CN103522388A - Vertical formwork forming machine of light wall board and producing technology thereof - Google Patents
Vertical formwork forming machine of light wall board and producing technology thereof Download PDFInfo
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- CN103522388A CN103522388A CN201310482076.8A CN201310482076A CN103522388A CN 103522388 A CN103522388 A CN 103522388A CN 201310482076 A CN201310482076 A CN 201310482076A CN 103522388 A CN103522388 A CN 103522388A
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- 238000009415 formwork Methods 0.000 title claims abstract description 47
- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims description 74
- 229910000838 Al alloy Inorganic materials 0.000 claims description 69
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 46
- 238000000465 moulding Methods 0.000 claims description 25
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 23
- 230000003028 elevating effect Effects 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 14
- 238000003466 welding Methods 0.000 claims description 14
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 238000007598 dipping method Methods 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 4
- 230000000284 resting effect Effects 0.000 claims description 4
- 238000000926 separation method Methods 0.000 abstract 1
- 208000034189 Sclerosis Diseases 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/26—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a vertical formwork forming machine of a light wall board. The vertical formwork forming machine of the light wall board comprises a forming formwork frame and a traveling trolley. The traveling trolley comprises an operation platform and traveling wheels arranged on the four corners of the lower bottom face of the operation platform. The forming formwork frame comprises a bottom mold and a vertical mold. The bottom mold is placed on the operation platform and detachably connected with the operation platform. A hook body enabling a hook of a lifting crane to hook is arranged on the outer side wall of the bottom mold. The invention further discloses a producing technology for manufacturing the light wall board through the vertical formwork forming machine. According to the vertical formwork forming machine of the light wall board and the producing technology, separation of the forming formwork frame and the traveling trolley can be conducted when materials in a wall board forming zone are in an initial set condition, the forming formwork frame and the traveling trolley can be reused on a light wall board production line without the requirement that the materials in each wall board forming zone are completely hardened, the output can be multiplied by the vertical formwork forming machine in the same time period, and the production efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of verticle mould shaping machine and production technology thereof of Light trabs.
Background technology
Increase and the modern architecture of along with country, promoting novel energy-saving environment-friendly building materials dynamics strengthen the demand of light building material, and EPS Light trabs is widely used.This Light trabs is for by a central layer and be arranged on that the lip-deep calcium silicate board of central layer two forms, the one side of this central layer is provided with the first connector, this first connector is tenon structure, relative another side, side is provided with the second connector matching with this first connector therewith, this second connector is tenon groove structure, and the connection of two Light trabses can be fastened and can be realized by the first connector on one Light trabs and the second connector on another Light trabs.
The verticle mould shaping machine of existing Light trabs, comprise shaping mold frame and walking dolly, this walking dolly comprises workbench and is located at the road wheel at four jiaos of places of workbench bottom surface, this shaping mold frame comprises that bed die and some are erected on bed die upper surface, and along the even median septum spaced apart of the left and right directions of bed die, this bed die fixed placement is on workbench, each median septum can surround a quadra, and each median septum by the adjustment screw rod banding outside this quadra surrounding together, each median septum can not scattered, this quadra is fixedly mounted on bed die removably, between two median septums, be equipped with front aluminium alloy forming module, middle aluminium alloy forming module and rear aluminium alloy forming module, and the left and right sides of front aluminium alloy forming module is corresponding being locked in together of leading flank of two median septums by screw and this front aluminium alloy forming module left and right sides respectively, the left and right sides of rear aluminium alloy forming module is corresponding being locked in together of trailing flank of two median septums of the left and right sides by screw and this rear aluminium alloy forming module respectively, this centre aluminium alloy forming module is in front, rear aluminium alloy becomes between module, and front, in the relative opposite of rear aluminium alloy forming module, be equipped with for the first molding structure of the first connector moulding with in the first molding structure both sides, for the first fixing calcium carbonate board mounting structure of the corresponding insertion of a side of calcium carbonate plate, on the two sides, front and back of this centre aluminium alloy forming module, be equipped with for the second molding structure of the second connector moulding with in the second molding structure both sides, for the second fixing calcium carbonate board mounting structure of the corresponding insertion of another side of calcium carbonate plate, by front, middle, rear aluminium alloy forming module makes between two median septums, to have two wall board forming regions.
