CN105136560A - Glass detection device adopting worm gear table board, threaded lock pins and natural rubber V-type pressing plates - Google Patents
Glass detection device adopting worm gear table board, threaded lock pins and natural rubber V-type pressing plates Download PDFInfo
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- CN105136560A CN105136560A CN201510604030.8A CN201510604030A CN105136560A CN 105136560 A CN105136560 A CN 105136560A CN 201510604030 A CN201510604030 A CN 201510604030A CN 105136560 A CN105136560 A CN 105136560A
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- 244000043261 Hevea brasiliensis Species 0.000 title claims abstract description 16
- 229920003052 natural elastomer Polymers 0.000 title claims abstract description 16
- 229920001194 natural rubber Polymers 0.000 title claims abstract description 16
- 239000011521 glass Substances 0.000 title abstract description 45
- 238000001514 detection method Methods 0.000 title abstract description 5
- 238000012360 testing method Methods 0.000 claims abstract description 80
- 229920001971 elastomer Polymers 0.000 claims description 16
- 239000006063 cullet Substances 0.000 claims description 15
- 239000000956 alloy Substances 0.000 claims description 12
- 229910045601 alloy Inorganic materials 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000005357 flat glass Substances 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 241000239290 Araneae Species 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 6
- 230000002459 sustained effect Effects 0.000 claims description 5
- 239000004809 Teflon Substances 0.000 claims description 4
- 229920006362 Teflon® Polymers 0.000 claims description 4
- 229920006235 chlorinated polyethylene elastomer Polymers 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 239000004519 grease Substances 0.000 claims description 4
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 4
- 239000000347 magnesium hydroxide Substances 0.000 claims description 4
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 4
- 239000002105 nanoparticle Substances 0.000 claims description 4
- 230000002829 reductive effect Effects 0.000 claims description 4
- 238000005987 sulfurization reaction Methods 0.000 claims description 4
- 239000005341 toughened glass Substances 0.000 abstract description 21
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000011084 recovery Methods 0.000 abstract 1
- 239000012634 fragment Substances 0.000 description 11
- 238000013467 fragmentation Methods 0.000 description 9
- 238000006062 fragmentation reaction Methods 0.000 description 9
- 239000002390 adhesive tape Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000005336 safety glass Substances 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
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- 239000010409 thin film Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
- RNWHGQJWIACOKP-UHFFFAOYSA-N zinc;oxygen(2-) Chemical group [O-2].[Zn+2] RNWHGQJWIACOKP-UHFFFAOYSA-N 0.000 description 1
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
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Abstract
The invention relates to a tempered glass detection device, in particular to a glass detection device adopting a worm gear table board, threaded lock pins and natural rubber V-type pressing plates. The glass detection device comprises a testing table board and plate type racks, wherein a rack front upper pull rod, a rack front lower pull rod, a rack rear lower pull rod and a rack rear upper pull rod are arranged between the two plate type racks; table board rotating shafts are arranged on two sides of the testing table board and are rotationally fixed in a bearing support respectively; a support stop block is arranged at the rear upper part of each plate type rack and supports the rear lower plane of the testing table board; a drive worm gear is fixed on the table board rotating shaft on one side and is matched with a worm shaft, a worm support is fixed on the outer side surface of the corresponding plate type rack, and a worm cranking handle is further arranged at one end of the worm shaft; stud lock pins on two sides can enter conical stud locking holes in two sides of the testing table board to be locked and positioned; coplanar V-type slot pressing plate assemblies are fixed on the upper surface of the testing table board, and a broken glass recovery container is fixed on a rack front middle pull rod, the rack front upper pull rod and the rack rear upper pull rod.
Description
Technical field
The present invention relates to a kind of tempered glass pick-up unit, classification number: G01N3/32, particularly relate to so a kind of pressing plate surrounding can zoom in or out, and utilize turning worktable to carry out the worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit of tested glass intensity.
Background technology
Along with expanding economy, glass is more and more extensive in the application of all trades and professions.At present, much important glass component, such as large glass curtain wall and glass zenith, the windshield of aerospace vehicle is all adopt the special glasss such as tempered glass, requires very strict, therefore check the performance of glass just to seem more and more important to glass properties.From 1 day May in 2003, China implements mandatory inspection system to automobile, train, architectural safety glass used, and the safety glass product not obtaining Compulsory Certification of Products certificate and do not apply China Compulsory Product Certification mark must not dispatch from the factory, import and sale.
Fragmentation test is a kind of major way detecting tempered glass quality, according to national standard requirement, fragment after the fragmentation of the tempered glass that 3mm is thick in any 50*50mm should be greater than 30, fragment after the fragmentation of the tempered glass that 4mm ~ 12mm is thick in any 50*50mm should be greater than 40, allowed a small amount of strip fragment, its length is no more than 75mm.The trend of strip fragment and glass edge should be almost parallel, and as not parallel, angle can not more than 45 degree, if having one not up to standard, be substandard product.
