CN111761713A - Light wallboard processing apparatus for producing - Google Patents
Light wallboard processing apparatus for producing Download PDFInfo
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- CN111761713A CN111761713A CN202010626876.2A CN202010626876A CN111761713A CN 111761713 A CN111761713 A CN 111761713A CN 202010626876 A CN202010626876 A CN 202010626876A CN 111761713 A CN111761713 A CN 111761713A
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- 238000012545 processing Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 238000005192 partition Methods 0.000 claims abstract description 77
- 238000012423 maintenance Methods 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 claims abstract description 26
- 238000009826 distribution Methods 0.000 claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 33
- 239000010959 steel Substances 0.000 claims description 33
- 230000007723 transport mechanism Effects 0.000 claims description 29
- 238000004140 cleaning Methods 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000012257 stirred material Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000010415 tidying Methods 0.000 claims 2
- 101500028702 Mus musculus Dll1-soluble form Proteins 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 15
- 238000010073 coating (rubber) Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to a light wallboard processing and producing device which comprises at least two groups of mould conveying mechanisms, a multi-station mould, a maintenance bin and a material distribution system, wherein the plurality of groups of mould conveying mechanisms are arranged on the ground in parallel. The mould transportation mechanism is provided with the travelling wheels and the driving wheels, and the travelling wheels and the driving wheels are embedded in the ground, and the driving wheels and the moulds generate friction force to drive the moulds to travel, so that the travelling mode is high in speed, convenient to control and large in load bearing limit, and is very suitable for automatic assembly line production; the design of the two baffles ensures that the lower supporting plate is positioned in the middle of the connecting plate, and ensures that the two sides of a product after die sinking can not be stuck on the inner wall of the left partition plate or the right partition plate.
Description
Technical Field
The invention relates to the field of light wallboard production, in particular to a light wallboard processing and producing device.
Background
Traditional light wallboard founds mould assembly line is installation gyro wheel below the mould, lays corresponding track on ground simultaneously, uses wire rope to pull and realizes that the mould walks on the track. The walking mode is slow, and the steel wire rope is easy to damage after long-term use and is troublesome to maintain. And the traditional walking mode is insufficient in load capacity, the vertical die is a multi-station die, the more stations, the larger the load is, the more 8-10 stations are, the more stations are, and the traditional transportation system cannot meet the requirement. At present, in order to meet the requirement of mass production of light wallboards, multi-station dies of various types are designed on the market, the die design structure produced by the multi-station dies of the conventional light wallboards is not compact enough, the product quality cannot be ensured, the requirement on human operation is high, when the die is opened, the product can be attached to the side wall of the vertical die, and when the product is pulled out of the die, the product is easily worn with the side wall, so that the product quality is reduced. The current production line structure of the light wall board is not smooth enough and can not form the circular operation.
Disclosure of Invention
In order to solve the technical problems, the invention provides a light wallboard processing and producing device which is ingenious in design, reasonable and compact in structure, forms a circulating operation assembly line, and improves the production efficiency and quality of the light wallboard.
The technical scheme of the invention is as follows:
a light wallboard processing and producing device comprises a mould conveying mechanism, a multi-station mould, a maintenance bin and a material distribution system, wherein at least two groups of mould conveying mechanisms are designed, the plurality of groups of mould conveying mechanisms are arranged on the ground in parallel, two ends of the first group of mould conveying mechanism are respectively designed into ferrying stations, a core pulling station, a mould removing station, a plate discharging station, a cleaning station, an oil coating station, a finishing station, a core penetrating station, a plurality of turnover stations and a ferrying station at the rightmost end are sequentially arranged from the ferrying station at the left end of the first group of mould conveying mechanism, two ends of the second group of mould conveying mechanism are also respectively designed into ferrying stations, the ferrying station close to the right end is a vibration face collecting station, and the rest stations are maintenance stations of the plurality of maintenance bins, the right end of the second group of die conveying mechanisms extends out of the ferrying station to form a material distribution station, and a material distribution system is arranged at the material distribution station; the multi-station die is installed on the die conveying mechanism and moves under the action of the die conveying mechanism, the ferrying mechanisms are installed on ferrying stations on two sides of the die conveying mechanisms of all groups, and the multi-station die is translated between the die conveying mechanisms of each group through the ferrying mechanisms.
The maintenance storehouse include insulation shed, steam heating pipe, the insulation shed is the design that both ends communicate with each other, the second group mould transport mechanism passes from the insulation shed, the second group mould transport mechanism in the insulation shed forms a plurality of maintenance station, at the subaerial twice steam heating pipe of installing of insulation shed, steam heating pipe is located the both sides of a plurality of maintenance station respectively.
The mould conveying mechanism comprises a plurality of travelling wheels and driving wheels, the travelling wheels are symmetrically divided into two rows and are respectively and independently installed on the ground, the driving wheels are also designed with a plurality of driving wheels, the driving wheels are divided into two rows and are respectively and independently installed on the ground, the lower ends of two sides of the multi-station mould are respectively designed with profile steel flange plates, and the profile steel flange plates on two sides are respectively and correspondingly pressed on the travelling wheels and the driving wheels; the walking wheel comprises a rotating wheel, a rotating shaft, a bearing and a support, the support comprises hollow square steel, a bottom plate, reinforcing plates and foundation bolts, the hollow square steel is fixedly installed in the middle of the bottom plate, two sides of the hollow square steel are also connected with the bottom plate through the reinforcing plates respectively, the periphery of the bottom plate is fixed on the ground through the foundation bolts or the bottom plate is fixed on the ground through embedding, the rotating wheel is rotatably installed above the inner part of the hollow square steel through the rotating shaft, the bearing is installed between the rotating shaft and the rotating wheel, and the rotating wheel is pressed below the profile; the driving wheel comprises a driving motor, a speed reducer, a rubber covered wheel and a support, the support comprises a supporting plate and a triangular vertical plate, the movable joint bolt, the spring, the nut and the bottom plate, two sides of one end of the supporting plate are respectively and rotatably connected with the upper end of the triangular vertical plate, the lower end of the triangular vertical plate is installed on the bottom plate, the bottom plate is fixedly installed on the ground through foundation bolts or the bottom plate is fixed on the ground through embedding, the bottom of the movable joint bolt is rotatably installed on the bottom plate, the upper end of the movable joint bolt penetrates through the supporting plate, the upper end and the lower end of the supporting plate are respectively screwed on the movable joint bolt through the nut to be locked, the movable joint bolt is further sleeved with the spring, the upper end of the spring abuts against the lower surface of the supporting plate, the lower end of the spring abuts against the upper surface of the lower nut, the front end of; the inner side of the peripheral surface of the rotating wheel is provided with an annular bulge which is blocked at the inner side of the section steel flange plate.