The verticle mould shaping machine of said structure, its processing step is dress mould-pour into a mould-rest-form removal, after form removal, the goods of whole buttress can be transported to the maintenance of outdoor stockyard with fork truck.The verticle mould shaping machine of this kind of structure, together with the bed die of shaping mold frame and the workbench solid welding of walking dolly, like this, walking dolly need (be removed median septum in form removal, front aluminium alloy forming module, rear aluminium alloy forming module and middle aluminium alloy forming module) after just can recycle again, and median septum, front aluminium alloy forming module, the dismounting of rear aluminium alloy forming module and middle aluminium alloy forming module is just dismountable after need waiting the raw material in wall board forming region to harden completely, in wall board forming region, the complete firm time of raw material is at 8-12 hour, the waits for too long that walking dolly is recycled again, in the production line of making at Light trabs, can to after the step of resting, just can again recycle the problem that causes production efficiency low because of walking dolly.
In view of this, the inventor furthers investigate the structure of existing verticle mould shaping machine, then by this case, is produced.
Summary of the invention
The object of the present invention is to provide the verticle mould shaping machine of the Light trabs that a kind of production efficiency is high.
Another object of the present invention is to provide the production technology of the Light trabs that a kind of production efficiency is high.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of verticle mould shaping machine of Light trabs, comprise shaping mold frame and walking dolly, this walking dolly comprises workbench and is located at the road wheel at four jiaos of places of workbench bottom surface, this shaping mold frame comprises bed die and formwork erection, this bed die is positioned on workbench, this formwork erection comprises that some are erected on bed die upper surface, and along the even median septum spaced apart of the left and right directions of bed die, each median septum can surround a quadra, and each median septum is by adjusting screw rod banding together, this quadra is fixedly mounted on the upper surface of bed die removably, between two median septums, be equipped with front aluminium alloy forming module, middle aluminium alloy forming module and rear aluminium alloy forming module, and the left and right sides of front aluminium alloy forming module is respectively on the leading flank of corresponding two median septums that are arranged on this front aluminium alloy forming module left and right sides, the left and right sides of rear aluminium alloy forming module is respectively on the trailing flank of two median septums of the corresponding left and right sides that is arranged on this rear aluminium alloy forming module, this centre aluminium alloy forming module is in front, rear aluminium alloy becomes between module, and front, in the relative opposite of rear aluminium alloy forming module, be equipped with for the first molding structure of the first connector moulding with in the first molding structure both sides, for the first fixing calcium carbonate board mounting structure of the corresponding insertion of a side of calcium carbonate plate, on the two sides, front and back of this centre aluminium alloy forming module, be equipped with for the second molding structure of the second connector moulding with in the second molding structure both sides, for the second fixing calcium carbonate board mounting structure of the corresponding insertion of another side of calcium carbonate plate, above-mentioned bed die and above-mentioned workbench are for removably connecting, and the lateral wall of above-mentioned bed die is provided with the coupler body for the suspension hook hook of elevating crane.
The upper surface of above-mentioned workbench is provided with the chamber resettling in being locked on for above-mentioned bed die.
There is front left angle bar and the front right angle bar being erected on workbench at the place, two ends, left and right of above-mentioned workbench front side respectively corresponding solid welding, there is rear left angle bar and the rear right angle bar being erected on workbench at the place, two ends, left and right of above-mentioned workbench rear side respectively corresponding solid welding, above-mentioned front left angle bar, above-mentioned front right angle bar, above-mentioned rear left angle bar and above-mentioned rear right angle bar can surround one with the suitable square chamber of above-mentioned bed die, above-mentioned square chamber is above-mentioned chamber resettling.
The both sides, end, upper end of above-mentioned front left angle bar, above-mentioned front right angle bar, above-mentioned rear left angle bar and above-mentioned rear right angle bar are all extended and are provided with outward-dipping oriented plate.
On the front side of above-mentioned workbench, solid welding has the front middle riser being erected on workbench, and the centre of above-mentioned front middle riser in above-mentioned front left angle bar and above-mentioned front right angle bar, the leading flank of above-mentioned front middle riser and above-mentioned bed die fits, on the rear side of above-mentioned workbench, solid welding has the rear middle riser being erected on workbench, the centre of above-mentioned rear middle riser in above-mentioned rear left angle bar and above-mentioned rear right angle bar, the trailing flank of above-mentioned rear middle riser and above-mentioned bed die fits; Above-mentioned front in the middle of riser and above-mentioned rear in the middle of the end, upper end of riser all extend and be provided with outward-dipping oriented plate.
