CN102335955B - Method and grouped mould machine for manufacturing light concrete composite wallboard - Google Patents
Method and grouped mould machine for manufacturing light concrete composite wallboard Download PDFInfo
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- CN102335955B CN102335955B CN 201110297596 CN201110297596A CN102335955B CN 102335955 B CN102335955 B CN 102335955B CN 201110297596 CN201110297596 CN 201110297596 CN 201110297596 A CN201110297596 A CN 201110297596A CN 102335955 B CN102335955 B CN 102335955B
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Abstract
The invention provides a battery mould machine for manufacturing a light concrete composite wallboard, which comprises a bottom frame, a main frame, a secondary frame, a plurality of side mould plates and a mould frame unit. The main frame and the secondary frame are provided with the side mould plates and are erected on the bottom frame; the plurality of the side mould plates are provided with positioning bars and are erected between the main frame and the secondary frame side by side; the mould frame unit is composed of two vertical edge mould bars and one bottom edge mould bar, wherein the vertical edge mould bars are provided with positioning grooves and are sleeved on the positioning bars of the side mould plate, and the bottom edge mould bar is located at the lower ends of the vertical edge mould bars on the bottom frame; lugs are correspondingly arranged on the main frame and the secondary frame and two ends of a pull rod penetrate through perforate holes on the lugs to fix the main frame, the secondary frame, the side mould plates and the mould frame unit on the bottom frame. The battery mould machine for manufacturing the light concrete composite wallboard, provided by the invention, has the following prominently substantive features and remarkable improvements that: 1, the battery mould machine provided by the invention has the characteristics of simple structure and convenience for operation; and 2, the battery mould machine can be used for changing the standard of the wallboard to be manufactured through adjusting installation positions of the positioning bars on the side mould plates and selecting the vertical edge mould bars and the bottom edge mould bar which have different widths.
Description
Technical field
The present invention relates to the manufacturing technology of structural sheeting or template, specifically a kind of machinery for the manufacture of lightweight concrete composite wallboards.
Background technology
Notification number is the Chinese patent " hydraulic driven group formwork erection for light wall panel " of CN2363857, it comprise polylith vertically discharging dividing plate and be arranged on the bed die of two adjacent dividing plates belows, dividing plate and bed die all combine with power transmission shaft by lower of axle sleeve type, lower of the axle sleeve type that is positioned at dividing plate, bed die below is together with each other by dragging connecting plate, be separately installed with the driving sleeve that combines with seat under axle sleeve type at the two ends of power transmission shaft, the hydraulic cylinder in fluid pressure drive device combines with driving sleeve by the transmission arm that combines together with its tailpiece of the piston rod.
Although this battery mould has advantages of that automaticity is high, complex structure, inconvenient operation.
Summary of the invention
The objective of the invention is to propose a kind of group standing mould machine that lightweight concrete composite wallboards is used of making, it has simple in structure and characteristics convenient operation, can conveniently make the wallboard of different size.
Purpose of the present invention can be achieved through the following technical solutions:
Make the group standing mould machine that lightweight concrete composite wallboards is used; include underframe, body frame, subframe, polylith side template, the framed unit between the sides adjacent template; body frame fixedly is erected in an end of underframe; subframe is parallel to body frame and is erected on underframe; polylith side template flat raft is erected between body frame and subframe, also has side template on body frame and subframe:
Separated by framed unit supports between side template, the outer correspondence of the left and right end of body frame and subframe is provided with some lugs, have perforation or U-shaped opening in the middle of lug, two ends have the two ends of some pull bars of screw and pass perforation or the U-shaped opening of the lug on body frame and subframe and with nut screwing clamping, body frame, subframe, side template and framed unit be fixed on underframe;
Described framed unit is by 2 vertical edge mould bars and the Qian shape frame that base mould bar consists of, be interval with positioning strip by panel width on side template, vertical edge mould bar side has locating slot, framed unit is located by connecting by positioning strip and the side template of the locating slot cutting ferrule on vertical edge mould bar on side template, base mould bar is positioned at the lower end of vertical edge mould bar on underframe, the width of base mould bar equates with the width of vertical edge mould bar, the coupled side template in framed unit is surrounded as the die cavity with upper shed, has one or 2 between adjacent two side templates with upper cavity.
