CN104260185A - Multi-function concrete prefabricated part group vertical framework production equipment and production line - Google Patents

Abstract

The invention discloses a multifunctional concrete prefabricated component group vertical formwork production equipment and production line, including a chassis, a walking device, first and second side molds, first and second end molds, several partition walls, a top mold, Several bottom brackets, the first and second end molds are provided with core tube holes, the first and second side molds and the first and second end molds and partition walls can all move on the chassis, the leftmost partition wall A mold cavity is formed between the first side mold, between the rightmost partition wall and the second side mold, and between two adjacent partition walls, and a bottom plate is placed on the chassis in each mold cavity. The top mold is set on the top of the first and second side molds, the first and second end molds, and several partition walls. The top mold is equipped with a grouting pipe and an overflow pipe, and can be placed in the cavity respectively. top, bottom top liner templates, bottom liner templates. The multi-functional concrete prefabricated component group vertical formwork production equipment of the present invention has greatly improved production efficiency and low cost.

Description

Multifunctional concrete prefabricated component group vertical formwork production equipment and production line

technical field

The invention relates to a production equipment of building materials, in particular to a production equipment and production line of prefabricated concrete components.

Background technique

In order to save energy and reduce emissions, protect the environment, and advocate green buildings, the country is vigorously promoting the implementation of housing industrialization. The construction industry as a whole is upgrading and transforming from traditional construction methods to construction industrialization. Construction industrialization has become a key direction for the development of the construction industry in the future. Among them, the industrialized production of prefabricated concrete components has become the key to realize the industrialization of construction.

Residential prefabricated concrete components are divided into building exterior wall panels, building interior wall panels, building floor slabs, building stairs, connecting beams, balcony panels, air-conditioning panels, etc. In the production process, flat molds are mostly used, that is, planar layout formwork, along Concrete is poured horizontally to form precast concrete elements of various structures. The disadvantage of this flat die production method is that the production efficiency is low, the number of templates to be prepared is large, and the space occupied by the production line is large, and because the bottom surface of the component is the template surface, and the upper surface is the pouring surface, the quality of the upper surface is difficult to control. Due to the many changes in the shape and structure of the components, the use of flat die production is subject to many restrictions.

In addition, group vertical formwork production equipment is also used to produce precast concrete components, and concrete is poured in the vertical direction to form precast concrete components. There are many types of precast concrete components, each of which has a different shape, size, and structure. However, the existing group-forming equipment is a relatively fixed mold-forming equipment. A set of molds can only produce one type of component. During production, it is necessary to manufacture corresponding vertical mold equipment for each component, resulting in high cost and huge cost, and it is impossible to form a production line for industrialized production, which cannot meet the requirements of industrialized production.

Contents of the invention

The object of the present invention is to provide a multi-functional concrete prefabricated component group vertical mold production equipment, the production efficiency of which is greatly improved, and the cost is low.

Another object of the present invention is to provide a production line, which can industrially produce concrete prefabricated components, and the production efficiency is greatly improved.

In order to achieve the above object, the technical solution of the present invention is: a multifunctional concrete prefabricated component group vertical formwork production equipment, including a chassis, a walking device arranged at the bottom of the chassis, first and second side molds, first and second Two end molds, several partition walls, a top mold, and several bottom brackets, the first and second end molds have the same structure and are provided with several core pipe holes on the first and second end molds, and the first and second end molds have the same structure. 1. The second side forms are respectively placed on the left and right ends of the chassis, and the plurality of partition walls are placed between the first and second side forms on the chassis, and the plurality of partition walls are arranged from left to right. The right is placed at intervals in turn, the first and second end molds are respectively placed on the front and rear ends of the chassis, the first and second side molds and the first and second end molds and several partition walls can be placed on the chassis Move, form a mold cavity respectively between the leftmost described partition wall and the first side form, between the rightmost described partition wall and the second side form, and between two adjacent partition walls. One of the bottom brackets is respectively placed at a position in each of the mold cavities, and the top mold is arranged on the top of the first and second side molds, the first and second end molds and a plurality of partition walls, The first and second side molds, the first and second end molds and the top mold form a square or a rectangle, and the position corresponding to each mold cavity on the top mold is provided with a grouting pipe and an overflow The pipe also includes several top gasket templates and several bottom gasket templates, the top gasket templates and the bottom gasket templates can be respectively placed on the top and bottom of the mold cavity.

