CN105599128B - Full-automatic pile tube production line - Google Patents
Full-automatic pile tube production line Download PDFInfo
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- CN105599128B CN105599128B CN201610112638.3A CN201610112638A CN105599128B CN 105599128 B CN105599128 B CN 105599128B CN 201610112638 A CN201610112638 A CN 201610112638A CN 105599128 B CN105599128 B CN 105599128B
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- rod iron
- steel reinforcement
- reinforcement cage
- cage
- driver
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000009826 distribution Methods 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims abstract description 9
- 229910000754 Wrought iron Inorganic materials 0.000 claims description 282
- 229910000831 Steel Inorganic materials 0.000 claims description 233
- 239000010959 steel Substances 0.000 claims description 233
- 230000002787 reinforcement Effects 0.000 claims description 217
- 239000004744 fabric Substances 0.000 claims description 67
- 238000003860 storage Methods 0.000 claims description 66
- 230000007306 turnover Effects 0.000 claims description 55
- 230000000712 assembly Effects 0.000 claims description 17
- 238000000429 assembly Methods 0.000 claims description 17
- 230000007704 transition Effects 0.000 claims description 17
- 238000005096 rolling process Methods 0.000 claims description 12
- 210000003205 muscle Anatomy 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 235000000396 iron Nutrition 0.000 claims 1
- 239000011295 pitch Substances 0.000 claims 1
- 230000032258 transport Effects 0.000 description 22
- 239000004567 concrete Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 238000005119 centrifugation Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000000703 high-speed centrifugation Methods 0.000 description 1
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- 238000005259 measurement Methods 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/60—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
- B28B21/66—Reinforcing mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Piles And Underground Anchors (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention belongs to technical field of buildings, is related to a kind of full-automatic pile tube production line.Including distribution device, mold closing mechanism, centrifugal device, steam curing device, removing device, compile cage assembly, also include going out a device automatically, a described device that goes out automatically includes a flip-arm and goes out a retainer, a described flip-arm that goes out connects out a flip-arm driver, this, which goes out a flip-arm driver, has the drive shaft that can circumferentially rotate, described goes out a retainer connection retainer driver, described retainer driver has the drive shaft that can circumferentially rotate, when going out flip-arm and driving a pipe die to rotate, it is described to go out a retainer and be pressed on the pile tube in pipe die and be with going out a flip-arm synchronous axial system.The present invention can realize the continuous demoulding, so as to improve production efficiency.
Description
Technical field
The invention belongs to technical field of buildings, is related to a kind of full-automatic pile tube production line.
Background technology
Existing prefabricated pile or pile tube are as follows in production technology：
1. the metering of concrete raw material, stirring.According to designed match ratio, by sand, stone, cement, water, additive and
The fresh concrete of 3cm~5cm low slump is made of concrete forced mixer through accurate measurement for admixture etc., if
Meter requires that strength grade of concrete is not less than C60 or C80.
2. offcenter squared pile end plate makes.It is basically identical with pile end board making, but the end plate profile of square pile is square, and
The counterbore of prestressing force cage bar is uniformly distributed along the side of end plate four, angle.Before end plate installation, it is 1.5mm~2mm's that surrounding, which needs throat thickness,
The barrette cuff that sheet metal is fabricated to.
3. carcasing.Prestressing force cage bar is using the steel bar for prestressed concrete of low relaxation type, it is necessary to accurate fixed-length, cut
Disconnected, heading；Spiral bar uses vertebra 4mm~6mm low-carbon cold drawn wire；It is square according to offcenter squared pile structural reinforcement design requirement
Framework of steel reinforcement is machined using special square pile skeleton automatic welding.
4. framework of steel reinforcement is installed.The framework of steel reinforcement made, square endplate the steel that cuff is positioned over offcenter squared pile has been welded into
In mould, and it is connected with deformed bar anchor plate, stretch board, tension rod etc..
5. concrete distributing.By the dosage requirement of every offcenter squared pile, fresh concrete is uniformly filled up into lower half along mould
Mould, in tensioning one end some concrete of cloth as more as possible.
6. matched moulds.Offcenter squared pile upper half punching block is hung to above lower half punching block, blending bolt fixes upper and lower two halves punching block,
Do not loosened with to ensure mould in high speed centrifugation operation process and concrete not running pulp.
7. prestressed stretch-draw.Overall is carried out to the offcenter squared pile framework of steel reinforcement after matched moulds using the stretching machine of jack type
Draw, after being stretched to the 70% of reinforced steel bar strength, tension rod is fixed in steel mold with big nut.
8. centrifuging process.Band mould offcenter squared pile after above-mentioned stretch-draw anchor is hung to above centrifuge, by initial velocity, middling speed,
High speed, the centrifugal speed of high speed accelerate step by step, and centrifugation time is generally 10min~18min.By centrifuging closely knit shaping work
Skill, make mould surrounding of the fresh concrete along offcenter squared pile uniformly closely knit, meanwhile, pile tube forms a round cavity.Centrifugation terminates
Afterwards, stretching end is raised, topples over caused useless slurry water in centrifugal process.
9. primary steam curing.Band mould offcenter squared pile after centrifugal forming is hung in atmospheric steam curing pool hole, it is quiet to stop
1h~2h, 90 DEG C~100 DEG C are to slowly warm up to, 4h~8h is conserved under normal pressure, concrete strength is reached more than 40MPa.
10. the demoulding.Band mould offcenter squared pile after primary steam curing is hung on special stripping station position, unloaded with pneumatic impact wrench
Tensioning bolt and die bolt are removed, applies prestressing force to pile body, then hangs away upper mold section, stir female die, shed prestressing force
Widen screw rod.Female die, anchor plate, tension rod in cleaning, and brushing releasing agent.It is C60 for concrete design strength grade
Offcenter squared pile, the offcenter squared pile after the demoulding is directly hoisted to product stockyard code heap, natural curing, reached after intensity of dispatching from the factory i.e.
It can dispatch from the factory.
11. high-pressure steaming and cultivating.The offcenter squared pile that strength grade of concrete is more than C80 is designed, need to be by the centrifugation side after the demoulding
Stake enters back into autoclave and carries out high-temperature vapour maintenance, and maximum temperature is 180 DEG C~200 DEG C, saturation vapour pressure 1.0MPa, is supported
Time 8h~12h is protected, concrete strength is reached more than 80MPa.Pile tube after high-pressure curing can directly dispatch from the factory for stake.
In above-mentioned step 10 demoulding, the prior art demoulding needs to be hung on special demoulding platform with loop wheel machine, can not realize
Automation and the running of serialization, production efficiency is relatively low, is further improved.Certainly, prior art also has first tears pipe die open
Mould, then slough mould, then hangs out pile tube with loop wheel machine, but no matter which kind of stripping means, be required for being lifted with loop wheel machine, produce
The automaticity of process is still relatively low.
The content of the invention
A kind of regarding the issue above, the present invention provides full-automatic pile tube production line that can realize automatic demoulding.
