CN205387329U - A compile cage reinforcing bar and store frame and compile cage reinforcing bar conveyor for pipe pile production line - Google Patents

A compile cage reinforcing bar and store frame and compile cage reinforcing bar conveyor for pipe pile production line Download PDF

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CN205387329U
CN205387329U CN201620152371.6U CN201620152371U CN205387329U CN 205387329 U CN205387329 U CN 205387329U CN 201620152371 U CN201620152371 U CN 201620152371U CN 205387329 U CN205387329 U CN 205387329U
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reinforcing bar
cage
storage shelf
containing rack
bar containing
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周兆弟
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Abstract

The utility model belongs to the technical field of the building, a a compile cage reinforcing bar and store frame and compile cage reinforcing bar conveyor for pipe pile production line is related to. Including storing the frame body, store be equipped with on the frame body can along the conveying chain of storing frame body circumferential direction and on the conveying chain a plurality of reinforcing bar holding framves of fixedly connected with, thereby reinforcing bar holding shelf energy forms to support to make and compiles the cage reinforcing bar and place in reinforcing bar holding frame compiling the cage reinforcing bar, reaches when setting for quantity when the volume cage reinforcing bar quantity of one of them reinforcing bar holding frame, the conveying chain can drive another reinforcing bar holding adjacent with this reinforcing bar holding frame and put up the position that this reinforcing bar holding of arrival put up. The utility model discloses make volume cage reinforcing bar can realize automatic storage in succession to realize automatic feed and automatic discharging, very big improvement degree of automation.

Description

Volume cage reinforcing bar storage shelf and volume cage steel bar conveying device for pile tube production line
Technical field
The invention belongs to technical field of buildings, relate to a kind of volume cage reinforcing bar storage shelf for pile tube production line and compile cage steel bar conveying device.
Background technology
Existing prefabricated pile or pile tube are as follows in production technology:
1. the metering of concrete raw material, stirring.According to the match ratio designed, by sand, stone, cement, water, additive and admixture etc. through accurate measurement, making the fresh concrete of the low slump of 3cm~5cm with concrete forced mixer, designing requirement strength grade of concrete is not less than C60 or C80.
2. offcenter squared pile end plate makes.Make basically identical with pile end board, but the end plate profile of square pile is square, and the counterbore of the main muscle of prestressing force is uniformly distributed along end plate four limit, angle.Before end plate is installed, the barrette cuff that the sheet metal that surrounding needs throat thickness to be 1.5mm~2mm is fabricated to.
3. carcasing.The main muscle of prestressing force adopts the steel bar for prestressed concrete of low relaxation type, it is necessary to accurate fixed-length, cut-out, heading;Spiral bar adopts the low-carbon (LC) cold drawn wire of vertebra 4mm~6mm;According to offcenter squared pile structural reinforcement designing requirement, square framework of steel reinforcement adopts special square pile skeleton automatic welding machining.
4. framework of steel reinforcement is installed.The framework of steel reinforcement made, square endplate are welded cuff be positioned in the steel mold of offcenter squared pile, and be connected with deformed bar anchor plate, stretch board, tension rod etc..
5. concrete distributing.By the consumption requirement of every offcenter squared pile, fresh concrete is uniformly filled up along mould female die, many as far as possible some concrete of cloth in stretch-draw one end.
6. matched moulds.Offcenter squared pile upper half punching block is winched to above lower half punching block, and with bolt, upper and lower two halves punching block is fixed, to guarantee that mould does not loosen and concrete not running pulp in high speed centrifugation operation process.
7. prestressed stretch-draw.Offcenter squared pile framework of steel reinforcement after matched moulds is carried out integral tension by the stretching machine adopting jack type, after being stretched to the 70% of reinforced steel bar strength, is fixed in steel mold by tension rod with big nut.
8. centrifuging process.Winching to above centrifuge by the band mould offcenter squared pile after above-mentioned stretch-draw anchor, accelerate step by step by initial velocity, middling speed, high speed, centrifugal speed at a high speed, centrifugation time is generally 10min~18min.By centrifugal closely knit moulding process, making fresh concrete uniformly closely knit along the mould surrounding of offcenter squared pile, meanwhile, pile tube forms a round cavity.After centrifugal end, stretching end is raised, topple over the useless pulp-water produced in centrifugal process.