Above-mentioned coupler body is provided with four, two coupler bodies two ends, leading flank left and right in above-mentioned bed die respectively wherein, another two coupler bodies are the two ends, trailing flank left and right in above-mentioned bed die respectively, above-mentioned coupler body is cylindrical-shaped structure, is concaved with the arc cavity arranging along the circumferencial direction of coupler body on the lateral wall of above-mentioned coupler body.
Above-mentioned shaping mold frame is divided into left half-formed framed and right half-formed framed, corresponding left half bed die and right half bed die of being divided into of above-mentioned bed die, corresponding left half formwork erection and right half formwork erection of being divided into of above-mentioned formwork erection, above-mentioned left half formwork erection and above-mentioned right half formwork erection removably link together by clamping screw, and the left and right two ends of the left and right two ends of the above-mentioned left half forward and backward side of bed die and the above-mentioned right half forward and backward side of bed die are equipped with above-mentioned coupler body.
The right-hand end of above-mentioned left half formwork erection is provided with the left connecting plate being erected on above-mentioned left half bed die, and together with each center banding of above-mentioned left connecting plate and above-mentioned left half formwork erection, and the leading flank of above-mentioned left connecting plate has the left protuberance of the leading flank that protrudes median septum; The left end of above-mentioned right half formwork erection is provided with the right connecting plate being erected on above-mentioned right half bed die, together with each center banding of above-mentioned right connecting plate and above-mentioned right half formwork erection, and the leading flank of above-mentioned right connecting plate has the right protuberance of the leading flank that protrudes median septum, on above-mentioned left protuberance and above-mentioned right protuberance, offer respectively for above-mentioned clamping screw through the bolt mounting holes of installing.
A kind of production technology of Light trabs, realize as follows: one, on walking dolly, assemble the shaping mold frame described in claim 1, during assembling, on bed die, fill successively median septum, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module and rear aluminium alloy forming module, on bed die, in being assembled with a wall board forming region, so each wall board forming region is assembled in circulation; Two, each wall board forming region of shaping mold frame is poured into a mould; Three, the 2-3 hour that rests after casting complete, the material after resting 2-3 hour in each wall board forming region is initial set state; Four, with elevating crane, shaping mold frame sling and shifted out walking dolly and rest outward, walking dolly recycles to treat next time; Five, the demoulding, after in each wall board forming region of shaping mold frame, material hardens completely, then disassembles shaping mold frame by removing device; Six, with fork truck, whole buttress goods are transported to the maintenance of outdoor stockyard.
Above-mentioned shaping mold frame is divided into left half-formed framed and right half-formed framed, the half-formed framed and above-mentioned right side, an above-mentioned left side is half-formed to be framedly detachably connected by locking screw frame, and first by after half-formed framed and right half-formed framed the spliting in a left side, then with elevating crane, a left side for shaping mold frame is half-formed framed and rightly half-formedly framedly sling respectively and shift out walking dolly and rest outward in above-mentioned steps four.
Adopt after such scheme, the verticle mould shaping machine of a kind of Light trabs of the present invention, because bed die and workbench are for removably connecting, on bed die, there is the coupler body for the suspension hook hook of elevating crane, when in each framed wall board forming region to be formed like this, material is initial set state, available elevating crane is sling shaping mold frame to be separated with walking dolly, in wall board forming region, the initial set state of material is 2-3 hour, , walking dolly can again recycle without the sclerosis completely of waiting for material in each wall board forming region in Light trabs production line, make the increase output that verticle mould shaping machine of the present invention can be at double under same equal time, greatly improved production efficiency.
Adopt after such scheme, the production technology of Light trabs of the present invention, because shaping mold frame is just can be separated with walking dolly after 2-3 hour of shaping mold frame casting complete during material initial set state in shaping mold frame, making the most of the time that shaping mold frame is rested is to complete outward at walking dolly, thereby the interval time that walking dolly is recycled is again very short, has greatly improved production efficiency.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the front view of walking dolly in the present invention;
Fig. 3 is the top view of walking dolly in the present invention;
Fig. 4 is each median septum of left half formwork erection and the bonding state front view of bed die in the present invention;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the top view of left half formwork erection in the present invention.
The specific embodiment
In order further to explain technical scheme of the present invention, below by specific embodiment, the present invention will be described in detail.