To reach above-mentioned purpose, present invention employs following technical proposal：A kind of full-automatic pile tube production line, including cloth
Device, mold closing mechanism, centrifugal device, steam curing device, removing device, cage assembly is compiled, include going out a device, described oneself automatically
Moving out of a device includes a flip-arm and goes out a retainer, and a described flip-arm that goes out connects out a flip-arm driver, should
Going out a flip-arm driver has the drive shaft that can circumferentially rotate, and described goes out a retainer connection retainer driver,
Described retainer driver has the drive shaft that can circumferentially rotate, described when going out a flip-arm and driving a pipe die to rotate
A retainer that goes out be pressed on the pile tube in pipe die and can be with going out a flip-arm synchronous axial system.
In above-mentioned full-automatic pile tube production line, a described retainer that goes out is in strip, and both ends are in the opposite direction
Bending, if described going out on a retainer, which is fixed with, is done a retaining arm, if do a retaining arm synchronizing shaft be connected with each other and
The synchronizing shaft connection retainer driver, pipe die pipeline is respectively equipped with the both sides for going out a flip-arm and goes out a pipeline, institute
The both sides for going out a pipeline stated are respectively equipped with rolling stake platform and gear peg board, and described rolling stake platform is from going out a retaining arm to going out stake
The direction of pipeline is obliquely installed from high to low, and described gear peg board is fixed on out the height on a pipeline and at the top of gear peg board
It is higher than a pipeline.
In above-mentioned full-automatic pile tube production line, described volume cage assembly includes compiling cage machine and rod iron pier head machine, in steel
A rod iron stocking mechanism is provided among rod pier head machine and volume cage machine and described rod iron stocking mechanism both sides connect rod iron respectively
Pier head machine and volume cage machine, rod iron stocking mechanism include rod iron storage shelf, and being rotatably connected in described rod iron storage shelf can be along steel
The rod iron storage shelf chain assemblies that rod storage shelf circumferentially rotates, it is fixed with rod iron storage shelf chain assemblies and some carries opening portion
Rod iron bracket, when rod iron storage shelf chain assemblies rotate, described rod iron bracket can be same with rod iron storage shelf chain assemblies
Step rotates, and the both sides of described rod iron storage shelf are additionally provided with the steel that the rod iron in rod iron pier head machine can be imported into rod iron bracket
Rod loading bay and the rod iron discharge pedestal that rod iron can be imported into volume cage machine from rod iron bracket.
In above-mentioned full-automatic pile tube production line, described rod iron storage shelf chain assemblies store up including several along rod iron
The axially arranged rod iron driving-chain of frame, the both ends of each rod iron driving-chain and sprocket engagement are deposited, sprocket wheel rotates with rod iron storage shelf
The driver that connection and at least one sprocket wheel connection energy drive sprocket circumferentially rotate, described rod iron loading bay are included by rod iron
Charging guide platform that pier head machine is obliquely installed from high to low toward rod iron storage shelf direction and from rod iron storage shelf toward compiling cage machine direction
The discharging guide platform being obliquely installed from high to low, when rod iron driving-chain rotates, two on same rod iron driving-chain
Rod iron bracket is corresponding with charging guide platform and discharging guide platform respectively, is set between described rod iron pier head machine and rod iron storage shelf
There is a rod iron conveying mechanism that one by one can be sent to the rod iron in rod iron pier head machine along charging guide platform in rod iron bracket.
In above-mentioned full-automatic pile tube production line, described rod iron storage shelf have several and it is arranged in parallel, often
Rod iron transition platform is provided between two adjacent rod iron storage shelfs, described rod iron transition platform includes the rod iron being obliquely installed
Rebound, when the rod iron driving-chain in two adjacent rod iron storage shelfs rotates, respectively there is a steel in two rod iron storage shelfs
Rod bracket is corresponding with the both ends of rod iron rebound respectively so that rod iron is sliding from the rod iron bracket in a rod iron storage shelf
Go out and slided into along rod iron rebound in the rod iron bracket in another rod iron storage shelf.
In above-mentioned full-automatic pile tube production line, described rod iron conveying mechanism includes rod iron conveying frame and is arranged on
Some rod iron blanking grooves in V-shape in rod iron conveying frame, both ends of each rod iron blanking groove and in rod iron blanking groove
Lower section is provided with a rod iron turnover panel with the rotation connection of rod iron conveying frame, and described rod iron turnover panel is defeated with rod iron turnover panel air cylinder
Go out end connection, rod iron turnover panel air cylinder is fixed in rod iron conveying frame and rod iron turnover panel can be driven to stir up and down so that under rod iron
Rod iron in hopper removes from the rod iron blanking groove, and the rod iron blanking groove outer wall close to charging guide platform is connected with swash plate, should
Swash plate connection charging guide platform.
In above-mentioned full-automatic pile tube production line, described volume cage machine is connected with steel reinforcement cage support structure, and steel reinforcement cage
Support structure connect steel reinforcement cage cloth bracket, described steel reinforcement cage support structure include steel reinforcement cage bearing frame and with steel reinforcement cage bearing frame
The steel reinforcement cage turnover panel of rotation connection, steel reinforcement cage turnover panel bottom are hinged with a steel reinforcement cage turnover panel driver, and the steel reinforcement cage turnover panel drives
Dynamic utensil has the clutch end that can axially move back and forth, and described steel reinforcement cage turnover panel driver is cut with scissors with steel reinforcement cage bearing frame
Connect, steel reinforcement cage turnover panel can be driven toward close to volume cage machine or steel reinforcement cage cloth bracket when the output end action of steel reinforcement cage turnover panel driver
Direction overturn back and forth so that the steel reinforcement cage compiled on cage machine falls on steel reinforcement cage turnover panel or rolls the steel reinforcement cage on steel reinforcement cage turnover panel
Fall on steel reinforcement cage cloth bracket.
In above-mentioned full-automatic pile tube production line, described steel reinforcement cage cloth bracket includes vertically set and phase
If mutual parallel dried layer steel reinforcement cage cloth support, described steel reinforcement cage bearing frame bottom are connected with lifting platform, the lifting platform includes
Lift platform and the scissors fork being hinged on lift platform, scissors fork top are hinged with steel reinforcement cage bearing frame bottom, described liter
Drop stand and be provided with the scissors fork driver be hinged with scissors fork, described scissors fork driver has and axially can back and forth moved
Dynamic output end, described scissors fork driver can drive the vertically lifting of scissors fork so that steel reinforcement cage turnover panel is corresponding not
Level steel reinforcement cage cloth support.
In above-mentioned full-automatic pile tube production line, described steel reinforcement cage cloth support, which is provided with, can drive steel reinforcement cage from steel
Muscle cage cloth support one end is moved to the steel reinforcement cage conveyer belt of the other end, and described steel reinforcement cage cloth bracket is away from the side for compiling cage machine
Provided with a lower mould conveyer, steel reinforcement cage cloth support is provided with a steel reinforcement cage chute mechanism, described steel reinforcement cage slide carriage machine
Structure can be to mobile close to the direction of lower mould conveyer so that steel reinforcement cage can slide into lower mould along steel reinforcement cage chute mechanism and transmit
In the lower mould of machine, the direction movement that described steel reinforcement cage chute mechanism can also be to close steel reinforcement cage cloth frame bottom is so that steel
Muscle cage chute mechanism is away from lower mould conveyer.