Existing tempered glass fragmentation test method is freely lain on testing table by tempered glass sample, and retrain glass periphery by adhesive tape or other modes, or cover thin film on tempered glass, splashes to prevent glass fragment.The position of distance periphery about 20mm on the longest edge center line of sample, be that the pane hammer of 0.2mm scholar 0.05mm or drift impact with tip curvature radius, making sample broken, is that the fragment number in center of circle radius 75mm circle does not conduct a survey within the scope of product edges 20mm and with shock point.The measure retaining fragment pattern should start after 10s after the blow and terminate in 3min after the blow.This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and the tape residue on test platen must be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time.
Simultaneously adhesive tape also has and is burst by tempered glass the possibility that strength collapses out, and causing operating personnel injured, therefore, is very necessary to the improvement of tempered glass fragmentation test device.
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving tempered glass when testing, glass fragment can be caused everywhere to splash, adopt the way of carriage case, although can effective mobile phone glass fragment, the reading of inconvenient glass fragment, and also the installation effectiveness doing multi-disc tempered glass is continuously lower.
Another number of patent application: the 201420595067.X of China, tempered glass fragmentation status test unit, propose the pressing plate that some brand-new method and measures deal with brittle glass, but cannot accomplish that arbitrary dimension regulates, also cannot accomplish to allow four limit pressing plates all at grade.At least to have in this patent while be cannot contact with experiment work table top.Simultaneously the unsettled barricade 5 that is referred to as in embodiment cannot contact with base 1 together with other three side bumpers wall, has to use catch 4 to make up the space between unsettled barricade 5 and base 1, cause surrounding discontinuity.In addition, catch 4 local width is fixing, polylith can only be adopted to splice, cannot accomplish the consecutive variations of different in width.
Summary of the invention
For above prior art Problems existing, the present invention adopts worm gear Turnover testing platen, being equipped with screw fastening locks solid, in conjunction with V-type groove surrounding V-type groove isoplanar Anchor plate kit, the right clamp portion carries out the adjustable design in isoplanar, achieve the tempered glass for sizes different size, a kind of verification test device can be shared to do tempered glass fragmentation test, specific as follows:
Worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit, comprise test platen and plate frame, upper connecting rod after lower link and frame after lower link and frame before upper connecting rod and frame before organic frame between two plate frames, before frame before upper connecting rod and frame after lower link and frame after lower link and frame upper connecting rod two ends be combined with pull-rod nut two plate frames fixed, as improvement: there is platen rotating shaft described test platen both sides, the platen rotating shaft of both sides is rotatable to be respectively fixed in bearing spider, bearing spider is fixed on plane on plate frame, there is support limit stop described position, plate frame upper back, support limit stop hold test platen after lower plane,
The platen rotating shaft of side is also fixed with transmission worm gear, and transmission worm gear worm shaft, and worm shaft two ends are rotatable to be respectively fixed in worm bearing, and worm bearing is fixed on corresponding plate frame lateral surface, and worm shaft one end also has worm screw crank handle;
Stud lock pin external thread matches with lock pin bearing inner hole thread, and lock pin bearing is fixed on plane on plate frame, and the cylinder bulb of the stud lock pin termination of both sides can enter locking positioning in the spiral shell cone column lockhole of test platen both sides;
Described test platen plane is fixed wtih isoplanar V-type groove Anchor plate kit, go back pull bar in before organic frame before frame before upper connecting rod and frame between lower link, in before frame, before pull bar and described frame, after upper connecting rod and described frame, upper connecting rod is fixed wtih cullet returnable jointly;
On described test platen, plane has the titanium-base alloy wearing layer of one deck 1.1 to 1.3 millimeters thick, the material composition of described titanium-base alloy wearing layer is made up of the element of following percentage by weight: Ti:22-24, Cu:21-23, Cr:21-22, Sn:2-3, Zn:21-22, Co:1-2, and surplus is Mo and inevitable impurity; The weight percent content of described impurity is: O.05 C is less than, Si is less than 0.20, Mn is less than 0.25, S is less than O.Ol0, P and is less than O.015, and the rockwell superficial hardness number of this nickel-base alloy wearing layer is HRC58.
Pressing plate fixing threaded hole is had as on the test platen further described in improvement, in described isoplanar V-type groove Anchor plate kit at least one clamp portion pressing plate on plane has pressing plate step through-hole, sunk screw passes through described pressing plate step through-hole and matches with described pressing plate fixing threaded hole.
As further improvement: on every only described plate frame, plane is respectively arranged with two bearing seat screws and two locking pin seat screws, plated frame plate face there is in before lower through-hole after lower through-hole before the front upper through hole of horizontally disposed frame, frame, frame, frame upper through hole after through hole and frame, the plate frame of at least side also has four horizontally disposed worm seat screws.
Comprise end swash plate, container header board, container biside plate after container as the cullet returnable described in improving further, after container, end swash plate has container discharge mouth between being connected with container header board, after container, end swash plate highest point has upper hook after container, and after container, upper hook fixedly hangs over the casing tube of tension rod position after frame on upper connecting rod, container header board highest point has the front upper hook of container, and the front upper hook of container fixedly hangs over the casing tube of tension rod position before frame on upper connecting rod, container header board is lower draw-bar before there is container the both sides being positioned at container discharge mouth coboundary position, container discharge door is had between lower draw-bar before the container of both sides, container discharge door there is bin gate to link up with, before the container of bin gate hook and both sides, lower draw-bar is on coaxial cable, container bin gate spring is had respectively between lower draw-bar before the container of bin gate hook and both sides, casing tube of tension rod in before frame on pull bar runs through lower draw-bar and container bin gate spring and bin gate hook before described container, before the frame that in before frame, on pull bar, the pull rod stud at two ends passes through on biside plate open frame respectively after mesopore, it is fastening that pull rod stud is furnished with pull-rod nut.