9. primary steam curing.Being winched to by band mould offcenter squared pile after centrifugal forming in atmospheric steam curing pool hole, quiet stop 1h~2h, be to slowly warm up to 90 DEG C~100 DEG C, under normal pressure, maintenance 4h~8h, makes concrete strength reach more than 40MPa.
10. the demoulding.Band mould offcenter squared pile after primary steam curing is winched on special stripping station position, sheds stretch-draw bolt and die bolt with pneumatic impact wrench, to pile body Shi Hanzhang, then hang away upper mold section, stir female die, shed prestressing force and widen screw rod.Female die, anchor plate, tension rod in cleaning, and brushing releasing agent.It is the offcenter squared pile of C60 for concrete design strength grade, the offcenter squared pile after the demoulding is directly hoisted to finished product stockyard Ma Dui, natural curing, can dispatch from the factory after the intensity that reaches to dispatch from the factory.
11. high-pressure steaming and cultivating.Design strength grade of concrete is the offcenter squared pile of more than C80, offcenter squared pile after the demoulding need to being entered back into autoclave and carry out high-temperature vapour maintenance, maximum temperature is 180 DEG C~200 DEG C, and saturation vapour pressure is 1.0MPa, curing time 8h~12h, makes concrete strength reach more than 80MPa.Pile tube after high-pressure curing can directly dispatch from the factory for stake.
Above-mentioned carcasing is making steel reinforcement cage, prior art be by fixed length, cut-out, heading after volume cage reinforcing bar be placed on a place, take the quantity of correspondence when compiling cage every time for compiling cage, storage takies substantial amounts of position, and automaticity is relatively low, and production efficiency is not high.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of occupy-place is few, and storage efficiency is high, the volume cage reinforcing bar storage shelf for pile tube production line that automaticity is high.
It is a further object of the present invention to provide the volume cage steel bar conveying device that a kind of automaticity is high.
For reaching above-mentioned purpose, present invention employs following technical proposal: a kind of volume cage reinforcing bar storage shelf for pile tube production line, including storage shelf body, described storage shelf body is provided with can along the carrier chain that storage shelf body circumferentially rotates and be fixedly connected with some reinforcing bar containing racks on carrier chain, described reinforcing bar containing rack can form support to compiling cage reinforcing bar so that compiling cage reinforcing bar and being placed in reinforcing bar containing rack, when the volume cage number of steel bars of one of them reinforcing bar containing rack reaches to set quantity, described carrier chain can drive another reinforcing bar containing rack adjacent with this reinforcing bar containing rack to arrive the position of this reinforcing bar containing rack.
In the above-mentioned volume cage reinforcing bar storage shelf for pile tube production line, described reinforcing bar containing rack has the peristome suitable with the diameter compatible compiling cage reinforcing bar, and compiling cage reinforcing bar can enter into reinforcing bar containing rack from peristome.
In the above-mentioned volume cage reinforcing bar storage shelf for pile tube production line, the cross section of described reinforcing bar containing rack is C font.
In the above-mentioned volume cage reinforcing bar storage shelf for pile tube production line, described storage shelf body has the carrier chain that at least two is set in distance, reinforcing bar containing rack on described carrier chain is evenly spaced setting, a sprocket wheel is engaged at the two ends of described carrier chain respectively, and sprocket wheel connects the driver that this sprocket wheel can be driven circumferentially to rotate.
In the above-mentioned volume cage reinforcing bar storage shelf for pile tube production line, being respectively provided on two sides with and by compiling reinforcing bar loading bay that cage reinforcing bar import in reinforcing bar containing rack and can compile the reinforcing steel bar discharge platform that cage reinforcing bar is derived from reinforcing bar containing rack of described storage shelf body.