Prioritization scheme has:
The end outside, left and right of every side template is provided with 2 ~ 3 clasp nails, and the hook that mounts on clasp nail, the hook of a side template can be connected on the clasp nail of sides adjacent template, by hook, adjacent two side templates are slightly strained during the dress mould;
The near part place of vertical edge mould bar has vertical panel positioning convex;
The middle part of vertical edge mould bar simultaneously has vertical convex surface, and relative another side has vertical concave surface, and vertically convex surface is with vertically concave surface is suitable;
Vertical edge mould bar can be used as base mould bar and uses, and base mould bar also can adopt dull and stereotyped mould bar.
Use when of the present invention, vertical edge mould bar and the base mould bar of the wallboard size Selection corresponding size of preparation at first as required, and positioning strip is installed on side template.During assembling, from the body frame end, framed and side template is installed one by one, erection sequence is:
The first step, the battery mould assembling
1) base mould bar is put on underframe near front side template position →
2) vertical edge mould bar is inlayed by locating slot on the positioning strip that is inserted into front side template with base mould bar consist of framed unit (can simultaneously the wallboard panel be posted by front side template, the wallboard face plate edge is by the panel positioning convex location of vertical edge mould bar) →
3) lower side template is erected on underframe and forward one mounted framed cellular installation (positioning strip on this side template inserts in the locating slot of vertical edge mould bar of mounted framed unit, and simultaneously the wallboard panel is posted by this side template, the wallboard face plate edge is by the panel positioning convex location of vertical edge mould bar) →
4) hook connecting on front side template is connected on the clasp nail of lower side template, adjacent two side templates are slightly strained (descending the piece side template subsequently as front side template) →
5) repeat above-mentioned steps 1) ~ 4), until after installing last piece side template (being subframe), the two ends of pull bar are passed lug perforation or the U-shaped opening on body frame and subframe and with nut screwing clamping, body frame, subframe, side template and framed unit are fixed on underframe, the formwork erection assembling is completed, adjacent two side templates and framed cell formation have the die cavity of upper shed, and the wallboard panel is preset on the both sides by side template in die cavity.
Second step, the lightweight concrete perfusion;
6) after battery mould assembles, make the material (for example lightweight aggregate concrete) of wallboard from the opening perfusion of each die cavity of formwork erection top, natural curing make the lightweight aggregate concrete sclerosis and and the wallboard panel be combined into wallboard.
In the 3rd step, take out wallboard from battery mould;
The demoulding is sequentially the inverted order of above-mentioned erection sequence:
7) remove pull bar →
8) move after subframe (side template on subframe separates with base mould bar with vertical edge mould bar together with positioning strip, and side template leaves the wallboard panel) →
The whole layer wallboard that 9) will expose with framed move afterwards together (it is separated with positioning strip with front side template) →
10) wallboard with vertical edge mould bar, base mould bar and institute moulding separate →
11) move side template after, side template separates with base mould bar with vertical edge mould bar together with positioning strip, and side template leaves the wallboard panel;
12) repeating step 9) ~ 11) until take out whole wallboards, side template, vertical edge mould bar and base mould bar cleared up at last.
The present invention has following outstanding substantive distinguishing features and marked improvement:
1, battery mould of the present invention has simple in structure, easy to operate characteristics;
2, battery mould can change by the installation site of adjusting positioning strip on side template the plate face specification of the wallboard that will make; Can select the vertical edge mould bar of different in width and the thickness that base mould bar changes the wallboard that will make, same forming machine can easily be made the wallboard of all size;
3, use group standing mould machine of the present invention to make that the technique of wallboard is simple, easy operating, this group standing mould machine does not have hydraulic pressure or mechanical transmission component, can greatly reduce the maintenance of machine expense.