The verticle mould shaping machine of a kind of Light trabs of the present invention, as shown in Fig. 1-6, comprise shaping mold frame 10 and walking dolly 20, this walking dolly 20 comprises workbench 21 and is located at the road wheel 22 at four jiaos of places of workbench 21 bottom surface, this shaping mold frame 10 comprises bed die 11 and formwork erection 12, this bed die 11 is positioned on workbench 21, this bed die 11 is one square framed, this formwork erection 12 comprises that some are erected on bed die 11 upper surfaces, and along the even median septum 121 spaced apart of the left and right directions of bed die 11, each median septum 121 can surround a quadra, and each median septum 121 is adjusted screw rod 3 bandings together by some, making each median septum 121 form one can be with the quadra of easy-offtaking, this square framed mode with movable dismounting is fixedly mounted on the upper surface of bed die 11, be on the upper surface of bed die 11, to extend the surrounding edge 111 being provided with in being sheathed on for quadra tight fit, by this surrounding edge 111, can make quadra fixedly be erected on bed die 11, and, between two median septums 121, be equipped with front aluminium alloy forming module 122, middle aluminium alloy forming module 123 and rear aluminium alloy forming module 124, and the left and right sides of front aluminium alloy forming module 122 is respectively on the leading flank by corresponding two median septums 121 that are arranged on these front aluminium alloy forming module 122 left and right sides of screw 4, the left and right sides of rear aluminium alloy forming module 124 is respectively on the trailing flank of two median septums 121 of the corresponding left and right sides that is arranged on this rear aluminium alloy forming module 124, this centre aluminium alloy forming module 123 is in front, rear aluminium alloy becomes module 122, between 124, and front, rear aluminium alloy forming module 122, in 124 relative opposites, be equipped with the first molding structure 122a for the first connector moulding of Light trabs, 124a and in the first molding structure 122a, 124a both sides, for the first fixing calcium carbonate board mounting structure 122b of the corresponding insertion of a side of calcium carbonate plate, 124b, on the two sides, front and back of this centre aluminium alloy forming module 123, be equipped with for the second molding structure 123a of the second connector moulding of Light trabs with in the second molding structure 123a both sides, for the second fixing calcium carbonate board mounting structure 123b of the corresponding insertion of another side of calcium carbonate plate, two median septums, front aluminium alloy forming module 122, middle aluminium alloy forming module 123 can form two with rear aluminium alloy forming module 124 and be the side-by-side wall board forming region 100 of fore-and-aft direction, said structure is tired same mutually with the structure of the erecting mould of existing Light trabs, and the applicant is not repeated at this.
Improvements of the present invention are: described bed die 11 and workbench 21 are for removably connecting, the upper surface that is workbench 21 is provided with the chamber resettling in being locked on for bed die 11, there is front left angle bar 211 and the front right angle bar 212 being erected on workbench 21 at the place, two ends, left and right of these workbench 21 front sides respectively corresponding solid welding, there is rear left angle bar 213 and the rear right angle bar 214 being erected on workbench 21 at the place, two ends, left and right of workbench 21 rear sides respectively corresponding solid welding, the right angle of this front left angle bar 211, the right angle of front right angle bar 212, the right angle of the right angle of rear left angle bar 213 and rear right angle bar 214 is all towards workbench 21 center, this front left angle bar 211, front right angle bar 212, rear left angle bar 213 and rear right angle bar 214 can surround one with the suitable square chamber of bed die 11, square chamber is described chamber resettling, on the lateral wall of this bed die 11, solid welding has the coupler body 112 having for the suspension hook hook of elevating crane, this coupler body 112 is provided with four, two coupler bodies two ends, leading flank left and right in bed die 11 respectively wherein, another two coupler bodies are the two ends, trailing flank left and right in bed die 11 respectively, this coupler body 112 is cylindrical-shaped structure, on the lateral wall of coupler body 112, be concaved with the arc cavity 112a arranging along the circumferencial direction of coupler body 112, by this arc cavity 112a, can make together with the suspension hook of elevating crane hangs over coupler body 112 stay hooks, to be difficult for occurring break-off.