In the above-mentioned volume cage reinforcing bar storage shelf for pile tube production line, described reinforcing bar loading bay includes loading bay base, described loading bay base surface thereof is provided with one piece of charging stock guide, when carrier chain drives reinforcing bar containing rack to rotate, the position of described charging stock guide can be corresponding with the position of reinforcing bar containing rack so that compiling cage reinforcing bar and entering in reinforcing bar containing rack along charging stock guide, described reinforcing steel bar discharge platform includes discharge pedestal base, described discharge pedestal base surface thereof is provided with one piece of discharging stock guide, when carrier chain drives reinforcing bar containing rack to rotate, the position of described discharging stock guide can be corresponding with the position of reinforcing bar containing rack so that the volume cage reinforcing bar in reinforcing bar containing rack is derived along discharging stock guide from reinforcing bar containing rack.
In the above-mentioned volume cage reinforcing bar storage shelf for pile tube production line, described storage shelf body has several and evenly spaced setting, it is provided with reinforcing steel bar discharge platform between the storage shelf body that each two is adjacent, and the volume cage reinforcing bar in the reinforcing bar containing rack on one of them storage shelf body can import in the reinforcing bar containing rack on another storage shelf body along reinforcing steel bar discharge platform.
A kind of have the above-mentioned volume cage steel bar conveying device compiling cage reinforcing bar storage shelf for pile tube production line, being respectively provided on two sides with reinforcing bar pier head machine and compile cage machine of described storage shelf body.
In above-mentioned volume cage steel bar conveying device, being additionally provided with a pier nose reinforced bar conveyor between described storage shelf body and reinforcing bar pier head machine, the cage reinforcing bar of compiling that reinforcing bar pier head machine processes through pier nose can be input in the reinforcing bar containing rack of storage shelf body by described pier nose reinforced bar conveyor.
In above-mentioned volume cage steel bar conveying device, described pier nose reinforced bar conveyor includes the deflector chute that several are V-shape, each deflector chute is to there being a rotating sheet, described rotating sheet connects upset cylinder, and described upset cylinder can drive rotating sheet upset thus being removed in this deflector chute by the volume cage reinforcing bar in deflector chute.
Compared with prior art, it is an advantage of the current invention that: make volume cage reinforcing bar be capable of automatization's continuous storage, and realize automatic feed and self-emptying, greatly improve automaticity, and discharging process can realize the technological principle of first in first out.
Accompanying drawing explanation
Fig. 1 is the structural representation that embodiment 1 provides;
Fig. 2 is the structural representation that embodiment 2 provides;
Fig. 3 is the A place enlarged drawing of Fig. 2.
In figure: storage shelf body 1, carrier chain 2, reinforcing bar containing rack 3, peristome 4, sprocket wheel 5, reinforcing bar loading bay 6, loading bay base 61, charging stock guide 62, reinforcing steel bar discharge platform 7, discharge pedestal base 71, discharging stock guide 72, reinforcing bar pier head machine 8, volume cage machine 9, pier nose reinforced bar conveyor 10, deflector chute 11, rotating sheet 12, upset cylinder 13, volume cage reinforcing bar 100.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Embodiment 1
nullAs shown in Figure 1,A kind of volume cage reinforcing bar storage shelf for pile tube production line,Including storage shelf body 1,Described storage shelf body 1 is provided with can along the carrier chain 2 that storage shelf body 1 circumferentially rotates and be fixedly connected with some reinforcing bar containing racks 3 on carrier chain 2,Described reinforcing bar containing rack 3 can form support to compiling cage reinforcing bar 100 so that compiling cage reinforcing bar 100 and being placed in reinforcing bar containing rack 3,When the volume cage number of steel bars of one of them reinforcing bar containing rack 3 reaches to set quantity,Reinforcing bar if desired for one steel reinforcement cage of establishment is 8,It it is then 8 by the quantity set that a reinforcing bar containing rack 3 holds,Carrier chain 2 can drive another reinforcing bar containing rack 3 adjacent with this reinforcing bar containing rack 3 to arrive the position of this reinforcing bar containing rack 3,Namely after one of them fully loaded reinforcing bar containing rack 3 moves a station,An adjacent vacant reinforcing bar containing rack 3 moves the station of a supreme reinforcing bar containing rack 3,Thus cage reinforcing bar 100 is compiled in the accommodation realizing serialization.
