CN102335955A - Battery mould machine for manufacturing light concrete composite wallboard - Google Patents
Battery mould machine for manufacturing light concrete composite wallboard Download PDFInfo
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- CN102335955A CN102335955A CN2011102975962A CN201110297596A CN102335955A CN 102335955 A CN102335955 A CN 102335955A CN 2011102975962 A CN2011102975962 A CN 2011102975962A CN 201110297596 A CN201110297596 A CN 201110297596A CN 102335955 A CN102335955 A CN 102335955A
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Abstract
The invention provides a battery mould machine for manufacturing a light concrete composite wallboard, which comprises a bottom frame, a main frame, a secondary frame, a plurality of side mould plates and a mould frame unit. The main frame and the secondary frame are provided with the side mould plates and are erected on the bottom frame; the plurality of the side mould plates are provided with positioning bars and are erected between the main frame and the secondary frame side by side; the mould frame unit is composed of two vertical edge mould bars and one bottom edge mould bar, wherein the vertical edge mould bars are provided with positioning grooves and are sleeved on the positioning bars of the side mould plate, and the bottom edge mould bar is located at the lower ends of the vertical edge mould bars on the bottom frame; lugs are correspondingly arranged on the main frame and the secondary frame and two ends of a pull rod penetrate through perforate holes on the lugs to fix the main frame, the secondary frame, the side mould plates and the mould frame unit on the bottom frame. The battery mould machine for manufacturing the light concrete composite wallboard, provided by the invention, has the following prominently substantive features and remarkable improvements that: 1, the battery mould machine provided by the invention has the characteristics of simple structure and convenience for operation; and 2, the battery mould machine can be used for changing the standard of the wallboard to be manufactured through adjusting installation positions of the positioning bars on the side mould plates and selecting the vertical edge mould bars and the bottom edge mould bar which have different widths.
Description
Technical field
The present invention relates to the manufacturing technology of structural sheeting or template, a kind of specifically machinery that is used to make the light concrete composite wall plate.
Background technology
Notification number is the Chinese patent " the motor-driven battery mould of hydraulic drive type Light trabs " of CN2363857; It comprises the polylith vertically dividing plate and the bed die that is arranged on two adjacent separator below of discharging; Dividing plate and bed die all combine with power transmission shaft through following of axle sleeve type; Following of the axle sleeve type that is positioned at dividing plate, bed die below is together with each other through dragging connecting plate; Be separately installed with and following driving sleeve that combines of axle sleeve type at the two ends of power transmission shaft, the hydraulic cylinder in the fluid pressure drive device combines with driving sleeve through the transmission arm that combines together with its tailpiece of the piston rod.
Though this battery mould has the high advantage of automaticity, complex structure, inconvenient operation.
Summary of the invention
The objective of the invention is to propose a kind of battery mould machine that the light concrete composite wall plate is used of making, it has simple in structure and characteristics that be convenient to operate, can conveniently make the wallboard of different size.
The object of the invention can be realized through following technical scheme:
Make the battery mould machine that the light concrete composite wall plate is used; Include underframe, body frame, subframe, polylith side template, the framed unit between the sides adjacent template; Body frame fixedly is erected in an end of underframe; Subframe is parallel to body frame and is erected on the underframe, and polylith side template flat raft is erected between body frame and the subframe, also has side template on body frame and the subframe:
Separate by framed unit supports between the side template; The outer correspondence of end is provided with some lugs about body frame and subframe; Have perforation or U-shaped opening in the middle of the lug, the two ends that two ends have some pull bars of screw are passed perforation or the U-shaped opening of the lug on body frame and the subframe and with nut screwing clamping body frame, subframe, side template and framed unit are fixed on the underframe;
Described framed unit is by 2 vertical edge mould bars and the Qian shape frame that base mould bar constitutes; Be interval with positioning strip by panel width on the side template; Vertical edge mould bar side has locating slot; Framed unit is located by connecting through the positioning strip and the side template of the locating slot cutting ferrule on the vertical edge mould bar on side template, and base mould bar is positioned at the lower end of vertical edge mould bar on the underframe, and the width of base mould bar equates with the width of vertical edge mould bar; The coupled side template in framed unit is surrounded as the die cavity with upper shed, has one or 2 between adjacent two side templates with upper cavity.