The verticle mould shaping machine of a kind of Light trabs of the present invention, by front left angle bar 211, front right angle bar 212, rear left angle bar 213 and rear right angle bar 214 surround one with the suitable square chamber of bed die 11, make bed die 11 can dismountablely be fixedly mounted on workbench 21, like this, when being initial set state, each interior material in wall board forming region 100 of to be formed framed 10 suspension hook of elevating crane can be hooked on the coupler body 112 of bed die 11, and start elevating crane, now elevating crane can be sling shaping mold frame 10 to be separated with walking dolly 20, and be placed in other places and allow shaping mold frame 10 rest, , walking dolly 20 can be separated and again recycle in Light trabs production line with shaping mold frame 10 without the sclerosis completely of waiting for material in interior each wall board forming region of shaping mold frame 10, and the initial set state of material is generally 2-3 hour in wall board forming region, be the increase output that verticle mould shaping machine of the present invention and traditional verticle mould shaping machine can be at double under same equal time, greatly improved production efficiency.
In the present invention, on the front side of this workbench 21, solid welding has the front middle riser 215 being erected on workbench 21, and the centre of riser 215 in front left angle bar 211 and front right angle bar 212 in the middle of front, in the middle of front, riser 215 fits with the leading flank of bed die 11, on the rear side of workbench 21, solid welding has the rear middle riser 216 being erected on workbench 21, the centre of riser 216 in rear left angle bar 213 and rear right angle bar 214 in the middle of rear, rear middle riser 216 fits with the trailing flank of bed die 11; By riser 215,216 in the middle of forward and backward, make bed die 11 comparatively tight with the fitness of the chamber resettling of workbench 11, thereby make bed die 11 be difficult for detaching outside workbench 11.
In the present invention, the both sides, end, upper end of front left angle bar 211, front right angle bar 212, rear left angle bar 213 and rear right angle bar 214 are all extended and are provided with outward-dipping oriented plate 5, in the middle of this is front riser 215 and rear in the middle of the end, upper end of riser 216 all extend and be provided with outward-dipping oriented plate 6, like this, by each oriented plate 5,6, make to be formed with on the upper end port of chamber resettling a horn mouth for convergent from top to bottom, utilize this horn mouth to play guide effect to putting into of bed die 11 chamber resettling, facilitate the dismounting of bed die 11.
Another improvements of the present invention are: this shaping mold frame 10 is divided into left half-formed framed 10a and right half-formed framed 10b, corresponding left half bed die 11a and the right half bed die 11b of being divided into of bed die 11, corresponding left half formwork erection 12a and the right half formwork erection 12b of being divided into of formwork erection 12, this left side half formwork erection 12a removably connects with right half formwork erection 12b by clamping screw 7, the 12a right side of this left side half formwork erection is provided with the left connecting plate (not shown) being erected on left half bed die 12a, together with left connecting plate passes through banding with each center of left half formwork erection, and the leading flank of left connecting plate has the left protuberance 127 that protrudes the leading flank of each median septum in this left side half formwork erection, the left side of right half formwork erection 12b is provided with the right connecting plate being erected on right half bed die 11b, together with each center banding of right connecting plate and right half formwork erection, and the leading flank of right connecting plate has the right protuberance 128 that protrudes the leading flank of each median septum in this right side half formwork erection, this left protuberance 127 offers respectively with right protuberance 128 bolt mounting holes passing for clamping screw 7, the two ends, leading flank left and right of this left side half bed die 11a, the two ends, trailing flank left and right of left half bed die 11a are, the two ends, rear side left and right of the two ends, left and right, front side of right half bed die 11b and right half bed die 11b are equipped with coupler body 112.
The moulding erecting mould of Light trabs of the present invention; because shaping mold frame 10 is divided into left and right half-formed framed; while slinging shaping mold frame 10 with elevating crane like this, can operate at twice; first sling left half-formed framed; sling again right half-formed framed; make the dismantling operation of shaping mold frame safer, safety coefficient is high, has avoided with elevating crane, once slinging and having the problem that hidden danger is installed compared with large because of the overall volume of shaping mold frame.
The production technology of Light trabs of the present invention, realize as follows: one, assembled formation framed 10 on the workbench 21 of walking dolly 20, during assembling, on bed die 11, fill successively median septum 121, calcium carbonate plate, front aluminium alloy forming module 122, middle aluminium alloy forming module 123 and rear aluminium alloy forming module 134, on bed die 11, in being assembled with a wall board forming region 100, so each wall board forming region 100 is assembled in circulation; Two, each wall board forming region in shaping mold frame 10 is poured into a mould; Three, casting complete aftershaping framed 10 2-3 hour that rests on walking dolly 20, the material in the 2-3 hour aftershaping framed 10 of resting in each wall board forming region is initial set state; Four, with elevating crane, shaping mold frame sling and shifted out walking dolly and rest outward, walking dolly recycles to treat next time; Five, the demoulding, after in each wall board forming region of shaping mold frame, material hardens completely, then disassembles shaping mold frame by removing device; Six, with fork truck, whole buttress goods are transported to the maintenance of outdoor stockyard.