Reinforcing bar containing rack 3 can select different shapes, as long as volume cage reinforcing bar 100 can be supported, in the present embodiment, reinforcing bar containing rack 3 has the peristome 4 suitable with the diameter compatible compiling cage reinforcing bar, the width of peristome 4 should more than the diameter compiling cage reinforcing bar 100, and compiling cage reinforcing bar can enter into reinforcing bar containing rack 3 from peristome 4.Preferably, the cross section of reinforcing bar containing rack 3 is C font.
Storage shelf body 1 has the carrier chain 2 that at least two is set in distance, reinforcing bar containing rack 3 on described carrier chain 2 is in evenly spaced setting, a sprocket wheel 5 is engaged at the two ends of described carrier chain 2 respectively, and sprocket wheel 5 connects the driver that this sprocket wheel 5 can be driven circumferentially to rotate, driver is motor or hydraulic motor.
Being respectively provided on two sides with one and can import to reinforcing bar loading bay in reinforcing bar containing rack 36 by compiling cage reinforcing bar and the reinforcing steel bar discharge platform 7 that cage reinforcing bar is derived from reinforcing bar containing rack 3 can be compiled of storage shelf body 1.Skilled artisan would appreciate that, when carrier chain 2 rotates, reinforcing bar containing rack 3 can be made to rest on optional position, the position of reinforcing bar loading bay 6 and reinforcing steel bar discharge platform 7 is fixed, by adjusting carrier chain 2 thus to adjust different reinforcing bar containing racks 3 corresponding with the position of reinforcing bar loading bay 6 and reinforcing steel bar discharge platform 7.
Reinforcing bar loading bay 6 includes loading bay base 61, described loading bay base 61 surface thereof is provided with one piece of charging stock guide 62, when carrier chain 2 drives reinforcing bar containing rack 3 to rotate, the position of described charging stock guide 62 can be corresponding with the position of reinforcing bar containing rack 3 so that compiling cage reinforcing bar and entering in reinforcing bar containing rack 3 along charging stock guide 62, described reinforcing steel bar discharge platform 7 includes discharge pedestal base 71, described discharge pedestal base 71 surface thereof is provided with one piece of discharging stock guide 72, described discharging stock guide can with bar or sheet material, when carrier chain 2 drives reinforcing bar containing rack 3 to rotate, the position of described discharging stock guide 72 can be corresponding with the position of reinforcing bar containing rack 3 so that the volume cage reinforcing bar in reinforcing bar containing rack 3 is derived along discharging stock guide 72 from reinforcing bar containing rack 3.Owing to reinforcing bar containing rack 3 is provided with peristome 4, when therefore only needing peristome 4 corresponding with discharging stock guide 72 or charging stock guide 62 position, can realize compiling the cage reinforcing bar 100 discharging from reinforcing bar containing rack 3 or charging.
Storage shelf body 1 has several and evenly spaced setting, it is provided with reinforcing steel bar discharge platform 7 between the storage shelf body 1 that each two is adjacent, and the volume cage reinforcing bar in the reinforcing bar containing rack 3 on one of them storage shelf body 1 can import in the reinforcing bar containing rack 3 on another storage shelf body 1 along reinforcing steel bar discharge platform 7.When storage shelf body 1 has multiple, reinforcing bar containing rack 3 storing on one of them storage shelf body 1 at full capacity time, it is possible to moving directly on another storage shelf body 1, whole process is completed by reinforcing steel bar discharge platform 7, it is not necessary to manually move.Namely, the discharging stock guide 72 being obliquely installed is two actual effects playing discharging and charging guiding of storage shelf body 1, the two ends of discharging stock guide 72 can be corresponding with the reinforcing bar containing rack 3 on two storage shelf bodies 1 respectively, moves to another reinforcing bar containing rack 3 so that compiling cage reinforcing bar 100 from a reinforcing bar containing rack 3.
The operation principle of the present embodiment is: when carrier chain 2 rotates, reinforcing bar containing rack 3 also can concomitant rotation, and the rotation amplitude of carrier chain 2 can pass through accurately to control, control is rotated as adopted motor to carry out, often rotate a job and can complete the switching of a reinforcing bar containing rack 3, charging stock guide 62, discharging stock guide 72 and reinforcing bar containing rack 3 can stagger setting, making will not with charging stock guide 62 in reinforcing bar containing rack 3 moving process, discharging stock guide 72 is touched, owing to compiling cage reinforcing bar 100 in strip, therefore necessarily in reinforcing bar containing rack 3 moving process, charging stock guide 62 or discharging stock guide 72 are touched, thus being directed in reinforcing bar containing rack 3 or being removed from reinforcing bar containing rack 3.