The multi-functional concrete prefabricated component group vertical formwork production equipment of the present invention also includes several left liner formworks and several right liner formworks, and the left liner formwork and right liner formwork can be respectively placed on the mold left and right sides of the cavity.

The multifunctional concrete prefabricated component group vertical formwork production equipment of the present invention, wherein, also comprises several front-end liner formworks and several rear-end liner formworks, and the front-end and rear-end liner formworks are all provided with several core pipe holes, A front-end pad template and a rear-end pad template form a group, and the two pad templates in each group have the same structure, and the pad templates of different groups have different structures. The front-end pad template and the rear-end pad template can be They are respectively placed at the front and rear ends of the mold cavity, and the front and rear liner templates placed in each mold cavity form a group.

The multifunctional concrete prefabricated component group vertical formwork production equipment of the present invention, wherein, the bottom of the top form is provided with several bosses, the number of bosses is equal to the number of the mold cavities, and the shape of the bosses is the same as that of the mold cavities. The shapes are the same, and the size of the boss is equal to the size of the cavity.

The multi-functional concrete prefabricated component group vertical formwork production equipment of the present invention, wherein, the chassis is provided with end door shafts, the first end form includes left and right end doors, and the core tube holes are arranged on the left and right end doors , the right end of the left end door and the left end of the right end door are both hinged on the end door shaft.

The production line of the present invention includes a plurality of above-mentioned multifunctional concrete prefabricated components grouped vertical formwork production equipment, and the concrete mixing area, the concrete pouring area, the initial maintenance area, the later maintenance area, and the plate delivery unit are arranged in sequence, and the concrete mixing area is provided with concrete Mixing device, a concrete pouring device is provided in the concrete pouring area, through which concrete can be poured into the mold cavity of the multi-functional concrete prefabricated component group vertical formwork production equipment, and a first There is a second ferry car between the initial maintenance area and the post-maintenance area, and a third ferry car between the later maintenance area and the publishing unit. Several multifunctional concrete prefabricated components are grouped into a vertical formwork production equipment. It can be transported from the concrete pouring area to the initial maintenance area by the first ferry car, then transported from the initial maintenance area to the later maintenance area by the second ferry car, and transported from the later maintenance area to the board output unit by the third ferry car.

The production line of the present invention, wherein, a core-pulling unit is provided between the initial maintenance area and the post-maintenance area, and the second ferry car is arranged between the initial maintenance area and the core-pulling unit, and the core-pulling unit There is a fourth shuttle bus between the post-maintenance area and the post-maintenance area.

The production line of the present invention, wherein, a core-pulling unit is provided between the initial maintenance area and the post-maintenance area, and the second ferry car is arranged between the initial maintenance area and the core-pulling unit, as well as the core-pulling unit and the post-maintenance area between.

In the production line of the present invention, a track is provided between each of the two adjacent areas, each of the ferry vehicles is respectively arranged on a track, and tracks are provided in the initial maintenance area and the later maintenance area.

After adopting the above scheme, since the chassis of the present invention is provided with the first and second side molds and the first and second end molds and several partition walls, between the partition wall and the first and second side molds and adjacent two A mold cavity is formed between the partition walls. The above-mentioned side molds, end molds and partition walls can be moved on the chassis, and also include a top pad template and a bottom pad template. The top pad template and the bottom pad template can be respectively It is placed on the top and bottom of the mold cavity, so different top liner formwork and bottom liner formwork can be placed in different mold cavities to obtain concrete prefabricated components of different structures through one pouring, which not only greatly improves production efficiency, but also does not require Manufacture a complete set of vertical mold equipment for each component, and the cost is reduced.