Description of drawings
Fig. 1 is structural upright schematic diagram of the present invention.
Fig. 2 is the side schematic view of Fig. 1 structure.
Fig. 3 is a kind of stereogram of vertical edge mould bar.
Fig. 4 is a kind of sectional view of vertical edge mould bar.
Fig. 5 is the stereogram of another kind of vertical edge mould bar.
Fig. 6 is the sectional view of another kind of vertical edge mould bar.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
Referring to figs. 1 to Fig. 4, make the group standing mould machine that lightweight concrete composite wallboards is used, include underframe 3, body frame 1, subframe 2, polylith side template 4 and the framed unit between sides adjacent template 4;
Body frame 1 fixedly is erected in an end of underframe 3, and subframe 2 is parallel to body frame 1 and is erected on underframe 3, and the outer correspondence of the left and right end of body frame 1 and subframe 2 is provided with some lugs 11, has perforation in the middle of lug 11;
Described framed unit is by 2 vertical edge mould bars 5 and the Qian shape frame that base mould bar 6 consists of.As shown in Figure 3 and Figure 4, the middle part of vertical edge mould bar 5 simultaneously has vertical convex surface 51, and its relative another side has vertical concave surface 52, and vertically convex surface 51 is with vertically concave surface 52 is suitable, the both sides, two sides of vertical edge mould bar 5 have vertical panel positioning convex 53, and vertical edge mould bar 5 sides have locating slot 50.Base mould bar 6 is positioned at the lower end of vertical edge mould bar 5 on underframe 3, and in the present embodiment, vertical edge mould bar 5 can be also dull and stereotyped mould bar as mould bar 6(base, base mould bar 6).Be that the interval vertically is provided with 5 positioning strips 40 by panel width on side template 4, positioning strip on side template 4 40 is located by connecting with side template 4 and forms the die cavity with 4 upper sheds by locating slot 50 cutting ferrules on vertical edge mould bar 5 in framed unit, and the die cavity of the present embodiment has corresponding groove and the wallboard of flange for the manufacture of limit section.
Two ends have the two ends of some the pull bars 12 of screw and pass the perforation of the lug 11 on body frame 1 and subframe 2 and with nut screwing clamping, body frame 1, subframe 2, side template 4 and framed unit be fixed on underframe 3.
Use the group standing mould machine of the present embodiment to make lightweight concrete composite wallboards, comprise following operating procedure:
The first step, the battery mould assembling
1) base mould bar 6 is put on underframe 3 near front side template 4 positions;
2) vertical edge mould bar 5 is inserted into by locating slot 50 edge on the positioning strip 40 of front side template 4 and consists of framed unit with base mould bar 6, simultaneously the wallboard panel is posted by front side template 4, makes the edge edge of wallboard panel insert in the outside of vertical panel positioning convex 53 of vertical edge mould bar 5;
3) with lower side template 4 by step 1) and 2) mounted framed unit is erected on underframe 3, positioning strip 40 on this side template 4 inserts in the locating slot 50 of vertical edge mould bar 5 of framed unit, and simultaneously the wallboard panel is posted by this side template 4, make wallboard face plate edge edge insert in the outside of vertical panel positioning convex 53 of vertical edge mould bar 5;
4) hook 42 on front side template 4 is connected on the clasp nail 41 of lower side template 4 adjacent two side templates 4 are slightly strained, lower side template is as front side template;
5) repeating step 1)～4), until install last piece side template (being the side template 4 on subframe 2), the lug 11 that the two ends of pull bar 12 are passed on body frame 1 and subframe 2 is bored a hole and used nut screwing clamping, body frame 1, subframe 2, side template 4 and framed unit are fixed on underframe 3, the formwork erection assembling is completed, adjacent two side templates 4 and framed cell formation have the die cavity of upper shed, and the wallboard panel is preset on the both sides by side template 4 in die cavity.
