CN218255760U - A mold for the production of detachable prestressed concrete prefabricated laminated slabs - Google Patents
A mold for the production of detachable prestressed concrete prefabricated laminated slabs Download PDFInfo
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- CN218255760U CN218255760U CN202222434085.7U CN202222434085U CN218255760U CN 218255760 U CN218255760 U CN 218255760U CN 202222434085 U CN202222434085 U CN 202222434085U CN 218255760 U CN218255760 U CN 218255760U
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- 239000011513 prestressed concrete Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 43
- 239000010959 steel Substances 0.000 claims description 43
- 230000002787 reinforcement Effects 0.000 claims description 15
- 239000004567 concrete Substances 0.000 abstract description 18
- 238000009417 prefabrication Methods 0.000 abstract description 7
- 239000011241 protective layer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及叠合板预制技术领域,具体为一种可拆卸式预应力混凝土预制叠合板生产用模具。The utility model relates to the technical field of laminated slab prefabrication, in particular to a mold for the production of detachable prestressed concrete prefabricated laminated slabs.
背景技术Background technique
叠合板多用于建筑工程的构件,其内部植入钢筋,是由混凝土浇筑而成;The laminated slab is mostly used as a component of construction engineering, and its interior is implanted with steel bars, which are made of concrete;
传统的叠合板多采用现场浇筑的方式进行制作,制作后需要混凝土自然凝固,等待时间较久。也有部分叠合板采用特定的模具进行预制的方式进行制作,但是目前的模具结构较为简单,多为单个单个叠合板进行预制,不能一次性对多块叠合板进行预制;Traditional laminated slabs are mostly made by in-situ pouring, which requires the concrete to solidify naturally after making, which takes a long time to wait. Some laminated panels are also prefabricated with specific molds, but the current mold structure is relatively simple, and most of them are prefabricated for a single laminated panel, and multiple laminated panels cannot be prefabricated at one time;
针对上述技术问题,提出一种可对预应力混凝土预制叠合板进行预制,并且在预制期间预留有放线槽,预制前/后均可拆卸的可拆卸式混凝土预制叠合板生产用模具。In view of the above technical problems, a detachable mold for the production of prestressed concrete prefabricated laminated slabs is proposed, which can be prefabricated for prestressed concrete prefabricated laminated slabs, and has reserved wire slots during prefabrication, and can be disassembled before and after prefabrication.
实用新型内容Utility model content
本实用新型要解决的技术问题是针对现有技术的不足,提供了一种可对预应力混凝土预制叠合板进行预制,并且在预制期间预留有放线槽,预制前/后均可拆卸的可拆卸式混凝土预制叠合板生产用模具。The technical problem to be solved by the utility model is to provide a prefabricated prefabricated concrete prefabricated laminated slab for the deficiencies of the existing technology, and a wire slot is reserved during the prefabrication period, and can be disassembled before/after prefabrication Molds for the production of detachable concrete prefabricated laminated slabs.
本实用新型要解决的技术问题是通过以下技术方案来实现的,一种可拆卸式预应力混凝土预制叠合板生产用模具,包括,The technical problem to be solved by the utility model is achieved through the following technical solutions, a mold for the production of detachable prestressed concrete prefabricated laminated slabs, comprising:
一对相互平行设置的横向模具,横向模具由相互垂直相接的水平部Ⅰ、竖直部Ⅰ和连接部构成,水平部Ⅰ位于竖直部Ⅰ的上方,竖直部Ⅰ与地面垂直且底端与地面接触,在竖直部Ⅰ上开设有若干便于钢筋穿过的钢筋槽Ⅰ;A pair of horizontal molds arranged parallel to each other. The horizontal mold is composed of a horizontal part I, a vertical part I and a connecting part that are vertically connected to each other. The horizontal part I is located above the vertical part I, and the vertical part I is perpendicular to the ground and the bottom The end is in contact with the ground, and a number of reinforcement grooves I are opened on the vertical part I to facilitate the passage of steel bars;
一对相互平行设置的纵向模具,纵向模具由相互垂直相接的水平部Ⅱ和竖直部Ⅱ构成,竖直部Ⅱ位于水平部Ⅱ的上方,水平部Ⅱ与地面平行且底面与地面接触,所述的连接部与竖直部Ⅱ平行;A pair of longitudinal molds arranged parallel to each other. The longitudinal mold is composed of horizontal part II and vertical part II which are vertically connected to each other. The vertical part II is located above the horizontal part II. The horizontal part II is parallel to the ground and the bottom surface is in contact with the ground. The connecting portion is parallel to the vertical portion II;
在连接部和竖直部Ⅱ上开设有便于将横向模具和纵向模具通过紧固件固定为一体的连接孔;A connecting hole is provided on the connecting part and the vertical part II to facilitate fixing the horizontal mold and the longitudinal mold through fasteners;
置于一对横向模具和一对纵向模具之间的放线孔模具,放线孔模具为无顶面和底面的方形四面体,在放线孔模具与横向模具平行的两个立面上开设有便于钢筋穿过的钢筋槽Ⅱ;The release hole mold is placed between a pair of horizontal molds and a pair of longitudinal molds. The release hole mold is a square tetrahedron without top and bottom surfaces, and is set on the two vertical surfaces of the release hole mold and the horizontal mold. There is reinforcement slot II for reinforcement to pass through;
置于横向模具两侧的支撑轴,其与横向模具平行以此对穿过横向模具的钢筋的高度进行高度限位。The supporting shafts placed on both sides of the transverse mold are parallel to the transverse mold so as to limit the height of the reinforcing bars passing through the transverse mold.