The production technology of Light trabs of the present invention, because shaping mold frame 10 is just can be separated with walking dolly 20 behind 2-3 hour of shaping mold frame casting complete when the interior material initial set of shaping mold frame 10 state, the most of the time that shaping mold frame 10 is rested is to complete outside walking dolly 20, thereby the interval time that walking dolly 20 is recycled is again very short, has greatly improved production efficiency.
The production technology of Light trabs of the present invention, in step 1, because shaping mold frame 10 is divided into a left side, right half-formed framed 10a, 10b, be that assembled formation is first assembled left half-formed framed 10a at framed 10 o'clock, assemble again right half-formed framed 10b, left, right half-formed framed 10a, after 10b assembling, pass through clamping screw 7 by a left side, right half-formed framed 10a, 10b is locked in together, and, the left half-formed framed 10a of assembling first puts into the left side of the chamber resettling of workbench 21 by left half bed die 11a, on left half bed die 11a, fill successively median septum again, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, upper in being assembled with a wall board forming region in left half bed die 11a, so circulate in several wall board forming regions of the upper assembling of left half bed die 11a, and median septum and left connecting plate be installed on the right side in the wall board forming region in low order end more successively, finally by adjust screw rod 3 by each median septum together with left connecting plate banding, forming one can be half-formed framed with a left side for easy-offtaking, the right half-formed framed 10b of assembling first puts into the right side of the chamber resettling of workbench 21 by right half bed die 11b, on right half bed die 11b, right connecting plate is installed again, and fill successively median septum on the right side of right connecting plate, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, upper in being assembled with a wall board forming region in right half bed die 11b, so circulate in and on right half bed die, assemble several wall board forming regions, and on the right side in the wall board forming region in low order end, a median septum is installed again, finally by adjust screw rod 3 by each median septum together with right connecting plate banding, forming one can be half-formed framed with the right side of easy-offtaking.
The production technology of Light trabs of the present invention, in step 4, first remove clamping screw 7, make a left side, right half-formed framed 10a, 10b is separated, when shaping mold frame 10 is sling with elevating crane again, while slinging shaping mold frame 10 simultaneously, can first the half-formed framed 10a in a left side be sling and shift out outside walking dolly 20 and rest, again the half-formed framed 10b in the right side sling and shift out outside walking dolly 20 and rest, like this, by secondary operation, shaping mold frame is hung and shifted out outside walking dolly 20, avoided with elevating crane, once slinging and having the problem that hidden danger is installed compared with large because of the overall volume of shaping mold frame.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not departing from patent category of the present invention.
Claims (10)
1. the verticle mould shaping machine of a Light trabs, comprise shaping mold frame and walking dolly, this walking dolly comprises workbench and is located at the road wheel at four jiaos of places of workbench bottom surface, this shaping mold frame comprises bed die and formwork erection, this bed die is positioned on workbench, this formwork erection comprises that some are erected on bed die upper surface, and along the even median septum spaced apart of the left and right directions of bed die, each median septum can surround a quadra, and each median septum is by adjusting screw rod banding together, this quadra is fixedly mounted on the upper surface of bed die removably, between two median septums, be equipped with front aluminium alloy forming module, middle aluminium alloy forming module and rear aluminium alloy forming module, and the left and right sides of front aluminium alloy forming module is respectively on the leading flank of corresponding two median septums that are arranged on this front aluminium alloy forming module left and right sides, the left and right sides of rear aluminium alloy forming module is respectively on the trailing flank of two median septums of the corresponding left and right sides that is arranged on this rear aluminium alloy forming module, this centre aluminium alloy forming module is in front, rear aluminium alloy becomes between module, and front, in the relative opposite of rear aluminium alloy forming module, be equipped with for the first molding structure of the first connector moulding with in the first molding structure both sides, for the first fixing calcium carbonate board mounting structure of the corresponding insertion of a side of calcium carbonate plate, on the two sides, front and back of this centre aluminium alloy forming module, be equipped with for the second molding structure of the second connector moulding with in the second molding structure both sides, for the second fixing calcium carbonate board mounting structure of the corresponding insertion of another side of calcium carbonate plate, it is characterized in that: above-mentioned bed die and above-mentioned workbench are for removably connecting, and the lateral wall of above-mentioned bed die is provided with the coupler body for the suspension hook hook of elevating crane.
