CN109483715A - A kind of prestressed electric wire pole production line - Google Patents
A kind of prestressed electric wire pole production line Download PDFInfo
- Publication number
- CN109483715A CN109483715A CN201811331291.7A CN201811331291A CN109483715A CN 109483715 A CN109483715 A CN 109483715A CN 201811331291 A CN201811331291 A CN 201811331291A CN 109483715 A CN109483715 A CN 109483715A
- Authority
- CN
- China
- Prior art keywords
- area
- mould
- machine
- cover mold
- gan
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 239000004744 fabric Substances 0.000 claims abstract description 20
- 210000003205 muscle Anatomy 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000010923 batch production Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000036651 mood Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/60—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/68—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts and applying centrifugal forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/90—Methods or apparatus for demoulding or discharging after shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/92—Methods or apparatus for treating or reshaping
Abstract
The invention discloses a kind of prestressed electric wire pole production lines, including Tai Qian cloth area, centrifugal forming area, demoulding area, steam-cured area and the area Fan Gan, the side in the area Fan Gan to be provided with cover mold area；Another side in the area Fan Gan is provided with cage muscle production area, and the side in cage muscle production area being additionally provided with the area bed die Shang Zhuanlong that the cage muscle for will make is assembled to electric pole mould, electric pole mould is equipped between the area Fan Gan and the area Zhuan Long and conveys unit；Electric pole mould conveying unit is again provided between the area Zhuan Long and Tai Qian cloth area；The side in cover mold area is provided with the mould closing section for being molded to cover mold.Its advantage is that: so that production efficiency and yield controllability are significantly improved, also reduce electric bar mould frequency of use, it ensure that the intensity of electric bar mould, to realize electric bar mould batch production batch production, it reduces costs, improves production efficiency and safety coefficient, reduce labor intensity, quality problems caused by operation are avoided, security risk is eliminated.
Description
Technical field
The present invention relates to a kind of electric pole production technology, specifically a kind of prestressed electric wire pole production line.
Background technique
Existing prestressed electric wire pole production technology has been continued to use for many years, and right as specifically prestressed electric wire pole production technology institute
The electric pole production production line answered, always is the production line using extensive style, there are ask more than large labor intensity, security risk etc.
Topic can frequently use suspender for example, electric bar mould is in production line transportational process, mold frequently hang fall during, can be direct
It falls on each station, this process to fall can generate very big power, will affect the intensity of mold, lead to electric bar mould spoilage
It is high；For another example, in traditional production line, the various processes being distributed on the ground are mutually linked and cooperate by aerial loop wheel machine,
Loop wheel machine or loop wheel machine palm hold the control processed power of production efficiency, the Plant in good condition degree and operability of separate unit loop wheel machine and single loop wheel machine
Mood, the skilled operation degree of hand are all directly related to overall operation efficiency, and time slack is slow when live progress, production efficiency and yield
It is uncontrollable.Especially electric pole is walked in the sky, is transverse between various processes, and loop wheel machine is manually linked up with, in addition.Between process only
There is linking no buffer time, production scene " is competed with one another ", and worker is nervous, and security risk is big；In addition, each process it
Between information transmitting it is fuzzy, as demoulding block transitive passes to the pipe die information in Tai Qian cloth area in reality to mixing building and mixing building
The problems such as often malfunctioning in production.
Summary of the invention
That the technical problem to be solved in the present invention is to provide a kind of workshop conditions is good, labor intensity is small, security risk is few, mechanical
The prestressed electric wire pole that quality problems caused by high degree of automation, stable yield, operation are few, the level of informatization is high produces production
Line.