In above-mentioned full-automatic pile tube production line, steel reinforcement cage cloth support is provided with some steel reinforcement cages being parallel to each other
Conveyer belt, described steel reinforcement cage conveyer belt include sprocket wheel and the chain with sprocket engagement, and some steel reinforcement cage conveyer belts are positioned at same
The sprocket wheel of side is fixedly connected with synchronizing shaft, and described synchronizing shaft is connected with the synchronizing shaft driving that synchronizing shaft can be driven to circumferentially rotate
Device.
In above-mentioned full-automatic pile tube production line, described steel reinforcement cage chute mechanism includes one end and steel reinforcement cage cloth branch
The be hinged steel reinforcement cage slide carriage of frame and the steel reinforcement cage slide carriage driver being hinged with steel reinforcement cage cloth frame bottom, described steel reinforcement cage
Slide carriage driver has the output end that can axially move back and forth and the output end and the middle part of steel reinforcement cage slide carriage are hinged, described
Steel reinforcement cage slide carriage driver can drive lower mould of the end of steel reinforcement cage slide carriage on lower mould conveyer so that steel reinforcement cage energy
Slided into along steel reinforcement cage slide carriage in lower mould.
In above-mentioned full-automatic pile tube production line, a use is provided between described removing device and steel reinforcement cage cloth bracket
In stretched wire mechanism that hang end plate and head and the tail connection, described stretched wire mechanism can convey the end plate pulled down from removing device
Below to steel reinforcement cage cloth bracket, lower mould transition wire, described lower mould transition wire energy are additionally provided with below described steel reinforcement cage cloth bracket
Lower mould on lower mould conveyer is transported to below steel reinforcement cage cloth bracket in the horizontal direction.
Compared with prior art, the advantage of the invention is that：
1st, the disengaging that a device makes that continous way can be realized between pile tube and pipe die is gone out automatically, disengaging process is reliable, safety, from
And production efficiency can be improved, reduce the generation of security incident.
2nd, volume cage reinforcing bar is realized automation continuous storage, and realize automatic feed and self-emptying, greatly carry
High automaticity, and the process that discharges can realize the technological principle of first in first out.
3rd, the rod iron that pier head machine comes out, which can automatically be stored and is transported to, compiles cage machine, so as to save rod iron transmission, stack
Link, further increase operating efficiency, improve automaticity.
Brief description of the drawings
Fig. 1 is planar structure schematic diagram provided by the invention；
Fig. 2 is the structural representation of rod iron stocking mechanism；
Fig. 3 is the structural representation for compiling cage assembly；
Fig. 4 is enlarged drawing at Fig. 3 A；
Fig. 5 is the structural representation of steel reinforcement cage cloth bracket；
Fig. 6 is the structural representation in another direction of steel reinforcement cage cloth bracket；
Fig. 7 is the structural representation of steel reinforcement cage support structure；
Fig. 8 is the structural representation in another direction of steel reinforcement cage support structure；
Fig. 9 is the fundamental diagram of steel reinforcement cage support structure；
Figure 10 is that pipe die is ferried the structural representation of line in length and breadth；
Figure 11 is that pipe die is ferried the structural representation of the pipe die ferry-boat line in line in length and breadth；
Figure 12 is that pipe die is ferried the structural representation in another direction of pipe die ferry-boat line in line in length and breadth；
Figure 13 is that pipe die is ferried the structural representation of the lateral transport line in line in length and breadth；
Figure 14 is that pipe die is ferried the structural representation in another direction of lateral transport line in line in length and breadth；
Figure 15 is the structural representation for going out a device automatically；
Figure 16 is the structural representation in another direction of Figure 15；
Figure 17 is a fundamental diagram for flip-arm switching process；
Figure 18 is the structural representation for a retainer；
Figure 19 is the structural representation of handgrip component.
In figure：Distribution device 1, mold closing mechanism 2, centrifugal device 3, steam curing device 4, removing device 5, volume cage assembly 6, volume cage
Machine 7, rolling cage slide carriage 7a, rod iron pier head machine 8, rod iron stocking mechanism 9, rod iron storage shelf 10, rod iron storage shelf chain assemblies 11, open
Oral area 12, rod iron bracket 13, rod iron loading bay 14, rod iron discharge pedestal 15, rod iron driving-chain 16, charging guide platform 17, discharging are led
Expect platform 18, rod iron conveying mechanism 19, rod iron rebound 20, rod iron conveying frame 21, rod iron blanking groove 22, rod iron turnover panel 23, steel
Rod turnover panel air cylinder 24, steel reinforcement cage support structure 25, steel reinforcement cage cloth bracket 26, steel reinforcement cage bearing frame 27, gusset 27a, steel reinforcement cage turn over
Plate 28, steel reinforcement cage turnover panel driver 29, steel reinforcement cage cloth support 30, lift platform 31, scissors fork 32, scissors fork driver 33,
Steel reinforcement cage conveyer belt 34, lower mould conveyer 35, steel reinforcement cage chute mechanism 36, synchronizing shaft 37, steel reinforcement cage slide carriage 38, steel reinforcement cage slide carriage
Driver 39, stretched wire mechanism 40, lower mould transition wire 41, rod iron 100, steel reinforcement cage 101, lower mould 102, automatically go out a device 80, go out
Stake flip-arm 81, go out a retainer 82, go out a flip-arm driver 83, retainer driver 84, go out a retaining arm 85, to go out stake defeated
Line sending 86, rolling stake platform 86a, gear peg board 86b, handgrip component 87, handgrip case 87a, grapple 87b, handgrip 87c, grapple driving machine
Structure 87d, pipe die are ferried line 90, lateral transport line 91, lateral transport line base 91a, lateral transport chain 91b, horizontal support in length and breadth
91c, transversal chain conveyor driver 91d, pipe die pipeline 92, pipe die pipeline base 92a, pipe die carrier chain 92b, pipe die support
92c, pipe die carrier chain driver 92d, pipe die ferry-boat line 93, ferry-boat line base 93a, hoist cylinder 93b, ferry-boat crane 93c,
Ferry-boat chain 93d, ferry-boat platform 93e, pipe die 200, pile tube 201.
Embodiment
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
As shown in figure 1, a kind of full-automatic pile tube production line, including it is distribution device 1, mold closing mechanism 2, centrifugal device 3, steam-cured
Device 4, removing device 5, compile cage assembly 6 and go out a device 80 automatically, described volume cage assembly 6 includes compiling cage machine 7 and rod iron pier
Head machine 8, distribution device 1, mold closing mechanism 2, centrifugal device 3, steam curing device 4, removing device 5, volume cage machine 7 and rod iron pier head machine 8
Commercially available prod can be used, is prior art, does not repeat herein.
