl seat the sliding pearl seat internal taper hole on half sheet and slides half sheet outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole; In the time that outside sliding pearl seat, half sheet returns to normal temperature state, between the sliding pearl seat cylindrical on outer half sheet of sliding pearl seat and pearl seat stepped hole, there is the interference fit of .0.04 to 0.06, on the sliding pearl seat lateral surface on outer half sheet of sliding pearl seat and described clamping plate, plane maintains an equal level.
As further improvement: complete machine assembling process is as follows:
(1), cullet returnable entirety places downwards from top, container flange taken and be placed on plane in described support side plate, four fixed vias of every side are aimed at two platen seat screws and two locking pin seat screws simultaneously;
(2), the platen rotating shaft of described test platen both sides coordinates with platen support endoporus is rotatable, four platen seat screws pass through respectively installing hole and the fixed via on platen support, and the platen support of both sides is fixed on platen seat screw;
(3), four locking pin seat screws pass through respectively installing hole and the fixed via on lock pin bearing, the lock pin bearing of both sides is fixed on locking pin seat screw, double-screw bolt lock pin external screw thread matches with lock pin bearing inner hole thread, the cylinder bulb of the double-screw bolt lock pin termination of both sides can enter in the lock pin locating hole of test platen both sides, and the support side plate described in described test platen and both sides is fixed; Cullet returnable entirety is fixed in both sides bilinear, firmly stable especially;
(4), on travelling gear endoporus, also has keyway, travelling gear endoporus is placed in shaft gear section, runner flat key is placed in the rotating shaft keyway in shaft gear section, and the position of the outstanding rotating shaft keyway on runner flat key is accommodated among the keyway on travelling gear endoporus; ; On the rotating shaft screw thread of shaft gear section outer end, threaded engagement screws on drive nut, and drive nut is fastened on travelling gear in the shaft gear section in platen rotating shaft;
On wheel shaft flange, there are four and wait the uniform flange stepped hole of radius, four flange screws pass through successively flange stepped hole and match with handwheel seat screw, manual wheel shaft is fixed on corresponding support side plate lateral surface, manually there is axle jump ring at the wheel shaft outer end place on wheel shaft, and axle is the axial displacement for limit manual wheel shaft with jump ring;
(5), on described test platen, there is clamping plate fixing threaded hole, in described isoplanar V-type groove cleat assembly, on the clamping plate of at least one clamping plate part, in plane, there is clamping plate step through-hole, sunk screw passes through described clamping plate step through-hole and matches with described clamping plate fixing threaded hole, and isoplanar V-type groove cleat assembly is fixed on to plane on described test platen;
(6), adjust altitude location circle height, while making cylinder piston rod run to extreme lower position, jump bit cone point can just touch the armorplate glass being fixed on test platen, and armorplate glass is smashed; Between impact frame square hole in impactor frame and impact cross bar, for being slidably matched, in turnover tracheae top connection and the lower contact of turnover tracheae, connect respectively high-pressure air pipe, and be connected to high-pressure air source control system;
(7), between the transverse horizontal bar cylindrical described in the through hole on two of square bar two ends shooting cross sliders of shooting and two, be slidably installed, on the vertical slide block of shooting, have between slide block square hole and the described square gabarit of shooting square bar for being slidably matched, on the vertical slide block of described shooting, plane has screw platform, servomotor, be fixed on screw platform, the tooth bar protruding rail at the lifter rack back side is inserted in tooth bar groove, lifter wheel is meshed with described lifter rack; Camera pedestal is fixed wtih in lifter rack lower end; By servo electricity, the power supply control combination cable on machine is connected to electrical power control cabinet, and power supply signal is combined after cable passes through threading circle and is external to respectively distribution box and computer processing center.
Beneficial effect of the present invention:
(1), at present glass fragment detects all by manually completing, not only elapsed time is many, and also easy generation mistake affects the present situation of the accuracy of assay; The present invention has changed fragment and has detected the artificial state that substantially leans on, and can produce by batch completely, can in associated production enterprise and detection technique mechanism, be applicable;
Between support side plate on integral-rack and rear shear plate and end shear plate, adopt bilateral groove welding composition integral-rack, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid. under support side plate on integral-rack, the mobile return pulley of configuration, is convenient to entirety of the present invention and moves among a small circle, gear drive on integral-rack drives the turning structure setting of test platen, be convenient to remove chunk glass, be equipped with cullet returnable, guarantee that chunk glass does not scatter, after gear drive combination, on plate, plane is held lower plane after testboard plate, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of double-screw bolt lock pin, make the cylinder bulb of double-screw bolt lock pin termination enter locking positioning in the lock pin locating hole of testing platen both sides, overcome travelling gear and coordinated the defect that there is no self-locking with manual gear, make to keep in the armorplate glass process of whole test firmly solid. particularly in the support side plate of a side, plane has upper pillar type column, and on upper pillar type column, liftable is fixed wtih impact cross bar, impacts slip on cross bar and is fixed wtih cylinder impactor, cylinder impactor can be connected to control room, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armorplate glass, avoid site operation personnel to suffer the injury of surprisingly splashing of glass breaking moment, it is consistent that application cylinder impactor is realized each hammer weight, guarantees that crushing test is unified and standard.
(2), container bin gate spring is set respectively between the front lower draw-bar of container of bin gate hook and both sides, guarantee that container discharge door can touch container discharge mouth tightly, does not allow chunk glass scatter.
(3), adopt isoplanar V-type groove cleat assembly, particularly slide plate part be positioned at clamping plate part one end and be overlapped on plane in clamping plate part, and on described slide plate lower plane and described clamping plate plane in sustained height; Particularly on clamping plate, in the pearl seat stepped hole in plane, be fixed wtih slippage ball; The outer outstanding sphere of slippage ball contacts with described slide plate lower plane, make slide plate lower plane in each fixture with respect on the clamping plate in another fixture between plane slippage more smooth easily, guarantee that tested armorplate glass surrounding is stressed evenly.
(4), between the V-type protruding rail of isoplanar, every limit V-type clamping plate and adjacent V-type groove for being slidably matched, realize and can regulate arbitrarily continuously the armorplate glass of different specification size.
(5), on described clamping plate slope and clamping plate, the angle between plane is 54-56 degree, and on described clamping plate slope, be bonded with one deck rubber compressing tablet, at adjustment width, armorplate glass is carried out plane spacing in, can produce a downward component, make tested armorplate glass touch test platen, avoid the inhomogeneous generation explosion of armorplate glass local pressure.
(6), realized detect test overall process save disposable product adhesive tape, not only saved test consumables cost, avoid contaminated environment; Also shorten the activity duration, after each test, the tape residue on test platen need not have been removed totally, only needed to remove clean cullet, just can implement experiment test operation next time, made operating efficiency improve twice. Prior thoroughly having avoided because adhesive tape is burst by safety glass the possibility that strength collapses out, operating personnel's personal safety is more secure.