Prioritization scheme has:
The end outside is provided with 2 ~ 3 clasp nails about every side template, and the hook that mounts on the clasp nail, the hook of a side template can be connected on the clasp nail of sides adjacent template, through hook adjacent two side templates is strained slightly during the dress mould;
The near part place of vertical edge mould bar has vertical panel positioning convex;
The middle part of vertical edge mould bar simultaneously has vertical convex surface, and relative another side has vertical concave surface, and vertically convex surface is with vertically concave surface is suitable;
Vertical edge mould bar can be used as base mould bar and uses, and base mould bar also can adopt dull and stereotyped mould bar.
Use when of the present invention, the vertical edge mould bar and the base mould bar of the wallboard size Selection corresponding size of preparation at first as required, and on side template the installing and locating bar.During assembling, begin from the body frame end, install framed one by one and side template, erection sequence is:
With base mould bar be put on the underframe near preceding side template position →
Before vertical edge mould bar is inserted into through locating slot edge on the positioning strip of piece side template with base mould bar constitute framed unit (piece side template before can simultaneously the wallboard panel being posted by, the wallboard face plate edge is by the panel positioning convex location of vertical edge mould bar) →
To descend the piece side template to be erected on the underframe and forward one mounted framed unit installs that (positioning strip on this side template inserts in the locating slot of vertical edge mould bar of mounted framed unit; And simultaneously the wallboard panel is posted by this side template, the wallboard face plate edge is by the panel positioning convex location of vertical edge mould bar) →
Hook on the preceding side template is connected in down on the clasp nail of piece side template adjacent two side templates are strained slightly (descending the piece side template subsequently) as preceding piece side template →
Repeat that above-mentioned steps passes with the two ends of pull bar that lug on body frame and the subframe is bored a hole after installing last piece side template (being subframe) or U-shaped opening and body frame, subframe, side template and framed unit are fixed on the underframe with nut screwing clamping; The formwork erection assembling is accomplished; Adjacent two side templates and framed unit constitute the die cavity with upper shed, lean on the both sides of side template to preset the wallboard panel in the die cavity.
After battery mould assembled, the material (for example lightweight aggregate concrete) of wallboard was made in the opening perfusion of each die cavity from the formwork erection top, and lightweight aggregate concrete is hardened also in natural curing and the wallboard panel becomes wallboard.
The demoulding is the inverted order of above-mentioned erection sequence in proper order:
Remove pull bar → after move subframe (side template on the subframe separates with base mould bar with vertical edge mould bar together with positioning strip, and side template leaves the wallboard panel) → will expose whole layer wallboard with framed move after together (it is separated with positioning strip with preceding side template) →
Move after the wallboard of vertical edge mould bar, base mould bar and institute moulding separated → repeat the whole layer wallboard that expose with framed → separates wallboard, vertical edge mould bar and base mould bar → after move next side template, up to the whole wallboards of taking-up.
The present invention has following outstanding substantive distinguishing features and marked improvement:
1, battery mould of the present invention has simple in structure, convenience operation;
2, battery mould can through the installation site of positioning strip on the adjustment side template change the plate face specification of the wallboard that will make; Can select for use vertical edge mould bar and the base mould bar of different in width change the thickness of the wallboard that will make, same make-up machine can be made the wallboard of all size easily;
3, use battery mould machine of the present invention to make simple, the easy operating of technology of wallboard, this battery mould machine does not have hydraulic pressure or mechanical transmission component, can significantly reduce the maintenance of machine expense.
Description of drawings
Fig. 1 is a structural upright sketch map of the present invention.
Fig. 2 is the side schematic view of Fig. 1 structure.