In addition, since the present invention also includes several left pad templates and several right pad templates that can be respectively placed on the left and right sides of the mold cavity, and several front ends that can be respectively placed on the front and rear ends of the mold cavity Liner formwork and several back-end liner formworks, the front-end and back-end liner formworks are provided with core tube holes, and the structure of liner formwork in different groups is different, so different left and right The liner formwork and different front and rear end liner formworks can be poured to obtain a variety of concrete prefabricated components with different shapes of core pipe holes and different surface shapes, further reducing the cost of the vertical formwork equipment.

In addition, since the bottom of the top mold is provided with the same number of bosses as the cavity, the shape of the boss is the same as that of the cavity, and the size of the boss is equal to the size of the cavity, so it is convenient for the installation of the top mold and ensures that each The mold cavities correspond to the corresponding grouting pipes and overflow pipes on the top mold.

The production line of the present invention includes a concrete mixing area, a concrete pouring area, an initial maintenance area, a later maintenance area, and a board output unit, and a first ferry car is provided between the concrete pouring area and the initial maintenance area, and the initial maintenance area and the later maintenance area There is a second shuttle bus between them, and a third shuttle bus between the post-maintenance area and the publishing unit, so it is possible to use the shuttle bus to ferry multiple group mold production equipment between the areas, thus forming an industrialized Production, greatly improving production efficiency and reducing labor intensity of workers.

Description of drawings

Fig. 1 is the structural diagram after the first and second end molds are removed from the vertical formwork production equipment of multifunctional concrete prefabricated components of the present invention;

Fig. 2 is the structural diagram of the lifting state of the top mold of the multifunctional concrete prefabricated component of the present invention in groups of vertical formwork production equipment;

Fig. 3 is the structural diagram of the first and second side molds in the open state of the multifunctional concrete prefabricated component group vertical formwork production equipment of the present invention;

Fig. 4 is the structural diagram of the left and right end doors of the first end formwork of the multifunctional concrete prefabricated component of the present invention group vertical formwork production equipment;

Fig. 5 is the structural diagram after putting the core tube into the vertical formwork production equipment of multifunctional concrete prefabricated components of the present invention;

Fig. 6 is a structural diagram of a production line using multifunctional concrete prefabricated component group vertical formwork production equipment.

Detailed ways

As shown in Fig. 1, a kind of multifunctional concrete prefabricated component of the present invention is grouped vertical mold production equipment, comprises chassis 01, is located at the walking device 02 of chassis 01 bottom, first, second side formwork 31,32, first, The second end mold, several partition walls 35, top mold 36, several bottom brackets 41, the running gear 02 includes the axle 21 located at the bottom of the chassis 01 and the wheels 22 installed on the axle 21, the wheels 22 can move along the guide rail, The first and second end molds have the same structure and are provided with several core tube holes on the first and second end molds. The shape and size of each core tube hole can be set as required. The first and second side molds 31, 32 They are respectively placed at the left and right ends of the chassis 01. Several partition walls 35 are placed between the first and second side molds 31 and 32 on the chassis 01, and several partition walls 35 are placed at intervals from left to right. 1. The second end formwork is respectively placed at the front and rear ends of the chassis 01, between the leftmost partition wall and the first side formwork 31, between the rightmost partition wall and the second side formwork 32, and between the two adjacent partition walls 35 A mold cavity is respectively formed between them, and a bottom bracket 41 is respectively placed at a position in each mold cavity on the chassis 01, each bottom bracket 41, each first and second side molds 31, 32 and each first and second side molds Both end molds can be moved on the chassis 01, and the top mold 36 is arranged on the tops of the first and second side molds 31, 32, the first and second end molds and several partition walls 35, and the first and second side molds 31, 32, the first and second end molds and the top mold 36 form a square or a rectangle, as shown in Figures 1 and 5, the position corresponding to each mold cavity on the top mold 36 is provided with a grouting pipe 361 and an overflow There are one or more flow pipes 362 and overflow pipes 362 .