Second step, the lightweight concrete perfusion
6) make the material of wallboard from the opening perfusion of each die cavity of formwork erection top, lightweight aggregate concrete for example, natural curing make the lightweight aggregate concrete sclerosis and and the wallboard panel be combined into wallboard.
In the 3rd step, take out wallboard from battery mould
7) remove pull bar 12;
8) move subframe 2 after, the side template 4 on subframe 2 separates with base mould bar 6 with vertical edge mould bar 5 together with positioning strip 40, and side template 4 leaves the wallboard panel;
The whole layer wallboard that 9) will expose and framedly move afterwards together makes it separate with positioning strip 40 with front side template 4;
10) wallboard with vertical edge mould bar 5, base mould bar 6 and institute moulding separates;
11) move side template 4 after, side template 4 separates with base mould bar 6 with vertical edge mould bar 5 together with positioning strip 40, and side template 4 leaves the wallboard panel;
12) repeating step 9)～11) until take out whole wallboards, side template 4, vertical edge mould bar 5 and base mould bar 6 cleared up at last.
By the present embodiment as seen, group standing mould machine of the present invention is simple in structure, makes combined wall board with it and has that technique is simple, the characteristics of easy operating.Battery mould of the present invention also has the strong characteristics of application; can satisfy the need of production of the wallboard of different size; only need when re-assemblying in groups formwork erection; just can produce the wallboard of different-thickness at the vertical edge mould bar 5 of assembling different in width on underframe 3 and base mould bar 6; the spacing that changes positioning strip 40 on side template 4 can produce the wallboard of different in width, and the height of side template 4 and vertical edge mould bar 5 determines the length of wallboard.
With reference to figure 5 and Fig. 6, for making thinner wallboard, can also adopt the side is the vertical edge mould bar 5 on plane again.
Claims (6)
1. make the group standing mould machine that lightweight concrete composite wallboards is used; include underframe (3), body frame (1), subframe (2), polylith side template (4), be positioned at the framed unit between sides adjacent template (4); body frame (1) fixedly is erected in an end of underframe (3); subframe (2) is parallel to body frame (1) and is erected on underframe (3); polylith side template (4) flat raft is erected between body frame (1) and subframe (2); also have side template (4) on body frame (1) and subframe (2), it is characterized in that:
Separated by framed unit supports between side template (4), the outer correspondence of the left and right end of body frame (1) and subframe (2) is provided with some lugs (11), have perforation or U-shaped opening in the middle of lug (11), two ends have the two ends of some the pull bars (12) of screw and pass perforation or the U-shaped opening of the lug (11) on body frame (1) and subframe (2) and with nut screwing clamping, body frame (1), subframe (2), side template (4) and framed unit be fixed on underframe (3);
the Qian shape frame that described framed unit is made of 2 vertical edge mould bars (5) and a base mould bar (6), side template (4) is upper is interval with positioning strip (40) by panel width, vertical edge mould bar (5) side has locating slot (50), framed unit is located by connecting with side template (4) by the positioning strip (40) of locating slot (50) cutting ferrule on side template (4) of vertical edge mould bar (5), base mould bar (6) is positioned at the lower end of the upper vertical edge mould bar (5) of underframe (3), the width of base mould bar (6) equates with the width of vertical edge mould bar (5), the coupled side template (4) in framed unit is surrounded as the die cavity with upper shed, have one or 2 between adjacent two side templates (4) with upper cavity.
2. the group standing mould machine used of manufacturing lightweight concrete composite wallboards according to claim 1; it is characterized in that: the end outside, left and right of every side template (4) is provided with 2 ~ 3 clasp nails (41); mounted hook (42) on clasp nail, the hook (42) of a side template (4) can be connected on the clasp nail (41) of sides adjacent template (4).
