CN202185961U - Occupied wallboard forming equipment - Google Patents
Occupied wallboard forming equipment Download PDFInfo
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- CN202185961U CN202185961U CN2011200300671U CN201120030067U CN202185961U CN 202185961 U CN202185961 U CN 202185961U CN 2011200300671 U CN2011200300671 U CN 2011200300671U CN 201120030067 U CN201120030067 U CN 201120030067U CN 202185961 U CN202185961 U CN 202185961U
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Abstract
Occupied wallboard forming equipment is characterized by comprising an occupied board drawing machine and an occupied battery mould arranged below a framework of the occupied board drawing machine. The occupied battery mould comprises an integral bottom formwork, a plurality of rows of partition columns and inserting type end formworks, wherein the integral bottom formwork consists of a bottom frame and a bottom board, the partition columns are fixedly mounted on the integral bottom formwork parallelly at identical intervals, a wallboard forming cavity is formed in the interval between each two adjacent partition columns, and the inserting type end formworks are mounted at the front end and the rear end of the integral bottom formwork. The occupied board drawing machine comprises a framework in four-vertical-column frame structure, the framework consists of vertical columns, longitudinal connecting beams and transverse connecting beams, two lifting oil cylinders arranged vertically are fixedly mounted on each of a left longitudinal base and a right longitudinal base of the framework in a symmetric uniform distribution manner, trusses are mounted on the tops of the lifting oil cylinders, each truss consists of a front transverse beam, a rear transverse beam and longitudinal beams in the number equal to the wallboard forming cavities, and two clamping groove positioning blocks and a plurality of adjustable clamping devices used for clamping and lifting occupying boards are fixed below each longitudinal beam.
Description
Technical field
The utility model relates to a kind of wallboard shaped device, i.e. occupy-place formula wallboard former.Be a kind of innovative panellised wall formation system of realizing wallboard manufacture through the extraction occupying plate specifically.
Background technology
At present in building field light-duty bar shaped wallboards such as widely used Side fascia, lining, roof boarding mostly through shaping equipment---battery mould carries out large-scale production.The shaping mold cavity of tradition battery mould is that (concrete structure is seen Fig. 1~shown in Figure 4 by the shaping mold cavity M of X block length bar shaped bed die 3, X+1 block length bar shaped dividing plate 4, two X that bulkhead 6 surrounds jointly cuboids; X can be six chambeies, eight chambeies, ten chambeies, 12 chambeies etc., and diagram is representative with six chambeies).The maximum characteristic of tradition battery mould is " open-close type " moulding: interlock effect drive dividing plate 4 and bed die 3 through pull bar 5 under power drive are moved into shaping position (being the matched moulds position) along guide rail 2, pour into a mould the corresponding slip of wallboard then; Treat that slurry initial set rear bulkhead 4 and bed die 3 all outwards move to greatest limit position (being die sinking position), take off the plate depanning.Can see from above-mentioned forming process, whenever go out a mould wallboard, corresponding dividing plate and bed die are all wanted left and right folding once; And folding once can only form single fixed thickness die cavity, promptly carries out the disposal pouring moulding.Therefore, this traditional battery mould only is applicable to and produces the combined wall board that the individual layer wallboard of fixed single thickness is arranged or only need disposal pouring.Repeatedly pour into a mould and to produce then difficult the realization by moulding MULTILAYER COMPOSITE wallboard utilization tradition battery mould for needs.
Summary of the invention
A kind of occupy-place formula wallboard former that the purpose of the utility model designs to existing weak point in the above-mentioned prior art just; This equipment is realized the system equipment of wallboard manufacture comprising occupy-place formula battery mould and vertical pumping board machine through the extraction occupying plate.This reality is novel can significantly simplify the die body structure, have the efficient height, simple to operate, adjustability is strong, advantage such as applied widely.