2. the verticle mould shaping machine of Light trabs according to claim 1, is characterized in that: the upper surface of above-mentioned workbench is provided with the chamber resettling in being locked on for above-mentioned bed die.
3. the verticle mould shaping machine of Light trabs according to claim 2, it is characterized in that: there is front left angle bar and the front right angle bar being erected on workbench at the place, two ends, left and right of above-mentioned workbench front side respectively corresponding solid welding, there is rear left angle bar and the rear right angle bar being erected on workbench at the place, two ends, left and right of above-mentioned workbench rear side respectively corresponding solid welding, above-mentioned front left angle bar, above-mentioned front right angle bar, above-mentioned rear left angle bar and above-mentioned rear right angle bar can surround one with the suitable square chamber of above-mentioned bed die, above-mentioned square chamber is above-mentioned chamber resettling.
4. the verticle mould shaping machine of Light trabs according to claim 3, is characterized in that: the both sides, end, upper end of above-mentioned front left angle bar, above-mentioned front right angle bar, above-mentioned rear left angle bar and above-mentioned rear right angle bar are all extended and are provided with outward-dipping oriented plate.
5. the verticle mould shaping machine of Light trabs according to claim 3, it is characterized in that: on the front side of above-mentioned workbench, solid welding has the front middle riser being erected on workbench, and the centre of above-mentioned front middle riser in above-mentioned front left angle bar and above-mentioned front right angle bar, the leading flank of above-mentioned front middle riser and above-mentioned bed die fits, on the rear side of above-mentioned workbench, solid welding has the rear middle riser being erected on workbench, the centre of above-mentioned rear middle riser in above-mentioned rear left angle bar and above-mentioned rear right angle bar, the trailing flank of above-mentioned rear middle riser and above-mentioned bed die fits, above-mentioned front in the middle of riser and above-mentioned rear in the middle of the end, upper end of riser all extend and be provided with outward-dipping oriented plate.
6. the verticle mould shaping machine of Light trabs according to claim 1, it is characterized in that: above-mentioned coupler body is provided with four, two coupler bodies two ends, leading flank left and right in above-mentioned bed die respectively wherein, another two coupler bodies are the two ends, trailing flank left and right in above-mentioned bed die respectively, above-mentioned coupler body is cylindrical-shaped structure, is concaved with the arc cavity arranging along the circumferencial direction of coupler body on the lateral wall of above-mentioned coupler body.
7. the verticle mould shaping machine of Light trabs according to claim 1, it is characterized in that: above-mentioned shaping mold frame is divided into left half-formed framed and right half-formed framed, corresponding left half bed die and right half bed die of being divided into of above-mentioned bed die, corresponding left half formwork erection and right half formwork erection of being divided into of above-mentioned formwork erection, above-mentioned left half formwork erection and above-mentioned right half formwork erection removably link together by clamping screw, and the left and right two ends of the left and right two ends of the above-mentioned left half forward and backward side of bed die and the above-mentioned right half forward and backward side of bed die are equipped with above-mentioned coupler body.
8. the verticle mould shaping machine of Light trabs according to claim 7, it is characterized in that: the right-hand end of above-mentioned left half formwork erection is provided with the left connecting plate being erected on above-mentioned left half bed die, together with each center banding of above-mentioned left connecting plate and above-mentioned left half formwork erection, and the leading flank of above-mentioned left connecting plate has the left protuberance of the leading flank that protrudes median septum; The left end of above-mentioned right half formwork erection is provided with the right connecting plate being erected on above-mentioned right half bed die, together with each center banding of above-mentioned right connecting plate and above-mentioned right half formwork erection, and the leading flank of above-mentioned right connecting plate has the right protuberance of the leading flank that protrudes median septum, on above-mentioned left protuberance and above-mentioned right protuberance, offer respectively for above-mentioned clamping screw through the bolt mounting holes of installing.
