CN106607986A - Automatic mold releasing device for foam concrete - Google Patents
Automatic mold releasing device for foam concrete Download PDFInfo
- Publication number
- CN106607986A CN106607986A CN201510699422.7A CN201510699422A CN106607986A CN 106607986 A CN106607986 A CN 106607986A CN 201510699422 A CN201510699422 A CN 201510699422A CN 106607986 A CN106607986 A CN 106607986A
- Authority
- CN
- China
- Prior art keywords
- mold
- plates
- mould
- foam concrete
- moulding box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses an automatic mold releasing device for foam concrete. The automatic mold releasing device is composed of a mold and a mold releasing system; the mold is composed of a bottom mold plate and a mold box, and a plurality of grouting cavities are formed in the mold box; the mold releasing system is provided with an ejecting device, the ejecting device is provided with ejecting plates corresponding to the cavities of the mold box in number and depth, and all the ejecting plates are integrated on a steel plate to be located and fixed and are connected in a guide mode through four columns; and the mold box is composed of longitudinal partition plates and transverse mold plates, the upper parts of the longitudinal partition plates and the lower parts of the transverse mold plates are notched, the height of each notch is one half of the height of boards adopted by the mold, the notches of the notched longitudinal partition plates are inserted into the notches of the notched transverse mold plates in a mortise-tenon mode to form the multiple grouting cavities, and finally the mold box is formed. The automatic mold releasing device is composed of the mold and the mold releasing system and is suitable for a production system of the small-size foam concrete, and mold releasing can be completed in 3-5 seconds. The automatic mold releasing device has the advantages that loss is avoided, rejected products are avoided, interfaces are good, and the rate of finished products is 100%.
Description
Technical field
The present invention relates to a kind of stripper apparatus, especially a kind of foam concrete pickoff.
Background technology
Pushing forward comprehensively and deepening constantly active demand is proposed to multi-form heat insulation system with China's Building Energy-saving Work, energy-conservation and the structure-integrated important directions for becoming structural system development and applying.Energy-conservation with it is structure-integrated, not only enrich architectural structure system, also can preferably solve heat insulation system and the same life problems of building, promoted the innovation of materials for wall.
Energy-conservation and structure-integrated structural system, mean not by inside and outside heat preservation technology, and wall body structure itself thermal norm can reach existing country or local energy saving building standard is required.As a kind of main materials for wall-heat insulation building block of energy-conservation and structure-integrated structural system.Cellular concrete product is more and more applied because of its excellent performance.But itself also there are some defects in conventional foam concrete, they either sacrifice unit weight, either sacrifice thermal property, or product cost it is too high, hinder its further genralrlization application.In foam concrete production, traditional handicraft using the cast of big idiosome, the big idiosome demoulding, is then cut into small sized article mostly, this technology investment is big, and the timing node to cutting has high demands, and too early or excessively slow cutting can all cause cutting difficult, cutting loss ratio is high, and percent defective is high, and interface is poor.Also have using small size production system.Feature is product disposal molding, finished product is after the demoulding, without cutting again.Its traditional ejection technique is to take apart on mould, obtains product, when next round production is carried out, then mould is reconfigured, time-consuming, inefficiency, and not only products appearance is of poor quality, also limit production scale.
The content of the invention
Here of the present invention provides a kind of foam concrete pickoff；The pickoff is made up of mould and dismoulding system two parts, it is adaptable to foam concrete small size production system, and 3s-5s can complete the demoulding, lossless, good without waste product, interface, yield rate 100%.
The present invention is achieved in that a kind of foam concrete pickoff of construction, it is characterised in that：The device is made up of mould and dismoulding system two parts, and the mould is made up of end template, moulding box；End template is a surface plate, is combined with the base of moulding box；Moulding box forms multiple slip casting cavitys；
The dismoulding system has Lifting Device, and the Lifting Device has the top board corresponding with the number of cavities and depth of above-mentioned mould moulding box, and all top boards are integrated into positioning on one block of steel plate and are fixed, are oriented to by four posts and connected.
According to foam concrete pickoff of the present invention, it is characterised in that：End template is a plane steel plate or plastic plate, good with the base conjugation of moulding box；The moulding box is made up of midfeather and cross template；Slot above the midfeather and below cross template, notch height respectively accounts for 1/2 of panel height used by mould, and width of rebate is the thickness of sheet material used by mould, and plug tenon is closed the midfeather of groove and the notch of cross template is held successfully, forms some slip casting cavitys, moulding box.
It is an advantage of the current invention that：Automatic dismoulding system of the present invention is easy to operate, and demoulding efficiency is high, it is to avoid group mould, the shortcoming that form removal is time-consuming, efficiency is low, can increase substantially production efficiency.It also avoid the equipment investment of big idiosome production system big, the high shortcoming of cutting loss ratio.Make small sized article system reach large-scale production to be possibly realized, and equipment investment is few, and the further genralrlization application for foam concrete provides technical support.
Description of the drawings
Fig. 1 is mould schematic diagram of the present invention
Fig. 2 is moulding box schematic diagram of the present invention
Fig. 3 is Lifting Device composition schematic diagram of the present invention
Wherein：End template 1, moulding box 2, slip casting cavity 3, top board 4, steel plate 5, midfeather 6, cross template 7.
Specific embodiment
Below in conjunction with accompanying drawing 1-3, the present invention is described in detail, and the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made belongs to the scope of protection of the invention.