The purpose of the utility model can realize through following technical measures:
The occupy-place formula wallboard former of the utility model comprises the occupy-place formula battery mould of occupy-place pumping board machine and the pumping board machine frame below that is positioned at occupy-place pumping board machine; Wherein said occupy-place formula battery mould comprises the whole bed die of being made up of underframe and base plate; Be fixedly mounted on the some row dividing plate posts on the whole bed die with parallel equally spaced mode; And the spacing between the per two adjacent two row dividing plate posts constitutes the wallboard shaping mold cavity, by the blade inserting end mould that is installed in whole bed die front and back end; Said occupy-place pumping board machine comprises the frame of the four column frame formula structures of being made up of column and vertical, horizontal tie-beam; The mode that on vertical pedestal about frame, is uniformly distributed with symmetry respectively is installed with two hoist cylinders that are provided with vertical mode; The truss that the longeron that equated with the wallboard shaping mold cavity by front and back crossbeam and quantity is formed is installed at the hoist cylinder top, and fixing two draw-in groove locating pieces and some covers are used to clamp and promote the adjustable clamping device of occupying plate below every longeron.
Said occupying plate is divided into sandwich layer occupying plate, surface layer occupying plate, demoulding occupying plate etc. by its function.
The operation principle and the beneficial effect of the utility model are following:
One) cast front card occupy-place: operation hoist cylinder; Oil cylinder elongation---truss drives the draw-in groove locating piece and rises---all kinds of occupying plates are positioned at relevant position in the draw-in groove locating piece---utilizing adjustable clamping device fixing tight---operating cyloinder, the oil cylinder return---drive that each annex and occupying plate get in the die cavity of occupy-place formula battery mould below the truss;
Two) pumping board, cast, the demoulding: adjust adjustable clamping device to the both sides of the occupying plate of each required extraction and be fixedly clamped---operating cyloinder rises; Occupying plate detaches die cavity to corresponding occupying plate fully by slowly extracting---in pumping board, the cavity of having extracted out partly being poured into a mould the required slurry of equivalent layer---out; Accomplish moulding by casting simultaneously to former occupy-place cavity---the occupying plate of extracting out is shifted out from the draw-in groove locating piece, and playback is in order to use again again.Repeat above-mentioned each action successively; Successively accomplish the withdrawing of sandwich layer one occupying plate, sandwich layer two occupying plates, surface layer occupying plate, demoulding occupying plate; Accomplish sandwich layer one, the sandwich layer two of corresponding MULTILAYER COMPOSITE wallboard, the moulding by casting of surface layer simultaneously, and create demoulding cavity for the smooth demoulding of wallboard.
Can see that from said structure the utility model is to come priority to form through reasonable, orderly all kinds of occupying plates of extraction to pour into a mould cavity accordingly, repeatedly pour into a mould with the required different slurry of each layer, thereby easily realize the moulding by casting of MULTILAYER COMPOSITE wallboard.Occupy-place battery mould in the utility model has greatly reduced the function and the parts of traditional battery mould compound action part, self structure simplifies very much, easy to make, cost is low, spillage not during cast; Occupy-place pumping board machine operation in the utility model is simple, easy to use.
Description of drawings
Fig. 1 is the agent structure sketch map (being the A-A profile of Fig. 3) of traditional battery mould.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is Fig. 1 vertical view.
Fig. 4 is a D place partial enlarged drawing among Fig. 1.
Fig. 5 is the structural representation (being the B-B profile of Fig. 7) of the occupy-place battery mould part in the utility model.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is Fig. 5 vertical view.
Fig. 8 is an E place partial enlarged drawing among Fig. 5.
The structural representation (being the C-C profile of Figure 11) of the occupy-place pumping board machine part in Fig. 9 the utility model.
Figure 10 is the left view of Fig. 9.
Figure 11 is the vertical view of Fig. 9.
Figure 12 is an adjustable clamping device 17 and draw-in groove locating piece 16 length direction profiles among Fig. 9.
Figure 13 is the partial enlarged drawing of occupying plate among Fig. 9.
Figure 14 is the partial enlarged drawing of occupying plate and adjustable clamping device binding site among Fig. 9.
[0021]Figure 15 is the user mode sketch map behind the extraction sandwich layer occupying plate Z (x1).
Figure 16 is the partial enlarged drawing at F2 place among Figure 15.
Figure 17 is the partial enlarged drawing at G2 place among Figure 15.
Figure 18 is the user mode sketch map behind the extraction sandwich layer occupying plate Z (x2).
Figure 19 is the partial enlarged drawing at F3 place among Figure 19.
Figure 20 is the partial enlarged drawing at G3 place among Figure 19.
Figure 21 is the user mode sketch map behind the extraction surface layer occupying plate Z (m).
