CN205397327U - A steel reinforcement cage is deposited, conveyor for pipe pile production line - Google Patents
A steel reinforcement cage is deposited, conveyor for pipe pile production line Download PDFInfo
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- CN205397327U CN205397327U CN201620152687.5U CN201620152687U CN205397327U CN 205397327 U CN205397327 U CN 205397327U CN 201620152687 U CN201620152687 U CN 201620152687U CN 205397327 U CN205397327 U CN 205397327U
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- steel reinforcement
- reinforcement cage
- pipeline
- frame
- feeding
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Abstract
The utility model belongs to the technical field of the building, a a steel reinforcement cage is deposited, conveyor for pipe pile production line is related to. The test platform comprises a support, the frame on be equipped with the frame that lies in ground top, and the frame below forms the transfer passage who supplies the walking of pipe die transfer chain, the frame on be equipped with a plurality of the steel reinforcement cage transfer chains along horizontal direction parallel arrangement, the steel reinforcement cage transfer chain the same at the ascending height of vertical side. The utility model discloses simple structure, reasonable in design is applicable to automation line, can realize the steel reinforcement cage and deposit, carry the integral type structure, and the working process is reliable and stable.
Description
Technical field
The invention belongs to technical field of buildings, relate to a kind of steel reinforcement cage for pile tube production line deposit, conveyer device.
Background technology
Existing prefabricated pile or pile tube are as follows in production technology:
1. the metering of concrete raw material, stirring.According to the match ratio designed, by sand, stone, cement, water, additive and admixture etc. through accurate measurement, making the fresh concrete of the low slump of 3cm～5cm with concrete forced mixer, designing requirement strength grade of concrete is not less than C60 or C80.
2. offcenter squared pile end plate makes.Make basically identical with pile end board, but the end plate profile of square pile is square, and the counterbore of the main muscle of prestressing force is uniformly distributed along end plate four limit, angle.Before end plate is installed, the barrette cuff that the sheet metal that surrounding needs throat thickness to be 1.5mm～2mm is fabricated to.
3. carcasing.The main muscle of prestressing force adopts the steel bar for prestressed concrete of low relaxation type, it is necessary to accurate fixed-length, cut-out, heading；Spiral bar adopts the low-carbon (LC) cold drawn wire of vertebra 4mm～6mm；According to offcenter squared pile structural reinforcement designing requirement, square framework of steel reinforcement adopts special square pile skeleton automatic welding machining.
4. framework of steel reinforcement is installed.The framework of steel reinforcement made, square endplate are welded cuff be positioned in the steel mold of offcenter squared pile, and be connected with deformed bar anchor plate, stretch board, tension rod etc..
5. concrete distributing.By the consumption requirement of every offcenter squared pile, fresh concrete is uniformly filled up along mould female die, many as far as possible some concrete of cloth in stretch-draw one end.
6. matched moulds.Offcenter squared pile upper half punching block is winched to above lower half punching block, and with bolt, upper and lower two halves punching block is fixed, to guarantee that mould does not loosen and concrete not running pulp in high speed centrifugation operation process.
7. prestressed stretch-draw.Offcenter squared pile framework of steel reinforcement after matched moulds is carried out integral tension by the stretching machine adopting jack type, after being stretched to the 70% of reinforced steel bar strength, is fixed in steel mold by tension rod with big nut.
8. centrifuging process.Winching to above centrifuge by the band mould offcenter squared pile after above-mentioned stretch-draw anchor, accelerate step by step by initial velocity, middling speed, high speed, centrifugal speed at a high speed, centrifugation time is generally 10min～18min.By centrifugal closely knit moulding process, making fresh concrete uniformly closely knit along the mould surrounding of offcenter squared pile, meanwhile, pile tube forms a round cavity.After centrifugal end, stretching end is raised, topple over the useless pulp-water produced in centrifugal process.
9. primary steam curing.Being winched to by band mould offcenter squared pile after centrifugal forming in atmospheric steam curing pool hole, quiet stop 1h～2h, be to slowly warm up to 90 DEG C～100 DEG C, under normal pressure, maintenance 4h～8h, makes concrete strength reach more than 40MPa.
10. the demoulding.Band mould offcenter squared pile after primary steam curing is winched on special stripping station position, sheds stretch-draw bolt and die bolt with pneumatic impact wrench, to pile body Shi Hanzhang, then hang away upper mold section, stir female die, shed prestressing force and widen screw rod.Female die, anchor plate, tension rod in cleaning, and brushing releasing agent.It is the offcenter squared pile of C60 for concrete design strength grade, the offcenter squared pile after the demoulding is directly hoisted to finished product stockyard Ma Dui, natural curing, can dispatch from the factory after the intensity that reaches to dispatch from the factory.