In the present embodiment, as shown in figures 15-18, the described device 80 that goes out automatically includes a flip-arm 81 and goes out stake
Retainer 82, the described flip-arm 81 that goes out connect out a flip-arm driver 83, and this, which goes out a flip-arm driver 83, has energy
The drive shaft circumferentially rotated, described goes out the connection retainer driver 84 of a retainer 82, described retainer driver
84 have the drive shaft that can circumferentially rotate, and when going out the drive pipe die rotation of a flip-arm 81, described goes out a retainer 82
It is pressed on the pile tube in pipe die and can be with going out the synchronous axial system of a flip-arm 81.Go out a flip-arm driver 83 and retainer driving
The drivers such as hydraulic motor, motor can be selected in device 84, and going out a retainer 82 can be with going out the synchronizing moving of a flip-arm 81, so as to prevent
Pile tube 201 in pipe die 200 departs from pipe die 200 in the switching process of a flip-arm 81 is gone out, and pile tube 201 is caused to damage.Go out stake
Flip-arm 81 can have one or more, and can be connected one with synchronous axis connection, synchronizing shaft and be gone out a flip-arm driver 83,
Two can also be connected and go out a flip-arm driver 83, be connected to due to going out a flip-arm 81 on synchronizing shaft, therefore switching process
It is synchronous to carry out.
It will be appreciated by those skilled in the art that in switching process, go out a driving force for flip-arm driver 83 and be more than guarantor
The driving force of frame driver 84 is held, so as to realize upset.When going out a retainer 82 and being slightly slanted state in level, pipe die
Pile tube 201 in 200 can tumble from pipe die 200, realize out stake, and specifically, as shown in figure 18, going out a retainer 82 is in
Strip, and both ends are bent in the opposite direction, as shown in figure 15, if described going out on a retainer 82, which is fixed with, does stake holding
Arm 85, if doing a retaining arm 85 synchronizing shaft interconnection and the synchronizing shaft connection retainer driver 84, going out stake upset
The both sides of arm 81 are respectively equipped with pipe die pipeline and go out a pipeline 86, and the described both sides for going out a pipeline 86 are respectively equipped with rolling
Stake platform 86a and gear peg board 86b, described rolling stake platform 86a is from going out a retaining arm 85 to going out the direction of a pipeline 86 from height
Set to low dip, the height that described gear peg board 86b is fixed on out on a pipeline 86 and at the top of gear peg board 86b is higher than stake
Pipeline 86.In the present embodiment, pipe die pipeline can use belt conveyer, can also use the present embodiment in following
Structure mentioned in appearance.
It is fixedly connected it will be appreciated by those skilled in the art that going out a flip-arm 81 with pipe die 200, so as to drive pipe die
200 upsets, commercially available handgrip can be used by going out a flip-arm 81, can also use handgrip component 87 as shown in figure 19, handgrip component
87 include being provided with two in handgrip case 87a, described handgrip case 87a that handgrip component 4 includes being fixedly connected with going out a flip-arm 81
There are grapple 87b handgrip 87c, two handgrip 87c to be intermeshed with gear for individual opposite and end, one of handgrip
The one end of 87c away from grapple 87b is hinged with a grapple driving that there is output end and the output end can move axially in reciprocal fashion
Mechanism 87d, when grapple drive mechanism 87d drives one of handgrip 87c action, two handgrip 87c can act simultaneously so as to
Two handgrip 87c are made to be fixedly connected with pipe die or depart from pipe die.Specifically, grapple 87b and handgrip 87c is vertical setting,
Described gear has two and is fixedly connected respectively with two handgrip 87c, and described grapple drive mechanism 87d includes cylinder or oil
Cylinder and it is fixed on handgrip case 87a.
In the present embodiment, a rod iron stocking mechanism 9 and described is provided among cage machine 7 in rod iron pier head machine 8 and compiling
The both sides of rod iron stocking mechanism 9 connect rod iron pier head machine 8 and compile cage machine 7 respectively, and rod iron stocking mechanism 9 includes rod iron storage shelf 10,
Be rotatably connected in described rod iron storage shelf 10 can along the rod iron storage shelf chain assemblies 11 that rod iron storage shelf 10 circumferentially rotates,
Some rod iron brackets 13 with opening portion 12 are fixed with rod iron storage shelf chain assemblies 11, rod iron bracket 13 can use each
Kind shape, preferably C fonts, when rod iron storage shelf chain assemblies 11 rotate, described rod iron bracket 13 can store with rod iron
The synchronous axial system of frame chain assemblies 11, namely rod iron bracket 13 is cycle rotation, when the material of rod iron 100 in a rod iron bracket 13
Man Shi, rod iron storage rack chain assemblies 11 rotate a station, replace vacant rod iron bracket 13 and expect full rod iron bracket 13,
The both sides of described rod iron storage shelf 10, which are additionally provided with, the rod iron 100 in rod iron pier head machine 8 to be imported into rod iron bracket 13
Rod iron loading bay 14 and the rod iron discharge pedestal 15 that rod iron 100 can be imported into volume cage machine 7 from rod iron bracket 13.
Such scheme makes the automatic connection that rod iron storage and feeding are realized between rod iron pier head machine 8 and volume cage machine 7, existing
Have in technology, the rod iron after the processing of the pier nose of rod iron pier head machine 8 is often stacked on the ground, then with handbarrows such as crane, drivings
It is sent to compile and is wound volume cage on cage machine 7, this mode automaticity is relatively low, and occupied ground space.Rod iron storage shelf 10
Structure realize rod iron pier nose to the continuous operation of compiling cage machine 7 is transported, improve operating efficiency.Those skilled in the art
It should be appreciated that according to different rod iron specifications and needing to compile the requirement of cage, rod iron bracket 13 can set corresponding size, preferably
Ground, the corresponding quantity for working out the rod iron 100 that a steel reinforcement cage needs of the size, so as to further improve automaticity.
Specifically, rod iron storage shelf chain assemblies 11 include several along the axially arranged rod iron biography of rod iron storage shelf 10
Dynamic chain 16, the both ends of each rod iron driving-chain 16 and sprocket engagement, sprocket wheel are rotatablely connected and at least one with rod iron storage shelf 10
Not shown in the driver figure that individual sprocket wheel connection energy drive sprocket circumferentially rotates, described rod iron loading bay 14 is included by rod iron pier
The charging guide platform 17 that is obliquely installed from high to low toward the direction of rod iron storage shelf 10 of head machine 8 and from rod iron storage shelf 10 toward volume cage machine
The discharging guide platform 18 that 7 directions are obliquely installed from high to low, when rod iron driving-chain 16 rotates, positioned at same rod iron driving-chain
Two rod iron brackets 13 on 16 rod iron pier head machine 8 corresponding, described with charging guide platform 17 and discharging guide platform 18 respectively
One is provided between rod iron storage shelf 10 to be one by one sent to the rod iron 100 in rod iron pier head machine 8 along charging guide platform 17
Rod iron conveying mechanism 19 in rod iron bracket 13.