Embodiment 2
Structure and the operation principle of the present embodiment and embodiment 1 are essentially identical, are different in that, a kind of compile cage steel bar conveying device as in figure 2 it is shown, present embodiments provide, being respectively provided on two sides with reinforcing bar pier head machine 8 and compile cage machine 9 of storage shelf body 1.Reinforcing bar pier head machine 8 and volume cage machine 9 are prior art, repeat no more herein.The present embodiment provides after being processed from reinforcing bar by pier nose through storage automatically, again automatic blanking to compile cage machine 9 Automatic Conveying device, as mentioned above, compile cage reinforcing bar 100 to be derived by discharging stock guide 72, when discharging stock guide 72 position is corresponding with the position compiling cage machine 9, can be directly introduced in volume cage machine 9 to implement to compile cage work by compiling cage reinforcing bar 100.
Preferred version, is additionally provided with a pier nose reinforced bar conveyor 10 between storage shelf body 1 and reinforcing bar pier head machine 8, the cage reinforcing bar of compiling that reinforcing bar pier head machine 8 processes through pier nose can be input in the reinforcing bar containing rack 3 of storage shelf body 1 by described pier nose reinforced bar conveyor 10.
Shown in Fig. 3, pier nose reinforced bar conveyor 10 includes the deflector chute 11 that several are V-shape, each deflector chute 11 is to there being a rotating sheet 12, rotating sheet 12 is hinged with deflector chute 11, during its original state, compiles cage reinforcing bar 100 and is positioned at above rotating sheet 12, described rotating sheet 12 connects upset cylinder 13, upset cylinder 13 can be horizontally disposed with, it is also possible to is vertically arranged, and described upset cylinder 13 can drive rotating sheet 12 to overturn thus being removed in this deflector chute 11 by the volume cage reinforcing bar in deflector chute 11.As deflector chute 11 has multiple, then movement is all that volume cage reinforcing bar is moved a station every time, until moving in reinforcing bar containing rack 3 along charging stock guide 62.
Specific embodiment described herein is only to present invention spirit explanation for example.Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined.
Although more employing storage shelf body 1, carrier chain 2, reinforcing bar containing rack 3, peristome 4, sprocket wheel 5, reinforcing bar loading bay 6, loading bay base 61, charging stock guide 62, reinforcing steel bar discharge platform 7, discharge pedestal base 71, discharging stock guide 72, reinforcing bar pier head machine 8 herein, compiling cage machine 9, pier nose reinforced bar conveyor 10, deflector chute 11, rotating sheet 12, upset cylinder 13, compiling the terms such as cage reinforcing bar 100, but it is not precluded from using the probability of other term.These terms are used to be only used to describe and explain more easily the essence of the present invention;It is all contrary with spirit of the present invention for being construed as any additional restriction.

Claims (10)

1. the volume cage reinforcing bar storage shelf for pile tube production line, including storage shelf body (1), it is characterized in that, described storage shelf body (1) is provided with can along the carrier chain (2) that storage shelf body (1) circumferentially rotates and be fixedly connected with some reinforcing bar containing racks (3) on carrier chain (2), described reinforcing bar containing rack (3) can form support to compiling cage reinforcing bar so that compiling cage reinforcing bar and being placed in reinforcing bar containing rack (3), when the volume cage number of steel bars of one of them reinforcing bar containing rack (3) reaches to set quantity, described carrier chain (2) can drive another reinforcing bar containing rack (3) adjacent with this reinforcing bar containing rack (3) to arrive the position of this reinforcing bar containing rack (3).
2. the volume cage reinforcing bar storage shelf for pile tube production line according to claim 1, it is characterized in that, described reinforcing bar containing rack (3) has the peristome (4) suitable with the diameter compatible compiling cage reinforcing bar, and compiling cage reinforcing bar can enter into reinforcing bar containing rack (3) from peristome (4).