Brief description of the drawings
Fig. 1 is the three-dimensional outline drawing of the present invention, unloads except isoplanar V-type groove cleat assembly 500 in figure.
Fig. 2 is the independent enlarged drawing of dollying thermomechanical components 900 in Fig. 1.
Fig. 3 is the vertical independent enlarged drawing of slide block 609 of the shooting in Fig. 2.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is manual gear in Fig. 1 151 and the vertical cross section of support side plate 200 connecting portions.
Fig. 6 is cullet returnable in Fig. 1 140 and the three-dimensional outline drawing of container discharge door 146 assemblies.
Fig. 7 is that the cullet returnable 140 in Fig. 6 is unloaded except the independent three-dimensional outline drawing after container discharge door 146.
Fig. 8 be double-screw bolt lock pin 189 terminations in Fig. 1 cylinder bulb 199 and lock pin locating hole 198 binding sites along double-screw bolt lock pin 189 axial line vertical cross sections.
Fig. 9 is the cylinder bulb 199 and lock pin locating hole 198 disengaged condition of double-screw bolt lock pin 189 terminations in Fig. 8.
The integral-rack independent three-dimensional outline drawing of Figure 10 for being formed by the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.
Figure 11 is the independent three-dimensional outline drawing of the test platen 190 in Fig. 1.
Figure 12 places isoplanar V-type groove cleat assembly 500 on the test platen 190 in Fig. 1, and is fixed wtih armorplate glass 600, the dollying thermomechanical components 900 in running order three-dimensional outline drawing that declines.
Figure 13 is that the isoplanar V-type groove cleat assembly 500 in Figure 12 unloads two sides except wherein, test platen 190 is in rotation heeling condition, also unload except drive nut 188, cylinder impactor 590 shifts out test platen 190 tops, and dollying thermomechanical components 900 promotes in off working state.
Figure 14 is manual gear in Figure 13 151 and the enlarged drawing at travelling gear 161 binding sites and double-screw bolt lock pin 189 positions.
Figure 15 is cylinder impactor 590 enlarged drawings in Fig. 1.
Figure 16 is the top view that the isoplanar V-type groove cleat assembly 500 in Figure 12 is being used in combination.
Figure 17 is the A-A cutaway view in Figure 16.
Figure 18 is the top view on the clamping plate the right 540 in Figure 16.
Figure 19 is the isometric front view of Figure 18.
Figure 20 is the rear isometric view of Figure 18.
Figure 21 is the B-B cutaway view in Figure 16, and tested armorplate glass 600 is fixed on test platen 190.
Figure 22 is tested armorplate glass in Figure 21 600 and the partial enlarged drawing of rubber compressing tablet 551 contacts site.
Figure 23 is the C-C cutaway view in Figure 18.
Figure 24 is the partial enlarged drawing in Figure 17.
Figure 25 is the partial enlarged drawing of the right slide plate part 548 parts in Figure 24.
Figure 26 is the partial enlarged drawing of the slippage ball 580 in Figure 24.
Figure 27 unloads the state diagram after half sheet 582 except sliding pearl seat in the pearl seat stepped hole 558 in Figure 26.
Figure 28 is the partial enlarged drawing of outer half sheet 582 of sliding pearl seat in Figure 26.
Figure 29 unloads the state diagram after half sheet 582 half sheet 581 and sliding pearl seat in sliding pearl seat in the pearl seat stepped hole 558 in Figure 26.
Detailed description of the invention
Describe the present invention in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 16, application gear turntable tooth bar shooting V-type clamping plate detect glass process, integral-rack comprises support side plate 200, rear shear plate 176, end shear plate 175 and four upper pillar type columns 566, in the support side plate 200 of both sides, be fixed wtih respectively two upper pillar type columns 566, four upper pillar type column 566 upper ends are all fixed with column termination 604,604, four of column terminations and are fixed with respectively two transverse horizontal bars 602 and two vertical equity bars 603;
In support side plate 200 described in both sides, plane is all fixed with respectively platen support 163 and lock pin bearing 180; There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable being fixed in platen support 163 respectively, there is plane 717 on rear plate described rear shear plate 176 upper parts, on rear plate, plane 717 exceeds in described support side plate 200 5 to 7 millimeters, plane, and on rear plate, plane 717 is held the rear lower plane of test platen 190;
In Fig. 1, Fig. 8 and Fig. 9, on described test platen 190 both sides vertical planes, there is lock pin locating hole 198; Described lock pin bearing 180 inner hole threads match with double-screw bolt lock pin 189 external screw threads, there is cylinder bulb 199 double-screw bolt lock pin 189 terminations of both sides, cylinder bulb 199 can enter in described lock pin locating hole 198, and described test platen 190 and the support side plate 200 described in both sides are fixed; As improvement:
Fig. 1, Fig. 5, Figure 12, in Figure 13 and Figure 14, in the platen rotating shaft 196 of one side, be also fixed with gear drive, gear drive comprises: manual gear 151 is rotatable to be fixed on manual wheel shaft 152, manually there is wheel shaft flange 154 wheel shaft 152 the inners, wheel shaft flange 154 is fixed on corresponding support side plate 200 lateral surfaces, manually there is jump ring 165 for axle wheel shaft 152 outer ends, axle keeps off at described manual wheel shaft 152 lateral surfaces with jump ring 165, on manual gear 151 lateral surfaces, there is handwheel step circle 159, on handwheel step circle 159, be fixedly connected with handwheel cross bar 185, handwheel cross bar 185 outer ends also have handwheel crank handle 155, on platen rotating shaft 196 outer ends described in one side, there are shaft gear section 192 and rotating shaft screw thread 193, in shaft gear section 192, there is rotating shaft keyway 194, in rotating shaft keyway 194, is furnished with runner flat key 168, in shaft gear section 192, be fixed with travelling gear 161, on travelling gear 161 lateral surfaces, have drive nut 188 to match with described rotating shaft screw thread 193, travelling gear 161 is intermeshing with manual gear 151,
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 12 and Figure 13, transverse horizontal bar 602 described in two is all sliding combined with shooting cross slider 608, between two shooting cross sliders 608, be fixed wtih shooting square bar 601, on shooting square bar 601, there is dollying thermomechanical components 900, dollying thermomechanical components 900 comprises the vertical slide block 609 of shooting, servo electricity, machine 910, lifter wheel 912, lifter rack 921, industrial camera 950; On the vertical slide block 609 of shooting, have between slide block square hole 906 and described shooting square bar 601 gabarits for being slidably matched, vertical slide block 609 1 sides of shooting have vertical slide block lateral sulcus 930, there is threading circle 934 at vertical slide block lateral sulcus 930 back sides, vertical slide block lateral sulcus 930 side tooth bar grooves 932, there is tooth bar protruding rail 923 at lifter rack 921 back sides, between tooth bar protruding rail 923 and described tooth bar groove 932 for being slidably matched; On the vertical slide block 609 of described shooting, plane is fixed with servomotor, and 910, servomotor, is fixed with lifter wheel 912 on 910 output axles, and lifter wheel 912 is meshed with described lifter rack 921; Described lifter rack 921 lower ends are fixed wtih camera pedestal 925, camera pedestal 925 has video camera termination 945, front, 945 times, video camera termination is industrial camera 950, the 945Shang back side, video camera termination power supply signal combination cable 940, power supply signal combination cable 940 passes through described rear distribution box and the computer processing center of being external to respectively of threading circle 934;