The first and second end molds can be in the form of end doors. As shown in Figure 4, taking the first end mold as an example, the first end mold includes left and right end doors 335,336, and left and right end doors 335,336. A core tube hole 337 is provided, and an end door shaft 338 is provided on the chassis 01, and the right end of the left end door 335 and the left end of the right end door 336 are all hinged on the end door shaft 338.

As shown in Figure 1, 3, top die 36 bottoms are provided with several bosses 363, and the quantity of bosses 363 is equal to the quantity of mold cavity, and the shape of bosses 363 is identical with the shape of mold cavity, and the size of bosses 363 is the same as The cavities are equal in size.

The multifunctional concrete prefabricated component group vertical mold production equipment of the present invention also includes several top liner formworks, several bottom liner formworks, several left liner formworks and several right liner formworks, left liner formwork, right liner formwork The pad templates can be placed on the left and right sides of the mold cavity respectively, and the top pad template and the bottom pad template can be placed on the top and bottom of the mold cavity respectively.

The multifunctional concrete prefabricated component group vertical formwork production equipment of the present invention also includes several front-end liner formworks and several rear-end liner formworks. A pad template and a rear pad template form a group, and the two pad templates in each group have the same structure, and the pad templates of different groups have different structures, and the front and rear pad templates can be respectively placed in the cavity The front and rear ends, and the front and rear pad templates placed in each cavity form a group.

By placing different top liner formwork, bottom liner formwork, left liner formwork and right liner formwork on the top, bottom, left side and right side of the mold cavity, a variety of different structural shapes and different widths of concrete prefabrication can be obtained If it is necessary to produce a wallboard with grooves on both sides, set a corresponding left and right liner formwork on the left and right sides of the mold cavity, and when it is necessary to produce a wallboard with grooves on the side , then set a corresponding shape of the left liner formwork or right liner formwork on the left or right side of the mold cavity; if it is necessary to produce staircase components or laminated floor components, set corresponding Shaped front and rear end mold liner templates; moreover, by opening different shapes and sizes of core tube holes on different groups of front end liner templates and rear end liner templates, such as core tube holes can be circular, square , ellipse, semicircle, rectangle, etc. Correspondingly, various core tubes such as round tubes, square tubes, elliptical tubes, semicircular tubes, and rectangular tubes can be inserted between the front and rear end liner templates to obtain different hollow cores. Hollow concrete slab precast elements in a wide variety of shapes. The top or bottom end can be produced by putting pre-set steel bars into the core tube holes of the front-end and back-end liner formwork, and the two ends of the pre-set steel bars protrude out of the core tube holes of the front-end and rear-end liner formwork respectively. Concrete prefabricated elements with exposed steel bars are reserved.

In the multifunctional concrete prefabricated component group vertical formwork production equipment of the present invention, the top mold 36 is an integral type, and the top mold 36 can rise or fall in the vertical direction under the drive of the power device of the top mold. Offset occurs, and the middle part of the top mold 36 is covered with a guide tube 368, and the guide tube 368 is fixed on the chassis 01. Figure 1 shows the state after the top mold 36 descends. After the top mold 36 descends, the protrusion at the bottom of the top mold 36 Platforms 363 are respectively stuck in a corresponding mold cavity, and then concrete is poured into each mold cavity through the grouting pipe 361, and the pouring is stopped when there is concrete overflow in the overflow pipe 362, and when the mold needs to be released, the top mold power device Lift the top mold 36, as shown in Figure 2, after the top mold 36 rises, open the first and second end molds, and drive the first side mold, the partition wall on the left side and the bottom bracket on the left side through the left parallel expansion device Move to the left on the chassis 01, drive the second side mold, the partition wall on the right side and the bottom bracket on the right side to move to the right on the chassis 01 through the right parallel expansion device, as shown in Figure 3, so that the first and second The two side formwork and each partition wall are properly separated from the surface of the concrete prefabricated component to facilitate mold release, and then the concrete precast component is pulled out or pushed out of the mold cavity in the front and rear direction by traction or push-pull to achieve smooth mold release.