As further improvement: described isoplanar V-type groove Anchor plate kit is made up of the V-type groove isoplanar pressing plate that four physical dimensions are identical, respectively: on the right of pressing plate deckle, the pressing plate left side, pressing plate opposite side and pressing plate; Every V-type groove isoplanar pressing plate comprises clamp portion and slippage part, pressing plate deckle comprises deckle clamp portion and fixing slippage part, the pressing plate left side comprises left side clamp portion and left side slippage part, pressing plate opposite side comprises opposite side clamp portion and opposite side slippage part, comprises the right clamp portion and the right slippage part on the right of pressing plate;
Described slippage part is positioned at described clamp portion one end and is overlapped on plane on clamp portion; The lower surface of described slippage part is slippage lower plane, slippage lower plane has V-type protruding rail, and the upper surface of described clamp portion is plane on pressing plate, and pressing plate plane has V-type groove; On described slippage lower plane and described pressing plate, plane is in sustained height;
For being slidably matched between V-type protruding rail in V-type groove on described deckle clamp portion and described the right slippage part, for being slidably matched between V-type protruding rail in V-type groove on described left side clamp portion and described fixing slippage part, for being slidably matched between V-type protruding rail in V-type groove on described opposite side clamp portion and described left side slippage part, for being slidably matched between the V-type protruding rail in the V-type groove on described the right clamp portion and described opposite side slippage part;
Have pressing plate slope inside the clamp portion of every pressing plate, the angle on described pressing plate slope and pressing plate between plane is 51-53 to spend, and pressing plate slope is also adhered fixed rubber compressing tablet;
Described rubber compressing tablet adopts natural man-made rubber, its material composition is: natural rubber sheet 36-38%, chlorinated polyethylene rubber 7-9%, grease class DOP7-9%, teflon 5.1-5.3%, nano-sized magnesium hydroxide 16-18%, oligomer ester 6-8%, promoter 5-7%, sulfuration resistant reductive agent 0.6-0.8%, vulcanizing agent 1.6-1.8%, and all the other are inserts.
Be 10 to 12 millimeters as plane on the pressing plate described in improving further to the degree of depth of the groove floor of described V-type groove floor, angle between the groove inclined-plane of described V-type groove both sides and groove floor is 59 to 61 and spends, the groove floor width of described V-type groove floor is 22 to 24 millimeters, groove floor length direction is 2200 to 2400 millimeters, and the described single-ended opening of V-type groove;
The height of the protruding rail end face above described slippage lower plane to described V-type protruding rail is 9 to 11 millimeters, angle between the protruding rail inclined-plane of described V-type protruding rail both sides and protruding rail end face is 59 to 61 and spends, and the protruding rail end face width above described V-type protruding rail is 21 to 23 millimeters;
Beneficial effect of the present invention is:
(1), worm-and-wheel gear drives the turning vibrational power flow of test platen, be convenient to remove chunk glass remove, be equipped with cullet returnable, guarantee that chunk glass does not scatter, worm-and-wheel gear combined support block hold test platen after lower plane, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of stud lock pin, the cylinder bulb of stud lock pin termination is made to enter locking positioning in the spiral shell cone column lockhole of test platen both sides, overcome transmission gear 161 and coordinate with manual gear 151 defect not having self-locking, make to keep firmly solid in armourplate glass 600 process of whole test.
(2), container bin gate spring is set respectively between lower draw-bar before the container of bin gate hook and both sides, guarantees that container discharge door can touch container discharge mouth tightly, do not allow chunk glass scatter.
(3), isoplanar V-type groove Anchor plate kit is adopted, particularly slippage part is positioned at clamp portion one end and is overlapped on plane on clamp portion, and plane is in sustained height on described slippage lower plane and described pressing plate, guarantee that tested armourplate glass surrounding is in same plane and is fixed, discontinuity.
(4), between the V-type protruding rail of every limit pressing plate and adjacent V-type groove for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass of different specification size.
(5), test platen on plane adopt laser spraying have one deck titanium-base alloy wearing layer, guarantee test platen on plane accomplish bright and clean lastingly smooth.
Accompanying drawing explanation
Fig. 1 unloads in stereoscopic appearance figure, figure of the present invention except isoplanar V-type groove Anchor plate kit 500.
Fig. 2 is the enlarged drawing at the Worm Wheel System position in Fig. 1.
Fig. 3 be cylinder bulb 199 and the spiral shell of stud lock pin 189 termination in Fig. 1 bore column lockhole 198 binding site along stud lock pin 189 axial line vertical cross section.
Fig. 4 is that the cylinder bulb 199 of stud lock pin 189 termination in Fig. 3 bores column lockhole 198 disengaged condition with spiral shell.
Fig. 5 is the plate frame 200 stereoscopic appearance figure separately in Fig. 1.
Fig. 6 is the test platen 190 stereoscopic appearance figure separately in Fig. 1.