3. the group standing mould machine used of manufacturing lightweight concrete composite wallboards according to claim 1 is characterized in that: the near part place of vertical edge mould bar (5) has vertical panel positioning convex (53).
4. the group standing mould machine used of manufacturing lightweight concrete composite wallboards according to claim 2 is characterized in that: the near part place of vertical edge mould bar (5) has vertical panel positioning convex (53).
5. the group standing mould machine used of according to claim 1 and 2 or 3 or 4 described manufacturing lightweight concrete composite wallboards; it is characterized in that: the middle part of vertical edge mould bar (5) simultaneously has vertical convex surface (51); relative another side has vertical concave surface (52), and vertically convex surface (51) is with vertically concave surface (52) is suitable.
6. the manufacture method of a lightweight concrete composite wallboards, is characterized in that using group standing mould machine as claimed in claim 5, from body frame (1) end, comprises following operating procedure:
The first step, the battery mould assembling
1)Base mould bar (6) is put into underframe (3) upper near front side template (4) position;
2)Vertical edge mould bar (5) is inserted into the upper and base mould bar (6) of the positioning strip (40) of front side template (4) by locating slot (50) edge consists of framed unit, simultaneously the wallboard panel is posted by front side template (4), the edge of wallboard panel is by panel positioning convex (53) location of vertical edge mould bar (5);
3)With lower side template (4) by step 1) and 2) mounted framed unit is erected on underframe (3), positioning strip (40) on this side template (4) inserts in the locating slot (50) of vertical edge mould bar (5) of framed unit, and simultaneously the wallboard panel being posted by this side template (4), the wallboard face plate edge is by panel positioning convex (53) location of vertical edge mould bar (5);
4)The clasp nail (41) that hook (42) on front side template (4) is connected in lower side template (4) is upward slightly strained adjacent two side templates (4), and lower side template is as front side template;
5)Repeating step 1)～4), be side template (4) on subframe (2) until install last piece side template, the two ends of pull bar (12) are passed lug (11) perforation or the U-shaped opening on body frame (1) and subframe (2) and with nut screwing clamping, body frame (1), subframe (2), side template (4) and framed unit are fixed on underframe (3), after the formwork erection assembling is completed, adjacent two side templates (4) and framed cell formation have the die cavity of upper shed, and the wallboard panel is preset on the both sides by side template (4) in die cavity;
Second step, the lightweight concrete perfusion
6)Make the lightweight aggregate concrete of wallboard from the opening perfusion of each die cavity of formwork erection top, natural curing make the lightweight aggregate concrete sclerosis and and the wallboard panel be combined into wallboard;
In the 3rd step, take out wallboard from battery mould
7)Remove pull bar (12);
8)After move subframe (2), the side template (4) on subframe (2) separates with base mould bar (6) with vertical edge mould bar (5) together with positioning strip (40), side template (4) leaves the wallboard panel;
9)The whole layer wallboard that will expose and framedly move afterwards together makes it separate with positioning strip (40) with front side template (4);
10)The wallboard of vertical edge mould bar (5), base mould bar (6) and institute moulding is separated;
11)After move side template (4), side template (4) separates with base mould bar (6) with vertical edge mould bar (5) together with positioning strip (40), side template (4) leaves the wallboard panel;