As shown in Figure 6, a production line of the present invention includes several above-mentioned multifunctional concrete prefabricated components grouped vertical formwork production equipment, and a concrete mixing area 61, a concrete pouring area 62, an initial maintenance area 63, and a core pulling unit 64 are arranged in sequence. , post-maintenance area 65, plate output unit 66, concrete mixing area 61 is provided with concrete mixing device, used to produce concrete with various strength requirements, concrete pouring area 62 is provided with concrete pouring device, concrete pouring device can also use concrete The pressure pump can inject concrete into the mold cavity of the multi-functional concrete prefabricated component group vertical formwork production equipment through the concrete pouring device. The initial maintenance area 63 and the later maintenance area 65 are equipped with tracks. The concrete pouring area 61 and the initial maintenance area The first track is set between 63, the first ferry car is set on the first track, the second track is set between the initial maintenance area 63 and the core pulling unit 64, and the later maintenance area 65, and the second track is set Two ferry cars, a third ferry car is provided between the post-maintenance area 65 and the publishing unit 66, and multiple multi-functional concrete prefabricated components are placed on the first ferry car to transport them to the concrete pouring area 62 , after the pouring is completed by the concrete pouring device, the first ferry car is transported from the concrete pouring area 62 to the initial maintenance area 63 and placed on the track of the initial maintenance area 63, and the initial maintenance is completed in the initial maintenance area 63, and then passed The second ferry car is transported from the initial maintenance area 63 to the core-pulling unit 64, and the core tube is extracted in the core-pulling unit 64. After the core tube is extracted, it is transported to the post-maintenance by the core-pulling unit 64 through the second ferry car. Area 65 is also placed on the track of the post-maintenance area 65. After the post-maintenance is completed, it is transported to the output unit 66 by the third ferry car, and then the first ferry car returns to the original position, and the multi-functional concrete waiting to be poured is transported again The grouped vertical formwork production equipment for prefabricated components goes to the concrete pouring area, and the second ferry returns to its original position, and the multifunctional concrete prefabricated component group vertical formwork production equipment that has completed the initial maintenance is transported from the initial maintenance area 63 to the core pulling unit 64 , the third ferry car returns to its original position, and again transports the multifunctional concrete prefabricated components into groups of vertical formwork production equipment from the post-maintenance area to the publishing unit 66, and so on.

The second track can also be set only between the initial maintenance area 63 and the core pulling unit 64, and a fourth track is additionally arranged between the core pulling unit 64 and the later maintenance area 65, and a fourth ferry car is arranged on the fourth track.

If there is no core tube in the mold cavity, and there is no need to perform core-pulling and hole-forming operations, after the initial maintenance is completed, the multi-functional concrete prefabricated components will be transported to the Post-conservation area 65.

Multiple sets of formwork-making equipment can be operated at the same time through each ferry car to meet the operation of multiple sets of formwork equipment of various scales and sizes. Multiple sets of formwork equipment can simultaneously produce concrete precast components of various specifications and shapes , Cycle operation, continuous production.

The above-mentioned embodiments are only descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.

Claims (9)

1. a multifunctional concrete prefabricated components battery mould production equipment, is characterized in that: comprise chassis (01), be located at the running gear (02) of bottom, chassis (01), first, Second Edge mould (31, 32), first, second end mould, several partition walls (35), backform (36), several collets (41), described first, second end mode structure is identical and first, second end mould is equipped with several core pores, described first, Second Edge mould (31, 32) be positioned over the two ends, left and right on described chassis (01) respectively, described several partition walls (35) are all positioned over first on described chassis (01), Second Edge mould (31, 32) between, and several partition walls described (35) interval placement successively from left to right, described first, second end mould is positioned over the rear and front end of described chassis (01) respectively, and first, Second Edge mould (31, 32) and the first, second end mould and several partition walls (35) all can be upper mobile in chassis (01), between the described partition wall of high order end and the first limit mould (31), a die cavity is formed respectively between the described partition wall of low order end and Second Edge mould (32) and between adjacent two partition walls, position on described chassis (01) in each described die cavity is placed with a described collet (41) respectively, and described backform (36) is arranged at described first, Second Edge mould (31, 32), first, second end mould and several are every coping, described first, Second Edge mould (31, 32), first, second end mould and backform (36) composition square or rectangular, the upper position corresponding with described each die cavity of described backform (36) is equipped with Grouting Pipe (361) and overflow pipe (362), also comprises several headliner templates, several bottom liner templates, described headliner template, bottom liner template can be positioned over the top of described die cavity respectively, bottom.

