CN105666645A - Manufacturing technique for light-weight wall plate - Google Patents
Manufacturing technique for light-weight wall plate Download PDFInfo
- Publication number
- CN105666645A CN105666645A CN201610100924.8A CN201610100924A CN105666645A CN 105666645 A CN105666645 A CN 105666645A CN 201610100924 A CN201610100924 A CN 201610100924A CN 105666645 A CN105666645 A CN 105666645A
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- bed die
- aluminium alloy
- forming module
- framed
- alloy forming
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title abstract 4
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000012423 maintenance Methods 0.000 claims abstract description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 81
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 62
- 238000007493 shaping process Methods 0.000 claims description 59
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 31
- 238000000465 moulding Methods 0.000 claims description 25
- 238000009415 formwork Methods 0.000 claims description 19
- 230000003028 elevating effect Effects 0.000 claims description 17
- 238000005516 engineering process Methods 0.000 claims description 13
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 230000000284 resting effect Effects 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- 239000004566 building material Substances 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/26—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other
- B28B7/263—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other for making plates, panels or similar sheet- or disc-shaped objects
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses a manufacturing technique for a light-weight wall plate. The manufacturing technique is achieved through the following steps: (1) a forming die frame is assembled on a walking car, wherein the forming die frame is divided into a left half forming die frame and a right half forming die frame, and the left half forming die frame and the right half forming die frame are detachably connected together through a locking spiral frame; (2) pouring is carried out; (3) standing is carried out for 2 hours to 3 hours after pouring is finished; (4) the left half forming die frame and the right half forming die frame are lifted by a lifting crane and moved out of the walking car for standing; (5) die releasing is carried out; and (6) a whole stack of products are transferred by a forklift to an outdoor storage yard for maintenance. According to the manufacturing technique for the light-weight wall plate, the forming die frame can be separated from the walking car when materials in the forming die frame are in the initial setting state, that is after pouring of the forming die frame is finished two to three hours, so that the interval time of re-circulated utilization of the walking car is quiet short, and the production efficiency is greatly improved; and the forming die frame can be lifted and moved out of the walking car through secondary operation, and the dismounting safety coefficient is high.
Description
Technical field
The present invention relates to the production technology of a kind of Light trabs.
Background technology
Along with the demand of light building material is strengthened by increase and the modern architecture of country's popularization novel energy-saving environment-friendly building materials dynamics, EPS Light trabs is widely used. This Light trabs is be made up of a central layer and the calcium silicate board that is arranged on central layer two surface, its one side of this central layer is provided with the first connector, this first connector is tenon structure, the another side relative with this side is provided with the second connector matched with this first connector, this second connector is tenon groove structure, and the connection of two Light trabses can be fastened by the first connector on one Light trabs can realize with the second connector on another Light trabs.
The verticle mould shaping machine of existing Light trabs, including shaping mold frame and walking dolly, this walking dolly includes work platforms and is located at the road wheel at work platforms bottom surface corner place, this shaping mold frame include bed die and some be erected on bed die upper surface, and along the median septum that the left and right directions uniform intervals of bed die is distributed, this bed die fixed placement is on work platforms, each median septum can surround a quadra, and each median septum is by being in adjustment screw rod banding outside this quadra surrounding together, each median septum is made to scatter, this quadra is detachably secured and is arranged on bed die, front aluminium alloy forming module it is equipped with between two median septums, middle aluminium alloy forming module and rear aluminium alloy forming module, and the left and right sides of front aluminium alloy forming module is locked in together respectively through the leading flank of two median septums of screw and this front aluminium alloy forming module left and right sides is corresponding, the left and right sides of rear aluminium alloy forming module is locked in together respectively through the trailing flank of two median septums of the left and right sides of screw and this rear aluminium alloy forming module is corresponding, before this middle aluminium alloy forming module is in, rear aluminium alloy becomes between module, and it is front, the opposite that rear aluminium alloy forming module is relative is equipped with the first molding structure for the first connector molding and is in the first molding structure both sides, a side for calcium carbonate plate inserts the first fixing calcium carbonate board mounting structure accordingly, the two sides, front and back of this middle aluminium alloy forming module are equipped with the second molding structure for the second connector molding and are in the second molding structure both sides, another side for calcium carbonate plate inserts the second fixing calcium carbonate board mounting structure accordingly, by front, middle, rear aluminium alloy forming module makes have two wall board forming regions between two median septums.