In order to solve the above-mentioned technical problem, prestressed electric wire pole of the invention produces production line, including for the mould after molding
Have the Tai Qian cloth area of cloth, the centrifugal forming area of Tai Qian cloth area side is set, tearing open for centrifugal forming area side is set
Mould area, the steam-cured area of demoulding area side is set and be arranged on rear side of steam-cured area for being turned over what electric pole was removed from the mold
Bar area, the side in the area Fan Gan be provided with cleared up for the cover mold to electric pole mould, release agent sprinkling cover mold area；The area Fan Gan
Another side is provided with cage muscle production area, and the side in cage muscle production area is additionally provided with the cage muscle for will make and is assembled to electric pole
The area bed die Shang Zhuanlong of mould is equipped with electric pole mould and conveys unit between the area Fan Gan and the area Zhuan Long；The area Zhuan Long and Tai Qian cloth area it
Between be again provided with electric pole mould conveying unit；The side in cover mold area is provided with the mould closing section for being molded to cover mold.
Blender, concrete pump machine and electronic-weighing charge car are equipped in the Tai Qian cloth area.
The electric pole mould conveying unit includes lateral chain making machine, vertical chain machine, jacking translation machine, the jacking translation machine
For lateral chain making machine and vertical chain machine delivery mold transfer transition and be arranged in lateral chain making machine and vertical chain machine it
Between.
The cover mold area includes for the die cap chain making machine of cover mold transverse direction transfer and for overturning cover mold consequently facilitating mould
One end of cover mold chain making machine is arranged in the automatic turning cover mold equipment of the cleaning of tool, the automatic turning cover mold equipment.
The area Fan Gan includes to turn over bar machine for deviate from electric pole automatically from electric bar mould.
Soundproof wall is equipped between the centrifugal forming area and steam-cured area.
The present invention has the advantages that in whole production line rationally design Tai Qian cloth area, centrifugal forming area, demoulding area,
Steam-cured area, the area Fan Gan, cover mold area and cage muscle production area etc., divide layout by the fining to each region, to different works
Position arrangement position is integrated, and the length of workshop is not only shortened, and linking cooperation is close, and information transmitting can be reliable between each process
Really, in addition, eliminating loop wheel machine using a large amount of conveying units instead of all kinds of suspenders and transport trolley or loop wheel machine palm holding production
The defect of the system control power of efficiency also reduces electric bar mould use so that production efficiency and yield controllability are significantly improved
Frequency, ensure that the intensity of electric bar mould, to realize electric bar mould batch production batch production, reduces costs, improves
Production efficiency and safety coefficient, reduce labor intensity, avoid quality problems caused by operation, eliminate security risk.
Detailed description of the invention
Fig. 1 is the overall structure diagram that prestressed electric wire pole of the present invention produces production line.
Specific embodiment
With reference to the accompanying drawings and detailed description, prestressed electric wire pole production production line of the invention is made further detailed
Explanation.
As shown, prestressed electric wire pole of the invention produces production line, before the platform for the mold cloth after molding
The centrifugal forming area 2 in 1 left side of Tai Qian cloth area is arranged in cloth area 1, and the demoulding area 4 in 1 left side of centrifugal forming area is arranged in, if
It sets the steam-cured area 3 on the left of demoulding area 4 and the area Fan Gan for electric pole to be removed from the mold of steam-cured 3 rear side of area is set
It is also provided with stretched zone between 6, Tai Qian cloth areas 1 and centrifugal forming area 2, stretched zone is provided with stretching machine, for the ease of
Orientation is distinguished, to being all around defined in the present embodiment, certain this definition is intended merely to the opposite of clear each region
Position is not to be defined to its specific orientation, and blender 11, concrete pump machine 12 and electronics are equipped in Tai Qian cloth area 1
Weighing charge car 10, blender 11, concrete pump machine 12 constitute facilities of mix storied building, are provided with pump line, facilities of mix storied building in concrete pump machine 12
For the raw material such as (stone, sand), water, additive, the admixture production concrete that mixes cement, gathers materials, the right side in the area Fan Gan 6
Be provided with cleared up for the cover mold to electric pole mould, release agent sprinkling cover mold area 8；The left side in the area Fan Gan 6 is provided with cage muscle
Area 5 is made, the right side in cage muscle production area 5 is additionally provided with the dress cage that the cage muscle for will make is assembled on the bed die of electric pole mould
Area 7 is equipped with electric pole mould and conveys unit 13 between the area Fan Gan 6 and the area Zhuan Long 7；It is again provided between the area Zhuan Long 7 and Tai Qian cloth area 1
Electric pole mould conveys unit 13；The side in cover mold area 8 is provided with the mould closing section 9 for being molded to cover mold.