Fig. 7 is the independent stereoscopic appearance figure of upper connecting rod 179 after lower link 176 after lower link 175 before upper connecting rod 174 before the frame in Fig. 1, frame, frame, the front middle pull bar 177 of frame and frame.
Fig. 8 is cullet returnable in Fig. 1 140 and the stereoscopic appearance figure of container discharge door 146 assembly.
Fig. 9 is that the cullet returnable 140 in Fig. 8 unloads the independent stereoscopic appearance figure after except container discharge door 146.
Figure 10 the test platen 190 in Fig. 1 is placed isoplanar V-type groove Anchor plate kit 500, and is fixed wtih the duty stereoscopic appearance figure of armourplate glass 600.
Duty stereoscopic appearance figure when Figure 11 is removing test platen 190 rotation in Figure 10, in figure, isoplanar V-type groove Anchor plate kit 500 unloads except the side of two wherein, also unloads except worm gear and nut 188.
Figure 12 is the vertical view that the isoplanar V-type groove Anchor plate kit 500 in Figure 10 is combinationally using.
Figure 13 is the A-A cut-open view in Figure 12.
Figure 14 is the B-B cut-open view in Figure 12, is placed on test platen 190 after armourplate glass 600 is fixed.
Figure 15 is the vertical view of the pressing plate deckle 510 of Figure 12 or Fig. 9.
Figure 16 is the C-C cut-open view in Figure 15.
Figure 17 is the isometric front view of Figure 15.
Figure 18 is the rear isometric view of Figure 15.
Embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 10 and Figure 12: worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit, comprise test platen 190 and plate frame 200, upper connecting rod 179 after lower link 176 and frame after lower link 175 and frame before upper connecting rod 174 and frame before organic frame between two plate frames 200, before frame before upper connecting rod 174 and frame after lower link 175 and frame after lower link 176 and frame upper connecting rod 179 two ends be combined with pull-rod nut 178 two plate frames 200 fixed, as improvement:
There is platen rotating shaft 196 described test platen 190 both sides, and the platen rotating shaft 196 of both sides is rotatable to be respectively fixed in bearing spider 163, and bearing spider 163 is fixed on plane on plate frame 200; There is support limit stop 202 described position, plate frame 200 upper back, and support limit stop 202 holds the rear lower plane of test platen 190;
The platen rotating shaft 196 of side is also fixed with transmission worm gear 161, transmission worm gear 161 is combined with worm shaft 151, worm shaft 151 two ends are rotatable to be respectively fixed in worm bearing 152, worm bearing 152 is fixed on corresponding plate frame 200 lateral surface, and worm shaft 151 one end also has worm screw crank handle 155;
Stud lock pin 189 external thread matches with lock pin bearing 180 inner hole thread, lock pin bearing 180 is fixed on plane on plate frame 200, and the cylinder bulb 199 of stud lock pin 189 termination of both sides can enter locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides;
Described test platen 190 plane is fixed wtih isoplanar V-type groove Anchor plate kit 500, go back pull bar 177 in before organic frame before frame before upper connecting rod 174 and frame between lower link 175, in before frame, before pull bar 177 and described frame, after upper connecting rod 174 and described frame, upper connecting rod 179 is fixed wtih cullet returnable 140 jointly;
On described test platen 190, plane adopts laser spraying to have the titanium-base alloy wearing layer of one deck 1.1 to 1.3 millimeters thick, the material composition of described titanium-base alloy wearing layer is made up of the element of following percentage by weight: Ti:22-24, Cu:21-23, Cr:21-22, Sn:2-3, Zn:21-22, Co:1-2, and surplus is Mo and inevitable impurity; The weight percent content of described impurity is: O.05 C is less than, Si is less than 0.20, Mn is less than 0.25, S is less than O.Ol0, P and is less than O.015, and the rockwell superficial hardness number of this nickel-base alloy wearing layer is HRC58.
As further improvement: described test platen 190 has pressing plate fixing threaded hole 197, in described isoplanar V-type groove Anchor plate kit 500 at least one clamp portion pressing plate on plane 516 has pressing plate step through-hole 501, sunk screw 195 passes through described pressing plate step through-hole 501 and matches with described pressing plate fixing threaded hole 197.
As further improvement: on every only described plate frame 200, plane is respectively arranged with two bearing seat screws 160 and two locking pin seat screws 186, plate frame 200 plate face there is in before lower through-hole 276 after lower through-hole 275 before the front upper through hole 274 of horizontally disposed frame, frame, frame, frame upper through hole 279 after through hole 277 and frame, the plate frame 200 of at least side also has four horizontally disposed worm seat screws 157.
As further improvement: in Fig. 1, Fig. 8, Fig. 9: described cullet returnable 140 comprises end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143, after container, end swash plate 141 highest point has upper hook 184 after container, and after container, upper hook 184 fixedly hangs over casing tube of tension rod 171 position after frame on upper connecting rod 179, container header board 143 highest point has the front upper hook 148 of container, and the front upper hook 148 of container fixedly hangs over casing tube of tension rod 171 position before frame on upper connecting rod 174, container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 coboundary position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, container discharge door 146 there is bin gate link up with 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial cable, container bin gate spring 145 is had respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, casing tube of tension rod 171 in before frame on pull bar 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container, before the frame that in before frame, on pull bar 177, the pull rod stud 172 at two ends passes through on biside plate open frame 200 respectively after mesopore 277, it is fastening that pull rod stud 172 is furnished with pull-rod nut 178.