Rod iron storage shelf 10 have several and it is arranged in parallel, be provided with steel between the adjacent rod iron storage shelf 10 of each two
Rod transition platform, described rod iron transition platform include the rod iron rebound 20 being obliquely installed, and those skilled in the art should manage
Solution, the angle of rod iron rebound 20 can be adjusted according to production technology, the rod iron in two adjacent rod iron storage shelfs 10
When driving-chain 16 rotates, respectively there is both ends phase of the rod iron bracket 13 respectively with rod iron rebound 20 in two rod iron storage shelfs 10
Correspond to so that rod iron 100 is skidded off from the rod iron bracket 13 in a rod iron storage shelf 10 and slided into along rod iron rebound 20
In rod iron bracket 13 in another rod iron storage shelf 10.
Rod iron conveying mechanism 19 include rod iron conveying frame 21 and be arranged in rod iron conveying frame 21 it is some be in V-shape
Rod iron blanking groove 22, the both ends of each rod iron blanking groove 22 simultaneously the lower section of rod iron blanking groove 22 be provided with one with rod iron convey
The rod iron turnover panel 23 that frame 21 is rotatablely connected, described rod iron turnover panel 23 are connected with the output end of rod iron turnover panel air cylinder 24, rod iron
Turnover panel air cylinder 24 is fixed in rod iron conveying frame 21 and rod iron turnover panel can be driven to be stirred about 23 so that rod iron blanking groove 22
In rod iron removed from the rod iron blanking groove 22, as there be blanking groove 22 in the front of the blanking groove 22, the rod iron 100 that is removed is then
It is moved into the blanking groove 22 in front, if front is without blanking groove 22, then rod iron 100 is moved into charging guide platform 17, specifically
Say, the outer wall of rod iron blanking groove 22 close to charging guide platform 17 is connected with swash plate, swash plate connection charging guide platform 17.This area
It will be appreciated by the skilled person that because rod iron 100 is strip, therefore discharging guide platform 18, guide platform 17 and rod iron bracket 13 can
With axially arranged along rod iron 100, particular location matches with rod iron 100, but can not be fixedly connected with rod iron bracket 13.
Compile cage machine 7 and be connected with steel reinforcement cage support structure 25, and steel reinforcement cage support structure 25 connects steel reinforcement cage cloth bracket 26, institute
The steel reinforcement cage support structure 25 stated includes steel reinforcement cage bearing frame 27 and the steel reinforcement cage turnover panel being rotatablely connected with steel reinforcement cage bearing frame 27
28, the top of steel reinforcement cage bearing frame 27 can set two pieces of opposite gusset 27a, and the both ends of steel reinforcement cage turnover panel 28 turn with gusset 27a
Dynamic connection, the bottom of steel reinforcement cage turnover panel 28 are hinged with a steel reinforcement cage turnover panel driver 29, and the steel reinforcement cage turnover panel driver 29 has
The clutch end that can axially move back and forth, steel reinforcement cage turnover panel driver 29 can be cylinder or oil cylinder, described reinforcing bar
Cage turnover panel driver 29 is be hinged with steel reinforcement cage bearing frame 27, and steel can be driven when the output end action of steel reinforcement cage turnover panel driver 29
Muscle cage turnover panel 28 is overturn so that compiling the steel reinforcement cage on cage machine 7 back and forth toward close to the direction for compiling cage machine 7 or steel reinforcement cage cloth bracket 26
101 fall on steel reinforcement cage turnover panel 28 or the steel reinforcement cage 101 on steel reinforcement cage turnover panel 28 is rolled down on steel reinforcement cage cloth bracket 26.Compile cage machine
7 sides set inclined rolling cage slide carriage 7a, and the end for rolling cage slide carriage 7a is corresponding with steel reinforcement cage turnover panel 28.
If steel reinforcement cage cloth bracket 26 includes dried layer steel reinforcement cage cloth support 30 that is vertically setting and being parallel to each other,
The described bottom of steel reinforcement cage bearing frame 27 is connected with lifting platform, and the lifting platform includes lift platform 31 and is hinged on lift platform 31
On scissors fork 32, the top of scissors fork 32 is hinged with the bottom of steel reinforcement cage bearing frame 27, and described lift platform 31 is provided with cutting
The be hinged scissors fork driver 33 of knife and fork 32, described scissors fork driver 33 have the output that can axially move back and forth
End, described scissors fork driver 33 can drive the vertically lifting of scissors fork 32 so that steel reinforcement cage turnover panel 28 is corresponding different
The steel reinforcement cage cloth support 30 of height.
Steel reinforcement cage cloth support 30, which is provided with, can drive steel reinforcement cage to be moved to the other end from the one end of steel reinforcement cage cloth support 30
Steel reinforcement cage conveyer belt 34, described steel reinforcement cage cloth bracket 26 is provided with a lower mould conveyer 35, steel away from the side for compiling cage machine 7
Muscle cage cloth support 30 is provided with a steel reinforcement cage chute mechanism 36, and described steel reinforcement cage chute mechanism 36 can pass to close to lower mould
The direction movement of defeated machine 35 is so that steel reinforcement cage can slide into the lower mould 102 of lower mould conveyer 35 along steel reinforcement cage chute mechanism 36
In, described steel reinforcement cage chute mechanism 36 can also be to the direction movement close to the bottom of steel reinforcement cage cloth support 30 so that steel reinforcement cage
Chute mechanism 36 is away from lower mould conveyer 35.
Preferred scheme, steel reinforcement cage cloth support 30 is provided with some steel reinforcement cage conveyer belts 34 being parallel to each other, described
Steel reinforcement cage conveyer belt 34 includes sprocket wheel and the chain with sprocket engagement, and the sprocket wheel that some steel reinforcement cage conveyer belts 34 are located at the same side is used
Synchronizing shaft 37 is fixedly connected, and described synchronizing shaft 37 is connected with the synchronizing shaft driver figure that synchronizing shaft 37 can be driven to circumferentially rotate
It is not shown.
Steel reinforcement cage chute mechanism 36 includes the steel reinforcement cage slide carriage 38 and and steel that one end is hinged with steel reinforcement cage cloth support 30
The be hinged steel reinforcement cage slide carriage driver 39 in the bottom of muscle cage cloth support 30, described steel reinforcement cage slide carriage driver 39 has can be along
The output end and the output end and the middle part of steel reinforcement cage slide carriage 38 that axial reciprocating moves are hinged, described steel reinforcement cage slide carriage driver
39 can drive lower mould 102 of the end of steel reinforcement cage slide carriage 38 on lower mould conveyer 35, so that steel reinforcement cage can be along reinforcing bar
Cage slide carriage 38 is slided into 102 in lower mould.Preferred scheme, steel reinforcement cage chute mechanism is equipped with each steel reinforcement cage cloth support 30
36, and the steel reinforcement cage chute mechanism 36 on each steel reinforcement cage cloth support 30 is mutually corresponding, is slipped so as to form continuous steel reinforcement cage
Plate.