The multi-station die comprises vertical dies, a walking support, a left clamping plate, a right clamping plate and oil cylinders, wherein a plurality of groups of vertical dies are arranged above the walking support, the left clamping plate and the right clamping plate are respectively and correspondingly designed at the left end and the right end of the plurality of groups of vertical dies, a group of oil cylinders are respectively arranged at the left position and the right position of the bottom of the walking support, the rear ends of two groups of oil cylinders are respectively and rotatably fixed on the walking support, the front end of one group of oil cylinders is rotatably fixed at the lower end of the left clamping plate, the front end of the other group of oil cylinders is rotatably fixed at the lower end of the right clamping plate, the vertical dies comprise a front plate, a rear plate, a hole pipe, a left partition plate, a right partition plate, an upper pressure plate and a lower pressure plate, the lower surfaces of the left partition plate and the right partition plate are supported on the walking support, the front, the lower ends of the front plate and the rear plate are erected on the lower supporting plate, uniform round holes are respectively designed on the front plate and the rear plate, the round holes on the front plate and the rear plate are symmetrically designed, one end of each of a plurality of hole pipes is inserted into the round hole of the front plate, the other end of each of the plurality of hole pipes is inserted into the corresponding round hole of the rear plate, a die cavity is formed among the front plate, the rear plate, the left partition plate, the right partition plate and the lower supporting plate, the upper pressing plate covers the die cavity and is positioned between the left partition plate and the right partition plate, and the front end and the rear end of the upper pressing plate are respectively; the two sides of the lower end of the vertical die are respectively provided with a connecting plate, each connecting plate comprises a vertical plate and a transverse plate, one side of the upper end of each vertical plate is vertically connected with one side of each transverse plate, waist-shaped holes are respectively formed in the two ends of each vertical plate, the two ends of each vertical plate are respectively and movably connected to the lower ends of the left partition plate and the right partition plate through the waist-shaped holes, the upper surface of each transverse plate is supported below the lower supporting plate, and the upper surface of each transverse; the walking support comprises two toppled U-shaped frames, two side supports and two cross supports, wherein two ends of each toppled U-shaped frame are connected through one side support respectively, the cross supports are arranged between the inner sides of the two toppled U-shaped frames and at positions close to the side supports on two sides respectively, U-shaped notches of the two toppled U-shaped frames face to two sides, the rear ends of one group of oil cylinders are correspondingly and rotatably arranged on one side of one cross support, and the rear ends of the other group of oil cylinders are correspondingly and rotatably arranged on one side of the other cross support; the left clamping plate is a left clapboard of the leftmost vertical mould, and the right clamping plate is a right clapboard of the rightmost vertical mould; the outer sides of the left clamping plate and the right clamping plate are respectively provided with a plurality of reinforcing plates, the bottoms of the left clamping plate and the right clamping plate are respectively provided with an extension plate, the upper surfaces of the two extension plates are connected with a plurality of reinforcing plates, one side of each extension plate is correspondingly connected with the bottom of the left partition plate or the bottom of the right partition plate, the two side positions below each extension plate are respectively provided with a guide wheel, and the guide wheels roll and press the inner sides of the two inclined U-shaped frames of the walking support; the vertical dies are designed with a plurality of groups, a left partition plate or a right partition plate between adjacent vertical dies is the same partition plate, a connecting plate designed below each vertical die is sequentially connected through a waist-shaped hole from left to right, the left end of the connecting plate at the leftmost end is connected to the lower end of the left clamping plate, and the right end of the connecting plate at the rightmost end is connected to the lower end of the right clamping plate; the two sides of the lower end of the left partition plate or the right partition plate of the vertical die are respectively fixed with a sliding block, the upper end of the inner side of each sliding block is provided with an arc-shaped sliding chute, and the sliding block is clamped below an upper edge plate of the toppled U-shaped frame in a sliding mode through the arc-shaped sliding chute; the upper ends of the left partition plate or the right partition plate of the vertical die of the middle group are respectively and correspondingly provided with a quick lock catch, the pressure rod penetrates through the quick lock catch of the left clamp plate or the right clamp plate and then penetrates into the pressure rod hole at the upper end of the left partition plate or the right partition plate of the vertical die of the middle group, the pressure rod is pressed on the upper pressure plate of the vertical die, and the quick lock catch is pressed and locked to enable the pressure rod to tightly press the upper pressure plate; a locking plate is installed respectively in the upper and lower position of the both sides of left splint and right splint, and it has the through-hole to open on the locking plate, and after the compound die, adopt four long connecting rods to pass the through-hole and the long connecting rod both ends of locking plate and lock with the nut, to the mould pressurize, the later stage just need not hydraulic pressure pressurize always.
The production method of the light wallboard processing production device comprises the following steps:
1) firstly, materials of the light wall board are proportioned and metered through a computer, and are stirred through a stirring mechanism.
2) The multi-station die moves to the material distribution station through the second die conveying mechanism, the stirring mechanism quantitatively puts the stirred materials into the die cavity of each vertical die of the multi-station die through the material distribution system, and after the material is put in, the multi-station die moves to the ferry station from the material distribution station again.
3) The multi-station die is conveyed to the vibration surface collecting station from the ferrying station through the second die conveying mechanism, manual vibration or mechanical vibration is carried out on materials in vertical dies of the multi-station die at the vibration surface collecting station, so that multiple materials in die cavities of the vertical dies are uniformly mixed, bubbles are removed, the densities are consistent from top to bottom, gaps are prevented, a light wallboard blank is formed, the upper surface of the light wallboard blank is subjected to surface treatment, an upper cover plate of the vertical dies is covered, the multi-station die is subjected to integral pressure maintaining and die sealing, the multi-station die is conveyed to a maintenance station through the second die conveying mechanism for maintenance, the maintenance station is located in a maintenance bin, the multi-station die is heated by steam at a temperature of 50 ℃ in the cold season in the maintenance bin for maintenance of 9-12 hours, the steam heating is closed in hot season, and the maintenance is only required for 9-12 hours.
4) After maintenance of the maintenance station is completed, the multi-station die is conveyed to the leftmost ferrying station again, the multi-station die after maintenance is conveyed to the left ferrying station of the first die conveying mechanism through the ferrying mechanism, then the multi-station die is conveyed to the core pulling station, the multi-station die is hooked on one end hanging ring of the core pipe through the front end of the winch to be pulled out, after the core pipe is pulled out, the multi-station die is conveyed to the die removing station again, a long screw and a nut for pressure maintaining and die sealing are removed, a pressure rod on the upper pressure plate is opened, the upper pressure plate is taken down, the vertical die is opened left and right, and the formed light wallboard is independent on the.
5) The multistation mould carries out the board station, holds the bottom plate through a board machine and pulls out the light wallboard above to the workstation of a board machine together, goes out the board machine and is transferring a plurality of light wallboard to fork truck through the upset together above, fork truck transfers a plurality of light wallboard to appointed place finished product storage yard, carries out secondary maintenance or natural curing, accomplishes light wallboard production, goes out the board and retrieves the bottom plate to the clearance station simultaneously.