Figure 22 is the partial enlarged drawing at F4 place among Figure 22.
Figure 23 is the partial enlarged drawing at G4 place among Figure 22.
Figure 24 is the user mode sketch map behind the extraction demoulding occupying plate Z (t).
Figure 25 is the partial enlarged drawing at F5 place among Figure 25.
Figure 26 is the partial enlarged drawing at G5 place among Figure 25.
Sequence number among the figure: 1-underframe; 2-guide rail; 3-traditional base mould; 4-dividing plate; 5-pull bar; 6-closure plate; 7-hinge; 8-bearing pin; 9-base plate; 10-dividing plate post; 11-blade inserting end mould; 12-frame; 13-hoist cylinder; 14-crossbeam; 15-longeron; 16-draw-in groove locating piece; 17-adjustable clamping device; The sandwich layer one of 18-combined wall board; The sandwich layer two of 19-combined wall board; The surface layer of 20-combined wall board; Z (x1)---sandwich layer one occupying plate; Z (x2)---sandwich layer two occupying plates; Z (m)---surface layer occupying plate; Z (t)---demoulding occupying plate; M-traditional formwork erection shaping mold cavity; N (the s)-initial die cavity of the utility model; N (t)---the utility model demoulding cavity.
The specific embodiment
To combine embodiment (accompanying drawing) below the utility model is that example further describes with six shaping mold cavities promptly:
Shown in figure 15, the occupy-place formula wallboard former of the utility model comprises the occupy-place formula battery mould of occupy-place pumping board machine and the pumping board machine frame below that is positioned at occupy-place pumping board machine; Wherein said occupy-place formula battery mould comprises the whole bed die of being made up of underframe 1 and base plate 9; Be fixedly mounted on the some row dividing plate posts 10 on the whole bed die with parallel equally spaced mode; And the spacing between the per two adjacent two row dividing plate posts 10 constitutes wallboard shaping mold cavity N (s), by the blade inserting end mould 11 (referring to Fig. 5,6,7,8) that is installed in whole bed die front and back end; Said occupy-place pumping board machine comprises the frame 12 of the four column frame formula structures of being made up of column and vertical, horizontal tie-beam; The mode that on vertical pedestal about frame 12, is uniformly distributed with symmetry respectively is installed with two hoist cylinders 13 that are provided with vertical mode; The truss (referring to Fig. 9,10,11,12,13.14) that the longeron 15 that equated with the wallboard shaping mold cavity by front and back crossbeam 14 and quantity is formed is installed at the hoist cylinder top, below every longeron, be installed with at least front and back respectively one be provided with the draw-in groove locating piece 16 (referring to Figure 12) that several are used to clamp and promote the adjustable clamping device 17 of occupying plate.
Occupying plate described in the utility model is divided into sandwich layer occupying plate Z (x), surface layer occupying plate Z (m), demoulding occupying plate Z (t) etc. by its function.
The concrete use operating process of the utility model is following:
(1) operation of cast front card occupy-place (see Fig. 9~Figure 14): operation hoist cylinder 13, truss drives draw-in groove locating piece 16 and rises together under the jacking effect of oil cylinder 12; Directly the highest qualifying bit postpone is positioned at corresponding position in the draw-in groove locating piece 16 with all kinds of occupying plates; Utilize adjustable clamping device 17 to fix tight; Among the die cavity N (s) of annex below the secondary operation oil cylinder 13, oil cylinder 13 returns, truss and truss and occupying plate entering occupy-place formula battery mould (seeing Fig. 9, Figure 15).