Fig. 3 is a kind of stereogram of vertical edge mould bar.
Fig. 4 is a kind of sectional view of vertical edge mould bar.
Fig. 5 is the stereogram of another kind of vertical edge mould bar.
Fig. 6 is the sectional view of another kind of vertical edge mould bar.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described further.
Referring to figs. 1 to Fig. 4, make the battery mould machine that the light concrete composite wall plate is used, include underframe 3, body frame 1, subframe 2, polylith side template 4 and the framed unit between sides adjacent template 4;
Body frame 1 fixedly is erected in an end of underframe 3, and subframe 2 is parallel to body frame 1 and is erected on the underframe 3, and the outer correspondence of end is provided with some lugs 11 about body frame 1 and subframe 2, has perforation in the middle of the lug 11;
Described framed unit is by 2 vertical edge mould bars 5 and the Qian shape frame that base mould bar 6 constitutes.Like Fig. 3 and shown in Figure 4; The middle part of vertical edge mould bar 5 simultaneously has vertical convex surface 51, and its relative another side has vertical concave surface 52, and vertically convex surface 51 is with vertically concave surface 52 is suitable; The both sides, two sides of vertical edge mould bar 5 have vertical panel positioning convex 53, and vertical edge mould bar 5 sides have locating slot 50.Base mould bar 6 is positioned at the lower end of vertical edge mould bar 5 on the underframe 3, and in the present embodiment, vertical edge mould bar 5 is as base mould bar 6 (base mould bar 6 also can be dull and stereotyped mould bar).Vertically be provided with 5 positioning strips 40 by panel width for the interval on the side template 4; Framed unit is located by connecting with side template 4 through the positioning strip 40 of locating slot 50 cutting ferrules on the vertical edge mould bar 5 on side template 4 and forms the die cavity with 4 upper sheds, and the die cavity of present embodiment is used to make the wallboard that limit portion has corresponding groove and flange.
The two ends that two ends have some pull bars 12 of screw are passed the perforation of the lug 11 on body frame 1 and the subframe 2 and with nut screwing clamping body frame 1, subframe 2, side template 4 and framed unit are fixed on the underframe 3.
Use the battery mould machine of present embodiment to make the light concrete composite wall plate, comprise following operating procedure:
The first step, the battery mould assembling
1) base mould bar 6 is put on the underframe 3 near preceding side template 4 positions;
2) before being inserted into through locating slot 50 edge, vertical edge mould bar 5 constitutes framed unit with base mould bar 6 on the positioning strip 40 of piece side template 4; Piece side template 4 before simultaneously the wallboard panel being posted by makes the edge edge of wallboard panel insert in the outside of vertical panel positioning convex 53 of vertical edge mould bar 5;
3) will descend piece side template 4 to lean on step 1) and 2) mounted framed unit is erected on the underframe 3; In the locating slot 50 of the vertical edge mould bar 5 of the framed unit of positioning strip 40 insertions on this side template 4; And simultaneously the wallboard panel is posted by this side template 4, make wallboard face plate edge edge insert in the outside of vertical panel positioning convex 53 of vertical edge mould bar 5;
4) hook 42 on the preceding side template 4 is connected in down on the clasp nail 41 of piece side template 4 adjacent two side templates 4 are strained slightly, following piece side template is as preceding piece side template;
5) repeating step 1)～4); Up to installing last piece side template (being the side template 4 on the subframe 2); The two ends of pull bar 12 are passed lug 11 perforation on body frame 1 and the subframe 2 and used nut screwing clamping, body frame 1, subframe 2, side template 4 and framed unit are fixed on the underframe 3, the formwork erection assembling is accomplished; Adjacent two side templates 4 constitute the die cavity with upper shed with framed unit, lean on the both sides of side template 4 to preset the wallboard panel in the die cavity.
Second step, the lightweight concrete perfusion
6) material of wallboard is made in the perfusion of the opening of each die cavity from formwork erection top, lightweight aggregate concrete for example, natural curing make the lightweight aggregate concrete sclerosis and and the wallboard panel become wallboard.