Further, described electric pole mould conveying unit 13 includes lateral chain making machine H, vertical chain machine Z, jacking translation machine
P, jacking translation machine P are used for the delivery mold transfer transition of lateral chain making machine and vertical chain machine and are arranged in lateral chain making machine H
Between vertical chain machine Z, described cover mold area 8 includes the die cap chain making machine G for cover mold transverse direction transfer and is used for cover mold
The automatic turning cover mold equipment F consequently facilitating the cleaning of mold is overturn, one end of cover mold chain making machine is arranged in automatic turning cover mold equipment,
The area Fan Gan 6 includes to turn over bar machine FG for deviate from electric pole automatically from electric bar mould.
Still further, being equipped with soundproof wall between described centrifugal forming area 2 and steam-cured area 3, pass through the soundproof wall of setting
Greatly reduce the transmitting of noise.
Claims (6)
1. a kind of prestressed electric wire pole production line, it is characterised in that: including the Tai Qian cloth area for the mold cloth after molding
(1), setting is arranged in the centrifugal forming area (2) of Tai Qian cloth area (1) side in centrifugal forming area (1) side
Demoulding area (4) is arranged and is used on rear side of the steam-cured area (3) in the steam-cured area (3) of demoulding area (4) side and setting
The area Fan Gan (6) that electric pole is removed from the mold, the side of the area Fan Gan (6) is provided with to carry out for the cover mold to electric pole mould
The cover mold area (8) of cleaning, release agent sprinkling；Another side of the area Fan Gan (6) is provided with cage muscle production area (5), the cage
The side of muscle production area (5) is additionally provided with the area bed die Shang Zhuanlong (7) that the cage muscle for will make is assembled to electric pole mould, institute
Electric pole mould conveying unit (13) is equipped between the area Shu Fangan (6) and the area Zhuan Long (7)；Described area Zhuan Long (7) the He Taiqian cloth
Electric pole mould conveying unit (13) is again provided between area (1)；The side of the cover mold area (8) is provided with for closing to cover mold
The mould closing section (9) of mould.
2. prestressed electric wire pole production line described in accordance with the claim 1, it is characterised in that: set in the Tai Qian cloth area (1)
There are blender (11), concrete pump machine (12) and electronic-weighing charge car (10).
3. prestressed electric wire pole production line according to claim 1 or 2, it is characterised in that: the electric pole mould conveys unit
It (13) include lateral chain making machine (H), vertical chain machine (Z), jacking translation machine (P), the jacking translation machine (P) is used for lateral chain
The delivery mold transfer transition of machine and vertical chain machine is simultaneously arranged between lateral chain making machine (H) and vertical chain machine (Z).
4. prestressed electric wire pole production line described in accordance with the claim 3, it is characterised in that: the cover mold area (8) includes for covering
The die cap chain making machine (G) of mould transverse direction transfer and for by cover mold overturning consequently facilitating the cleaning of mold automatic turning cover mold equipment
(F), one end of cover mold chain making machine is arranged in the automatic turning cover mold equipment.
5. according to prestressed electric wire pole production line described in claim 2 or 4, it is characterised in that: the area Fan Gan (6) includes useful
Bar machine (FG) is turned in deviate from electric pole automatically from electric bar mould.