11. high-pressure steaming and cultivating.Design strength grade of concrete is the offcenter squared pile of more than C80, offcenter squared pile after the demoulding need to being entered back into autoclave and carry out high-temperature vapour maintenance, maximum temperature is 180 DEG C～200 DEG C, and saturation vapour pressure is 1.0MPa, curing time 8h～12h, makes concrete strength reach more than 80MPa.Pile tube after high-pressure curing can directly dispatch from the factory for stake.
In carcasing, it is generally all make steel reinforcement cage by volume cage mechanism, after steel reinforcement cage completes, show up with traveling crane and stack on the ground, the place stacked carries out classification according to different steel reinforcement cage specifications and stacks, and when steel reinforcement cage is put in pipe die by needs, same use driving hangs steel reinforcement cage.Driving hangs steel reinforcement cage back and forth and causes that work efficiency is not high, and is not suitable for automation mechanized operation.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of automaticity is high, can realize steel reinforcement cage deposit the steel reinforcement cage with conveying integrated structure deposit, conveyer device.
For reaching above-mentioned purpose, present invention employs following technical proposal: a kind of steel reinforcement cage for pile tube production line is deposited, conveyer device, including support, described support is provided with frame above the ground, and the frame transfer passage for the walking of pipe die pipeline formed below, described frame is provided with some the steel reinforcement cage pipelines be arrangeding in parallel in the horizontal direction, and the height of described steel reinforcement cage pipeline in the vertical direction is identical.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described steel reinforcement cage pipeline includes carrier chain and the sprocket wheel engaged with carrier chain, sprocket wheel synchronizing shaft between some steel reinforcement cage pipelines connects so that carrier chain energy synchronous axial system on different steel reinforcement cage pipeline, and described synchronizing shaft connects the synchronizing shaft driver that synchronizing shaft can be driven to rotate.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described frame is provided with steel reinforcement cage cutting agency, when steel reinforcement cage is transported to Frame end by steel reinforcement cage pipeline, described steel reinforcement cage drops from steel reinforcement cage pipeline and can drop in the pipe die below frame along steel reinforcement cage cutting agency.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described steel reinforcement cage cutting agency includes one end blanking slide carriage hinged with frame and the blanking chute sheet drive with frame bottom-hinged, described blanking chute sheet drive has in the middle part of the output shaft that can move back and forth along axial line and this output shaft end and blanking slide carriage hinged, blanking slide carriage can be moved so that blanking slide carriage forms the gradient horizontal by acute angle and maybe can be moved so that blanking slide carriage is positioned at below frame toward the direction bottom frame by blanking slide carriage by described blanking chute sheet drive toward the direction near pipe die.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described frame is additionally provided with a feed mechanism that can be input to by steel reinforcement cage on steel reinforcement cage pipeline away from one end of steel reinforcement cage cutting agency.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described feed mechanism includes the feeding pipeline being inclined to set, described feeding pipeline is provided with the some pieces of feeding baffle plates fixing to be connected with feeding pipeline, feeding pipeline is positioned at above steel reinforcement cage pipeline near one end of frame, when steel reinforcement cage is from when tumbling feeding pipeline, steel reinforcement cage can drop on steel reinforcement cage pipeline.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described frame is provided with the blanking chute bar horizontal by acute angle near one end of feeding pipeline, and described blanking chute bar extends to below feeding pipeline end.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described feeding baffle interval is detachably secured on feeding pipeline uniformly, and feeding baffle plate is vertical with feeding pipeline surface.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described feeding pipeline away from frame one end be arranged over one for place steel reinforcement cage in horizontally disposed feeding platform, when steel reinforcement cage is from when tumbling feeding platform, steel reinforcement cage can drop on feeding pipeline.
Deposit at the above-mentioned steel reinforcement cage for pile tube production line, in conveyer device, described feeding platform is provided with charging pipeline, and described feeding pipeline is provided with the feeding horizontal by acute angle and slips bar and this feeding slips bar and extends to below charging pipeline near one end of feeding platform.
Compared with prior art, it is an advantage of the current invention that: simple in construction, reasonable in design, it is adaptable to automatic production line, can realize steel reinforcement cage deposit, conveying integrated formula structure, and work process is reliable and stable.
Accompanying drawing explanation
Fig. 1 is the structural representation that the embodiment of the present invention 1 provides；
Fig. 2 is the structural representation in another direction of Fig. 1；
Fig. 3 is the structural representation that the embodiment of the present invention 2 provides.