In Fig. 1, Figure 12, Figure 13 and Figure 15, impacting cross bar 562 one end has cross bar becket 599, and impacting cross bar 562 other ends has the slide block 666 of impact, impacts slide block 666 circular holes and coordinates with upper pillar type column 566 cylindrical rotary slidings described in wherein; On upper pillar type column 566, liftable is fixed wtih altitude location circle 565, has holding screw 594 on altitude location circle 565, and altitude location circle 565 is holding in the palm described impact slide block 666, regulates the height that impacts cross bar 562;
On described impact cross bar 562, slip is fixed wtih cylinder impactor 590, and cylinder impactor 590 comprises impactor frame 567, cylinder lagging 591 and cylinder piston rod 595; There is jump bit cone point 596 cylinder piston rod 595 lower ends, and cylinder lagging 591 is respectively arranged with turnover tracheae top connection 593 and turnover tracheae lower contact 592 up and down; On described test platen 190, in plane, be fixed wtih isoplanar V-type groove cleat assembly 500, described platen support 163 and described lock pin bearing 180 are together and in support side plate 200, between plane, be fixed wtih cullet returnable 140; The pointed cone angle of described jump bit cone point 596 is 60 degree, the material of jump bit cone point 596 is titanium-base alloy, described titanium-base alloy is made up of the element of following percentage by weight: Ti:22%, W:4%, Cr:2.2%, Cu:2.2%, Mo:1.2%, Sn:1.5%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C for O.04%, Si in 0.18%, Mn is 0.22%, S is O.O08%, P for O.013%, the rockwell superficial hardness number of this titanium-base alloy is HRC68.
As further improvement: have clamping plate fixing threaded hole 197 on described test platen 190, in support side plate 200 described in every, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, also has four horizontally disposed handwheel seat screws 157 in the support side plate 200 of at least one side; Before and after described support side plate 200 bottoms, there is respectively return pulley forked standard 124, in the middle of return pulley forked standard 124, there is mobile return pulley 400, between mobile return pulley 400 centre bores and return pulley pivot pin 122 cylindricals, being rotatable matched in clearance, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124.
In further improvement: Fig. 1, Fig. 6 and Fig. 7, described cullet returnable 140 comprises end swash plate 141 after container, container header board 143, container biside plate 142, and after container, end swash plate 141 and container header board 143 have container discharge mouth 147 between being connected;
There is respectively the container flange 184 turning up described container biside plate 142 upper ends, and have fixed via 148 on container flange 184;
Container header board 143 is lower draw-bar 149 before there is container the both sides that are positioned at container discharge mouth 147 top edge positions, before the container of both sides, between lower draw-bar 149, there is container discharge door 146, on container discharge door 146, there is bin gate hook 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, before the container of bin gate hook 245 and both sides, between lower draw-bar 149, have respectively container bin gate spring 145, bin gate pivot pin 177 runs through the described front lower draw-bar 149 of container and container bin gate spring 145 and bin gate hook 245;
As further improvement: Figure 12, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, in Figure 25 and Figure 26, described isoplanar V-type groove cleat assembly 500, comprise four isoplanar V-type clamping plate that physical dimension is identical, respectively: clamping plate deckle 510, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate the right 540, every isoplanar V-type clamping plate are made up of clamping plate part and slide plate part, clamping plate deckle 510 is made up of deckle clamping plate part 519 and deckle slide plate part 518, the 520You left side, clamping plate left side clamping plate part 529 and left side slide plate part 528 form, clamping plate opposite side 530 is made up of opposite side clamping plate part 539 and opposite side slide plate part 538, clamping plate the right 540 is made up of the right clamping plate part 549 and the right slide plate part 548, described slide plate part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part,
The lower surface of described slide plate part is slide plate lower plane 561, has V-type protruding rail 541 on slide plate lower plane 561; The upper surface of described retained part is plane 516 on clamping plate, has V-type groove 514 on clamping plate in plane 516; On described slide plate lower plane 561 and described clamping plate, plane 516 is in sustained height; On described clamping plate, there is clamping plate slope 515 plane 516 inner sides, are also attached with rubber compressing tablet 551 on clamping plate slope 515; Described V-type groove 514 bottom surfaces are groove baseplane 571, and described V-type protruding rail 541 is protruding rail top plane 574 below, described groove baseplane 571; On described described clamping plate, plane 516 to the degree of depth of described groove baseplane 571 is greater than the height of described slide plate lower plane 561 to described protruding rail top plane 574;
In Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29: have pearl seat stepped hole 558 on described clamping plate in plane 516, pearl seat stepped hole 558 is arranged symmetrically in described V-type groove 514 both sides, on pearl seat stepped hole 558 interior steps, have stepped hole plane 557, there is pearl seat blind hole 559 at stepped hole plane 557 centers; In sliding pearl seat, half sheet 581 and outer half sheet 582 shape and structures of sliding pearl seat are measure-alike, all comprise sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, on sliding pearl seat faying face 584, there is circular hole 588 in sliding pearl seat, the interior circular hole of sliding pearl seat 588 bottoms are connecting slides pearl seat internal taper hole 583 stub ends, and sliding pearl seat internal taper hole 583 little head ends are crossing with described sliding pearl seat lateral surface 585;
Described pearl seat stepped hole 558 inner circles are fixed wtih the sliding pearl seat cylindrical 586 on the sliding pearl seat cylindrical 586 on half sheet 581 in sliding pearl seat and outer half sheet 582 of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole 583 in sliding pearl seat on half sheet 581 and slide outside pearl seat and be slidably matched and be fixed wtih slippage ball 580 between the sliding pearl seat internal taper hole 583 on half sheet 582; In sliding pearl seat lateral surface 585 in sliding pearl seat described in outstanding on slippage ball 580 on half sheet 581, outstanding sphere 598 is accommodated among described pearl seat blind hole 559; The outer outstanding sphere 589 of the sliding pearl seat lateral surface 585 on slippage ball 580 on outer half sheet 582 of outstanding described sliding pearl seat contacts with described slide plate lower plane 561.