6) The clearance station is carried to the multistation mould after going out the board, the multistation mould removes through first mould transport mechanism, remove the clearance station, the core pipe of the upright mould of multistation mould, the top board, the bottom plate, a left side baffle, the right baffle is cleared up, the fat liquoring station is removed to first mould transport mechanism of rethread, every upright mould to the multistation mould carries out the inner wall and applies paint the release agent with a brush, the arrangement station is removed to first mould transport mechanism of rethread, the compound die is controlled to the multistation mould, the core station is worn to removal to first mould transport mechanism of rethread, wear the core to the upright mould of multistation mould.
7) The multi-station die after core penetration is moved to a ferry station through the first die conveying mechanism, the multi-station die is moved to a ferry station of the second die conveying mechanism through the ferry mechanism, and then the multi-station die is moved to a cloth station through the second die conveying mechanism to perform the operation steps again, so that reciprocating circular operation is formed.
The mould transport mechanism further comprises a third mould transport mechanism and an Nth mould transport mechanism, the third mould transport mechanism and the Nth mould transport mechanism are the same as the second mould transport mechanism, and the material distribution station is designed at the right end part of the Nth mould transport mechanism.
Four travelling wheels are arranged between the two adjacent driving wheels of the driving wheels in each row, and two staggered travelling wheels are arranged between the two adjacent driving wheels of the driving wheels in the two rows.
And 7) moving the multi-station die to a ferry station from the core penetrating station through the first die conveying mechanism, wherein the multi-station die can be placed on a turnover station to wait, the turnover station is positioned between the core penetrating station and the ferry station, and the turnover station is designed with a plurality of parts.
The cleaning stations in the step 6) are designed into a plurality of numbers.
The invention has the advantages that the arrangement of the die conveying mechanism is combined with the ferry mechanism, the operation working procedure stations are reasonably and compactly arranged, a circulating operation assembly line is formed, the traveling wheels and the driving wheels in the die conveying mechanism are designed and installed to be combined with the structure of a multi-station die, one-time multi-batch processing production can be met, the traveling wheels and the driving wheels are embedded in the ground in the die conveying mechanism, and the driving wheels and the die generate friction force to drive the die to travel, so that the traveling mode has high speed, convenient control and large load bearing limit, and is very suitable for automatic assembly line production; the connecting plates in the multi-station die are used for enabling all vertical dies to form an integrally linked structure, the oil cylinder stretches and retracts to drive the left clamping plate and the right clamping plate to move, the left clamping plate and the right clamping plate drive the connecting plates to move, the adjacent connecting plates are movably connected to the lower end of the same partition plate (the left partition plate or the right partition plate) through the waist-shaped holes, and the holes of the waist-shaped holes are used for ensuring that the length of the connecting plates cannot block clamping when clamping is carried out; the design of the two baffles ensures that the lower supporting plate is positioned in the middle of the connecting plate, and ensures that the two sides of a product after die sinking can not be stuck on the inner wall of the left partition plate or the right partition plate.
Drawings
FIG. 1 is a top plan partial schematic view of the present invention.
FIG. 2 is a second top view of the present invention.
Figure 3 is a partial side view of the curing barn of the present invention.
Fig. 4 is a schematic view of the die transport mechanism and the multi-station die of the present invention.
Fig. 5 is a schematic side sectional view of a road wheel of the mold transporting mechanism of the present invention.
Fig. 6 is a top view of the road wheels of the mold transport mechanism of the present invention.
Fig. 7 is a front view of a road wheel of the mold transport mechanism of the present invention.
Fig. 8 is a side view of the drive wheel of the mold transport mechanism of the present invention.
Fig. 9 is a top view of the drive wheel of the mold transporting mechanism of the present invention.
Fig. 10 is a front view of the drive wheel of the mold transport mechanism of the present invention.
Fig. 11 is a first schematic view of the multi-station die of the present invention.
Fig. 12 is a second schematic view of the inventive multi-station die.
Fig. 13 is a partial schematic view of the vertical die of the multi-station die of the present invention.
Fig. 14 is a first schematic view of a connecting plate of the multi-station die of the invention.
Fig. 15 is a second schematic view of the connecting plate of the multi-station die of the present invention.
Fig. 16 is a partial view of the junction of the inverted U-shaped frame and the left clamp plate of the inventive multi-station die.
Fig. 17 is a schematic view of a press bar of the multi-station die of the present invention.
Fig. 18 is a schematic view of the connecting plate and the left or right partition plate after the multi-station die is opened.
Fig. 19 is a schematic view of the hold pressure after clamping of the multi-station die of the present invention.
Fig. 20 is an overall top simplified schematic view of the present invention.
FIG. 21 is a block flow diagram of the present invention.
Detailed Description
Referring to the attached figures 1-21, the light wallboard processing and producing device comprises a mould conveying mechanism 1, a multi-station mould 2, a maintenance bin 3 and a material distribution system 4, wherein at least two groups of mould conveying mechanisms 1 are designed, a plurality of groups of mould conveying mechanisms 1 are arranged on the ground in parallel, two ends of the first group of mould conveying mechanism 101 are respectively designed into ferrying stations 5, a core pulling station, a mould removing station, a plate discharging station, a cleaning station, an oil coating station, a finishing station, a core penetrating station, a plurality of turnover stations and the ferrying stations 5 at the rightmost end are sequentially arranged from the ferrying station 5 at the left end of the first group of mould conveying mechanism 101, two ends of the second group of mould conveying mechanism 102 are also respectively designed into ferrying stations 5, the ferrying station 5 close to the right end is a vibrating and face collecting station, the rest stations are the maintenance stations 33 of the plurality of maintenance bins 3, and the right end of the second group of mould conveying mechanism 102 extends out of the ferrying stations 5 to, a material distribution system 4 is arranged at the material distribution station 40; the multi-station die 2 is arranged on the die conveying mechanism 1, the multi-station die 2 moves under the action of the die conveying mechanism 1, the ferry mechanisms 51 are arranged on the ferry stations 5 on two sides of the die conveying mechanisms 1 of all groups, and the multi-station die 2 translates between the die conveying mechanisms 1 of each group through the ferry mechanisms.
The curing barn 3 comprises a heat-insulating shed 31 and steam heating pipes 32, the heat-insulating shed 31 is designed with two ends communicated, the second group of mould transportation mechanisms 102 penetrate through the heat-insulating shed 31, the second group of mould transportation mechanisms 102 in the heat-insulating shed 31 form a plurality of curing stations 33, two steam heating pipes 32 are installed on the ground of the heat-insulating shed 31, and the steam heating pipes 32 are respectively positioned on two sides of the plurality of curing stations 33.