The verticle mould shaping machine of said structure, its processing step be die-filling-pour into a mould-rest-form removal, the goods fork truck of whole buttress can be transported to after form removal outdoor stockyard maintenance. the verticle mould shaping machine of this kind of structure, owing to the bed die of shaping mold frame is together with the workbench solid welding of walking dolly, so, namely walking dolly (need to remove median septum in form removal, front aluminium alloy forming module, rear aluminium alloy forming module and middle aluminium alloy forming module) after just can recycle again, and median septum, front aluminium alloy forming module, after the raw material removed in the wall board forming regions such as need of rear aluminium alloy forming module and middle aluminium alloy forming module is fully hardened just dismountable, in wall board forming region, the fully hardened time of raw material was at 8-12 hour, make the waiting time that walking dolly recycles again long, then in the production line that Light trabs makes, the problem that production efficiency can be caused low because walking dolly just can again recycle after step of resting.
In view of this, existing drawbacks described above is furtherd investigate by the present inventor, is then produced by this case.
Summary of the invention
It is an object of the invention to provide the production technology of the high Light trabs of a kind of production efficiency.
In order to reach above-mentioned purpose, the solution of the present invention is:
A kind of production technology of Light trabs, realize as follows: one, on walking dolly, assembled formation is framed, on bed die, median septum, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module and rear aluminium alloy forming module is filled successively during assembling, being assembled with a wall board forming region on bed die, so circulation assembles each wall board forming region; Two, each wall board forming region of shaping mold frame is poured into a mould; Three, resting after casting complete 2-3 hour, after resting 2-3 hour, the material in each wall board forming region is initial set state; Four, with elevating crane shaping mold frame being sling and removed and rest outside walking dolly, walking dolly is to treat recycling next time; Five, the demoulding, when in each wall board forming region of shaping mold frame material fully hardened after, again through removing device, shaping mold frame is disassembled; Six, with fork truck, whole buttress goods are transported to outdoor stockyard maintenance;
Wherein, above-mentioned shaping mold frame is divided into left half-formed framed and the right side is half-formed framed, first assemble left half-formed framed when assembled formation is framed, assemble right half-formed framed again, finally framed half-formed with the right side framed it is detachably connected half-formed for a left side by locking screw frame, and in above-mentioned steps four first by half-formed for half-formed for a left side framed and right side framed split after, then with elevating crane by half-formed for half-formed for a left side for shaping mold frame the framed and right side framed sling respectively and remove rest outside walking dolly.
Above-mentioned walking dolly includes work platforms and is located at the road wheel at work platforms bottom surface corner place, above-mentioned shaping mold frame includes bed die and formwork erection, this bed die is positioned on work platforms, this formwork erection includes some and is erected on bed die upper surface, and along the median septum that the left and right directions uniform intervals of bed die is distributed, each median septum can surround a quadra, and each median septum is by adjusting screw rod banding together, this quadra is detachably secured on the upper surface being arranged on bed die, front aluminium alloy forming module it is equipped with between two median septums, middle aluminium alloy forming module and rear aluminium alloy forming module, and the left and right sides of front aluminium alloy forming module is arranged on the leading flank of two median septums of this front aluminium alloy forming module left and right sides respectively accordingly, the left and right sides of rear aluminium alloy forming module is arranged on the trailing flank of two median septums of the left and right sides of this rear aluminium alloy forming module respectively accordingly, before this middle aluminium alloy forming module is in, rear aluminium alloy becomes between module, and it is front, the opposite that rear aluminium alloy forming module is relative is equipped with the first molding structure for the first connector molding and is in the first molding structure both sides, a side for calcium carbonate plate inserts the first fixing calcium carbonate board mounting structure accordingly, the two sides, front and back of this middle aluminium alloy forming module are equipped with the second molding structure for the second connector molding and are in the second molding structure both sides, another side for calcium carbonate plate inserts the second fixing calcium carbonate board mounting structure accordingly, above-mentioned bed die and above-mentioned work platforms, for removably connecting, the lateral wall of above-mentioned bed die are provided with mean for the coupler body of the suspension hook hook of elevating crane.