As further improvement: having a layer thickness on described slide plate lower plane 561 is the hard nickel alloy coating of 0.25 millimeter, this hard nickel alloy coating material is made up of the element of following percentage by weight: Ni:20%, Ti:3.3%, Cr:2.7%, Mo:1.3%, Zn:2.3%, Al:1.2%, C:1.1%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, Mn is 0.22%, S is O.O08%, P for O.013%, and the rockwell superficial hardness number of this hard nickel alloy coating is HRC58.
As further improvement: the angle on described clamping plate slope 515 and clamping plate between plane 516 is 55 degree, on described clamping plate slope 515, be bonded with the rubber compressing tablet 551 of one deck 3.5 millimeters thick, described rubber compressing tablet 551 adopts the synthetic stupid rubber of fourth, its material composition is: the stupid rubber 36 of fourth, sulphur 1.7, zinc oxide 1.8, stearic acid 1.7, medium accelerator 1.8, fast accelerator 0.6, age resistor 1.8, carbon black 19, softening oil 4.4, rubber powder 13, coupling agent 1.7, all the other are inserts.
As further improvement: on described clamping plate, plane 516 to the degree of depth of described groove baseplane 571 is 23.6 to 23.8 millimeters, angle between groove inclined-plane and the groove baseplane 571 of described V-type groove 514 both sides is 58 degree, groove baseplane 571 width of described V-type groove 514 bottom surfaces are 36.8 millimeters, groove baseplane 571 lengthwise dimension are 553 millimeters, and the described single-ended opening of V-type groove 514;
Described slide plate lower plane 561 to the height of described protruding rail top plane 574 is 23.3 to 23.5 millimeters, angle between tongue inclined-plane and the protruding rail top plane 574 of described V-type protruding rail 541 both sides is 57 to 59 degree, and described V-type protruding rail 541 protruding rail top plane 574 width are above 36.3 to 36.5 millimeters.
As further improvement: described deckle clamping plate part 519 the above groove baseplane 571 and the above protruding rail top plane 574 of the right slide plate part 548 between have the gap of 0.2 millimeter, between the V-type protruding rail 541 in V-type groove 514 and the right slide plate part 548 in described deckle clamping plate part 519 for being slidably matched;
Described the right clamping plate part 549 the above groove baseplane 571 and the above protruding rail top plane 574 of opposite side slide plate part 538 between have the gap of 0.2 millimeter, between the V-type protruding rail 541 in V-type groove 514 and opposite side slide plate part 538 in described the right clamping plate part 549 for being slidably matched;
Described left side clamping plate part 529 the above groove baseplane 571 and the above protruding rail top plane 574 of deckle slide plate part 518 between have the gap of 0.2 millimeter, between the V-type protruding rail 541 in V-type groove 514 and deckle slide plate part 518 in described left side clamping plate part 529 for being slidably matched;
Described opposite side clamping plate part 539 the above groove baseplane 571 and the above protruding rail top plane 574 of left side slide plate part 528 between have the gap of 0.2 millimeter, between the V-type protruding rail 541 in V-type groove 514 and left side slide plate part 528 in described opposite side clamping plate part 539 for being slidably matched.
In embodiment, as further improvement: having a layer thickness on described clamping plate in plane 516 is the rigid titanium alloy layer of 0.22 millimeter, this rigid titanium alloy layer material is made up of the element of following percentage by weight: Ti(titanium): 32.7%, Mn(manganese): 3.3%, Cr(chromium): 2.7%, Mo(molybdenum): 1.3%, W(tungsten): 2.3%, Nb(niobium): 1.2%, C(carbon): 1.1%, surplus is Fe(iron) and inevitable impurity; The weight percent content of described impurity is: Sn(tin) be 0.03%, Si(silicon) be 0.14%, S(sulphur) be 0.011%, P(phosphorus) be 0.013%.
Described support side plate 200 thickness are 27 millimeters, and described rear shear plate 176 thickness are 27 millimeters, and described end shear plate 175 thickness are 17 millimeters. Between described support side plate 200 and rear shear plate 176 and end shear plate 175, adopt bilateral groove welding composition integral-rack, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.
On described test platen 190, there are four clamping plate fixing threaded holes 197, in described isoplanar V-type groove cleat assembly 500, at least in plane 516, there are four clamping plate step through-holes 501 on the clamping plate of deckle clamping plate part 519, four sunk screws 195 pass through successively described clamping plate step through-hole 501 and match with described clamping plate fixing threaded hole 197, described deckle clamping plate part 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamping plate part 519, isoplanar V-type groove cleat assembly 500 entirety are all fixed on described test platen 190.
In Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29:
One, mounting slip ball 580 in 18 pearl seat stepped holes 558 in plane 516 on clamping plate, adopts following steps:
(1), half sheet 581 in sliding pearl seat is placed in the low temperature chest of subzero 124 degree of Celsius temperature together with outer half sheet 582 of sliding pearl seat, continue 56 minutes, make in sliding pearl seat the cooling rear size of half sheet 582 outside half sheet 581 and sliding pearl seat dwindle.
(2), first by plane on clamping plate 516 upward, successively half sheet 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, make the sliding pearl seat lateral surface 585 on half sheet 581 in the sliding pearl seat in each pearl seat stepped hole 558 touch stepped hole plane 557, in the time that half sheet 581 returns to normal temperature state in sliding pearl seat, between the sliding pearl seat cylindrical 586 in sliding pearl seat on half sheet 581 and pearl seat stepped hole 558, there is 0.04 to 0.06 interference fit.
(3), successively slippage ball 580 is placed in each sliding pearl seat in the sliding pearl seat on half sheet 581 among circular hole 588.
(4), successively outer cunning pearl seat half sheet 582 is arranged in pearl seat stepped hole 558, make the sliding pearl seat faying face 584 on outer half sheet 582 of sliding pearl seat touch the sliding pearl seat faying face 584 on half sheet 581 in sliding pearl seat, slippage ball 580 rides in sliding pearl seat the sliding pearl seat internal taper hole 583 on half sheet 581 and slides half sheet 582 outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole 583; In the time that outside sliding pearl seat, half sheet 582 returns to normal temperature state, between sliding pearl seat cylindrical 586 on outer half sheet 582 of sliding pearl seat and pearl seat stepped hole 558, have 0.04 to 0.06 interference fit, on the sliding pearl seat lateral surface 585 on outer half sheet 582 of sliding pearl seat and described clamping plate, plane 516 maintains an equal level.
Two, complete machine assembling process is as follows:
(1), cullet returnable 140 entirety are placed downwards from top, described container flange 184 is taken and be placed on plane in described support side plate 200, four fixed vias 148 of every side are aimed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously.
(2), the platen rotating shaft 196 of described test platen 190 both sides and rotatable cooperation of platen support 163 endoporus, four platen seat screws pass through respectively installing hole and the fixed via 148 on platen support 163, and the platen support of both sides 163 is fixed on platen seat screw 160.