In figure: support 1, frame 2, transfer passage 3, steel reinforcement cage pipeline 4, carrier chain 5, sprocket wheel 6, synchronizing shaft 7, steel reinforcement cage cutting agency 8, blanking slide carriage 9, blanking chute sheet drive 10, feed mechanism 11, feeding pipeline 12, feeding baffle plate 13, blanking chute bar 14, feeding platform 15, feeding slip bar 16, pipe die pipeline 100, steel reinforcement cage 101, pipe die 102, ground 200.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Embodiment 1
As depicted in figs. 1 and 2, a kind of steel reinforcement cage for pile tube production line is deposited, conveyer device, including support 1, described support 1 is provided with the frame 2 above ground 200, and frame 2 transfer passage 3 for pipe die pipeline 100 walking formed below, described frame 2 is provided with some the steel reinforcement cage pipelines 4 be arrangeding in parallel in the horizontal direction, and the height of described steel reinforcement cage pipeline 4 in the vertical direction is identical.When steel reinforcement cage 101 is placed on steel reinforcement cage pipeline 4, can carry from one end of frame 2 toward the other end, skilled artisan would appreciate that, if arranging a plurality of steel reinforcement cage pipeline 4 on the vertical direction of frame 2, then can realize different multilamellar and put the structure of steel reinforcement cage 101, and the steel reinforcement cage pipeline 4 on differing heights can place various sizes of steel reinforcement cage 101.And steel reinforcement cage can be fed directly to need to lay pipe die 102 place of steel reinforcement cage by steel reinforcement cage pipeline 4, whole process, without using driving, greatly improves work efficiency.
As shown in Figure 1, steel reinforcement cage pipeline 4 includes carrier chain 5 and the sprocket wheel 6 engaged with carrier chain 5, as shown in Figure 2, sprocket wheel 6 between some steel reinforcement cage pipelines 4 connects so that carrier chain 5 on different steel reinforcement cage pipeline 4 can synchronous axial system with synchronizing shaft 7, described synchronizing shaft 7 connects the synchronizing shaft driver (not shown) that synchronizing shaft can be driven to rotate, and synchronizing shaft driver can be that motor has hydraulic motor.
Frame 2 is provided with steel reinforcement cage cutting agency 8, and when steel reinforcement cage 101 is transported to frame 2 end by steel reinforcement cage pipeline 4, described steel reinforcement cage drops from steel reinforcement cage pipeline 4 and can drop in the pipe die 102 below frame 2 along steel reinforcement cage cutting agency 8.Skilled artisan would appreciate that, if pipe die 102 is corresponding with the position of steel reinforcement cage pipeline 4 end, steel reinforcement cage 101 can directly tumble and drop in pipe die 102 from steel reinforcement cage pipeline 4, but bigger impulsive force can be produced, using steel reinforcement cage cutting agency 8 is then the purpose playing steadily movement, steel reinforcement cage cutting agency 8 can be that slide plate, litter etc. have acclive mechanism, it is also possible to is mechanical hand.
In the present embodiment, specifically, steel reinforcement cage cutting agency 8 includes one end blanking slide carriage 9 hinged with frame 2 and the blanking chute sheet drive 10 with frame 2 bottom-hinged, described blanking chute sheet drive 10 has in the middle part of the output shaft that can move back and forth along axial line and this output shaft end and blanking slide carriage 9 hinged, blanking slide carriage 9 can be moved so that blanking slide carriage 9 forms the gradient horizontal by acute angle and maybe can be moved so that blanking slide carriage 9 is positioned at below frame 2 toward the direction bottom frame 2 by blanking slide carriage 9 by described blanking chute sheet drive 10 toward the direction near pipe die.Blanking chute sheet drive 10 described in the present embodiment can be cylinder or oil cylinder.
The operation principle of the present embodiment is:
After steel reinforcement cage 101 is placed on steel reinforcement cage pipeline 4, steel reinforcement cage pipeline 4 moves a station can vacate a position for placing steel reinforcement cage, until first steel reinforcement cage 101 moves to frame 2 end.
When pipe die pipeline 100 pipe die 102 is transported to below frame 2 and with steel reinforcement cage pipeline 4 end to the time in of corresponding blanking chute sheet drive 10 action, blanking slide carriage 9 is made to open and corresponding pipe die 102, steel reinforcement cage pipeline 4 works and is slided in pipe die 102 along blanking slide carriage 9 by steel reinforcement cage 101, completes steel reinforcement cage blanking.After blanking completes, blanking chute sheet drive 10 action action again, blanking slide carriage 9 to be packed up, pipe die pipeline 100 moves, and drives the pipe die 102 being mounted with steel reinforcement cage 101 to move to subsequent processing.