In above-mentioned steps one, the upper surface of work platforms is provided with mean for the bed die of shaping mould circle and is locked on interior chamber resettling, the bed die of shaping mold frame has left half bed die and right half bed die, assemble left half-formed framed be the left side of the chamber resettling that first left half bed die is put into work platforms, median septum is filled successively again on left half bed die, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, a wall board forming region it is assembled with on left half bed die, so circulate in and left half bed die assembles several wall board forming regions, and median septum and left connecting plate are installed successively on the right side in wall board forming region being in low order end again, finally by adjust screw rod by each median septum together with left connecting plate banding, form one half-formed framed with a left side for easy-offtaking, assemble right half-formed framed be the right side of the chamber resettling that first right half bed die is put into work platforms, on right half bed die, right connecting plate is installed again, and fill median septum successively on the right side of right connecting plate, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, a wall board forming region it is assembled with on right half bed die, so circulate in and right half bed die assembles several wall board forming regions, and on the right side in wall board forming region being in low order end, a median septum is installed again, finally by adjust screw rod by each median septum together with right connecting plate banding, form one half-formed framed with the right side of easy-offtaking.
After adopting such scheme, the production technology of the Light trabs of the present invention, owing to just can be separated with walking dolly when shaping mold frame is material initial set state in shaping mold frame and after 2-3 hour of shaping mold frame casting complete, making the most of the time that shaping mold frame is rested is complete outside walking dolly, so that the interval time that walking dolly recycles again is very short, substantially increase production efficiency so, and by a left side, right half-formed framed secondary operation is adopted to be hung by shaping mold frame outside removal walking dolly, avoid and there is the problem installing hidden danger because the bigger elevating crane of the overall volume of shaping mold frame once slings.
Accompanying drawing explanation
Fig. 1 is the front view of Light trabs verticle mould shaping machine;
Fig. 2 is the front view of walking dolly;
Fig. 3 is the top view of walking dolly;
Fig. 4 is each median septum bonding state front view with bed die of left half formwork erection;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the top view of this left half formwork erection.
Detailed description of the invention
In order to technical scheme is explained further, below by specific embodiment, the present invention will be described in detail.
A kind of verticle mould shaping machine of the Light trabs of the present invention, as shown in figures 1 to 6, including shaping mold frame 10 and walking dolly 20, this walking dolly 20 includes work platforms 21 and is located at the road wheel 22 at work platforms 21 bottom surface corner place, this shaping mold frame 10 includes bed die 11 and formwork erection 12, this bed die 11 is positioned on work platforms 21, this bed die 11 is one square framed, this formwork erection 12 includes some and is erected on bed die 11 upper surface, and along the median septum 121 that the left and right directions uniform intervals of bed die 11 is distributed, each median septum 121 can surround a quadra, and each median septum 121 adjusts screw rod 3 bandings together by some, making each median septum 121 form one can with the quadra of easy-offtaking, this is square framed to be fixedly mounted on the upper surface of bed die 11 in the way of movable dismounting, namely on the upper surface of bed die 11, extension is provided with mean for quadra tight fit and is sheathed on interior surrounding edge 111, quadra can be made to fix by this surrounding edge 111 and be erected on bed die 11, and, front aluminium alloy forming module 122 it is equipped with between two median septums 121, middle aluminium alloy forming module 123 and rear aluminium alloy forming module 124, and the left and right sides of front aluminium alloy forming module 122 is arranged on the leading flank of two median septums 121 of this front aluminium alloy forming module 122 left and right sides accordingly respectively through screw 4, the left and right sides of rear aluminium alloy forming module 124 is arranged on the trailing flank of two median septums 121 of the left and right sides of this rear aluminium alloy forming module 124 respectively accordingly, before this middle aluminium alloy forming module 123 is in, rear aluminium alloy becomes module 122, between 124, and it is front, rear aluminium alloy forming module 122, 124 relative opposites are equipped with the first molding structure 122a of the first connector molding for Light trabs, 124a and be in the first molding structure 122a, 124a both sides, a side for calcium carbonate plate inserts the first fixing calcium carbonate board mounting structure 122b accordingly, 124b, the two sides, front and back of this middle aluminium alloy forming module 123 are equipped with the second molding structure 123a of the second connector molding for Light trabs and are in the second molding structure 123a both sides, another side for calcium carbonate plate inserts the second fixing calcium carbonate board mounting structure 123b accordingly, two median septums, front aluminium alloy forming module 122, middle aluminium alloy forming module 123 and rear aluminium alloy forming module 124 may make up two wall board forming regions 100 side-by-side in fore-and-aft direction, the structure of said structure and the erecting mould of existing Light trabs is tired same mutually, and the applicant is not repeated at this.