(3), four locking pin seat screws pass through respectively installing hole and the fixed via 148 on lock pin bearing 180, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186, double-screw bolt lock pin 189 external screw threads match with lock pin bearing 180 inner hole threads, the cylinder bulb 199 of double-screw bolt lock pin 189 terminations of both sides can enter in the lock pin locating hole 198 of test platen 190 both sides, and described test platen 190 and the support side plate 200 described in both sides are fixed; Cullet returnable 140 entirety are fixed in both sides bilinear, firmly stable especially.
(4), on travelling gear 161 endoporus, also has keyway, travelling gear 161 endoporus are placed in shaft gear section 192, runner flat key 168 is placed in the rotating shaft keyway 194 in shaft gear section 192, and the position of the outstanding rotating shaft keyway 194 on runner flat key 168 is accommodated among the keyway on travelling gear 161 endoporus; On the rotating shaft screw thread 193 of shaft gear section 192 outer ends, threaded engagement screws on drive nut 188, and drive nut 188 is fastened on travelling gear 161 in the shaft gear section 192 in platen rotating shaft 196;
On wheel shaft flange 154, there are four and wait the uniform flange stepped hole 156 of radius, four flange screws pass through successively flange stepped hole 156 and match with described handwheel seat screw 157, manual wheel shaft 152 is fixed on corresponding support side plate 200 lateral surfaces, manually there is jump ring 165 for axle at 153 places, wheel shaft outer end on wheel shaft 152, and axle is the axial displacement for limit manual wheel shaft 152 with jump ring 165.
(5), on described test platen 190, there is clamping plate fixing threaded hole 197, in described isoplanar V-type groove cleat assembly 500, on the clamping plate of at least one clamping plate part, in plane 516, there is clamping plate step through-hole 501, sunk screw 195 passes through described clamping plate step through-hole 501 and matches with described clamping plate fixing threaded hole 197, and isoplanar V-type groove cleat assembly 500 is fixed on to plane on described test platen 190.
(6), adjust altitude location circle 565 height, while making cylinder piston rod 595 run to extreme lower position, jump bit cone point 596 can just touch the armorplate glass 600 being fixed on test platen 190, and armorplate glass 600 is smashed; Between impact frame square hole 564 in impactor frame 567 and described impact cross bar 562, for being slidably matched, in turnover tracheae top connection 593 and turnover tracheae lower contact 592, connect respectively high-pressure air pipe, and be connected to high-pressure air source control system.
(7), between transverse horizontal bar 602 cylindricals described in the through hole on two of square bar 601 two ends shooting cross sliders 608 of shooting and two, be slidably installed, on the vertical slide block 609 of shooting, have between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched, on the vertical slide block 609 of described shooting, plane has screw platform 961, servomotor, 910 are fixed on screw platform 961, the tooth bar protruding rail 923 at lifter rack 921 back sides is inserted in tooth bar groove 932, lifter wheel 912 is meshed with described lifter rack 921; Camera pedestal 925 is fixed wtih in lifter rack 921 lower ends; By servo electricity, the power supply control combination cable on machine 910 is connected to electrical power control cabinet, power supply signal is combined to cable 940 and pass through described rear distribution box and the computer processing center of being external to respectively of threading circle 934.
Three,, will do fragmentation test to safety glass time, step is as follows:
(1), rotate handwheel crank handle 155 by hand, make manual gear 151 be with nutating gear 161 to rotate, then drive test platen 190 rear end lower planes to push down plane 717 on rear plate, test platen 190 presents level; Rotate respectively the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole threads by means of double-screw bolt lock pin 189, make the cylinder bulb 199 of double-screw bolt lock pin 189 terminations enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, test platen 190 is fastened in level;
(2), by four clamping plate deckles 510 that physical dimension is identical, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate the right 540 are placed on above test platen 190, between V-type protruding rail 541 in V-type groove 514 in deckle clamping plate part 519 and the right slide plate part 548 for being slidably matched, between V-type groove 514 in the right clamping plate part 549 and the V-type protruding rail 541 in opposite side slide plate part 538 for being slidably matched, between V-type protruding rail 541 in V-type groove 514 in left side clamping plate part 529 and deckle slide plate part 518 for being slidably matched, between V-type protruding rail 541 in V-type groove 514 in opposite side clamping plate part 539 and left side slide plate part 528 for being slidably matched, make four clamping plate deckles 510 that physical dimension is identical, the clamping plate left side 520, the surrounding ambient of encircling a city between clamping plate opposite side 530 and clamping plate the right 540,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armorplate glass 600 of wanting tested, armorplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, mobile four physical dimensions are identical successively clamping plate deckle 510, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate the right 540, make rubber compressing tablet 551 on every clamping plate touch four limit outer rims of the armorplate glass 600 of wanting tested. It is flexible fixing that the elasticity indenture 105 that rubber compressing tablet 551 self strain produces gives armorplate glass 600 4 limit outer rims, avoided rigidity clamping plate by unexpected armorplate glass 600 broken, referring to Figure 22;
(4), after wanting tested armorplate glass 600 to be fixed, regulate impact cross bar 562 height on pillar type column 566, hold cross bar becket 599, cylinder impactor 590, along with impacting cross bar 562 together, is rotated to armorplate glass 600 tops around upper pillar type column 566 cylindricals;
Start Pneumatic pressure power source, be input into the gases at high pressure of 0.82 to 0.84 MPa (MPa) facing to turnover tracheae top connection 593, now passing in and out tracheae lower contact 592 refluxes to pneumatic source, the downward rapid movement of cylinder piston rod 595 in cylinder lagging 591, movement velocity reaches 40 to 48 meters (m/s) per second, in the time that jump bit cone point 596 is displaced downwardly to extreme lower position, can just touch armorplate glass 600, the cylinder piston rod 595 and the jump bit cone point 596 thereof that are attended by 20 to 24 joules (J), smash armorplate glass 600; Can realize the dangerous step that Long-distance Control smashes armorplate glass 600, avoid glass breaking moment surprisingly to splash and injure site operation personnel; In the time that jump bit cone point 596 is displaced downwardly to extreme lower position, pneumatic source place is according to the program weaving in advance, switch into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower contact 592 air inlets, now pass in and out tracheae top connection 593 and reflux to pneumatic source, the cylinder piston rod 595 in cylinder lagging 591 is upwards got back to highest order.