Embodiment 2
The structure and working principle of the present embodiment and embodiment 1 is essentially identical, is different in that, as it is shown on figure 3, frame 2 is additionally provided with a feed mechanism 11 that can be input to by steel reinforcement cage on steel reinforcement cage pipeline 4 away from one end of steel reinforcement cage cutting agency 8.Existing feed mechanism 11 is generally driving or such as the lifting body of column and knee type.
In the present embodiment, feed mechanism 11 includes the feeding pipeline 12 being inclined to set, described feeding pipeline 12 is provided with the some pieces of feeding baffle plates 13 that are connected fixing with feeding pipeline 12, feeding pipeline 12 is positioned at above steel reinforcement cage pipeline 4 near one end of frame 2, when steel reinforcement cage is from when tumbling feeding pipeline 12, steel reinforcement cage 101 can drop on steel reinforcement cage pipeline 4.
Frame 2 is provided with the blanking chute bar 14 horizontal by acute angle near one end of feeding pipeline 12, and described blanking chute bar 14 extends to below feeding pipeline 12 end.Preferred version, feeding baffle plate 13 is evenly spaced to be detachably secured on feeding pipeline 12, and feeding baffle plate 13 is vertical with feeding pipeline 12 surface.The height of feeding baffle plate 13 and steel reinforcement cage 101 match, and play barrier effect.
Feeding pipeline 12 away from frame 2 one end be arranged over one for place steel reinforcement cage in horizontally disposed feeding platform 15, when steel reinforcement cage is from when tumbling feeding platform 15, steel reinforcement cage 101 can drop on feeding pipeline 12.
Feeding platform 15 is provided with charging pipeline (not shown), charging pipeline can select belt pulley conveying mechanism, can also selecting the structure that steel reinforcement cage pipeline 4 as described in Example 1 is identical, described feeding pipeline 12 is provided with the feeding horizontal by acute angle and slips bar 16 and this feeding slips bar 16 and extends to below charging pipeline near one end of feeding platform 15.
Skilled artisan would appreciate that, blanking slide carriage 9, blanking chute bar 14, feeding slip bar 16 be all play guiding slide effect, and the concrete gradient formed or angle can the actual demand of foundation be adjusted, therefore concrete size, shape can not limit, can also be the form of mechanical hand, and between plate or bar, belong to equivalent replacement.
Feeding platform 15 is used for being connected volume cage machine, and feeding pipeline 12 is then for being input to steel reinforcement cage pipeline 4 by steel reinforcement cage 101, it is achieved the feeding operation of automatization.
Specific embodiment described herein is only to present invention spirit explanation for example.Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined.
Although more employ support 1 herein, frame 2, transfer passage 3, steel reinforcement cage pipeline 4, carrier chain 5, sprocket wheel 6, synchronizing shaft 7, steel reinforcement cage cutting agency 8, blanking slide carriage 9, blanking chute sheet drive 10, feed mechanism 11, feeding pipeline 12, feeding baffle plate 13, blanking chute bar 14, feeding platform 15, feeding slip the terms such as bar 16, pipe die pipeline 100, steel reinforcement cage 101, pipe die 102, but are not precluded from using the probability of other term.These terms are used to be only used to describe and explain more easily the essence of the present invention；It is all contrary with spirit of the present invention for being construed as any additional restriction.
Claims (10)
1. the steel reinforcement cage for pile tube production line deposit, conveyer device, including support (1), it is characterized in that, described support (1) is provided with frame (2) above the ground, and frame (2) transfer passage (3) for the walking of pipe die pipeline formed below, described frame (2) is provided with some the steel reinforcement cage pipelines (4) be arrangeding in parallel in the horizontal direction, and the height of described steel reinforcement cage pipeline (4) in the vertical direction is identical.
2. the steel reinforcement cage for pile tube production line according to claim 1 deposit, conveyer device, it is characterized in that, described steel reinforcement cage pipeline (4) includes carrier chain (5) and the sprocket wheel (6) engaged with carrier chain (5), sprocket wheel (6) between some steel reinforcement cage pipelines (4) connect with synchronizing shaft (7) so that carrier chain (5) on different steel reinforcement cage pipeline (4) can synchronous axial system, described synchronizing shaft (7) connects the synchronizing shaft driver that synchronizing shaft can be driven to rotate.