The present invention thes improvement is that: described bed die 11 and work platforms 21 are for removably connecting, namely the upper surface of work platforms 21 is provided with mean for bed die 11 and is locked on interior chamber resettling, the corresponding solid welding respectively of two ends, left and right place on front side of this work platforms 21 has the front left angle bar 211 and front right angle bar 212 that are erected on work platforms 21, the corresponding solid welding respectively of two ends, left and right place on rear side of work platforms 21 has the rear left angle bar 213 and rear right angle bar 214 that are erected on work platforms 21, the right angle of this front left angle bar 211, the right angle of front right angle bar 212, the right angle of rear left angle bar 213 and the right angle of rear right angle bar 214 are all towards the center of work platforms 21, this front left angle bar 211, front right angle bar 212, rear left angle bar 213 and rear right angle bar 214 can surround a square chamber suitable with bed die 11, square chamber is described chamber resettling, on the lateral wall of this bed die 11, solid welding has the coupler body 112 with the suspension hook hook for elevating crane, this coupler body 112 is provided with four, wherein two coupler bodies are respectively at the two ends, leading flank left and right of bed die 11, another two coupler bodies are respectively at the two ends, trailing flank left and right of bed die 11, this cylindrical structure of coupler body 112, the lateral wall of coupler body 112 is concavely provided with the arch shaped cavity 112a that the circumferencial direction along coupler body 112 is arranged, can make together with the suspension hook of elevating crane hangs over coupler body 112 fixation hook, to be not susceptible to break-off by this arch shaped cavity 112a.
A kind of verticle mould shaping machine of the Light trabs of the present invention, by front left angle bar 211, front right angle bar 212, rear left angle bar 213 and rear right angle bar 214 surround a square chamber suitable with bed die 11, bed die 11 is made can dismountable to be fixedly mounted on work platforms 21, so, can the suspension hook of elevating crane be hooked on the coupler body 112 of bed die 11 when in each wall board forming region 100 of to be formed framed 10, material is initial set state, and start elevating crane, now shaping mold frame 10 can be sling and walking dolly 20 is separated by elevating crane, and be placed in other places and allow shaping mold frame 10 rest, then, walking dolly 20 recycles in Light trabs production line again without waiting for fully hardened can being separated with shaping mold frame 10 of material in wall board forming region each in shaping mold frame 10, and the initial set state of material is generally 2-3 hour in wall board forming region, namely the verticle mould shaping machine of the present invention and traditional verticle mould shaping machine can increase yield at double under the equal time, substantially increase production efficiency.
In the present invention, on the front side of this work platforms 21, solid welding has the front middle riser 215 being erected on work platforms 21, and front middle riser 215 is in front left angle bar 211 and the centre of front right angle bar 212, the leading flank of front middle riser 215 and bed die 11 fits, on the rear side of work platforms 21, solid welding has the rear middle riser 216 being erected on work platforms 21, rear middle riser 216 is in rear left angle bar 213 and the centre of rear right angle bar 214, and in the middle of rear, riser 216 fits with the trailing flank of bed die 11; Make bed die 11 comparatively tight with the fitness of the chamber resettling of work platforms 21 by forward and backward middle riser 215,216, so that bed die 11 is not easily disconnected from out outside work platforms 21.