3. the volume cage reinforcing bar storage shelf for pile tube production line according to claim 2, it is characterised in that the cross section of described reinforcing bar containing rack (3) is C font.
4. the volume cage reinforcing bar storage shelf for pile tube production line according to claim 1, it is characterized in that, described storage shelf body (1) has the carrier chain (2) that at least two is set in distance, the described reinforcing bar containing rack (3) on carrier chain (2) is in evenly spaced setting, a sprocket wheel (5) is engaged at the two ends of described carrier chain (2) respectively, and sprocket wheel (5) connects the driver that this sprocket wheel (5) can be driven circumferentially to rotate.
5. the volume cage reinforcing bar storage shelf for pile tube production line according to claim 4, it is characterized in that, being respectively provided on two sides with and can will compile the cage reinforcing bar reinforcing bar loading bay (6) that import in reinforcing bar containing rack (3) and can the reinforcing steel bar discharge platform (7) derived from reinforcing bar containing rack (3) of volume cage reinforcing bar of described storage shelf body (1).
null6. the volume cage reinforcing bar storage shelf for pile tube production line according to claim 5,It is characterized in that,Described reinforcing bar loading bay (6) includes loading bay base (61),Described loading bay base (61) surface thereof is provided with one piece of charging stock guide (62),When carrier chain (2) drives reinforcing bar containing rack (3) to rotate,The position of described charging stock guide (62) can be corresponding with the position of reinforcing bar containing rack (3) so that compiling cage reinforcing bar and entering in reinforcing bar containing rack (3) along charging stock guide (62),Described reinforcing steel bar discharge platform (7) includes discharge pedestal base (71),Described discharge pedestal base (71) surface thereof is provided with one piece of discharging stock guide (72),When carrier chain (2) drives reinforcing bar containing rack (3) to rotate,The position of described discharging stock guide (72) can be corresponding with the position of reinforcing bar containing rack (3) so that the volume cage reinforcing bar in reinforcing bar containing rack (3) is derived along discharging stock guide (72) from reinforcing bar containing rack (3).
7. the volume cage reinforcing bar storage shelf for pile tube production line according to claim 5, it is characterized in that, described storage shelf body (1) has several and evenly spaced setting, it is provided with reinforcing steel bar discharge platform (7) between the storage shelf body (1) that each two is adjacent, and the volume cage reinforcing bar in the reinforcing bar containing rack (3) on one of them storage shelf body (1) can import in the reinforcing bar containing rack (3) on another storage shelf body (1) along reinforcing steel bar discharge platform (7).
8. the volume cage steel bar conveying device compiling cage reinforcing bar storage shelf for pile tube production line having described in claim 1-7, it is characterized in that, described storage shelf body (1) be respectively provided on two sides with reinforcing bar pier head machine (8) and compile cage machine (9).
9. volume cage steel bar conveying device according to claim 8, it is characterized in that, being additionally provided with a pier nose reinforced bar conveyor (10) between described storage shelf body (1) and reinforcing bar pier head machine (8), the volume cage reinforcing bar that reinforcing bar pier head machine (8) processes through pier nose can be input in the reinforcing bar containing rack (3) of storage shelf body (1) by described pier nose reinforced bar conveyor (10).
10. volume cage steel bar conveying device according to claim 9, it is characterized in that, described pier nose reinforced bar conveyor (10) includes the deflector chute (11) that several are V-shape, each deflector chute (11) is to there being a rotating sheet (12), described rotating sheet (12) connects upset cylinder (13), and described upset cylinder (13) can drive rotating sheet (12) upset thus being removed in this deflector chute (11) by the volume cage reinforcing bar in deflector chute (11).
CN201620152371.6U 2016-02-29 2016-02-29 A compile cage reinforcing bar and store frame and compile cage reinforcing bar conveyor for pipe pile production line Active CN205387329U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105564897A (en) * 2016-02-29 2016-05-11 周兆弟 Weaving cage rebar storage rack used for pipe pile production line and weaving cage rebar conveying device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105564897A (en) * 2016-02-29 2016-05-11 周兆弟 Weaving cage rebar storage rack used for pipe pile production line and weaving cage rebar conveying device

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