(5), again hold cross bar becket 599, cylinder impactor 590, along with impacting cross bar 562 together, is left to armorplate glass 600 tops around upper pillar type column 566 cylindrical rotations; Transverse shifting shooting square bar 601 is indulged slide block 609 with vertically moving to make a video recording respectively, make industrial camera 950 aim at the position that will make a video recording and take pictures, start servomotor, 910, by control in by servomotor, 910 adjust to proper height, shooting take pictures and fragmentation pattern looked like to be sent to computer processing center, require to judge that according to national standard whether the armorplate glass 600 destroying is qualified, complete the fragment state test of safety glass;
(6), remove the isoplanar V-type clamping plate on 1 to 2 limit, the double-screw bolt lock pin 189 on the lock pin crank handle 187 of opposite spin both sides, makes double-screw bolt lock pin 189 exit the lock pin locating hole 198 of test platen 190 both sides, removes locking positioning. With hand opposite spin handwheel crank handle 155, make manual gear 151 be with nutating gear 161 opposite spins, then drive test platen 190 rear end lower planes to depart from plane 717 on rear plate; When after test platen 190 run-off the straight 10 to 20 degree, can dispose easily safety glass fragment and fall among cullet returnable 140;
(7), again rotate handwheel crank handle 155 by hand, make manual gear 151 be with nutating gear 161 to rotate, then drive test platen 190 rear end lower planes to push down plane 717 on rear plate; Again rotate respectively the double-screw bolt lock pin 189 on the lock pin crank handle 187 of both sides, make double-screw bolt lock pin 189 enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, test platen 190, again in level, is prepared for next needs only tested armorplate glass 600;
(8), when the chunk glass in cullet returnable 140 is how to will rafting time, will rafting car and be placed on container discharge mouth 147 belows, shake hands 246 with the bin gate pulling out on container discharge door 146, rafting the chunk glass in cullet returnable 140. Unclamp bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Four, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:
(1), at present glass fragment detects all by manually completing, not only elapsed time is many, and also easy generation mistake affects the present situation of the accuracy of assay; The present invention has changed fragment and has detected the basic artificial present situation of leaning on, and shooting is taken pictures and fragmentation pattern is looked like to be sent to computer processing center, is applicable to operational applications in enormous quantities;
Between support side plate 200 on integral-rack and rear shear plate 176 and end shear plate 175, adopt bilateral groove welding composition integral-rack, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid. under support side plate 200 on integral-rack, the mobile return pulley 400 of configuration, is convenient to entirety of the present invention and moves among a small circle, gear drive on integral-rack drives the turning structure setting of test platen 190, be convenient to remove chunk glass, be equipped with cullet returnable 140, guarantee that chunk glass does not scatter, after gear drive combination, on plate, plane 717 is held the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole threads by means of double-screw bolt lock pin 189, make the cylinder bulb 199 of double-screw bolt lock pin 189 terminations enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, overcome travelling gear 161 and coordinated with manual gear 151 defect that there is no self-locking, make to keep in armorplate glass 600 processes of whole test firmly solid. particularly in the support side plate 200 of a side, plane has upper pillar type column 566, and on upper pillar type column 566, liftable is fixed wtih and impacts cross bar 562, impacts slip on cross bar 562 and is fixed wtih cylinder impactor 590, cylinder impactor 590 can be connected to control room, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armorplate glass 600, avoid site operation personnel to suffer the injury of surprisingly splashing of glass breaking moment, it is consistent that application cylinder impactor 590 is realized each hammer weight, guarantees that crushing test is unified and standard.
(2), container bin gate spring 145 is set respectively between the front lower draw-bar 149 of container of bin gate hook 245 and both sides, guarantee that container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
(3), adopt isoplanar V-type groove cleat assembly 500, particularly slide plate part is positioned at clamping plate part one end and is overlapped on plane in clamping plate part, and on described slide plate lower plane 561 and described clamping plate plane 516 in sustained height; Particularly on clamping plate, in the pearl seat stepped hole 558 in plane 516, be fixed wtih slippage ball 580; The outer outstanding sphere 589 of slippage ball 580 contacts with described slide plate lower plane 561, make slide plate lower plane 561 in each fixture with respect on the clamping plate in another fixture between plane 516 slippage more smooth easily, guarantee that tested armorplate glass 600 surroundings are stressed evenly.
(4), between the V-type protruding rail 541 of isoplanar, every limit V-type clamping plate and adjacent V-type groove 514 for being slidably matched, realize and can regulate arbitrarily continuously the armorplate glass 600 of different specification size.
(5), on described clamping plate slope 515 and clamping plate, the angle between plane 516 is 54-56 degree, and on described clamping plate slope 515, be bonded with one deck rubber compressing tablet 551, at adjustment width, armorplate glass 600 is carried out plane spacing in, can produce a downward component, make tested armorplate glass 600 touch test platen 190, avoid the inhomogeneous generation explosion of armorplate glass 600 local pressure.
(6), realized detect test overall process save disposable product adhesive tape, not only saved test consumables cost, avoid contaminated environment; Also shorten the activity duration, after each test, the tape residue on test platen 190 need not have been removed totally, only needed to remove clean cullet, just can implement experiment test operation next time, made operating efficiency improve twice. Prior thoroughly having avoided because adhesive tape is burst by safety glass the possibility that strength collapses out, operating personnel's personal safety is more secure.
Five, by the present invention having been adopted to isoplanar V-type groove cleat assembly 500 and the test data comparison that uses disposable product adhesive tape conventionally test to do. Can learn: the rubber compressing tablet 551 that adopts rubber industry, its specific material composition physical characteristic that formula has, guarantee to go through hundred experiment test operations without breakage, and the rigid titanium alloy layer of plane 516 is intact on clamping plate, conclusion is to have adopted isoplanar V-type groove cleat assembly 500 to be better than using disposable product adhesive tape conventionally test.