In the present invention, the both sides, end, upper end of front left angle bar 211, front right angle bar 212, rear left angle bar 213 and rear right angle bar 214 all extend and are provided with outward-dipping oriented plate 5, the end, upper end of this front middle riser 215 and rear middle riser 216 all extends and is provided with outward-dipping oriented plate 6, so, the horn mouth of a from top to bottom convergent is made the upper end port of chamber resettling is formed by each oriented plate 5,6, utilize this horn mouth putting into of chamber resettling, bed die 11 can be played guide effect, facilitate the dismounting of bed die 11.
Another of the present invention thes improvement is that: this shaping mold frame 10 is divided into left half-formed framed 10a and the half-formed framed 10b in the right side, bed die 11 is divided into left half bed die 11a and right half bed die 11b accordingly, formwork erection 12 is divided into left half formwork erection 12a and right half formwork erection 12b accordingly, this left half formwork erection 12a is removably connected with right half formwork erection 12b by clamping screw 7, namely the left connecting plate (not shown) being erected on left half bed die 12a it is provided with on the right side of the 12a of this left half formwork erection, together with left connecting plate passes through banding with each center of left half formwork erection, and the leading flank of left connecting plate has and protrudes the left protuberance 127 of the leading flank of each median septum in this left half formwork erection, the left side of right half formwork erection 12b is provided with the right connecting plate being erected on right half bed die 11b, right connecting plate is together with each center banding of right half formwork erection, and the leading flank of right connecting plate has and protrudes the right protuberance 128 of the leading flank of each median septum in this right half formwork erection, this left protuberance 127 offers the bolt mounting holes for clamping screw 7 traverse respectively with right protuberance 128, the two ends, leading flank left and right of this left half bed die 11a, the two ends, trailing flank left and right of left half bed die 11a, the two ends, left and right, front side of right half bed die 11b and the two ends, rear side left and right of right half bed die 11b are equipped with coupler body 112.
The molding erecting mould of the Light trabs of the present invention; owing to shaping mold frame 10 is divided into left and right half-formed framed; so with elevating crane sling shaping mold frame 10 time can operate at twice; namely first sling left half-formed framed; sling again right half-formed framed; the dismantling operation making shaping mold frame is safer, safety coefficient is high, it is to avoid there is the problem installing hidden danger because the bigger elevating crane of the overall volume of shaping mold frame once slings.
The production technology of the Light trabs of the present invention, realize as follows: one, assembled formation framed 10 on the work platforms 21 of walking dolly 20, on bed die 11, median septum 121, calcium carbonate plate, front aluminium alloy forming module 122, middle aluminium alloy forming module 123 and rear aluminium alloy forming module 134 is filled successively during assembling, in being assembled with a wall board forming region 100 on bed die 11, so circulation assembles each wall board forming region 100; Two, each wall board forming region in shaping mold frame 10 is poured into a mould; Three, casting complete aftershaping framed 10 is rested 2-3 hour on walking dolly 20, and in 2-3 hour aftershaping framed 10 of resting, the material in each wall board forming region is initial set state; Four, with elevating crane shaping mold frame being sling and removed and rest outside walking dolly, walking dolly is to treat recycling next time; Five, the demoulding, when in each wall board forming region of shaping mold frame material fully hardened after, again through removing device, shaping mold frame is disassembled; Six, with fork truck, whole buttress goods are transported to outdoor stockyard maintenance.
The production technology of the Light trabs of the present invention, owing to just can be separated with walking dolly 20 when shaping mold frame 10 is material initial set state in shaping mold frame 10 and after 2-3 hour of shaping mold frame casting complete, making the most of the time that shaping mold frame 10 is rested is complete outside walking dolly 20, so that the interval time that walking dolly 20 recycles again is very short, substantially increase production efficiency.