The walking wheel 11 include runner 111, pivot 112, bearing 113 and support, the support includes hollow square steel 114, bottom plate 115, reinforcing plate 118, rag bolt, fixed mounting has hollow square steel 114 in the middle of the bottom plate 115, hollow square steel 114 both sides still connect bottom plate 115 through reinforcing plate 118 respectively, bottom plate 115 is fixed subaerial through rag bolt all around or the bottom plate is fixed subaerial through pre-burying, runner 111 is installed through the pivot 112 rotation in the inside top of hollow square steel 114, install bearing 113 between pivot 112 and the runner 111, runner 111 presses below shaped steel flange plate 14. The inner side of the outer peripheral surface of the runner 111 is designed with an annular protrusion 116, and the annular protrusion 116 is blocked at the inner side of the steel flange plate 14. The annular protrusion 116 is blocked at the inner side of the section steel flange plate 14, and one side, close to the section steel flange plate 14, of the annular protrusion 116 is designed with the conical surface 17 inclined towards the inner side, so that a deviation path in the moving process of the multi-station die 2 is effectively prevented, and once the offset section steel flange plate 14 contacts the conical surface 17 of the annular protrusion 116, the conical surface 17 of the annular protrusion 116 automatically guides the direction.
The driving wheel 12 comprises a driving motor 121, a speed reducer 122, a rubber-covered wheel 123 and a support, the support comprises a supporting plate 124, a triangular vertical plate 125, a swing bolt 126, a spring 127, a nut 128 and a bottom plate 129, two sides of one end of the supporting plate 124 are respectively and rotatably connected with the upper end of the triangular vertical plate 125, the lower end of the triangular vertical plate 125 is installed on the bottom plate 129, the bottom plate 129 is fixedly installed on the ground through anchor bolts or the bottom plate is fixed on the ground through embedding, the bottom of the swing bolt 126 is rotatably installed on the bottom plate 129, the upper end of the swing bolt penetrates through the supporting plate 124, the upper end and the lower end of the supporting plate 124 are respectively screwed on the swing bolt 126 through the nut 128 for locking, the spring 127 is further sleeved on the swing bolt 126, the upper end of the spring 127 abuts against the lower surface of the supporting plate 124, the lower end of, the driving motor 121 and the speed reducer 122 are both arranged on the supporting plate 124, and the rubber coating wheel 123 is pressed below the section steel flange plate 14. The nut outside still designs lock nut, and the angle of nut rotation regulation backup pad, spring play support and cushioning effect, ensure simultaneously that rubber-coated wheel has sufficient pressure to press on shaped steel flange board, guarantee frictional force.
Four travelling wheels 11 are arranged between the two adjacent driving wheels 12 of the driving wheels 12 in each row, and two staggered travelling wheels 11 are arranged between the two adjacent driving wheels 12 of the driving wheels 12 in two rows. The position arrangement in this way effectively ensures the continuous driving of the driving power.
When the die conveying mechanism is used, the multi-station die 2 needs to walk to the next station from the station of the process, each station of the process is provided with a plurality of walking wheels 11 and driving wheels 12 which are arranged and installed into two rows according to the structural position in the device, the section steel flange plates 14 on two sides of the multi-station die 2 are pressed on the walking wheels 11 and the driving wheels 12, the driving wheels 12 are driving motors 121 to drive rubber coating wheels 123, the rubber coating wheels 123 act on the section steel flange plates 14 to drive the multi-station die 2 to move integrally, and the walking wheels 11 passively roll and support the lower sides of the section steel flange plates 14; the position sensors are arranged at the upper ends of the outer sides of the travelling wheels at the positions of the two sides of each working station, when the position sensors at the two sides of each working station sense the section steel flange plates 14 of the multi-station die 2, the transportation is stopped, the driving motor 121 stops driving and rotating, and the die also stops travelling. The mould conveying mechanism is mainly high in load capacity and can meet the requirement of conveying the large-tonnage multi-station mould 2, wherein the multi-station refers to a wall plate 24 station with the thickness of 20cm or a wall plate 42 station with the thickness of 10 cm. In actual operation, a plurality of groups of devices can be designed according to requirements, so that the transportation requirements are met, and the assembly line production operation is formed.
The multi-station die 2 comprises a vertical die 21, a walking support 22, a left clamp plate 23, a right clamp plate 24 and an oil cylinder 26, wherein a plurality of groups of vertical dies 21 are arranged above the walking support 22, the left clamp plate 23 and the right clamp plate 24 are correspondingly arranged on the left end and the right end of the groups of vertical dies 21 respectively, a group of oil cylinders 26 are arranged on the left side and the right end of the bottom of the walking support 22 respectively, the rear ends of the two groups of oil cylinders 26 are respectively and rotatably fixed on the walking support 22, the front end of one group of oil cylinders 26 is rotatably fixed at the lower end of the left clamp plate 23, the front end of the other group of oil cylinders 26 is rotatably fixed at the lower end of the right clamp plate 24, the vertical die 21 comprises a front plate 210, a rear plate, a core pipe 211, a left partition plate 212, a right partition plate 213, an upper pressure plate 217 and a lower supporting plate 214, the lower ends of the left partition plate 212 and the right, front bezel and back plate correspond respectively and install front end and rear end between left baffle 212 and right baffle 213, front bezel and back plate lower extreme stand on bottom plate 214, design respectively on front bezel 210 and the back plate has even round hole, and the round hole symmetry design on front bezel 210 and the back plate, a plurality of core pipe 211 one end inserts from the round hole of front bezel respectively, the other end inserts in the corresponding round hole of back plate, front bezel 210, the back plate, left baffle 212, form the die cavity between right baffle 213 and the bottom plate 214, the top board lid is in the die cavity top, the top board is located between left baffle 212 and right baffle 213, top board front end and rear end are pressed respectively on front bezel and back plate. The front end of the lower supporting plate 214 is also provided with a hanging plate 215 for hooking and using when the product is demoulded.
The connecting plates 25 are respectively designed on two sides of the lower end of the vertical die 21, each connecting plate 25 comprises a vertical plate and a transverse plate, one side of the upper end of each vertical plate is vertically connected with one side of the corresponding transverse plate, waist-shaped holes 251 are respectively designed at two ends of each vertical plate, two ends of each vertical plate are respectively movably connected to the lower ends of the left partition plate 212 and the right partition plate 213 through the waist-shaped holes 251, the transverse plates are supported below the lower supporting plate 214, two baffle plates 252 are designed on the transverse plates, and the two baffle plates 252 are. The connecting plates are used for enabling all vertical dies to form a structure capable of being integrally linked, the oil cylinder stretches and retracts to drive the left clamping plate and the right clamping plate to move, the left clamping plate and the right clamping plate drive the connecting plates to move, the adjacent connecting plates are movably connected to the lower end of the same partition plate (the left partition plate or the right partition plate) through the waist-shaped holes, and the length of the connecting plates cannot block clamping when the adjacent connecting plates are clamped. The design of the two baffles ensures that the lower supporting plate is positioned in the middle of the connecting plate, and ensures that the two sides of a product after die sinking can not be stuck on the inner wall of the left partition plate or the right partition plate.