As further improvement: Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15, Figure 16, Figure 17 are with in Figure 18: described isoplanar V-type groove Anchor plate kit 500 is made up of the V-type groove isoplanar pressing plate that four physical dimensions are identical, respectively: by the right of pressing plate deckle 510, the pressing plate left side 520, pressing plate opposite side 530 and pressing plate 540; Every V-type groove isoplanar pressing plate comprises clamp portion and slippage part, pressing plate deckle 510 comprises deckle clamp portion 519 and fixing slippage part 518, the pressing plate left side 520 comprises left side clamp portion 529 and left side slippage part 528, pressing plate opposite side 530 comprises opposite side clamp portion 539 and opposite side slippage part 538, and on the right of pressing plate, 540 comprise the right clamp portion 549 and the right slippage part 548;
Described slippage part is positioned at described clamp portion one end and is overlapped on plane on clamp portion; The lower surface of described slippage part is slippage lower plane 561, slippage lower plane 561 has V-type protruding rail 541, and the upper surface of described clamp portion is plane 516 on pressing plate, and plane 516 has V-type groove 514 with pressing plate; Described slippage lower plane 561 is in sustained height with plane 516 on described pressing plate;
For being slidably matched between V-type protruding rail 541 in V-type groove 514 on described deckle clamp portion 519 and described the right slippage part 548, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on described left side clamp portion 529 and described fixing slippage part 518, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on described opposite side clamp portion 539 and described left side slippage part 528, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on described the right clamp portion 549 and described opposite side slippage part 538,
Have pressing plate slope 515 inside the clamp portion of every pressing plate, the angle on described pressing plate slope 515 and pressing plate between plane 516 is 51-53 to spend, and pressing plate slope 515 is also adhered fixed rubber compressing tablet 551;
Described rubber compressing tablet 551 adopts natural man-made rubber, its material composition is: natural rubber sheet 36-38%, chlorinated polyethylene rubber 7-9%, grease class DOP7-9%, teflon 5.1-5.3%, nano-sized magnesium hydroxide 16-18%, oligomer ester 6-8%, promoter 5-7%, sulfuration resistant reductive agent 0.6-0.8%, vulcanizing agent 1.6-1.8%, and all the other are inserts.
Described promoter is zinc paste, and described vulcanizing agent is sulphur, and described inserts is for being not less than 1280 object talcum powder.
As further improvement: have return pulley forked standard 124 respectively before and after bottom described plate frame 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, being rotatable clearance fit between mobile return pulley 400 center pit and return pulley pivot pin 122 cylindrical, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124;
As further improvement: on described pressing plate, plane 516 is 10 to 12 millimeters to the degree of depth of the groove floor of described V-type groove 514 bottom surface, angle between the groove inclined-plane of described V-type groove 514 both sides and groove floor is 59 to 61 and spends, the groove floor width of described V-type groove 514 bottom surface is 22 to 24 millimeters, groove floor length direction is 2200 to 2400 millimeters, and the described single-ended opening of V-type groove 514;
The height of the protruding rail end face above described slippage lower plane 561 to described V-type protruding rail 541 is 9 to 11 millimeters, angle between the protruding rail inclined-plane of described V-type protruding rail 541 both sides and protruding rail end face is 59 to 61 and spends, and the protruding rail end face width above described V-type protruding rail 541 is 21 to 23 millimeters;
In embodiment, platen rotating shaft 196 outer end of side also have rotating shaft worm gear section 192 and shaft thread 193, rotating shaft worm gear section 192 there is rotating shaft keyway 194, worm gear flat key 168 is furnished with in rotating shaft keyway 194, the effect of worm gear flat key 168 allows transmission worm gear 161 drive platen rotating shaft 196 to rotate, and then drives the rotation of test platen 190.
Described test platen 190 there are 4 pressing plate fixing threaded holes 197, in described isoplanar V-type groove Anchor plate kit 500 at least deckle clamp portion 519 pressing plate on plane 516 has 4 pressing plate step through-holes 501,4 sunk screws 195 pass through described pressing plate step through-hole 501 successively and match with described pressing plate fixing threaded hole 197, are fixed on described test platen 190 by described isoplanar V-type groove Anchor plate kit 500.
Before frame before upper connecting rod 174, frame after lower link 175, frame after lower link 176, frame before upper connecting rod 179 and frame in pull bar 177 geomery all the same, be all made up of the pull rod stud 172 at casing tube of tension rod 171 and two ends.
Angle on pressing plate slope 515 and pressing plate between plane 516 is 52 degree, pressing plate slope 515 is bonded with the rubber compressing tablet 551 of one deck 2.2 millimeters thick.
Described rubber compressing tablet 551 adopts natural man-made rubber, its material composition is: natural rubber sheet 37%, chlorinated polyethylene rubber 8%, grease class DOP8%, teflon 5.2%, nano-sized magnesium hydroxide 17%, oligomer ester 7%, promoter 6%, sulfuration resistant reductive agent 0.7%, vulcanizing agent 1.7%, all the other for inserts be 1290 object talcum powder.