One is provided between removing device 5 and steel reinforcement cage cloth bracket 26 and is used for stretched wire machine that hang end plate and head and the tail connection
Structure 40, stretched wire mechanism 40 can use the pattern that sprocket wheel is combined with chain, and described stretched wire mechanism 40 can be from removing device 5
The end plate pulled down is transported to the lower section of steel reinforcement cage cloth bracket 26, and the described lower section of steel reinforcement cage cloth bracket 26 is additionally provided with lower mould transition wire
41, the lower mould 102 on lower mould conveyer 35 can be transported to steel reinforcement cage cloth bracket in the horizontal direction by described lower mould transition wire 41
26 lower sections.That is, stretched wire mechanism 40 can directly be transported to end plate near lower mould transition wire 41, when steel reinforcement cage 101 fills
When entering into lower mould 102, staff directly can remove end plate from stretched wire mechanism 40, be installed on steel reinforcement cage 101, so as to
The installation of steel reinforcement cage is realized, saves the time that end plate transports back and forth, so as to further improve automaticity, improves work effect
Rate.
It is additionally provided with pipe die between removing device 5 and lower mould transition wire 41 to ferry in length and breadth line 90, described pipe die is ferried in length and breadth
Line 90 includes lateral transport line 91 and pipe die pipeline 92, and described lateral transport line 91 has two and is located at pipe die pipeline 92
Both sides are simultaneously vertical setting with pipe die pipeline 92, in addition to respectively positioned at the both ends of pipe die pipeline 92 and with pipe die pipeline
The 92 pipe dies ferry-boat lines 93 being vertical setting, described pipe die pipeline 92 include pipe die pipeline base 92a and defeated with pipe die
Line sending base 92a rotation connection pipe die carrier chain 92b, described pipe die carrier chain 92b on it is evenly spaced be fixed with it is some
Pipe die support 92c, described pipe die carrier chain 92b is closed ring structure and both ends and sprocket engagement, sprocket wheel are defeated with pipe die
Line sending base 92a is rotatablely connected, and one of sprocket wheel connects pipe die carrier chain driver 92d, and pipe die carrier chain driver 92d can
Think motor or hydraulic motor, described lateral transport line 91 include lateral transport line base 91a and with lateral transport line base
It is evenly spaced on lateral transport the chain 91b, described lateral transport chain 91b of 91a rotation connections to be fixed with some horizontal supports
91c, described lateral transport chain 91b are closed ring structure and both ends and sprocket engagement, sprocket wheel and lateral transport line base
91a is rotatablely connected, and one of sprocket wheel connects transversal chain conveyor driver 91d, and transversal chain conveyor driver 91d can be motor
Or hydraulic motor, described pipe die ferry-boat line 93 include ferry-boat line base 93a, some liters are fixed with ferry-boat line base 93a
A ferry-boat crane 93c, ferry-boat crane 93c are connected with the top of drop oil cylinder 93b, described hoist cylinder 93b output end
On be rotatably connected to ferry-boat chain 93d, described ferry-boat chain 93d and be loop configuration and be fixed with ferry-boat chain 93d at least one
Ferry platform 93e.When hoist cylinder 93b works and declines ferry-boat crane 93c, ferry-boat platform 93e level height is low
In lateral transport chain 91b and pipe die carrier chain 92b, when pipe die needs to ferry to lateral transport line 91 from pipe die pipeline 92,
The chain 93d of ferrying is rotated, and ferry-boat platform 93e be located at below pipe die, and hoist cylinder 93b, which rises, holds up pipe die, ferry chain 93d after
Continuous to rotate, pipe die is moved to the top of lateral transport line 91 by ferry-boat platform 93e, and general who has surrendered's pipe die is put into transverse direction under hoist cylinder 93b
On the lateral transport chain 91b of transmission line 91, that is, complete pipe die ferry-boat.
The ferry in length and breadth structure of line 90 of above-mentioned pipe die can also be used in lower mould transition wire 41, for realizing lower mould 102
Ferry-boat.
Distribution device 1, mold closing mechanism 2, centrifugal device 3, steam curing device 4, removing device 5, volume cage machine 7, rod iron pier head machine 8
Prior art, distribution device 1 control method and device of tubular pile material distribution, system as disclosed in Chinese patent literature can be selected
[CN201310543133.9], a kind of tubular pile material distribution device [CN201020003652.8]；A kind of such as pile tube of mold closing mechanism 2 is automatic
Mold closing mechanism [CN201420844403.X], a kind of concrete tubular pile matched moulds conveyer [CN201520557786.7], centrifugation dress
Put a kind of 3 such as cement pipe pile centrifugation producing devices [CN201420805621.2], steam curing device 4 such as a kind of steam-cured pool structure of pile tube
[CN201520687105.9], a kind of steam-cured pond of pipe pile tube and still kettle automaton [CN201520687197.0], tear open
Die device 5 can use impact gun form removal, and the DGH series electric pole steel of Dangkou Universal Machinery Co., Ltd., Wuxi City can be used by compiling cage machine 7
Muscle cage seam welder, GHJ-3000 type reinforcement cage of concrete drain tile seam welder, FGH-450/500 type square pile framework of steel reinforcement roll weldings
Machine etc., rod iron pier head machine 8 can use Dangkou Universal Machinery Co., Ltd., Wuxi City DT-12 types electric heating high tensile reinforcement button head machine or
Automatically cut off heading unit.
In the present embodiment, steel reinforcement cage is worked out with cage machine 7 is compiled, lower mould installs reinforcing bar to rod iron pier nose with rod iron pier head machine 8
After cage, with the cloth of distribution device 1, load mixed mud building stones, with the 2-in-1 upper mould of mold closing mechanism, centrifugal device 3 is sent to after matched moulds
Middle centrifugation, it is steam-cured that pipe die is sent to the high temperature of steam curing device 4 after the completion of centrifugation, the form removal of removing device 5 is used after the completion of steam-cured, is used
Driving or crane hang out the pile tube in lower mould, that is, realize whole production process.