12)Repeating step 9)～11) until take out whole wallboards, clear up at last side template (4), vertical edge mould bar (5) and base mould bar (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201110297596 CN102335955B (en) | 2011-09-30 | 2011-09-30 | Method and grouped mould machine for manufacturing light concrete composite wallboard |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110297596 CN102335955B (en) | 2011-09-30 | 2011-09-30 | Method and grouped mould machine for manufacturing light concrete composite wallboard |
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| Publication Number | Publication Date |
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| CN102335955A CN102335955A (en) | 2012-02-01 |
| CN102335955B true CN102335955B (en) | 2013-11-06 |
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| CN 201110297596 Active CN102335955B (en) | 2011-09-30 | 2011-09-30 | Method and grouped mould machine for manufacturing light concrete composite wallboard |
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| CN103302721B (en) * | 2012-03-16 | 2017-03-01 | 福建名盾建材有限公司 | Light lath erects mould moulding process |
| CN102837357B (en) * | 2012-09-07 | 2014-09-10 | 李仰水 | Molding die of straight-tenon light wallboard and molding method thereof |
| CN102848456B (en) * | 2012-09-07 | 2014-10-22 | 李仰水 | Forming mold for light wallboards |
| CN103290978A (en) * | 2013-05-30 | 2013-09-11 | 金立虎 | Method for manufacturing post-foamed forming foam concrete sandwich composite heat-preservation fireproof building block |
| CN103522388B (en) * | 2013-10-15 | 2016-05-11 | 李仰水 | The verticle mould shaping machine of Light trabs |
| CN105666645B (en) * | 2013-10-15 | 2017-11-14 | 李仰水 | The production technology of Light trabses |
| CN105397904A (en) * | 2015-12-16 | 2016-03-16 | 福建省三角洲陶粒科技有限公司 | Wallboard die and wallboard production system |
| CN105538489A (en) * | 2016-01-18 | 2016-05-04 | 安徽海龙建筑工业有限公司 | Vertical combination mold for production of precast concrete component |
| CN105666661B (en) * | 2016-01-20 | 2017-12-26 | 广东科达洁能股份有限公司 | A kind of mould for automated production magnesite brick |
| CN109676759A (en) * | 2019-01-28 | 2019-04-26 | 广州益群板业有限公司 | High-strength light assembles floor group standing mould machine and its application method |
| CN109986682A (en) * | 2019-05-21 | 2019-07-09 | 深圳市梦圆翔建材科技有限公司 | A kind of cloud monitoring building materials mold |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2363857Y (en) * | 1999-04-15 | 2000-02-16 | 河南玛纳建筑模板有限公司 | Hydraulic driven group formwork erection for light wall panel |
| CN2532964Y (en) * | 2002-04-05 | 2003-01-29 | 河南玛纳建筑模板有限公司 | Upper slot mortise forming device for using along with vertical form set |
| CN2536374Y (en) * | 2002-05-09 | 2003-02-19 | 威海华鸿科技有限公司 | Lightweight wall panel assembly erecting moulds |
| FR2874349A1 (en) * | 2004-08-20 | 2006-02-24 | Jean Paul Martinez | Pre-fabricated mortar and concrete product e.g. reinforced concrete beam, fabricating device for e.g. building industry, has two beams, where each beam has three pairs of chisels to constitute lift table vertically moved by two jacks |
| CN2866075Y (en) * | 2005-11-03 | 2007-02-07 | 白雪原 | Light wallboard mould combining device |
| CN101100887B (en) * | 2007-06-01 | 2011-04-20 | 朱灿镳 | Method for manufacturing light concrete composite wall plate |
| CN201800117U (en) * | 2010-08-09 | 2011-04-20 | 鲍威 | No-slurry-leakage group vertical mold |
| CN202283744U (en) * | 2011-09-30 | 2012-06-27 | 广州市壁神新型建材有限公司 | Group standing mould machine used for manufacturing lightweight concrete composite wallboards |
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Address after: 510540 Guangzhou, Baiyun District, Guangdong, people and the town of Fang Hua Road, No. 1 Applicant after: Guangzhou Bishen Novel Building Materials Co., Ltd. Address before: 510540 Guangzhou, Baiyun District, Guangdong, people and the town of Fang Hua Road, No. 1 Applicant before: Guangzhou Bishen Novel Building Materials Co., Ltd. |
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