Claims (3)
1. application gear turntable tooth bar shooting V-type clamping plate detect glass process, in the support side plate (200) of integral-rack both sides, be fixed wtih respectively two upper pillar type columns (566), four upper pillar type column (566) upper ends are all fixed with column termination (604), and four column terminations (604) are fixed with respectively two transverse horizontal bars (602) and two vertical equity bars (603);
The upper plane of support side plate (200) described in both sides is all fixed with respectively platen support (163) and lock pin bearing (180); There is platen rotating shaft (196) test platen (190) both sides, and the platen rotating shaft (196) of both sides is rotatable being fixed in platen support (163) respectively;
On described test platen (190) both sides vertical plane, there is lock pin locating hole (198); Described lock pin bearing (180) inner hole thread matches with double-screw bolt lock pin (189) external screw thread, there is cylinder bulb (199) double-screw bolt lock pin (189) termination of both sides, cylinder bulb (199) can enter in described lock pin locating hole (198), and described test platen (190) and the support side plate (200) described in both sides are fixed;
In the platen rotating shaft (196) of one side, be also fixed with gear drive, transverse horizontal bar (602) described in two is all sliding combined with shooting cross slider (608), between two shooting cross sliders (608), be fixed wtih shooting square bar (601), on shooting square bar (601), there is dollying thermomechanical components (900), wherein the upper slip of the upper pillar type column (566) described in is fixed wtih cylinder impactor (590), in the upper plane of described test platen (190), be fixed wtih isoplanar V-type groove cleat assembly (500), described platen support (163) and described lock pin bearing (180) are also fixed wtih cullet returnable (140) together and between the upper plane of support side plate (200), it is characterized in that: the step of safety glass being done to fragmentation test is as follows:
(1), rotate handwheel crank handle (155) by hand, make manual gear (151) band nutating gear (161) rotation, then drive test platen (190) rear end lower plane to push down plane on rear plate (717), test platen (190) presents level; Rotate respectively the lock pin crank handle (187) of both sides, match with lock pin bearing (180) inner hole thread by means of double-screw bolt lock pin (189), make the cylinder bulb (199) of double-screw bolt lock pin (189) termination enter the middle locking positioning of lock pin locating hole (198) of test platen (190) both sides, test platen (190) is fastened in level;
(2), by four clamping plate deckles (510) that physical dimension is identical, the clamping plate left side (520), clamping plate opposite side (530) and clamping plate the right (540) are placed on test platen (190) above, between V-type protruding rail (541) in V-type groove (514) and the right slide plate part (548) in deckle clamping plate part (519) for being slidably matched, between V-type groove (514) on the right clamping plate parts (549) and the V-type protruding rail (541) in opposite side slide plate part (538) for being slidably matched, between V-type protruding rail (541) in V-type groove (514) and deckle slide plate part (518) in left side clamping plate part (529) for being slidably matched, between V-type protruding rail (541) in V-type groove (514) and left side slide plate part (528) in opposite side clamping plate part (539) for being slidably matched, make four clamping plate deckles (510) that physical dimension is identical, the clamping plate left side (520), the surrounding ambient of encircling a city between clamping plate opposite side (530) and clamping plate the right (540),
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armorplate glass (600) of wanting tested, armorplate glass (600) that will be tested is placed on test platen (190) in above-mentioned surrounding ambient above, mobile four physical dimensions are identical successively clamping plate deckle (510), the clamping plate left side (520), clamping plate opposite side (530) and clamping plate the right (540), make rubber compressing tablet (551) on every clamping plate touch four limit outer rims of armorplate glass (600) that will be tested; It is flexible fixing that the elasticity indenture (105) that rubber compressing tablet (551) self strain produces gives armorplate glass (600) four limit outer rims, avoided rigidity clamping plate by unexpected armorplate glass (600) broken;
(4), after wanting tested armorplate glass (600) to be fixed, regulate impact cross bar (562) on pillar type column (566) highly, hold cross bar becket (599), cylinder impactor (590), along with impacting cross bar (562) together, is rotated to armorplate glass (600) top around upper pillar type column (566) cylindrical;
Start Pneumatic pressure power source, be input into the gases at high pressure of 0.82 to 0.84 MPa (MPa) facing to turnover tracheae top connection (593), now passing in and out tracheae lower contact (592) refluxes to pneumatic source, cylinder piston rod (595) in cylinder lagging (591) is rapid movement downwards, movement velocity reaches 40 to 48 meters (m/s) per second, in the time that jump bit cone point (596) is displaced downwardly to extreme lower position, can just touch armorplate glass (600), be attended by cylinder piston rod (595) and the jump bit cone point (596) thereof of 20 to 24 joules (J), armorplate glass (600) is smashed, can realize the dangerous step that Long-distance Control smashes armorplate glass (600), avoid glass breaking moment surprisingly to splash and injure site operation personnel, in the time that jump bit cone point (596) is displaced downwardly to extreme lower position, pneumatic source place is according to the program weaving in advance, switch into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower contact (592) air inlet, now pass in and out tracheae top connection (593) and reflux to pneumatic source, the cylinder piston rod (595) in cylinder lagging (591) is upwards got back to highest order,
(5), again hold cross bar becket (599), cylinder impactor (590), along with impacting cross bar (562) together, is left to armorplate glass (600) top around the rotation of upper pillar type column (566) cylindrical; Distinguish transverse shifting shooting square bar (601) and vertically move the vertical slide block (609) of shooting, make industrial camera (950) aim at the position that will make a video recording and take pictures, start servomotor, (910), by control in by servomotor, (910) adjust to proper height, shooting is taken pictures and fragmentation pattern is looked like to be sent to computer processing center, require to judge that according to national standard whether the armorplate glass (600) destroying is qualified, complete the fragment state test of safety glass;
(6), remove the isoplanar V-type clamping plate on 1 to 2 limit, double-screw bolt lock pin (189) on the lock pin crank handle (187) of opposite spin both sides, make double-screw bolt lock pin (189) exit the lock pin locating hole (198) of test platen (190) both sides, remove locking positioning; With hand opposite spin handwheel crank handle (155), make the opposite spin of manual gear (151) band nutating gear (161), then drive test platen (190) rear end lower plane to depart from plane (717) on rear plate; When after test platen (190) run-off the straight 10 to 20 degree, can dispose easily safety glass fragment and fall among cullet returnable (140);
(7), again rotate handwheel crank handle (155) by hand, make manual gear (151) band nutating gear (161) rotation, then drive test platen (190) rear end lower plane to push down plane on rear plate (717); Again rotate respectively the double-screw bolt lock pin (189) on the lock pin crank handle (187) of both sides, make double-screw bolt lock pin (189) enter the middle locking positioning of lock pin locating hole (198) of test platen (190) both sides, test platen (190), again in level, is prepared for next needs only tested armorplate glass (600);
(8), when the chunk glass in cullet returnable (140) is how to will rafting time, to rafting car and be placed on container discharge mouth (147) below, with the bin gate handle (246) pulling out on container discharge door (146), rafting the chunk glass in cullet returnable (140); Unclamp bin gate handle (246), under the accumulation of energy counter-force effect of container bin gate spring (145), container discharge door (146) can touch container discharge mouth (147) tightly, does not allow chunk glass scatter.
2. application gear turntable tooth bar shooting V-type clamping plate according to claim 1 detect glass process, it is characterized in that: mounting slip ball (580) in 18 the pearl seat stepped holes (558) in plane on clamping plate (516), adopts following steps:
(1), will slide half sheet (581) in pearl seat and outer half sheet (582) of sliding pearl seat is placed in the low temperature chest of subzero 124 degree of Celsius temperature together, continue 56 minutes, make in sliding pearl seat the cooling rear size of half sheet (582) outside half sheet (581) and sliding pearl seat dwindle;
(2), first by plane on clamping plate (516) upward, to slide successively half sheet (581) in pearl seat is arranged in pearl seat stepped hole (558) again, make the sliding pearl seat lateral surface (585) on half sheet (581) in the sliding pearl seat in each pearl seat stepped hole (558) touch stepped hole plane (557), in the time that half sheet (581) returns to normal temperature state in sliding pearl seat, between the sliding pearl seat cylindrical (586) in sliding pearl seat on half sheet (581) and pearl seat stepped hole (558), there is 0.04 to 0.06 interference fit;
(3), successively slippage ball (580) is placed in each sliding pearl seat among the interior circular hole (588) of sliding pearl seat on half sheet (581);
(4), will slide successively outer half sheet (582) of pearl seat is arranged in pearl seat stepped hole (558), make the sliding pearl seat faying face (584) on outer half sheet (582) of sliding pearl seat touch the sliding pearl seat faying face (584) on half sheet (581) in sliding pearl seat, slippage ball (580) rides in sliding pearl seat the sliding pearl seat internal taper hole (583) on half sheet (581) and slides half sheet (582) outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole (583); In the time that outside sliding pearl seat, half sheet (582) returns to normal temperature state, between sliding pearl seat cylindrical (586) on outer half sheet (582) of sliding pearl seat and pearl seat stepped hole (558), have 0.04 to 0.06 interference fit, on the sliding pearl seat lateral surface (585) on outer half sheet (582) of sliding pearl seat and described clamping plate, plane (516) maintains an equal level.