In the present embodiment, the rod iron 100 after the pier nose that rod iron pier head machine 8 makes is sent directly into rod iron bracket 13,
Rod iron 100 is sent to and compiled in cage machine 7 by rod iron bracket 13, realizes the continuous production for compiling cage process, after the completion of compiling cage, steel reinforcement cage
It is placed sequentially on the steel reinforcement cage cloth support 30 of steel reinforcement cage cloth bracket 26, steel reinforcement cage can directly slide into lower mould conveyer 35
In, very convenient, whole process is also that serialization is carried out.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although distribution device 1, mold closing mechanism 2, centrifugal device 3, steam curing device 4, removing device have more been used herein
5th, compile cage assembly 6, compile cage machine 7, rolling cage slide carriage 7a, rod iron pier head machine 8, rod iron stocking mechanism 9, rod iron storage shelf 10, rod iron storage
Deposit frame chain assemblies 11, opening portion 12, rod iron bracket 13, rod iron loading bay 14, rod iron discharge pedestal 15, rod iron driving-chain 16, enter
Expect guide platform 17, discharging guide platform 18, rod iron conveying mechanism 19, rod iron rebound 20, rod iron conveying frame 21, rod iron blanking groove
22nd, rod iron turnover panel 23, rod iron turnover panel air cylinder 24, steel reinforcement cage support structure 25, steel reinforcement cage cloth bracket 26, steel reinforcement cage bearing frame 27,
Gusset 27a, steel reinforcement cage turnover panel 28, steel reinforcement cage turnover panel driver 29, steel reinforcement cage cloth support 30, lift platform 31, scissors fork 32,
Scissors fork driver 33, steel reinforcement cage conveyer belt 34, lower mould conveyer 35, steel reinforcement cage chute mechanism 36, synchronizing shaft 37, steel reinforcement cage slip
Plate 38, steel reinforcement cage slide carriage driver 39, stretched wire mechanism 40, lower mould transition wire 41, rod iron 100, steel reinforcement cage 101, lower mould 102, from
A device 80 is moved out of, goes out a flip-arm 81, goes out a retainer 82, go out a flip-arm driver 83, retainer driver 84, go out stake
Retaining arm 85, go out a pipeline 86, rolling stake platform 86a, gear peg board 86b, handgrip component 87, handgrip case 87a, grapple 87b, handgrip
87c, grapple drive mechanism 87d, pipe die are ferried line 90, lateral transport line 91, lateral transport line base 91a, lateral transport in length and breadth
Chain 91b, horizontal support 91c, transversal chain conveyor driver 91d, pipe die pipeline 92, pipe die pipeline base 92a, pipe die conveying
Chain 92b, pipe die support 92c, pipe die carrier chain driver 92d, pipe die ferry-boat line 93, ferry-boat line base 93a, hoist cylinder 93b,
The terms such as ferry-boat crane 93c, ferry-boat chain 93d, ferry-boat platform 93e, pipe die 200, pile tube 201, but be not precluded from using other
The possibility of term.It is used for the purpose of more easily describing and explaining the essence of the present invention using these terms；They are explained
The limitation additional into any one is all disagreed with spirit of the present invention.
Claims (9)
1. a kind of full-automatic pile tube production line, including distribution device (1), mold closing mechanism (2), centrifugal device (3), steam curing device
(4), removing device (5), volume cage assembly (6), it is characterised in that also include going out a device (80) automatically, described goes out stake automatically
Device (80) includes a flip-arm (81) and goes out a retainer (82), and the described flip-arm (81) that goes out connects out a flip-arm
Driver (83), this, which goes out a flip-arm driver (83), has the drive shaft that can circumferentially rotate, and described goes out a retainer
(82) connection retainer driver (84), described retainer driver (84) have the drive shaft that can circumferentially rotate, when
It is described to go out a retainer (82) and be pressed on the pile tube in pipe die and be with going out when going out a flip-arm (81) and driving the pipe die to rotate
Stake flip-arm (81) synchronous axial system,
The described retainer (82) that goes out is in strip, and both ends are bent in the opposite direction, and described goes out on a retainer (82)
A retaining arm (85) is done if being fixed with, a retaining arm (85) is connected with each other with synchronizing shaft and the synchronous axis connection is kept if doing
Frame driver (84), pipe die pipeline is respectively equipped with the both sides for going out a flip-arm (81) and goes out a pipeline (86), it is described
Go out a pipeline (86) both sides be respectively equipped with rolling stake platform (86a) and keep off peg board (86b), described rolling stake platform (86a) by
Go out a retaining arm (85) to be obliquely installed from high to low to the direction for going out a pipeline (86), described gear peg board (86b) is fixed on
Go out the height on a pipeline (86) and at the top of gear peg board (86b) and be higher than a pipeline (86).
2. full-automatic pile tube production line according to claim 1, it is characterised in that described volume cage assembly (6) includes compiling
Cage machine (7) and rod iron pier head machine (8), a rod iron stocking mechanism (9) is provided among rod iron pier head machine (8) and volume cage machine (7)
And described rod iron stocking mechanism (9) both sides connect rod iron pier head machine (8) and compile cage machine (7) respectively, rod iron stocking mechanism (9) bag
Rod iron storage shelf (10) is included, is rotatably connected to what can be circumferentially rotated along rod iron storage shelf (10) in described rod iron storage shelf (10)
Rod iron storage shelf chain assemblies (11), some rod irons with opening portion (12) are fixed with rod iron storage shelf chain assemblies (11)
Bracket (13), when rod iron storage shelf chain assemblies (11) rotate, described rod iron bracket (13) can be with rod iron storage shelf chain
Component (11) synchronous axial system, the both sides of described rod iron storage shelf (10) are additionally provided with and the rod iron in rod iron pier head machine (8) can led
Enter to the rod iron loading bay (14) in rod iron bracket (13) and rod iron can be imported into volume cage machine (7) from rod iron bracket (13)
Rod iron discharge pedestal (15).
3. full-automatic pile tube production line according to claim 2, it is characterised in that described rod iron storage shelf chain assemblies
(11) several are included along the axially arranged rod iron driving-chain (16) of rod iron storage shelf (10), the two of each rod iron driving-chain (16)
End and sprocket engagement, sprocket wheel is rotatablely connected with rod iron storage shelf (10) and at least one sprocket wheel is connected energy drive sprocket and circumferentially turned
Dynamic driver, described rod iron loading bay (14) include from rod iron pier head machine (8) toward rod iron storage shelf (10) direction by height to
The charging guide platform (17) and be obliquely installed from high to low from rod iron storage shelf (10) toward cage machine (7) direction is compiled that low dip is set
Discharge guide platform (18), when rod iron driving-chain (16) rotates, two rod iron supports on same rod iron driving-chain (16)
Frame (13) is corresponding with charging guide platform (17) and discharging guide platform (18) respectively, described rod iron pier head machine (8) and rod iron storage
Deposit and one is provided between frame (10) rod iron in rod iron pier head machine (8) can be sent to rod iron support along charging guide platform (17) one by one
Rod iron conveying mechanism (19) in frame (13).
4. full-automatic pile tube production line according to claim 3, it is characterised in that described rod iron storage shelf (10) is if having
It is dry individual and arranged in parallel, it is provided with rod iron transition platform, described rod iron between the adjacent rod iron storage shelf (10) of each two
Transition platform includes the rod iron rebound (20) being obliquely installed, the rod iron driving-chain in two adjacent rod iron storage shelfs (10)
(16) when rotating, respectively there are a rod iron bracket (13) both ends with rod iron rebound (20) respectively on two rod iron storage shelfs (10)
It is corresponding so that rod iron skids off from the rod iron bracket (13) on a rod iron storage shelf (10) and along rod iron rebound (20)
Slide into the rod iron bracket (13) in another rod iron storage shelf (10).
5. full-automatic pile tube production line according to claim 3, it is characterised in that described rod iron conveying mechanism (19) bag
Some rod iron blanking grooves (22) in V-shape for including rod iron conveying frame (21) and being arranged in rod iron conveying frame (21), often
The both ends of individual rod iron blanking groove (22) are simultaneously provided with one and rod iron conveying frame (21) rotation in the lower section of rod iron blanking groove (22)
The rod iron turnover panel (23) of connection, described rod iron turnover panel (23) are connected with the output end of rod iron turnover panel air cylinder (24), rod iron turnover panel
Cylinder (24) is fixed in rod iron conveying frame (21) and rod iron turnover panel (23) can be driven to stir up and down so that rod iron blanking groove
(22) rod iron in removes from the rod iron blanking groove (22), and rod iron blanking groove (22) outer wall close to charging guide platform (17) connects
Swash plate is connected to, swash plate connection charging guide platform (17).