The walking support 22 comprises two toppled U-shaped frames 221, two side supports and two cross supports, the two toppled U-shaped frames 221 are connected through one side support, the cross supports are respectively arranged between the inner sides of the two toppled U-shaped frames 221 and at the side support positions close to the two sides, the U-shaped notches of the two toppled U-shaped frames 221 face towards the two sides, the rear end of one group of oil cylinders 26 is correspondingly and rotatably arranged on one side of one cross support, and the rear end of the other group of oil cylinders 26 is correspondingly and rotatably arranged on one side of the other cross support.
The left clamping plate 23 is the left clapboard 212 of the leftmost vertical mould 21, and the right clamping plate 24 is the right clapboard 213 of the rightmost vertical mould 21; the outer sides of the left clamping plate 23 and the right clamping plate 24 are respectively provided with a plurality of reinforcing plates 231, the bottoms of the left clamping plate 23 and the right clamping plate 24 are respectively provided with an extension plate 232, the upper surfaces of the two extension plates 232 are connected with the plurality of reinforcing plates 231, one side of each extension plate is correspondingly connected with the bottom of the left partition plate 212 or the bottom of the right partition plate 213, the positions of two sides of the lower surface of each extension plate 232 are respectively provided with a guide wheel 233, and the guide wheels 233 are rolled and pressed on the inner sides of two inclined U-shaped frames 221 of the walking.
The vertical dies 21 are designed with a plurality of groups, the left partition plates 212 or the right partition plates 213 between the adjacent vertical dies 21 are the same partition plate, the connecting plates 25 designed below each vertical die 21 are sequentially connected through the kidney-shaped holes 251 from left to right, the left end of the connecting plate 25 at the leftmost end is connected to the lower end of the left clamping plate 23, and the right end of the connecting plate 25 at the rightmost end is connected to the lower end of the right clamping plate 24.
The two sides of the lower end of the left partition plate 212 or the right partition plate 213 of the vertical mold 21 are respectively fixed with a slide block 216, the upper end of the inner side of each slide block 216 is designed with an arc-shaped chute, and the slide block 216 is slidably clamped below the upper edge plate 201 of the toppled U-shaped frame 221 through the arc-shaped chute. The steel flange plate 14 is a lower side plate of the inclined U-shaped frame 221.
The pressing rods 27 are further designed above the plurality of groups of vertical dies 21, the upper ends of the left partition plates 212 or the right partition plates 213 of the middle group of vertical dies 21 are provided with pressing rod holes, the upper ends of the left clamping plates 23 and the right clamping plates 24 are respectively and correspondingly provided with quick lock catches 241, the pressing rods 27 penetrate through the quick lock catches 241 of the left clamping plates 23 or the right clamping plates 24 and then penetrate through the pressing rod holes in the upper ends of the left partition plates 212 or the right partition plates 213 of the middle group of vertical dies 21, the pressing rods 27 are pressed on the upper pressing plates 217 of the vertical dies 21, and the quick lock catches press and lock the pressing rods to tightly press the. The upper pressure rod and the quick locking structure are simplified in the drawing, and actually, the upper position and the lower position of the two sides of the left clamping plate and the right clamping plate are respectively provided with a locking plate 219, through holes are formed in the locking plate 219, after the die is closed, four long connecting rods 220 are adopted to penetrate through the through holes of the locking plate 219 and the two ends of each long connecting rod and are locked by nuts 218, the die is subjected to pressure maintaining, and the hydraulic pressure maintaining is not needed in the later stage.
When the multi-station die is used, two groups of oil cylinders 26 below a walking support 22 extend (automatically stop when extending to a set distance) to respectively act on a left clamping plate 23 and a right clamping plate 24 to drive the left clamping plate 23 and the right clamping plate 24 to slide towards two sides on the walking support 22, the lower surfaces of the left clamping plate 23 and the right clamping plate 24 are respectively linked through a connecting plate 25 to drive a left partition plate 212 and a right partition plate 213 of each internal group of vertical dies 21 to also move and extend towards two sides, at the moment, a lower supporting plate 214, a front plate, a rear plate and a core pipe 211 of each vertical die 21 are assembled, the oil cylinders 26 contract again, the actions are reversed, the left clamping plate 24 and the right clamping plate 24 clamp inwards, so that the left partition plate 213 and the right partition plate clamp the lower supporting plate 214, the front plate and the rear plate, at the moment, materials can be put into a formed die cavity, an upper pressing plate is covered, and finally the, after a period of time, the product is formed, the core tube 211 is drawn out firstly, then the pressure lever 27 is disassembled, the upper pressure plate is taken down, the oil cylinder 26 is stretched again, in the stretching process, two ends of the lower supporting plate 214 are always positioned between the two baffle plates 252 at the upper end of the connecting plate 25, when the left and right baffle plates 213 are separated towards two sides, due to the design of the waist-shaped hole 251, the left and right baffle plates 213 can be continuously separated from the middle product by a certain gap, the product is positioned on the lower supporting plate 214, the lower supporting plate 214 is limited between the two baffle plates 252 at the upper end of the connecting plate 25 and is always positioned in the middle of the left and right baffle plates 213, two sides of the product are inevitably separated from the inner walls of the left and right baffle plates 213, and thus when the lower supporting plate 214 is pulled out through the front.
The production method of the light wallboard processing production device comprises the following steps,
1) firstly, materials of the light wall board are proportioned and metered through a computer, and are stirred through a stirring mechanism.
2) The multi-station die 2 moves to the material distribution station 40 through the second die conveying mechanism 1, the stirring mechanism quantitatively puts the stirred materials into the die cavity of each vertical die of the multi-station die 2 through the material distribution system 4, and after the material is put into the die cavities, the material distribution station 40 moves to the ferry station 5 again.
3) The multi-station die 2 is conveyed to the vibrating and compacting face station from the ferrying station 5 through the second die conveying mechanism 1 again, manually vibrating or mechanically vibrating the materials in the vertical dies of the multi-station die 2 at a vibrating surface collecting station to uniformly mix a plurality of materials in the die cavity of each vertical die, removing bubbles, keeping consistent density from top to bottom, preventing gaps, forming a light wallboard blank, performing surface treatment on the upper surface of the light wallboard blank, covering an upper cover plate of the vertical die, performing integral pressure maintaining and die sealing on the multi-station die 2, conveying the multi-station die 2 to a maintenance station 33 through a second die conveying mechanism 1 for maintenance, wherein the maintenance station 33 is positioned in a maintenance bin 3, in the curing bin 3, steam heating is performed for 9-12 hours at the temperature of 50 ℃ in cold and cold seasons, and the steam heating is turned off in hot seasons, and only the curing is performed for 9-12 hours.