Device assembling process:
The pull rod stud 172 at the two ends before frame before upper connecting rod 174, frame after lower link 175, frame after lower link 176 and frame on upper connecting rod 179 to pass through after lower through-hole 275 before the front upper through hole 274 of frame of both sides, frame, frame upper through hole 279 after lower through-hole 276 and frame respectively, and each pull rod stud 172 outer end has pull-rod nut 178 immovable fitting fastening.
The platen rotating shaft 196 of described test platen 190 both sides coordinates with bearing spider 163 endoporus is rotatable, and the bearing spider 163 of both sides is fixed on bearing seat screw 160 by four bearing seat screws respectively.
Stud lock pin 189 external thread matches with lock pin bearing 180 inner hole thread, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186 by four locking pin seat screws respectively, and the cylinder bulb 199 of stud lock pin 189 termination of both sides can enter locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides.
The platen rotating shaft 196 of side is also fixed with transmission worm gear 161, transmission worm gear 161 is combined with worm shaft 151, worm shaft 151 two ends are rotatable to be respectively fixed in worm bearing 152, and worm bearing 152 is fixed on the worm seat screw 157 on corresponding plate frame 200 lateral surface.
When one, will do fragmentation test to tempered glass, step is as follows:
(1) the worm screw crank handle 155, on hand worm shaft 151 one end, makes test platen 190 rear end lower plane push down support limit stop 202; The lock pin crank handle 187 of hand both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, make the cylinder bulb 199 of stud lock pin 189 termination enter locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides, test platen 190 presents horizontality.
(2), by pressing plate deckle 510 identical for four physical dimensions, the pressing plate left side 520, on the right of pressing plate opposite side 530 and pressing plate, 540 are placed on above test platen 190, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on deckle clamp portion 519 and the right slippage part 548, the right clamp portion 549 on V-type groove 514 and the V-type protruding rail 541 in opposite side slippage part 538 between for being slidably matched, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on left side clamp portion 529 and deckle slippage part 518, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on opposite side clamp portion 539 and left side slippage part 528, make the pressing plate deckle 510 that four physical dimensions are identical, the pressing plate left side 520, the surrounding ambient in besieged city between 540 on the right of pressing plate opposite side 530 and pressing plate,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armourplate glass 600 wanting tested, armourplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, on the right of the pressing plate deckle 510 that mobile four physical dimensions are identical successively, the pressing plate left side 520, pressing plate opposite side 530 and pressing plate 540, the rubber compressing tablet 551 on every pressing plate is made to touch four limit outer rims of the armourplate glass 600 wanting tested;
(4) after, wanting tested armourplate glass 600 to be fixed, exert a force on assigned address according to testing standard pane hammer, tested armourplate glass 600 is destroyed, requires to detect according to national standard, complete the fragmentation status test of tempered glass;
(5), remove the V-type groove isoplanar pressing plate on 1 to 2 limit, the stud lock pin 189 on the lock pin crank handle 187 of hand both sides in the other direction, makes stud lock pin 189 exit the spiral shell cone column lockhole 198 of test platen 190 both sides, removes locking positioning.Worm screw crank handle 155 in the other direction on hand worm shaft 151, makes test platen 190 rear end lower plane away from support limit stop 202, after being spent, disposes tempered glass fragment and call among cullet returnable 140 by test platen 190 by inclination 10 to 20.
(6) the worm screw crank handle 155, again on hand worm shaft 151 one end, makes test platen 190 rear end lower plane push down support limit stop 202; Stud lock pin 189 on the lock pin crank handle 187 of respectively hand both sides again, makes stud lock pin 189 enter locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides, as long as prepare for next tested armourplate glass 600;
(7), when the chunk glass in cullet returnable 140 is many to when will rafting, to rafting car is placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, rafting the chunk glass in cullet returnable 140.Unclamp bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:
(1), worm-and-wheel gear drives the turning vibrational power flow of test platen 190, be convenient to remove chunk glass remove, be equipped with cullet returnable 140, guarantee that chunk glass does not scatter, worm-and-wheel gear combined support block 202 holds the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 of stud lock pin 189 termination is made to enter locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides, overcome transmission gear 161 and coordinate with manual gear 151 defect not having self-locking, make to keep firmly solid in armourplate glass 600 process of whole test.
(2), container bin gate spring 145 is set respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, guarantees that container discharge door 146 can touch container discharge mouth 147 tightly, do not allow chunk glass scatter.
(3), isoplanar V-type groove Anchor plate kit 500 is adopted, particularly slippage part is positioned at clamp portion one end and is overlapped on plane on clamp portion, and described slippage lower plane 561 is in sustained height with plane 516 on described pressing plate, guarantee that tested armourplate glass 600 surrounding is in same plane and is fixed, discontinuity.
(4), between the V-type protruding rail 541 of every limit pressing plate and adjacent V-type groove 514 for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass 600 of different specification size.
(5) angle on, described pressing plate slope 515 and pressing plate between plane 516 is 51-53 to spend, and described pressing plate slope 515 is bonded with the rubber compressing tablet 551 of one deck 2.1-2.3 millimeters thick, adjustment width armourplate glass 600 carried out plane spacing while, a downward component can be produced, make tested armourplate glass 600 touch test platen 190, avoid the uneven generation explosion of armourplate glass 600 local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen 190 need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.