The production technology of the Light trabs of the present invention, in step, owing to shaping mold frame 10 is divided into a left side, right half-formed framed 10a, 10b, namely assembled formation framed 10 time first assemble left half-formed framed 10a, assemble right half-formed framed 10b again, left, right half-formed framed 10a, 10b passes through clamping screw 7 by a left side after assembling, right half-formed framed 10a, 10b is locked in together, and, assemble the left side that left half-formed framed 10a is the chamber resettling that left half bed die 11a first puts into work platforms 21, median septum is filled successively again on left half bed die 11a, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, in being assembled with a wall board forming region on left half bed die 11a, so circulate in several wall board forming regions of assembling on left half bed die 11a, and median septum and left connecting plate are installed successively on the right side in wall board forming region being in low order end again, finally by adjust screw rod 3 by each median septum together with left connecting plate banding, forming one can be half-formed framed with a left side for easy-offtaking, assemble the right side that right half-formed framed 10b is the chamber resettling that right half bed die 11b first puts into work platforms 21, on right half bed die 11b, right connecting plate is installed again, and fill median septum successively on the right side of right connecting plate, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, it is assembled with a wall board forming region on right half bed die 11b, so circulate in and right half bed die assembles several wall board forming regions, and on the right side in wall board forming region being in low order end, a median septum is installed again, finally by adjust screw rod 3 by each median septum together with right connecting plate banding, forming one can be half-formed framed with the right side of easy-offtaking.
The production technology of the Light trabs of the present invention, in step 4, first remove clamping screw 7, make a left side, right half-formed framed 10a, 10b is separated, when shaping mold frame 10 being sling with elevating crane again, sling simultaneously shaping mold frame 10 time first left half-formed framed 10a can be sling and removes and rest outside walking dolly 20, again half-formed for the right side framed 10b is sling and remove and rest outside walking dolly 20, so, by secondary operation, shaping mold frame is hung outside removal walking dolly 20, avoid and there is the problem installing hidden danger because the bigger elevating crane of the overall volume of shaping mold frame once slings.
The product form of above-described embodiment and the graphic and non-limiting present invention and style, any person of an ordinary skill in the technical field is to its suitably change done or modifies, and all should be regarded as the patent category without departing from the present invention.
Claims (3)
1. the production technology of a Light trabs, it is characterized in that: realize as follows: one, on walking dolly, assembled formation is framed, on bed die, median septum, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module and rear aluminium alloy forming module is filled successively during assembling, being assembled with a wall board forming region on bed die, so circulation assembles each wall board forming region; Two, each wall board forming region of shaping mold frame is poured into a mould; Three, resting after casting complete 2-3 hour, after resting 2-3 hour, the material in each wall board forming region is initial set state; Four, with elevating crane shaping mold frame being sling and removed and rest outside walking dolly, walking dolly is to treat recycling next time; Five, the demoulding, when in each wall board forming region of shaping mold frame material fully hardened after, again through removing device, shaping mold frame is disassembled; Six, with fork truck, whole buttress goods are transported to outdoor stockyard maintenance;
Wherein, above-mentioned shaping mold frame is divided into left half-formed framed and the right side is half-formed framed, first assemble left half-formed framed when assembled formation is framed, assemble right half-formed framed again, finally framed half-formed with the right side framed it is detachably connected half-formed for a left side by locking screw frame, and in above-mentioned steps four first by half-formed for half-formed for a left side framed and right side framed split after, then with elevating crane by half-formed for half-formed for a left side for shaping mold frame the framed and right side framed sling respectively and remove rest outside walking dolly.