9. the production technology of a Light trabs, it is characterized in that: realize as follows: one, on walking dolly, assemble the shaping mold frame described in claim 1, during assembling, on bed die, fill successively median septum, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module and rear aluminium alloy forming module, on bed die, in being assembled with a wall board forming region, so each wall board forming region is assembled in circulation; Two, each wall board forming region of shaping mold frame is poured into a mould; Three, the 2-3 hour that rests after casting complete, the material after resting 2-3 hour in each wall board forming region is initial set state; Four, with elevating crane, shaping mold frame sling and shifted out walking dolly and rest outward, walking dolly recycles to treat next time; Five, the demoulding, after in each wall board forming region of shaping mold frame, material hardens completely, then disassembles shaping mold frame by removing device; Six, with fork truck, whole buttress goods are transported to the maintenance of outdoor stockyard.
10. the production technology of Light trabs according to claim 9, it is characterized in that: above-mentioned shaping mold frame is divided into left half-formed framed and right half-formed framed, the half-formed framed and above-mentioned right side, an above-mentioned left side is half-formed to be framedly detachably connected by locking screw frame, and first by after half-formed framed and right half-formed framed the spliting in a left side, then with elevating crane, a left side for shaping mold frame is half-formed framed and rightly half-formedly framedly sling respectively and shift out walking dolly and rest outward in above-mentioned steps four.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310482076.8A CN103522388B (en) | 2013-10-15 | 2013-10-15 | The verticle mould shaping machine of Light trabs |
| CN201610100924.8A CN105666645B (en) | 2013-10-15 | 2013-10-15 | The production technology of Light trabses |
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| CN201310482076.8A CN103522388B (en) | 2013-10-15 | 2013-10-15 | The verticle mould shaping machine of Light trabs |
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| CN201610100924.8A Division CN105666645B (en) | 2013-10-15 | 2013-10-15 | The production technology of Light trabses |
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| CN103522388B CN103522388B (en) | 2016-05-11 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103722614A (en) * | 2014-01-26 | 2014-04-16 | 鲍威 | Universal female die forming platform |
| CN104260185A (en) * | 2014-09-22 | 2015-01-07 | 北京珠穆朗玛绿色建筑科技有限公司 | Multi-function concrete prefabricated part group vertical framework production equipment and production line |
| CN105397904A (en) * | 2015-12-16 | 2016-03-16 | 福建省三角洲陶粒科技有限公司 | Wallboard die and wallboard production system |
| CN111761713A (en) * | 2020-07-02 | 2020-10-13 | 如皋汉府建筑科技有限公司 | Light wallboard processing apparatus for producing |
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| JP2001162610A (en) * | 1999-12-13 | 2001-06-19 | Sumitomo Kinzoku Kozan Siporex Kk | Wagon frame for autoclave and wagon truck |
| CN102335955A (en) * | 2011-09-30 | 2012-02-01 | 广州市壁神新型建材有限公司 | Battery mould machine for manufacturing light concrete composite wallboard |
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| CN2159866Y (en) * | 1993-03-19 | 1994-03-30 | 都本强 | Hollow concrete prefabricated member mould |
| JP2001162610A (en) * | 1999-12-13 | 2001-06-19 | Sumitomo Kinzoku Kozan Siporex Kk | Wagon frame for autoclave and wagon truck |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103722614A (en) * | 2014-01-26 | 2014-04-16 | 鲍威 | Universal female die forming platform |
| CN103722614B (en) * | 2014-01-26 | 2015-10-07 | 鲍威 | A kind of general master mold shaped platform |
| CN104260185A (en) * | 2014-09-22 | 2015-01-07 | 北京珠穆朗玛绿色建筑科技有限公司 | Multi-function concrete prefabricated part group vertical framework production equipment and production line |
| CN105397904A (en) * | 2015-12-16 | 2016-03-16 | 福建省三角洲陶粒科技有限公司 | Wallboard die and wallboard production system |
| CN111761713A (en) * | 2020-07-02 | 2020-10-13 | 如皋汉府建筑科技有限公司 | Light wallboard processing apparatus for producing |
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| CN103522388B (en) | 2016-05-11 |
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Effective date of registration: 20210706 Address after: 362000 No. 334 Huayuan North Road, Chengdong Industrial Zone, Fengze District, Quanzhou City, Fujian Province Patentee after: Fujian Hongyi Machinery Co.,Ltd. Address before: No. 152, Sijia village, Xiamei Town, Nan'an City, Quanzhou City, Fujian Province, 362300 Patentee before: Li Yangshui |
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