(7), on test platen 190 plane adopts laser spraying to have the titanium-base alloy wearing layer of one deck 1.1 to 1.3 millimeters thick, guarantees that on test platen 190, plane is accomplished bright and clean lastingly smooth.
Three, table 1 present invention employs isoplanar V-type groove Anchor plate kit to compare with the data using disposable product adhesive tape conventionally test to do.
The data of (table 1) operating efficiency operating efficiency compare
As can be drawn from Table 1: the rubber compressing tablet 551 adopting natural man-made rubber, its specific material composition physical characteristics that formula has, guarantees to go through hundred experiment test operations without breakage, and test platen 190 surperficial titanium-base alloy wearing layer is intact.
Claims (6)
1. worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit, comprise test platen (190) and plate frame (200), upper connecting rod (179) after lower link (176) and frame after lower link (175) and frame before upper connecting rod (174) and frame before organic frame between two plate frames (200), before frame before upper connecting rod (174) and frame after lower link (175) and frame after lower link (176) and frame upper connecting rod (179) two ends be combined with pull-rod nut (178) two plate frames (200) fixed, it is characterized in that: there is platen rotating shaft (196) described test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable to be respectively fixed in bearing spider (163), bearing spider (163) is fixed on the upper plane of plate frame (200), there is support limit stop (202) described plate frame (200) position, upper back, and support limit stop (202) holds test platen (190) lower plane afterwards,
The platen rotating shaft (196) of side is also fixed with transmission worm gear (161), transmission worm gear (161) is combined with worm shaft (151), worm shaft (151) two ends are rotatable to be respectively fixed in worm bearing (152), worm bearing (152) is fixed on corresponding plate frame (200) lateral surface, and worm shaft (151) one end also has worm screw crank handle (155);
Stud lock pin (189) external thread matches with lock pin bearing (180) inner hole thread, lock pin bearing (180) is fixed on the upper plane of plate frame (200), and the cylinder bulb (199) of stud lock pin (189) termination of both sides can enter locking positioning in spiral shell cone column lockhole (198) of test platen (190) both sides;
The upper plane of described test platen (190) is fixed wtih isoplanar V-type groove Anchor plate kit (500), go back pull bar (177) in before organic frame before frame before upper connecting rod (174) and frame between lower link (175), in before frame, before pull bar (177) and described frame, after upper connecting rod (174) and described frame, upper connecting rod (179) is fixed wtih cullet returnable (140) jointly;
The upper plane of described test platen (190) has the titanium-base alloy wearing layer of one deck 1.1 to 1.3 millimeters thick, the material composition of described titanium-base alloy wearing layer is made up of the element of following percentage by weight: Ti:22-24, Cu:21-23, Cr:21-22, Sn:2-3, Zn:21-22, Co:1-2, and surplus is Mo and inevitable impurity; The weight percent content of described impurity is: O.05 C is less than, Si is less than 0.20, Mn is less than 0.25, S is less than O.Ol0, P and is less than O.015, and the rockwell superficial hardness number of this nickel-base alloy wearing layer is HRC58.
2. worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit according to claim 1, it is characterized in that: described test platen (190) has pressing plate fixing threaded hole (197), in described isoplanar V-type groove Anchor plate kit (500) at least one clamp portion pressing plate on plane (516) has pressing plate step through-hole (501), sunk screw (195) passes through described pressing plate step through-hole (501) and matches with described pressing plate fixing threaded hole (197).
3. worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit according to claim 1, as improvement: the upper plane of every only described plate frame (200) is respectively arranged with two bearing seat screws (160) and two locking pin seat screws (186), plate frame (200) plate face there is the front upper through hole of horizontally disposed frame (274), lower through-hole (275) before frame, lower through-hole (276) after frame, through hole (279) is gone up after through hole (277) and frame in before frame, at least the plate frame (200) of side is upper also has four horizontally disposed worm seat screws (157).
4. worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit according to claim 1, it is characterized in that: described cullet returnable (140) comprises end swash plate (141), container header board (143), container biside plate (142) after container, and after container, end swash plate (141) has container discharge mouth (147) between being connected with container header board (143), after container, end swash plate (141) highest point has upper hook (184) after container, and after container, upper hook (184) fixedly hangs over casing tube of tension rod (171) position after frame on upper connecting rod (179), container header board (143) highest point has the front upper hook of container (148), and the front upper hook of container (148) fixedly hangs over casing tube of tension rod (171) position before frame on upper connecting rod (174), container header board (143) is lower draw-bar (149) before there is container the both sides being positioned at container discharge mouth (147) coboundary position, container discharge door (146) is had between lower draw-bar (149) before the container of both sides, container discharge door (146) there is bin gate link up with (245), before the container of bin gate hook (245) and both sides, lower draw-bar (149) is on coaxial cable, container bin gate spring (145) is had respectively between lower draw-bar (149) before the container of bin gate hook (245) and both sides, before casing tube of tension rod (171) in before frame on pull bar (177) runs through described container, lower draw-bar (149) and container bin gate spring (145) and bin gate link up with (245), before the frame that in before frame, the pull rod stud (172) at the upper two ends of pull bar (177) passes through on biside plate open frame (200) respectively after mesopore (277), it is fastening that pull rod stud (172) is furnished with pull-rod nut (178).
5. worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit according to claim 1, it is characterized in that: described isoplanar V-type groove Anchor plate kit (500) is made up of the V-type groove isoplanar pressing plate that four physical dimensions are identical, respectively: by the right of pressing plate deckle (510), the pressing plate left side (520), pressing plate opposite side (530) and pressing plate (540); Every V-type groove isoplanar pressing plate comprises clamp portion and slippage part, pressing plate deckle (510) comprises deckle clamp portion (519) and fixing slippage part (518), the pressing plate left side (520) comprises left side clamp portion (529) and left side slippage part (528), pressing plate opposite side (530) comprises opposite side clamp portion (539) and opposite side slippage part (538), and on the right of pressing plate, (540) comprise the right clamp portion (549) and the right slippage part (548);
Described slippage part is positioned at described clamp portion one end and is overlapped on plane on clamp portion; The lower surface of described slippage part is slippage lower plane (561), slippage lower plane (561) there is V-type protruding rail (541), the upper surface of described clamp portion is plane (516) on pressing plate, and plane (516) has V-type groove (514) with pressing plate; Described slippage lower plane (561) is in sustained height with plane (516) on described pressing plate;
For being slidably matched between V-type protruding rail (541) in V-type groove (514) on described deckle clamp portion (519) and described the right slippage part (548), for being slidably matched between V-type protruding rail (541) on V-type groove (514) on described left side clamp portion (529) and described fixing slippage part (518), for being slidably matched between V-type protruding rail (541) in V-type groove (514) on described opposite side clamp portion (539) and described left side slippage part (528), for being slidably matched between V-type protruding rail (541) in V-type groove (514) on described the right clamp portion (549) and described opposite side slippage part (538),
Pressing plate slope (515) is had inside the clamp portion of every pressing plate, angle on described pressing plate slope (515) and pressing plate between plane (516) is 51-53 to spend, and pressing plate slope (515) is also adhered fixed rubber compressing tablet (551);
Described rubber compressing tablet (551) adopts natural man-made rubber, its material composition is: natural rubber sheet 36-38%, chlorinated polyethylene rubber 7-9%, grease class DOP7-9%, teflon 5.1-5.3%, nano-sized magnesium hydroxide 16-18%, oligomer ester 6-8%, promoter 5-7%, sulfuration resistant reductive agent 0.6-0.8%, vulcanizing agent 1.6-1.8%, and all the other are inserts.
6. worm gear platen screw thread lock pin natural rubber V-type pressuring plate glass pick-up unit according to claim 5, it is characterized in that: on described pressing plate, plane (516) is 10 to 12 millimeters to the degree of depth of the groove floor of described V-type groove (514) bottom surface, angle between the groove inclined-plane of described V-type groove (514) both sides and groove floor is 59 to 61 and spends, the groove floor width of described V-type groove (514) bottom surface is 22 to 24 millimeters, groove floor length direction is 2200 to 2400 millimeters, and described V-type groove (514) single-ended opening,
The height of the protruding rail end face above described slippage lower plane (561) to described V-type protruding rail (541) is 9 to 11 millimeters, angle between the protruding rail inclined-plane of described V-type protruding rail (541) both sides and protruding rail end face is 59 to 61 and spends, and the protruding rail end face width above described V-type protruding rail (541) is 21 to 23 millimeters.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105606445A (en) * | 2015-12-25 | 2016-05-25 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Glass detection instrument adopting worm gear bedplate, rack camera and bearing clamp plate with aluminum alloy plating |
| CN105606470A (en) * | 2015-12-25 | 2016-05-25 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Method for detecting glass through gear turntable rack shooting V-shaped clamping plate |
| CN105628520A (en) * | 2015-12-25 | 2016-06-01 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Hydraulic rotary table toothed bar camera stair plywood zinc alloy glass test rack |
| CN105651627A (en) * | 2016-01-05 | 2016-06-08 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Zinc alloy glass testing frame with hydraulic rotary table, rack camera and wheel clamping plate |
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| CN204154466U (en) * | 2014-09-22 | 2015-02-11 | 神讯电脑(昆山)有限公司 | Glass falling sphere proving installation and glass displacement structure thereof |
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| CN2312846Y (en) * | 1997-07-28 | 1999-04-07 | 赵锐 | Environment-protection garbage can for train |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105606445A (en) * | 2015-12-25 | 2016-05-25 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Glass detection instrument adopting worm gear bedplate, rack camera and bearing clamp plate with aluminum alloy plating |
| CN105606470A (en) * | 2015-12-25 | 2016-05-25 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Method for detecting glass through gear turntable rack shooting V-shaped clamping plate |
| CN105628520A (en) * | 2015-12-25 | 2016-06-01 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Hydraulic rotary table toothed bar camera stair plywood zinc alloy glass test rack |
| CN105651627A (en) * | 2016-01-05 | 2016-06-08 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Zinc alloy glass testing frame with hydraulic rotary table, rack camera and wheel clamping plate |
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| CN105136560B (en) | 2018-01-23 |
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