2. the production technology of Light trabs according to claim 1, it is characterized in that: above-mentioned walking dolly includes work platforms and is located at the road wheel at work platforms bottom surface corner place, above-mentioned shaping mold frame includes bed die and formwork erection, this bed die is positioned on work platforms, this formwork erection includes some and is erected on bed die upper surface, and along the median septum that the left and right directions uniform intervals of bed die is distributed, each median septum can surround a quadra, and each median septum is by adjusting screw rod banding together, this quadra is detachably secured on the upper surface being arranged on bed die, front aluminium alloy forming module it is equipped with between two median septums, middle aluminium alloy forming module and rear aluminium alloy forming module, and the left and right sides of front aluminium alloy forming module is arranged on the leading flank of two median septums of this front aluminium alloy forming module left and right sides respectively accordingly, the left and right sides of rear aluminium alloy forming module is arranged on the trailing flank of two median septums of the left and right sides of this rear aluminium alloy forming module respectively accordingly, before this middle aluminium alloy forming module is in, rear aluminium alloy becomes between module, and it is front, the opposite that rear aluminium alloy forming module is relative is equipped with the first molding structure for the first connector molding and is in the first molding structure both sides, a side for calcium carbonate plate inserts the first fixing calcium carbonate board mounting structure accordingly, the two sides, front and back of this middle aluminium alloy forming module are equipped with the second molding structure for the second connector molding and are in the second molding structure both sides, another side for calcium carbonate plate inserts the second fixing calcium carbonate board mounting structure accordingly, above-mentioned bed die and above-mentioned work platforms, for removably connecting, the lateral wall of above-mentioned bed die are provided with mean for the coupler body of the suspension hook hook of elevating crane.
3. the production technology of Light trabs according to claim 1, it is characterized in that: in above-mentioned steps one, the upper surface of work platforms is provided with mean for the bed die of shaping mould circle and is locked on interior chamber resettling, the bed die of shaping mold frame has left half bed die and right half bed die, assemble left half-formed framed be the left side of the chamber resettling that first left half bed die is put into work platforms, median septum is filled successively again on left half bed die, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, a wall board forming region it is assembled with on left half bed die, so circulate in and left half bed die assembles several wall board forming regions, and median septum and left connecting plate are installed successively on the right side in wall board forming region being in low order end again, finally by adjust screw rod by each median septum together with left connecting plate banding, form one half-formed framed with a left side for easy-offtaking, assemble right half-formed framed be the right side of the chamber resettling that first right half bed die is put into work platforms, on right half bed die, right connecting plate is installed again, and fill median septum successively on the right side of right connecting plate, calcium carbonate plate, front aluminium alloy forming module, middle aluminium alloy forming module, rear aluminium alloy forming module and calcium carbonate plate, a wall board forming region it is assembled with on right half bed die, so circulate in and right half bed die assembles several wall board forming regions, and on the right side in wall board forming region being in low order end, a median septum is installed again, finally by adjust screw rod by each median septum together with right connecting plate banding, form one half-formed framed with the right side of easy-offtaking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610100924.8A CN105666645B (en) | 2013-10-15 | 2013-10-15 | The production technology of Light trabses |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310482076.8A CN103522388B (en) | 2013-10-15 | 2013-10-15 | The verticle mould shaping machine of Light trabs |
| CN201610100924.8A CN105666645B (en) | 2013-10-15 | 2013-10-15 | The production technology of Light trabses |
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| CN201310482076.8A Division CN103522388B (en) | 2013-10-15 | 2013-10-15 | The verticle mould shaping machine of Light trabs |
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| CN105666645A true CN105666645A (en) | 2016-06-15 |
| CN105666645B CN105666645B (en) | 2017-11-14 |
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| CN202781407U (en) * | 2012-09-07 | 2013-03-13 | 李仰水 | Mold of straight-tenon light wallboard |
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|---|---|---|---|---|
| CN2159866Y (en) * | 1993-03-19 | 1994-03-30 | 都本强 | Hollow concrete prefabricated member mould |
| JP2001162610A (en) * | 1999-12-13 | 2001-06-19 | Sumitomo Kinzoku Kozan Siporex Kk | Wagon frame for autoclave and wagon truck |
| CN102335955A (en) * | 2011-09-30 | 2012-02-01 | 广州市壁神新型建材有限公司 | Battery mould machine for manufacturing light concrete composite wallboard |
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Effective date of registration: 20210621 Address after: 362000 No. 334 Huayuan North Road, Chengdong Industrial Zone, Fengze District, Quanzhou City, Fujian Province Patentee after: Fujian Hongyi Machinery Co.,Ltd. Address before: No. 152, Sijia village, Xiamei Town, Nan'an City, Quanzhou City, Fujian Province, 362300 Patentee before: Li Yangshui |
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