In the 3rd step, take out wallboard from battery mould
7) remove pull bar 12;
8) move subframe 2 after, the side template 4 on the subframe 2 separates with base mould bar 6 with vertical edge mould bar 5 together with positioning strip 40, and side template 4 leaves the wallboard panel;
The whole layer wallboard that 9) will expose and framed moves after together, and it is separated with positioning strip 40 with preceding side template 4;
10) wallboard with vertical edge mould bar 5, base mould bar 6 and institute moulding separates;
11) move side template 4 after, side template 4 separates with base mould bar 6 with vertical edge mould bar 5 together with positioning strip 40, and side template 4 leaves the wallboard panel;
12) repeating step 9)～11) up to taking out whole wallboards, clear up side template 4, vertical edge mould bar 5 and base mould bar 6 at last.
Visible by present embodiment, battery mould machine of the present invention is simple in structure, makes combined wall board with it and has that technology is simple, the characteristics of easy operating.Battery mould of the present invention also has the strong characteristics of application; Can satisfy the production needs of the wallboard of different size; Only need when re-assemblying in groups formwork erection; Just can produce the wallboard of different-thickness at the vertical edge mould bar of assembling different in width on the underframe 35 and base mould bar 6, the spacing that changes positioning strip 40 on the side template 4 can produce the wallboard of different in width, and the height of side template 4 and vertical edge mould bar 5 determines the length of wallboard.
With reference to figure 5 and Fig. 6, for making thin wallboard, can also adopt the side is the vertical edge mould bar 5 on plane again.
Claims (6)
1. make the battery mould machine that the light concrete composite wall plate is used; Include underframe (3), body frame (1), subframe (2), polylith side template (4), be positioned at the framed unit between the sides adjacent template (4); Body frame (1) fixedly is erected in an end of underframe (3); Subframe (2) is parallel to body frame (1) and is erected on the underframe (3); Polylith side template (4) flat raft is erected between body frame (1) and the subframe (2), also has side template (4) on body frame (1) and the subframe (2), it is characterized in that:
Separate by framed unit supports between the side template (4); The outer correspondence of end is provided with some lugs (11) about body frame (1) and subframe (2); Have perforation or U-shaped opening in the middle of the lug (11), the two ends that two ends have a bar pull bar (12) of screw are passed perforation or the U-shaped opening of the lug (11) on body frame (1) and the subframe (2) and with nut screwing clamping body frame (1), subframe (2), side template (4) and framed unit are fixed on the underframe (3);
The Qian shape frame that described framed unit is made up of 2 vertical edge mould bars (5) and a base mould bar (6); Side template (4) is gone up and is interval with positioning strip (40) by panel width; Vertical edge mould bar (5) side has locating slot (50); Framed unit is located by connecting with side template (4) through the positioning strip (40) of locating slot (50) cutting ferrule on side template (4) of vertical edge mould bar (5); Base mould bar (6) is positioned at the lower end that underframe (3) is gone up vertical edge mould bar (5); The width of base mould bar (6) equates that with the width of vertical edge mould bar (5) the coupled side template (4) in framed unit is surrounded as the die cavity with upper shed, has one or 2 between adjacent two side templates (4) with upper cavity.
2. the battery mould machine that manufacturing light concrete composite wall plate according to claim 1 is used; It is characterized in that: the end outside is provided with 2 ~ 3 clasp nails (41) about every side template (4); Mounted hook (42) on the clasp nail, the hook (42) of a side template (4) can be connected on the clasp nail (41) of sides adjacent template (4).
3. the battery mould machine that manufacturing light concrete composite wall plate according to claim 1 is used is characterized in that: the near part place of vertical edge mould bar (5) has vertical panel positioning convex (53).
4. the battery mould machine that manufacturing light concrete composite wall plate according to claim 2 is used is characterized in that: the near part place of vertical edge mould bar (5) has vertical panel positioning convex (53).