4) After the maintenance of the maintenance station 33 is completed, the multi-station die 2 is conveyed to the leftmost ferrying station 5 again, the multi-station die 2 after maintenance is conveyed to the left ferrying station 5 of the first die conveying mechanism 1 through the ferrying mechanism, then the multi-station die 2 is conveyed to the core pulling station, the multi-station die 2 is hooked on a hanging ring at one end of a core pipe through the front end of a winch to be pulled out, after the core pipe is pulled out, the multi-station die 2 is conveyed to a die removing station again, a long screw and a nut for pressure maintaining and die sealing are removed, a pressure rod on the upper pressure plate is opened, the upper pressure plate is removed, a vertical die is opened leftwards and rightwards, and a formed light; the core pipe is pulled out and then is sent to a subsequent cleaning station for cleaning, and the upper pressing plate is also sent to the subsequent cleaning station for cleaning.
5) The multi-station die 2 carries out the board station of appearing, holds the bottom plate through a board machine and pulls out the light wallboard above to the workstation of a board machine together, goes out the board machine and is going to a plurality of light wallboard turnover fork truck above together through the upset, fork truck shifts a plurality of light wallboard to appointed place finished product storage yard, carries out secondary maintenance or natural curing, accomplishes light wallboard production, goes out the board and retrieves the bottom plate to the clearance station simultaneously.
6) The clearance station is carried to multistation mould 2 after the play board, multistation mould 2 removes through first mould transport mechanism 1, remove the clearance station, the core pipe of the upright mould of multistation mould 2, the top board, the bottom plate, a left side baffle, the right baffle is cleared up, 1 removes the fat liquoring station to rethread first mould transport mechanism, every upright mould to multistation mould 2 carries out the inner wall and applies paint the release agent with a brush, 1 removes the arrangement station to rethread first mould transport mechanism, compound die about carrying out multistation mould 2, rethread first mould transport mechanism 1 removes to wearing the core station, wear the core to the upright mould of multistation mould 2.
7) The multi-station die 2 after core penetration moves to a ferry station 5 through the first die conveying mechanism 1, the multi-station die 2 moves to the ferry station 5 of the second die conveying mechanism 1 through the ferry mechanism, and the multi-station die 2 moves to the cloth station 40 through the second die conveying mechanism 1 to perform the operation steps again, so that reciprocating circular operation is formed.
And 7) moving the multi-station die to a ferry station from the core penetrating station through the first die conveying mechanism, wherein the multi-station die can be placed on a turnover station to wait, the turnover station is positioned between the core penetrating station and the ferry station, and the turnover station is designed with a plurality of parts. The turnover station is used for waiting, satisfies mass production demand, and follow-up station operation is not in time, and the turnover station then can be used for placing temporarily.
The cleaning stations in the step 6) are designed into a plurality of numbers. In order to meet the cleaning requirement, a plurality of stations can be designed for cleaning operation.
The material distribution system in the invention is the prior art, but the invention is not described in detail, for example, the invention discloses a vertical mould concrete pouring material distribution machine, the granted publication number: CN103465363B, a vertical form concrete pouring spreader, including cloth fill assembly, cloth frame assembly, mount assembly, locating rack assembly and ground light rail track, cloth frame assembly is installed on ground light rail track, and can walk on it, cloth fill assembly is installed again on two parallel light rail tracks of cloth frame assembly in the direction of straight, locating rack assembly installs in one end of cloth frame assembly, corresponds the both ends of arranging in cloth frame assembly with the mount assembly, the mount assembly is installed below the discharge gate of stirring station. The automatic distributing device has the advantages of simple structure, reliable operation, high distributing efficiency, flexible automatic control, time and labor saving compared with the manual filling of concrete, and can completely meet the requirement of an industrial production line of prefabricated buildings and wallboards in modern assembly type integrated buildings;
the ferry mechanism in the invention is the prior art, and the structure of the ferry mechanism is not described in detail, for example, the ferry vehicle special for a patent thermal insulation wallboard production line has an authorization notice number: CN202054434U discloses a ferry vehicle special for a heat-insulating wall board production line, which consists of a vehicle body, a driving device, driving wheels, driven wheel shafts, two hydraulic cylinders and an oil pump system, wherein the driving device is driven by a motor and is arranged in one side of the vehicle body; the template and the heat-insulation wallboard on the template can be quickly, accurately and stably moved on two production lines, so that the requirements of assembly line production are met, and time and labor are saved; when the ferrying mechanism is used, the two ferrying mechanisms work together, jack up the multi-station die from one ferrying station, then synchronously translate, transfer the multi-station die to the next designated ferrying station, and wait for further operation.
The plate discharging machine is also the prior art, for example, a full-automatic plate discharging machine capable of continuously turning over two sides is disclosed in the patent publication number: CN207417815U discloses two full-automatic trigger that go out of action of turning on one's side in succession, including the platform base, the platform base on install first upset platform and second upset platform, the below of first upset platform one end be equipped with the motor, the motor drive the arm-tie through the chain of first upset platform both sides, the top of the first upset platform other end install the striker plate, the adjacent side of first upset platform and second upset platform on all be equipped with scalable support arm, the bottom of first upset platform and second upset platform all be equipped with thrust cylinder, the opposite side of first upset platform be equipped with side clamp plate, side clamp plate drive by the hydro-cylinder. The beneficial effects are that: the automatic degree is high, has improved a board efficiency, and occupation space is little, reduces danger, and whole process realizes unmanned operation.
The mold conveying mechanism 1 further comprises a third mold conveying mechanism 1 and an Nth mold conveying mechanism 1, the third mold conveying mechanism 1 and the Nth mold conveying mechanism 1 are the same as the second mold conveying mechanism 1, and the material distribution station 40 is designed at the end part of the right end of the Nth mold conveying mechanism 1. More sets of mould transport mechanisms can be designed as required in actual work, maintenance stations 33 are added, and heat preservation and maintenance are uniformly carried out through a maintenance bin. The structural station design that a set of and first mould transport mechanism are the same can also be increased, namely first set and last set all are first mould transport mechanism, and a plurality of sets in the middle are second mould transport mechanism, then carry out relevant operation simultaneously for both ends group in actual production like this, and the maintenance is carried out to middle group, and cloth system or cloth station 40 can design the tip position at arbitrary a set of ferry station, and the overall arrangement is rationally arranged, improves production efficiency.
Claims (9)
1. A light wallboard processing and producing device is characterized by comprising at least two sets of mould conveying mechanisms, a multi-station mould, a maintenance bin and a material distribution system, wherein the plurality of sets of mould conveying mechanisms are arranged on the ground in parallel, two ends of a first set of mould conveying mechanism are respectively designed into ferrying stations, a core pulling station, a mould removing station, a plate discharging station, a cleaning station, an oil coating station, a tidying station, a core penetrating station, a plurality of turnover stations and a ferrying station from the ferrying station at the left end of the first set of mould conveying mechanism are sequentially arranged from the core pulling station, the mould removing station, the plate discharging station, the cleaning station, the oil coating station, the tidying station, the,
two ends of the second group of die conveying mechanisms are also respectively designed as ferrying stations, the ferrying station close to the right end is a vibrating and collecting surface station, the rest stations are maintenance stations of a plurality of maintenance bins, the right end of the second group of die conveying mechanisms extends out of the ferrying station to form a material distribution station, and a material distribution system is arranged at the material distribution station;
the multi-station die is installed on the die conveying mechanism and moves under the action of the die conveying mechanism, the ferrying mechanisms are installed on ferrying stations on two sides of the die conveying mechanisms of all groups, and the multi-station die is translated between the die conveying mechanisms of each group through the ferrying mechanisms.