6. full-automatic pile tube production line according to claim 2, it is characterised in that described volume cage machine (7) is connected with steel
Muscle cage support structure (25), and steel reinforcement cage support structure (25) connection steel reinforcement cage cloth bracket (26), described steel reinforcement cage accept machine
Structure (25) includes steel reinforcement cage bearing frame (27) and the steel reinforcement cage turnover panel (28) with steel reinforcement cage bearing frame (27) rotation connection, steel reinforcement cage
Turnover panel (28) bottom is hinged with a steel reinforcement cage turnover panel driver (29), and the steel reinforcement cage turnover panel driver (29) has can be along axle
To the clutch end moved back and forth, described steel reinforcement cage turnover panel driver (29) is be hinged with steel reinforcement cage bearing frame (27), works as steel
Steel reinforcement cage turnover panel (28) can be driven during the output end action of muscle cage turnover panel driver (29) toward close to volume cage machine (7) or steel reinforcement cage cloth
The direction of bin (26) is overturn back and forth so that the steel reinforcement cage compiled on cage machine (7) falls on steel reinforcement cage turnover panel (28) or turns over steel reinforcement cage
Steel reinforcement cage on plate (28) is rolled down on steel reinforcement cage cloth bracket (26).
7. full-automatic pile tube production line according to claim 6, it is characterised in that described steel reinforcement cage cloth bracket (26) bag
If including dried layer steel reinforcement cage cloth support (30) that is vertically setting and being parallel to each other, described steel reinforcement cage bearing frame (27)
Bottom is connected with lifting platform, and the lifting platform includes lift platform (31) and the scissors being hinged on lift platform (31) fork (32),
It is hinged at the top of scissors fork (32) with steel reinforcement cage bearing frame (27) bottom, described lift platform (31) is provided with pitches (32) with scissors
Be hinged scissors fork driver (33), described scissors fork driver (33) have the output end that can axially move back and forth,
Described scissors fork driver (33) can drive scissors fork (32) vertically lifting so that steel reinforcement cage turnover panel (28) is corresponding
The steel reinforcement cage cloth support (30) of different height.
8. full-automatic pile tube production line according to claim 7, it is characterised in that described steel reinforcement cage cloth support (30)
The steel reinforcement cage conveyer belt (34) that steel reinforcement cage can be driven to be moved to the other end from steel reinforcement cage cloth support (30) one end is provided with, it is described
Steel reinforcement cage cloth bracket (26) away from compile cage machine (7) side be provided with a lower mould conveyer (35), steel reinforcement cage cloth support
(30) a steel reinforcement cage chute mechanism (36) is provided with, described steel reinforcement cage chute mechanism (36) can be to close to lower mould conveyer
(35) direction movement is so that steel reinforcement cage can slide into the lower mould of lower mould conveyer (35) along steel reinforcement cage chute mechanism (36)
In, the direction movement that described steel reinforcement cage chute mechanism (36) can also be to close steel reinforcement cage cloth support (30) bottom is so that steel
Muscle cage chute mechanism (36) is away from lower mould conveyer (35).
9. full-automatic pile tube production line according to claim 8, it is characterised in that steel reinforcement cage cloth support (30) is provided with
Some steel reinforcement cage conveyer belts (34) being parallel to each other, described steel reinforcement cage conveyer belt (34) include sprocket wheel and with sprocket engagement
Chain, the sprocket wheel that some steel reinforcement cage conveyer belts (34) are located at the same side are fixedly connected with synchronizing shaft (37), described synchronizing shaft
(37) the synchronizing shaft driver that synchronizing shaft (37) can be driven to circumferentially rotate is connected with,
Described steel reinforcement cage chute mechanism (36) includes the steel reinforcement cage slide carriage (38) that one end is hinged with steel reinforcement cage cloth support (30)
And the steel reinforcement cage slide carriage driver (39) being hinged with steel reinforcement cage cloth support (30) bottom, described steel reinforcement cage slide carriage driver
(39) there is the output end that can axially move back and forth and the output end and the middle part of steel reinforcement cage slide carriage (38) are hinged, it is described
Steel reinforcement cage slide carriage driver (39) can drive lower mould of the end of steel reinforcement cage slide carriage (38) on lower mould conveyer (35), so as to
Steel reinforcement cage is set to be slided into along steel reinforcement cage slide carriage (38) in lower mould,
Between described removing device (5) and steel reinforcement cage cloth bracket (26) be provided with one be used for hang end plate and head and the tail connection
The end plate pulled down from removing device (5) can be transported to steel reinforcement cage cloth by stretched wire mechanism (40), described stretched wire mechanism (40)
Below frame (26), lower mould transition wire (41), described lower mould transition wire are additionally provided with below described steel reinforcement cage cloth bracket (26)
(41) the lower mould on lower mould conveyer (35) is transported to can in the horizontal direction below steel reinforcement cage cloth bracket (26).
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| CN201610112638.3A CN105599128B8 (en) | 2016-02-29 | 2016-02-29 | Full-automatic pile tube production line |
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| CN107398988A (en) * | 2017-07-28 | 2017-11-28 | 朱林军 | A kind of steel skeleton production of construction materials system of automation |
| CN107351239A (en) * | 2017-08-26 | 2017-11-17 | 汕头市宏基混凝土构件有限公司 | A kind of method using steam power plant's steam production PHC pile tubes |
| CN109910167A (en) * | 2018-02-12 | 2019-06-21 | 周兆弟 | A kind of production technology of prefabricated pile |
| CN109483715A (en) * | 2018-11-09 | 2019-03-19 | 江苏汤辰机械装备制造股份有限公司 | A kind of prestressed electric wire pole production line |
| CN110282399B (en) * | 2019-07-05 | 2024-04-26 | 天津市天应泰钢管有限公司 | Flat rectangular pipe double-pipe synchronous pipe turning and righting system |
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| JP2007152929A (en) * | 2005-11-08 | 2007-06-21 | Milcon:Kk | Manufacturing method of concrete molding, and concrete molding |
| CN102398304A (en) * | 2011-12-09 | 2012-04-04 | 江苏中技桩业有限公司 | Pile splicing mechanism of finished piles |
| CN102423906A (en) * | 2011-12-09 | 2012-04-25 | 江苏中技桩业有限公司 | Turning mechanism in process of discharging finished pile from mold |
| CN103171047A (en) * | 2012-12-31 | 2013-06-26 | 广东三和管桩有限公司 | Concrete pipe pile automatic production line |
| CN205394800U (en) * | 2016-02-29 | 2016-07-27 | 周兆弟 | Full -automatic pipe pile production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105599128B8 (en) | 2018-03-06 |
| CN105599128A (en) | 2016-05-25 |
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