5. the battery mould machine of using according to claim 1 or 2 or 3 or 4 described manufacturing light concrete composite wall plates; It is characterized in that: the middle part of vertical edge mould bar (5) simultaneously has vertical convex surface (51); Relative another side has vertical concave surface (52), and vertically convex surface (51) is with vertically concave surface (52) is suitable.
6. the manufacturing approach of a light concrete composite wall plate is characterized in that using battery mould machine as claimed in claim 5, from the beginning of body frame (1) end, comprises following operating procedure:
The first step, the battery mould assembling
Base mould bar (6) is put into underframe (3) to be gone up near preceding side template (4) position;
The positioning strip (40) of piece side template (4) was gone up and base mould bar (6) constitutes framed unit before vertical edge mould bar (5) was inserted into through locating slot (50) edge; Piece side template (4) before simultaneously the wallboard panel being posted by, the edge of wallboard panel is by panel positioning convex (53) location of vertical edge mould bar (5);
To descend piece side template (4) to lean on step 1) and 2) mounted framed unit is erected on the underframe (3); In the locating slot (50) of the vertical edge mould bar (5) of the framed unit of positioning strip (40) insertion on this side template (4); And simultaneously the wallboard panel being posted by this side template (4), the wallboard face plate edge is by panel positioning convex (53) location of vertical edge mould bar (5);
The clasp nail (41) that hook (42) on the preceding side template (4) is connected in down piece side template (4) is upward strained adjacent two side templates (4) slightly, and following piece side template is as preceding piece side template;
Repeating step 1)～4); Up to installing last piece side template is the side template (4) on the subframe (2); The two ends of pull bar (12) are passed lug (11) perforation or the U-shaped opening on body frame (1) and the subframe (2) and with nut screwing clamping body frame (1), subframe (2), side template (4) and framed unit are fixed on the underframe (3); After the formwork erection assembling is accomplished; Adjacent two side templates (4) and framed unit constitute the die cavity with upper shed, lean on the both sides of side template (4) to preset the wallboard panel in the die cavity;
Second step, the lightweight concrete perfusion
The lightweight aggregate concrete of wallboard is made in the opening perfusion of each die cavity from the formwork erection top, and lightweight aggregate concrete is hardened also in natural curing and the wallboard panel becomes wallboard;
In the 3rd step, take out wallboard from battery mould
Remove pull bar (12); After move subframe (2), the side template (4) on the subframe (2) separates with base mould bar (6) with vertical edge mould bar (5) together with positioning strip (40), side template (4) leaves the wallboard panel; The whole layer wallboard that will expose and framed moves after together, and it is separated with positioning strip (40) with preceding piece side template (4); The wallboard of vertical edge mould bar (5), base mould bar (6) and institute moulding is separated; After move side template (4), side template (4) separates with base mould bar (6) with vertical edge mould bar (5) together with positioning strip (40), side template (4) leaves the wallboard panel; Repeating step 9)～11), clear up side template (4), vertical edge mould bar (5) and base mould bar (6) at last up to taking out whole wallboards.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110297596 CN102335955B (en) | 2011-09-30 | 2011-09-30 | Method and grouped mould machine for manufacturing light concrete composite wallboard |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110297596 CN102335955B (en) | 2011-09-30 | 2011-09-30 | Method and grouped mould machine for manufacturing light concrete composite wallboard |