2. The light wallboard processing and producing device of claim 1, wherein the curing barn comprises a heat insulation shed and steam heating pipes, the heat insulation shed is designed to be communicated at two ends, the second group of mold transport mechanisms penetrate through the heat insulation shed, the second group of mold transport mechanisms in the heat insulation shed form a plurality of curing stations, two steam heating pipes are installed on the ground of the heat insulation shed, and the steam heating pipes are respectively positioned at two sides of the plurality of curing stations.
3. The light wall board processing and producing device of claim 1, wherein the mold transportation mechanism comprises a plurality of traveling wheels and a plurality of driving wheels, the traveling wheels are symmetrically divided into two rows and independently installed on the ground respectively, the driving wheels are also designed with a plurality of driving wheels, the driving wheels are divided into two rows and independently installed on the ground respectively, the lower ends of two sides of the multi-station mold are respectively designed with profile steel flange plates, and the profile steel flange plates on two sides are correspondingly pressed on the traveling wheels and the driving wheels respectively; the walking wheel comprises a rotating wheel, a rotating shaft, a bearing and a support, the support comprises hollow square steel, a bottom plate, reinforcing plates and foundation bolts, the hollow square steel is fixedly installed in the middle of the bottom plate, two sides of the hollow square steel are also connected with the bottom plate through the reinforcing plates respectively, the periphery of the bottom plate is fixed on the ground through the foundation bolts or the bottom plate is fixed on the ground through embedding, the rotating wheel is rotatably installed above the inner part of the hollow square steel through the rotating shaft, the bearing is installed between the rotating shaft and the rotating wheel, and the rotating wheel is pressed below the profile; the driving wheel comprises a driving motor, a speed reducer, a rubber covered wheel and a support, the support comprises a supporting plate and a triangular vertical plate, the movable joint bolt, the spring, the nut and the bottom plate, two sides of one end of the supporting plate are respectively and rotatably connected with the upper end of the triangular vertical plate, the lower end of the triangular vertical plate is installed on the bottom plate, the bottom plate is fixedly installed on the ground through foundation bolts or the bottom plate is fixed on the ground through embedding, the bottom of the movable joint bolt is rotatably installed on the bottom plate, the upper end of the movable joint bolt penetrates through the supporting plate, the upper end and the lower end of the supporting plate are respectively screwed on the movable joint bolt through the nut to be locked, the movable joint bolt is further sleeved with the spring, the upper end of the spring abuts against the lower surface of the supporting plate, the lower end of the spring abuts against the upper surface of the lower nut, the front end of; the inner side of the peripheral surface of the rotating wheel is provided with an annular bulge which is blocked at the inner side of the section steel flange plate.
4. The light wall board processing and producing device according to claim 1, wherein the multi-station mold comprises a vertical mold, a walking support, a left clamp plate, a right clamp plate and oil cylinders, a plurality of sets of vertical molds are installed above the walking support, the left clamp plate and the right clamp plate are respectively and correspondingly designed at the left end and the right end of the plurality of sets of vertical molds, a set of oil cylinders are respectively installed at the left position and the right position at the bottom of the walking support, the rear ends of the two sets of oil cylinders are respectively and rotatably fixed on the walking support, the front end of one set of oil cylinder is rotatably fixed at the lower end of the left clamp plate, the front end of the other set of oil cylinder is rotatably fixed at the lower end of the right clamp plate, the vertical mold comprises a front plate, a rear plate, a hole pipe, a left partition plate, a right partition plate, an upper press plate and a lower support plate, the lower ends of the, the front plate and the rear plate are correspondingly arranged at the front end and the rear end between the left partition plate and the right partition plate respectively, the lower ends of the front plate and the rear plate are erected on the lower supporting plate, uniform round holes are respectively designed on the front plate and the rear plate, the round holes on the front plate and the rear plate are symmetrically designed, a plurality of hole pipes are respectively inserted into one ends of the round holes of the front plate and the other ends of the hole pipes are inserted into the corresponding round holes of the rear plate, a die cavity is formed among the front plate, the rear plate, the left partition plate, the right partition plate and the lower supporting plate, the upper pressing plate covers the die cavity and is positioned between the left partition plate and the right partition plate, and the front end and the rear end of the; the two sides of the lower end of the vertical die are respectively provided with a connecting plate, each connecting plate comprises a vertical plate and a transverse plate, one side of the upper end of each vertical plate is vertically connected with one side of each transverse plate, waist-shaped holes are respectively formed in the two ends of each vertical plate, the two ends of each vertical plate are respectively and movably connected to the lower ends of the left partition plate and the right partition plate through the waist-shaped holes, the upper surface of each transverse plate is supported below the lower supporting plate, and the upper surface of each transverse; the walking support comprises two toppled U-shaped frames, two side supports and two cross supports, wherein two ends of each toppled U-shaped frame are connected through one side support respectively, the cross supports are arranged between the inner sides of the two toppled U-shaped frames and at positions close to the side supports on two sides respectively, U-shaped notches of the two toppled U-shaped frames face to two sides, the rear ends of one group of oil cylinders are correspondingly and rotatably arranged on one side of one cross support, and the rear ends of the other group of oil cylinders are correspondingly and rotatably arranged on one side of the other cross support; the left clamping plate is a left clapboard of the leftmost vertical mould, and the right clamping plate is a right clapboard of the rightmost vertical mould; the outer sides of the left clamping plate and the right clamping plate are respectively provided with a plurality of reinforcing plates, the bottoms of the left clamping plate and the right clamping plate are respectively provided with an extension plate, the upper surfaces of the two extension plates are connected with a plurality of reinforcing plates, one side of each extension plate is correspondingly connected with the bottom of the left partition plate or the bottom of the right partition plate, the two side positions below each extension plate are respectively provided with a guide wheel, and the guide wheels roll and press the inner sides of the two inclined U-shaped frames of the walking support; the vertical dies are designed with a plurality of groups, a left partition plate or a right partition plate between adjacent vertical dies is the same partition plate, a connecting plate designed below each vertical die is sequentially connected through a waist-shaped hole from left to right, the left end of the connecting plate at the leftmost end is connected to the lower end of the left clamping plate, and the right end of the connecting plate at the rightmost end is connected to the lower end of the right clamping plate; the two sides of the lower end of the left partition plate or the right partition plate of the vertical die are respectively fixed with a sliding block, the upper end of the inner side of each sliding block is provided with an arc-shaped sliding chute, and the sliding block is clamped below an upper edge plate of the toppled U-shaped frame in a sliding mode through the arc-shaped sliding chute; the upper ends of the left partition plate or the right partition plate of the vertical die of the middle group are respectively and correspondingly provided with a quick lock catch, the pressure rod penetrates through the quick lock catch of the left clamp plate or the right clamp plate and then penetrates into the pressure rod hole at the upper end of the left partition plate or the right partition plate of the vertical die of the middle group, the pressure rod is pressed on the upper pressure plate of the vertical die, and the quick lock catch is pressed and locked to enable the pressure rod to tightly press the upper pressure plate; a locking plate is installed respectively in the upper and lower position of the both sides of left splint and right splint, and it has the through-hole to open on the locking plate, and after the compound die, adopt four long connecting rods to pass the through-hole and the long connecting rod both ends of locking plate and lock with the nut, to the mould pressurize, the later stage just need not hydraulic pressure pressurize always.