Here of the present invention provides a kind of foam concrete pickoff, and the device is made up of mould and dismoulding system two parts, and the mould is made up of end template 1, moulding box 2；End template 1 is a surface plate, is combined with the base of moulding box 2；Moulding box 2 forms multiple slip casting cavitys 3；The dismoulding system has Lifting Device, and the Lifting Device has the top board 4 corresponding with the number of cavities and depth of above-mentioned mould moulding box, and all top boards 4 are integrated into positioning on one block of steel plate 5 and are fixed, are oriented to by four posts and connected.
The foam concrete pickoff, end template 1 is a plane steel plate or plastic plate, good with the base conjugation of moulding box 2；The moulding box 2 is made up of midfeather 6 and cross template 7；Slot below the top of midfeather 6 and cross template 7, notch height respectively accounts for 1/2 of panel height used by mould, and width of rebate is the thickness of sheet material used by mould, and plug tenon is closed the midfeather of groove and the notch of cross template is held successfully, forms some slip casting cavitys 3, moulding box.
Automatic demoulding machine of the present invention, is made up of mould and dismoulding system two parts, it is adaptable to foam concrete small size production system, and 3s-5s can complete the demoulding, lossless, good without waste product, interface, yield rate 100%.
The mould is made up of end template, moulding box：
The end template is the flat board of a suitable size, can use steel plate, it is also possible to which plastic plate makes；Play pallet effect, it is desirable to surfacing, slip casting after not material leakage good with the base conjugation of moulding box；Moulding box is made up of midfeather and cross template.Made using industrial plastic, it is lightweight, easily make, low cost can Reusability；Slot above the midfeather and below cross template, notch height respectively accounts for 1/2 of panel height used by mould, and width of rebate is the thickness of sheet material used by mould, and plug tenon is closed the midfeather of groove and the notch of cross template is held successfully, forms some cavitys, moulding box.
The dismoulding system forms two opposite effect power one on the other, so as to realize fast demoulding with mould machine and liftout machine composition is carried.
Liftout machine：Due to the moulding box of small sized article, number of cavities is more, and the volume of each cavity is little, and institute's storage material is light, and material in cavity also can be partly or entirely withdrawn while moulding box framework is withdrawn, and causes the demoulding to fail.So before mould framework is withdrawn, needing to withstand the material in cavity with object so as to can not move with the movement of mould framework.
Liftout machine is the quantity and volume size according to mould cavity, the top board of correspondence design equal number, i.e. how many cavity just designs how many top boards, top board length and width are slightly less than the length and width of cavity, depth of the ceiling height slightly larger than cavity, then it is integrated into positioning on one block of steel plate to fix, four posts are oriented to, and with screw mandrel spiral lift integral elevating is carried out.
Carry mould machine：It is exactly that moulding box framework is integrally withdrawn vertically upward to carry mould machine, leaves the product in cavity；Before the demoulding, liftout machine is first fallen, push down and stop after the material in cavity reinforcing, then lift moulding box, moulding box rises again liftout machine after lifting, and cost is stayed on end template, that is, complete a demoulding.
Automatic dismoulding system is easy to operate described in this technology, and demoulding efficiency is high, it is to avoid group mould, the shortcoming that form removal is time-consuming, efficiency is low, can increase substantially production efficiency.It also avoid the equipment investment of big idiosome production system big, the high shortcoming of cutting loss ratio.Make small sized article system reach large-scale production to be possibly realized, and equipment investment is few, and the further genralrlization application for foam concrete provides technical support.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention.Various modifications to these embodiments will be apparent for those skilled in the art, and generic principles defined herein can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, the present invention is not intended to be limited to the embodiments shown herein, and is to fit to the most wide scope consistent with principles disclosed herein and features of novelty.
Claims (1)
1. a kind of foam concrete pickoff, it is characterised in that：The device is made up of mould and dismoulding system two parts, and the mould is by end template（1）, moulding box（2）Composition；End template（1）For a surface plate, with moulding box（2）Base combine；Moulding box（2）Form multiple slip casting cavitys（3）；
The dismoulding system has Lifting Device, and the Lifting Device has the top board corresponding with the number of cavities and depth of above-mentioned mould moulding box（4）, all top boards（4）It is integrated into one block of steel plate（5）Upper positioning is fixed, and is oriented to by four posts and is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699422.7A CN106607986A (en) | 2015-10-26 | 2015-10-26 | Automatic mold releasing device for foam concrete |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699422.7A CN106607986A (en) | 2015-10-26 | 2015-10-26 | Automatic mold releasing device for foam concrete |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106607986A true CN106607986A (en) | 2017-05-03 |
Family
ID=58613049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510699422.7A Pending CN106607986A (en) | 2015-10-26 | 2015-10-26 | Automatic mold releasing device for foam concrete |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106607986A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415042A (en) * | 2017-09-15 | 2017-12-01 | 河北三山建材科技有限公司 | A kind of foam concrete demoulding equipment |
| CN113183282A (en) * | 2021-04-25 | 2021-07-30 | 南京瞬拍信息科技有限公司 | Lightweight high-strength autoclaved aerated concrete block and manufacturing device thereof |
-
2015
- 2015-10-26 CN CN201510699422.7A patent/CN106607986A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415042A (en) * | 2017-09-15 | 2017-12-01 | 河北三山建材科技有限公司 | A kind of foam concrete demoulding equipment |
| CN113183282A (en) * | 2021-04-25 | 2021-07-30 | 南京瞬拍信息科技有限公司 | Lightweight high-strength autoclaved aerated concrete block and manufacturing device thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170503 |
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| WD01 | Invention patent application deemed withdrawn after publication |