2. multifunctional concrete prefabricated components battery mould production equipment as claimed in claim 1, it is characterized in that: also comprise several left liner templates and several right liner templates, described left liner template, right liner template can be positioned over the arranged on left and right sides of described die cavity respectively.

3. multifunctional concrete prefabricated components battery mould production equipment as claimed in claim 2, it is characterized in that: also comprise several leading end pad templates and several rear end liner templates, described front end, rear end liner template is equipped with several core pores, a leading end pad template and a rear end liner template are one group, two liner formwork structures often in group are identical, the liner formwork structure of different group is different, described leading end pad template, before rear end liner template can be positioned over described die cavity respectively, rear two ends, the front end of placing in each die cavity, rear end liner template is one group.

4. multifunctional concrete prefabricated components battery mould production equipment as claimed in claim 3, it is characterized in that: described backform (36) bottom is provided with several boss (363), the quantity of boss (363) is equal with the quantity of described die cavity, and the shape of boss (363) is identical with the shape of described die cavity, the size of boss (363) and the equal and opposite in direction of described die cavity.

5. multifunctional concrete prefabricated components battery mould production equipment as claimed in claim 4, it is characterized in that: described chassis (01) is provided with end door-hinge (338), described first end mould comprises left and right end door (335,336), described core pore is located on left and right end door (335,336), and the right-hand member of described left end door (335) and the left end of right-hand member door (336) are all articulated with on described end door-hinge (338).

6. a production line, it is characterized in that: comprise the arbitrary described multifunctional concrete prefabricated components battery mould production equipment of several the claims 1-5, the concrete-agitating region (61) set gradually, pouring concrete region (62), initial curing region (63), late maintaining region (65), ejecting plate unit (66), concrete-agitating region is provided with concrete central mix plant in (61), pouring concrete region is provided with concrete casting apparatus in (62), can concrete be injected in the die cavity of described multifunctional concrete prefabricated components battery mould production equipment by concrete casting apparatus, first ferry bus is provided with between pouring concrete region (61) and initial curing region (63), second ferry bus is provided with between initial curing region (63) and late maintaining region (65), the 3rd road ferry bus is provided with between late maintaining region (65) and publication unit (66), described in several, multifunctional concrete prefabricated components battery mould production equipment can be delivered to initial curing region (63) by first ferry bus from pouring concrete region (62), late maintaining region (65) is delivered to by initial curing region (63) again by second ferry bus, ejecting plate unit (66) is delivered to by late maintaining region (65) by the 3rd road ferry bus.

7. production line as claimed in claim 6, it is characterized in that: between described initial curing region (63) and late maintaining region (65), be provided with unit of loosing core (64), described second ferry bus is arranged between described initial curing region (63) and unit of loosing core (64), described in loose core between unit (64) and late maintaining region (65) and be provided with the 4th road ferry bus.

8. production line as claimed in claim 6, it is characterized in that: between described initial curing region (63) and late maintaining region (65), be provided with unit of loosing core (64), described second ferry bus is arranged at described initial curing region (63) and unit of loosing core (64) and between unit of loosing core (64) and late maintaining region (65).

9. production line as claimed in claim 7 or 8, it is characterized in that: be describedly often equipped with track between adjacent two regions, described each road ferry bus is arranged on a track respectively, and described initial curing region (63), late maintaining region are equipped with track in (65).