5. The manufacturing device of light weight wallboard of claim 1 or 2 or 3 or 4, wherein the manufacturing method of the manufacturing device of light weight wallboard comprises the following steps,
1) firstly, the materials of the light wall board are proportioned and metered by a computer and stirred by a stirring mechanism,
2) the multi-station die moves to a material distribution station through a second die conveying mechanism, the stirring mechanism quantitatively puts the stirred materials into a die cavity of each vertical die of the multi-station die through a material distribution system, and after the material is put into the die cavities, the multi-station die moves to a ferry station from the material distribution station again,
3) the multi-station die is conveyed to the vibration surface collecting station from the ferrying station through the second die conveying mechanism again, manual vibration or mechanical vibration is carried out on materials in the vertical dies of the multi-station die at the vibration surface collecting station, so that the materials in the die cavities of the vertical dies are uniformly mixed, bubbles are removed, the densities are consistent from top to bottom, gaps are prevented, a light wallboard blank is formed, the upper surface of the light wallboard blank is subjected to surface treatment, an upper cover plate of the vertical dies is covered, the multi-station die is subjected to integral pressure maintaining and die sealing, the multi-station die is conveyed to a maintenance station through the second die conveying mechanism for maintenance, the maintenance station is located in a maintenance bin, the multi-station die is heated by steam at a temperature of 50 ℃ in the cold season in the maintenance bin for maintenance of 9-12 hours, the multi-station die is closed by steam heating in hot season, and the maintenance is;
4) after the maintenance of the maintenance station is finished, the multi-station die is conveyed to the leftmost ferrying station again, the multi-station die after the maintenance is finished is conveyed to the left ferrying station of the first die conveying mechanism through the ferrying mechanism, then the multi-station die is conveyed to the core pulling station, the multi-station die is hooked on a hanging ring at one end of a core pipe through the front end of a winch to be pulled out, after the core pipe is pulled out, the multi-station die is conveyed to a die removing station again, a long screw and a nut for pressure maintaining and die sealing are removed, a pressure rod on an upper pressure plate is opened, the upper pressure plate is taken down, a vertical die is opened leftwards and rightwards, and,
5) conveying the multi-station die to a plate discharging station, pulling the lower supporting plate by a plate discharging machine to pull out the light wall boards on the lower supporting plate to a workbench of the plate discharging machine, turning over the plate discharging machine to transfer a plurality of light wall boards to a forklift, transferring the light wall boards to a finished product storage yard at a specified placement place by the forklift, performing secondary maintenance or natural maintenance to complete production of the light wall boards, and discharging the plates while recovering the lower supporting plate to a cleaning station;
6) conveying the multi-station die after the die discharging to a cleaning station, moving the multi-station die to the cleaning station through a first die conveying mechanism, cleaning a core pipe, an upper pressing plate, a lower supporting plate, a left partition plate and a right partition plate of a vertical die of the multi-station die, moving the multi-station die to an oiling station through the first die conveying mechanism, coating a release agent on the inner wall of each vertical die of the multi-station die, moving the multi-station die to a finishing station through the first die conveying mechanism, closing the multi-station die left and right, moving the multi-station die to a core penetrating station through the first die conveying mechanism, penetrating the vertical die of the multi-station die,
7) the multi-station die after core penetration is moved to a ferry station through the first die conveying mechanism, the multi-station die is moved to a ferry station of the second die conveying mechanism through the ferry mechanism, and then the multi-station die is moved to a cloth station through the second die conveying mechanism to perform the operation steps again, so that reciprocating circular operation is formed.
6. The light weight wallboard processing and producing device of claim 2, wherein the mold transporting mechanism further comprises a third mold transporting mechanism and an nth mold transporting mechanism, the third mold transporting mechanism and the nth mold transporting mechanism are the same as the second mold transporting mechanism, and the material distributing station is designed at the right end of the nth mold transporting mechanism.
7. The light wall panel processing and producing device of claim 3, wherein four traveling wheels are installed between two adjacent driving wheels of each row of driving wheels, and two adjacent driving wheels of two rows of driving wheels are installed at positions staggered with two traveling wheels.
8. The light wall board processing and producing device of claim 5, wherein in the step 7), the multi-station die can be placed on a turnover station to wait in the process of moving from the core penetrating station to the ferrying station through the first die conveying mechanism, the turnover station is located between the core penetrating station and the ferrying station, and the turnover station is designed with a plurality of dies.
9. The manufacturing device of claim 5, wherein there are several cleaning stations designed in step 6).
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| CN113580357A (en) * | 2021-08-17 | 2021-11-02 | 德州海天机电科技有限公司 | Multifunctional prestressed slip form machine production line |
| CN114559525A (en) * | 2022-02-11 | 2022-05-31 | 彭跃 | Light partition board processing and forming equipment capable of uniformly distributing slurry |
| CN118081952A (en) * | 2024-02-01 | 2024-05-28 | 深圳市鹏翔建筑科技有限公司 | Production process of waveform prefabricated plate |
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| CN105773827A (en) * | 2016-05-03 | 2016-07-20 | 国新德 | Three-dimensional production system of prefabricated components |
| CN108162137A (en) * | 2018-02-07 | 2018-06-15 | 清华大学建筑设计研究院有限公司 | The hollow plate producing process of core pulling and device under a kind of formwork erection |
| CN109049315A (en) * | 2018-08-31 | 2018-12-21 | 上海汉石昀升住宅工业发展有限公司 | A kind of prefabricated components production system |
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| CN114559525A (en) * | 2022-02-11 | 2022-05-31 | 彭跃 | Light partition board processing and forming equipment capable of uniformly distributing slurry |
| CN114559525B (en) * | 2022-02-11 | 2023-08-29 | 南京唐壹信息科技有限公司 | Light partition board processing and forming equipment capable of uniformly distributing slurry |
| CN118081952A (en) * | 2024-02-01 | 2024-05-28 | 深圳市鹏翔建筑科技有限公司 | Production process of waveform prefabricated plate |
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