6. according to prestressed electric wire pole production line described in one of claim 1-5, it is characterised in that: the centrifugal forming area (2)
Soundproof wall is equipped between steam-cured area (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811331291.7A CN109483715A (en) | 2018-11-09 | 2018-11-09 | A kind of prestressed electric wire pole production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811331291.7A CN109483715A (en) | 2018-11-09 | 2018-11-09 | A kind of prestressed electric wire pole production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109483715A true CN109483715A (en) | 2019-03-19 |
Family
ID=65694076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811331291.7A Pending CN109483715A (en) | 2018-11-09 | 2018-11-09 | A kind of prestressed electric wire pole production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109483715A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114055620A (en) * | 2021-11-24 | 2022-02-18 | 江苏宗恒科技有限公司 | Automatic single-cycle production line for cement piles conveyed by chain conveyor |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI20000489A0 (en) * | 2000-03-03 | 2000-03-03 | Addtek Res & Dev Oy Ab | Procedure for the manufacture of prestressed concrete products |
| EP2017047A2 (en) * | 2007-07-17 | 2009-01-21 | Progress Maschinen & Automation AG | Formwork for moulding on a mould table a prefabricated concrete element, in particular of rectangular shape |
| CN102275219A (en) * | 2011-08-18 | 2011-12-14 | 广东建华管桩有限公司 | Automatic production line for pipe pile |
| CN102366918A (en) * | 2011-09-20 | 2012-03-07 | 国鼎(南通)管桩有限公司 | Automatic production line for concrete tubular pile |
| CN202200386U (en) * | 2011-08-18 | 2012-04-25 | 广东建华管桩有限公司 | A prestressed pipe pile production line |
| CN102744779A (en) * | 2012-07-13 | 2012-10-24 | 天津港航桩业有限公司 | PHC (prestressed concrete pipe pile) pile streamline conveying production line |
| CN105583947A (en) * | 2016-02-29 | 2016-05-18 | 周兆弟 | Continuous cage weaving type tubular pile production line |
| CN105599128A (en) * | 2016-02-29 | 2016-05-25 | 周兆弟 | Fully-automatic tubular pile production line |
| CN106241398A (en) * | 2016-10-09 | 2016-12-21 | 金锋馥（滁州）输送机械有限公司 | Turn to vertical conveyor |
-
2018
- 2018-11-09 CN CN201811331291.7A patent/CN109483715A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI20000489A0 (en) * | 2000-03-03 | 2000-03-03 | Addtek Res & Dev Oy Ab | Procedure for the manufacture of prestressed concrete products |
| EP2017047A2 (en) * | 2007-07-17 | 2009-01-21 | Progress Maschinen & Automation AG | Formwork for moulding on a mould table a prefabricated concrete element, in particular of rectangular shape |
| CN102275219A (en) * | 2011-08-18 | 2011-12-14 | 广东建华管桩有限公司 | Automatic production line for pipe pile |
| CN202200386U (en) * | 2011-08-18 | 2012-04-25 | 广东建华管桩有限公司 | A prestressed pipe pile production line |
| CN102366918A (en) * | 2011-09-20 | 2012-03-07 | 国鼎(南通)管桩有限公司 | Automatic production line for concrete tubular pile |
| CN102744779A (en) * | 2012-07-13 | 2012-10-24 | 天津港航桩业有限公司 | PHC (prestressed concrete pipe pile) pile streamline conveying production line |
| CN105583947A (en) * | 2016-02-29 | 2016-05-18 | 周兆弟 | Continuous cage weaving type tubular pile production line |
| CN105599128A (en) * | 2016-02-29 | 2016-05-25 | 周兆弟 | Fully-automatic tubular pile production line |
| CN106241398A (en) * | 2016-10-09 | 2016-12-21 | 金锋馥（滁州）输送机械有限公司 | Turn to vertical conveyor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114055620A (en) * | 2021-11-24 | 2022-02-18 | 江苏宗恒科技有限公司 | Automatic single-cycle production line for cement piles conveyed by chain conveyor |
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| SE01 | Entry into force of request for substantive examination | ||
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