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| CN102335955A true CN102335955A (en) | 2012-02-01 |
| CN102335955B CN102335955B (en) | 2013-11-06 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837357A (en) * | 2012-09-07 | 2012-12-26 | 李仰水 | Molding die of straight-tenon light wallboard and molding method thereof |
| CN102848456A (en) * | 2012-09-07 | 2013-01-02 | 李仰水 | Forming mold and forming method for light wallboards |
| CN103290978A (en) * | 2013-05-30 | 2013-09-11 | 金立虎 | Method for manufacturing post-foamed forming foam concrete sandwich composite heat-preservation fireproof building block |
| CN103302721A (en) * | 2012-03-16 | 2013-09-18 | 福建名盾建材有限公司 | Light-weight strip plate vertical mold forming process |
| CN103522388A (en) * | 2013-10-15 | 2014-01-22 | 李仰水 | Vertical formwork forming machine of light wall board and producing technology thereof |
| CN105397904A (en) * | 2015-12-16 | 2016-03-16 | 福建省三角洲陶粒科技有限公司 | Wallboard die and wallboard production system |
| CN105538489A (en) * | 2016-01-18 | 2016-05-04 | 安徽海龙建筑工业有限公司 | Vertical combination mold for production of precast concrete component |
| CN105666645A (en) * | 2013-10-15 | 2016-06-15 | 李仰水 | Manufacturing technique for light-weight wall plate |
| CN105666661A (en) * | 2016-01-20 | 2016-06-15 | 广东科达洁能股份有限公司 | Novel mold for automatically producing magnesite brick |
| CN109676759A (en) * | 2019-01-28 | 2019-04-26 | 广州益群板业有限公司 | High-strength light assembles floor group standing mould machine and its application method |
| CN109986682A (en) * | 2019-05-21 | 2019-07-09 | 深圳市梦圆翔建材科技有限公司 | A kind of cloud monitoring building materials mold |
| CN111300604A (en) * | 2020-02-26 | 2020-06-19 | 大元建业集团股份有限公司 | High-efficient wallboard make-up machine |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103302721A (en) * | 2012-03-16 | 2013-09-18 | 福建名盾建材有限公司 | Light-weight strip plate vertical mold forming process |
| CN102848456A (en) * | 2012-09-07 | 2013-01-02 | 李仰水 | Forming mold and forming method for light wallboards |
| CN102837357B (en) * | 2012-09-07 | 2014-09-10 | 李仰水 | Molding die of straight-tenon light wallboard and molding method thereof |
| CN102848456B (en) * | 2012-09-07 | 2014-10-22 | 李仰水 | Forming mold for light wallboards |
| CN102837357A (en) * | 2012-09-07 | 2012-12-26 | 李仰水 | Molding die of straight-tenon light wallboard and molding method thereof |
| CN103290978A (en) * | 2013-05-30 | 2013-09-11 | 金立虎 | Method for manufacturing post-foamed forming foam concrete sandwich composite heat-preservation fireproof building block |
| CN105666645B (en) * | 2013-10-15 | 2017-11-14 | 李仰水 | The production technology of Light trabses |
| CN103522388A (en) * | 2013-10-15 | 2014-01-22 | 李仰水 | Vertical formwork forming machine of light wall board and producing technology thereof |
| CN105666645A (en) * | 2013-10-15 | 2016-06-15 | 李仰水 | Manufacturing technique for light-weight wall plate |
| CN105397904A (en) * | 2015-12-16 | 2016-03-16 | 福建省三角洲陶粒科技有限公司 | Wallboard die and wallboard production system |
| CN105538489A (en) * | 2016-01-18 | 2016-05-04 | 安徽海龙建筑工业有限公司 | Vertical combination mold for production of precast concrete component |
| CN105666661A (en) * | 2016-01-20 | 2016-06-15 | 广东科达洁能股份有限公司 | Novel mold for automatically producing magnesite brick |
| CN105666661B (en) * | 2016-01-20 | 2017-12-26 | 广东科达洁能股份有限公司 | A kind of mould for automated production magnesite brick |
| CN109676759A (en) * | 2019-01-28 | 2019-04-26 | 广州益群板业有限公司 | High-strength light assembles floor group standing mould machine and its application method |
| CN109986682A (en) * | 2019-05-21 | 2019-07-09 | 深圳市梦圆翔建材科技有限公司 | A kind of cloud monitoring building materials mold |
| CN111300604A (en) * | 2020-02-26 | 2020-06-19 | 大元建业集团股份有限公司 | High-efficient wallboard make-up machine |
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