3. application gear turntable tooth bar shooting V-type clamping plate according to claim 1 detect glass process, it is characterized in that: complete machine assembling process is as follows:
(1), cullet returnable (140) entirety is placed downwards from top, container flange (184) is taken and be placed on the upper plane of described support side plate (200), four fixed vias (148) of every side are aimed at two platen seat screws (160) and two locking pin seat screws (186) simultaneously;
(2), the platen rotating shaft (196) of described test platen (190) both sides and platen support (163) rotatable cooperation of endoporus, four platen seat screws pass through respectively installing hole and the fixed via (148) on platen support (163), and the platen support of both sides (163) is fixed on platen seat screw (160);
(3), four locking pin seat screws pass through respectively installing hole and the fixed via (148) on lock pin bearing (180), the lock pin bearing (180) of both sides is fixed on locking pin seat screw (186), double-screw bolt lock pin (189) external screw thread matches with lock pin bearing (180) inner hole thread, the cylinder bulb (199) of double-screw bolt lock pin (189) termination of both sides can enter in the lock pin locating hole (198) of test platen (190) both sides, described test platen (190) and the support side plate (200) described in both sides are fixed, cullet returnable (140) entirety is fixed in both sides bilinear, firmly stable especially,
(4), on travelling gear (161) endoporus, also has keyway, travelling gear (161) endoporus is placed in shaft gear section (192), runner flat key (168) is placed in the rotating shaft keyway (194) in shaft gear section (192), and the position of the outstanding rotating shaft keyway (194) on runner flat key (168) is accommodated among the keyway on travelling gear (161) endoporus; The upper threaded engagement of rotating shaft screw thread (193) of shaft gear section (192) outer end screws on drive nut (188), and drive nut (188) is fastened on travelling gear (161) in the shaft gear section (192) in platen rotating shaft (196);
On wheel shaft flange (154), there are four to wait the uniform flange stepped hole (156) of radius, four flange screws pass through successively flange stepped hole (156) and match with handwheel seat screw (157), manual wheel shaft (152) is fixed on corresponding support side plate (200) lateral surface, manually jump ring for axle (165) has been located in the wheel shaft outer end (153) on wheel shaft (152), and jump ring for axle (165) is for the axial displacement of limit manual wheel shaft (152);
(5), on described test platen (190), there is clamping plate fixing threaded hole (197), in described isoplanar V-type groove cleat assembly (500), on the clamping plate of at least one clamping plate part, in plane (516), there is clamping plate step through-hole (501), sunk screw (195) passes through described clamping plate step through-hole (501) and matches with described clamping plate fixing threaded hole (197), and isoplanar V-type groove cleat assembly (500) is fixed on to the upper plane of described test platen (190);
(6), adjust altitude location circle (565) highly, while making cylinder piston rod (595) run to extreme lower position, jump bit cone point (596) can just touch the armorplate glass (600) being fixed on test platen (190), and armorplate glass (600) is smashed; Impact frame square hole (564) in impactor frame (567) and impacting between cross bar (562) for being slidably matched, in turnover tracheae top connection (593) and turnover tracheae lower contact (592), connect respectively high-pressure air pipe, and be connected to high-pressure air source control system;
(7), between transverse horizontal bar (602) cylindrical described in through hole on two of square bar (601) two ends shooting cross sliders of shooting (608) and two, be slidably installed, on the vertical slide block (609) of shooting, have between slide block square hole (906) and the described square gabarit of shooting square bar (601) for being slidably matched, the upper plane of the vertical slide block (609) of described shooting has screw platform (961), servomotor, (910) be fixed on screw platform (961), the tooth bar protruding rail (923) at lifter rack (921) back side is inserted in tooth bar groove (932), lifter wheel (912) is meshed with described lifter rack (921), camera pedestal (925) is fixed wtih in lifter rack (921) lower end, by servo electricity, the power supply control combination cable on machine (910) is connected to electrical power control cabinet, and power supply signal is combined after cable (940) passes through threading circle (934) and is external to respectively distribution box and computer processing center.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510987948.5A CN105606470A (en) | 2015-12-25 | 2015-12-25 | Method for detecting glass through gear turntable rack shooting V-shaped clamping plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510987948.5A CN105606470A (en) | 2015-12-25 | 2015-12-25 | Method for detecting glass through gear turntable rack shooting V-shaped clamping plate |
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| CN105891023A (en) * | 2016-06-01 | 2016-08-24 | 泉州台商投资区杰雄机械设备设计室 | Glass detection machine frame adopting impact combination of molybdenum alloy rack, light ring, plate wheel, turning plate and ladder butting clamp |
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| CN105910926A (en) * | 2016-06-01 | 2016-08-31 | 泉州台商投资区杰雄机械设备设计室 | Copper alloy rack impact combined light ring worm gear turnover plate bearing fixture glass detection device |
| CN105954123A (en) * | 2016-06-01 | 2016-09-21 | 泉州台商投资区杰雄机械设备设计室 | Glass detecting system with titanium alloy rack impact combined with polish ring, gear turnover plate and circular rail pressing plates |
| CN105954125A (en) * | 2016-06-01 | 2016-09-21 | 泉州台商投资区杰雄机械设备设计室 | Glass detecting equipment with copper alloy impacting combined with polish ring, plate wheel rotary table and round pressing plates |
| CN105954097A (en) * | 2016-06-01 | 2016-09-21 | 泉州台商投资区杰雄机械设备设计室 | Glass detection machine with nickel alloy impact assembly combined with light ring component, worm wheel testing rotary table and inclined face leaning clamp assembly |
| CN106092783A (en) * | 2016-06-01 | 2016-11-09 | 泉州台商投资区杰雄机械设备设计室 | Molybdenum alloy combined impulse ring of light hydraulic swivel bearing fixture glass detection framework |
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Application publication date: 20160525 |