(2) pumping board, when cast operation (are seen Figure 19~Figure 24): 1. adjust adjustable clamping device 17 to the both sides of sandwich layer one occupying plate Z (x1) and be fixedly clamped; Operating cyloinder 13 rises; Sandwich layer one occupying plate Z (x1) is slowly extracted out, in pumping board, the cavity of having extracted out is partly poured into a mould (for example pump notes etc.).Treat sandwich layer one occupying plate Z (x1) when detaching die cavity fully, the slurry of sandwich layer 1 also basically cast finish and (see Figure 15~Figure 17).Then sandwich layer one occupying plate Z (x1) is shifted out playback in order to using again from draw-in groove locating piece 16.2. operating cyloinder return; During Deng the slurry initial set of sandwich layer 1; Adjust adjustable clamping device 17 to the both sides of sandwich layer two occupying plate Z (x2) and be fixedly clamped; Operating cyloinder 13 rises, and sandwich layer two occupying plate Z (x2) are slowly extracted out, and the slurry of in pumping board, the cavity of having extracted out partly being poured into a mould sandwich layer 2 19 (is seen Figure 19~Figure 21).After sandwich layer two occupying plate Z (x2) break away from die cavity fully it is shifted out from draw-in groove locating piece 16, playback is in order to use again again.3. operation in like manner, the surface layer 20 of extracting surface layer occupying plate Z (m) out and pouring into a mould combined wall board (is seen Figure 22~Figure 24).
(3) stripping operation (is seen Figure 25~Figure 27): after treating the surface layer slurry initial set; Adjustment clamping device 17 fixes to clamp to the both sides of surface layer occupying plate Z (m); Operating cyloinder 13, oil cylinder rise, and drive on annex and the surface layer occupying plate Z (m) below crossbeam 14 bands and the crossbeam and move the disengaging die cavity.Simultaneously, in die cavity, correspondingly can form demoulding cavity N (t).At this moment, the just demoulding smoothly of in type MULTILAYER COMPOSITE wallboard (can by hand or by taking off plate machine or push pedal machine accordingly).
Aforesaid operations is an operation cycle, repeats above-mentioned each action and can carry out the production cycle of next mould combined wall board.
Claims (2)
1. occupy-place formula wallboard former is characterized in that: said equipment comprises the occupy-place formula battery mould of occupy-place pumping board machine and the pumping board machine frame below that is positioned at occupy-place pumping board machine; Wherein said occupy-place formula battery mould comprises the whole bed die of being made up of underframe and base plate; Be fixedly mounted on the some row dividing plate posts on the whole bed die with parallel equally spaced mode; And the spacing between the per two adjacent two row dividing plate posts constitutes the wallboard shaping mold cavity, by the blade inserting end mould that is installed in whole bed die front and back end; Said occupy-place pumping board machine comprises the frame of the four column frame formula structures of being made up of column and vertical, horizontal tie-beam; The mode that on vertical pedestal about frame, is uniformly distributed with symmetry respectively is installed with two hoist cylinders that are provided with vertical mode; The truss that the longeron that equated with the wallboard shaping mold cavity by front and back crossbeam and quantity is formed is installed at the hoist cylinder top, and fixing two draw-in groove locating pieces and some covers are used to clamp and promote the adjustable clamping device of occupying plate below every longeron.
2. occupy-place formula wallboard former according to claim 1, it is characterized in that: said occupying plate is divided into sandwich layer occupying plate, surface layer occupying plate, demoulding occupying plate by its function.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200300671U CN202185961U (en) | 2011-01-28 | 2011-01-28 | Occupied wallboard forming equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200300671U CN202185961U (en) | 2011-01-28 | 2011-01-28 | Occupied wallboard forming equipment |
Publications (1)
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CN202185961U true CN202185961U (en) | 2012-04-11 |
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CN2011200300671U Expired - Fee Related CN202185961U (en) | 2011-01-28 | 2011-01-28 | Occupied wallboard forming equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102873748A (en) * | 2012-09-22 | 2013-01-16 | 王炳贞 | Large-scale concrete member preforming device and preforming method of large-scale concrete member |
CN103722614A (en) * | 2014-01-26 | 2014-04-16 | 鲍威 | Universal female die forming platform |
-
2011
- 2011-01-28 CN CN2011200300671U patent/CN202185961U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102873748A (en) * | 2012-09-22 | 2013-01-16 | 王炳贞 | Large-scale concrete member preforming device and preforming method of large-scale concrete member |
CN102873748B (en) * | 2012-09-22 | 2014-09-17 | 王炳贞 | Large-scale concrete member preforming device and preforming method of large-scale concrete member |
CN103722614A (en) * | 2014-01-26 | 2014-04-16 | 鲍威 | Universal female die forming platform |
CN103722614B (en) * | 2014-01-26 | 2015-10-07 | 鲍威 | A kind of general master mold shaped platform |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120411 Termination date: 20170128 |
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CF01 | Termination of patent right due to non-payment of annual fee |