3. the steel reinforcement cage for pile tube production line according to claim 1 deposit, conveyer device, it is characterized in that, described frame (2) is provided with steel reinforcement cage cutting agency (8), when steel reinforcement cage is transported to frame (2) end by steel reinforcement cage pipeline (4), described steel reinforcement cage drops from steel reinforcement cage pipeline (4) and can drop into along steel reinforcement cage cutting agency (8) in the pipe die of frame (2) lower section.
4. the steel reinforcement cage for pile tube production line according to claim 3 is deposited, conveyer device, it is characterized in that, described steel reinforcement cage cutting agency (8) includes one end blanking slide carriage (9) hinged with frame (2) and the blanking chute sheet drive (10) with frame (2) bottom-hinged, it is hinged with blanking slide carriage (9) middle part that described blanking chute sheet drive (10) has the output shaft that can move back and forth along axial line and this output shaft end, blanking slide carriage (9) can be moved by described blanking chute sheet drive (10) toward the direction near pipe die so that blanking slide carriage (9) forms the gradient horizontal by acute angle and maybe can move blanking slide carriage (9) so that blanking slide carriage (9) is positioned at frame (2) lower section toward the direction near frame (2) bottom.
5. the steel reinforcement cage for pile tube production line according to claim 3 deposit, conveyer device, it is characterized in that, described frame (2) is additionally provided with a feed mechanism (11) being input to by steel reinforcement cage on steel reinforcement cage pipeline (4) away from one end of steel reinforcement cage cutting agency (8).
6. the steel reinforcement cage for pile tube production line according to claim 5 is deposited, conveyer device, it is characterized in that, described feed mechanism (11) includes the feeding pipeline (12) being inclined to set, described feeding pipeline (12) is provided with the some pieces of feeding baffle plates (13) that are connected fixing with feeding pipeline (12), feeding pipeline (12) is positioned at steel reinforcement cage pipeline (4) top near one end of frame (2), when steel reinforcement cage is from when tumbling feeding pipeline (12), steel reinforcement cage can drop on steel reinforcement cage pipeline (4).
7. the steel reinforcement cage for pile tube production line according to claim 6 deposit, conveyer device, it is characterized in that, described frame (2) is provided with the blanking chute bar (14) horizontal by acute angle near one end of feeding pipeline (12), and described blanking chute bar (14) extends to below feeding pipeline (12) end.
8. the steel reinforcement cage for pile tube production line according to claim 6 deposit, conveyer device, it is characterized in that, described feeding baffle plate (13) is evenly spaced to be detachably secured on feeding pipeline (12), and feeding baffle plate (13) is vertical with feeding pipeline (12) surface.
9. the steel reinforcement cage for pile tube production line according to claim 6 deposit, conveyer device, it is characterized in that, described feeding pipeline (12) away from frame (2) one end be arranged over one for place steel reinforcement cage in horizontally disposed feeding platform (15), when steel reinforcement cage is from when tumbling feeding platform (15), steel reinforcement cage can drop on feeding pipeline (12).
10. the steel reinforcement cage for pile tube production line according to claim 9 deposit, conveyer device, it is characterized in that, described feeding platform (15) is provided with charging pipeline, and described feeding pipeline (12) is provided with the feeding horizontal by acute angle and slips bar (16) and this feeding slips bar (16) and extends to below charging pipeline near one end of feeding platform (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620152687.5U CN205397327U (en) | 2016-02-29 | 2016-02-29 | A steel reinforcement cage is deposited, conveyor for pipe pile production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620152687.5U CN205397327U (en) | 2016-02-29 | 2016-02-29 | A steel reinforcement cage is deposited, conveyor for pipe pile production line |
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| Publication Number | Publication Date |
|---|---|
| CN205397327U true CN205397327U (en) | 2016-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620152687.5U Withdrawn - After Issue CN205397327U (en) | 2016-02-29 | 2016-02-29 | A steel reinforcement cage is deposited, conveyor for pipe pile production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600335A (en) * | 2016-02-29 | 2016-05-25 | 周兆弟 | Steel reinforcement cage storage and conveying device used for tubular pile production line |
| CN109530584A (en) * | 2018-11-02 | 2019-03-29 | 筑梦高科建筑有限公司 | A kind of framework of steel reinforcement machine forming skeleton is from movable support device |
-
2016
- 2016-02-29 CN CN201620152687.5U patent/CN205397327U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600335A (en) * | 2016-02-29 | 2016-05-25 | 周兆弟 | Steel reinforcement cage storage and conveying device used for tubular pile production line |
| CN109530584A (en) * | 2018-11-02 | 2019-03-29 | 筑梦高科建筑有限公司 | A kind of framework of steel reinforcement machine forming skeleton is from movable support device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160727 Effective date of abandoning: 20190806 |