本实用新型要解决的技术问题还可以通过以下技术方案来实现的,以上所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的钢筋槽Ⅰ等距且同高度设置在竖直部Ⅰ上。The technical problem to be solved by the utility model can also be realized by the following technical scheme, the above-mentioned mold for the production of a detachable prestressed concrete prefabricated laminated slab, the described reinforcement groove I is equidistant and set at the same height On the vertical part I.
本实用新型要解决的技术问题还可以通过以下技术方案来实现的,以上所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的水平部Ⅱ与穿过钢筋槽Ⅰ内的钢筋平行。The technical problem to be solved by the utility model can also be realized through the following technical scheme, the above-mentioned mold for the production of a detachable prestressed concrete prefabricated laminated slab, the horizontal part II and the steel groove I pass through The steel bars are parallel.
本实用新型要解决的技术问题还可以通过以下技术方案来实现的,以上所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的竖直部Ⅰ的高度与竖直部Ⅱ的高度相同。The technical problem to be solved by the utility model can also be realized by the following technical scheme, the above-mentioned mold for the production of a detachable prestressed concrete prefabricated laminated slab, the height of the vertical part I and the height of the vertical part II have the same height.
本实用新型要解决的技术问题还可以通过以下技术方案来实现的,以上所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的钢筋槽Ⅰ和钢筋槽Ⅱ为方形槽。The technical problem to be solved by the utility model can also be realized through the following technical scheme, the above-mentioned mold for the production of a detachable prestressed concrete prefabricated laminated slab, the steel bar groove I and the steel bar groove II are square grooves .
与现有技术相比,本实用新型的有益技术效果是:Compared with the prior art, the beneficial technical effect of the utility model is:
(1)横向模具和纵向模具可围成一个内部具有方形空间的方框,再将钢筋穿入钢筋槽Ⅰ和钢筋槽Ⅱ内后,即可通过向方框内浇筑混凝土而形成一个完整的具有钢筋的预应力混凝土预制叠合板,预制便捷,可沿钢筋的轴向方向铺设多个同样结构尺寸的横向模具和纵向模具,使得多个方框均可被同时浇筑,实现预应力混凝土预制叠合板的批量化生产,提高了预制效率、产能;(1) The horizontal mold and the longitudinal mold can form a box with a square space inside, and then the steel bars are inserted into the steel bar groove I and the steel bar groove II, and then a complete box with concrete can be formed by pouring concrete into the box. The prestressed concrete prefabricated laminated slab of steel bar is convenient to prefabricate. Multiple horizontal molds and longitudinal molds of the same structural size can be laid along the axial direction of the steel bar, so that multiple boxes can be poured at the same time to realize the prestressed concrete prefabricated laminated slab. Mass production improves prefabrication efficiency and production capacity;
(2)配置了放线孔模具,该设置可使得预制后的预应力混凝土预制叠合板也形成了一个由钢筋贯穿的放线槽或商品混凝土泵管贯穿孔,届时,仅需要将放线槽内的钢筋剪断即可,实用性强;(2) The release hole mold is configured. This setting can make the prefabricated prestressed concrete prefabricated laminated slab also form a release trough penetrated by steel bars or a through hole for commercial concrete pump pipes. At that time, only the release trough needs to be The inner steel bar can be cut off, which is practical;
(3)配置了支撑轴,支撑轴的设置可使得相邻两个模具之间的钢筋能够被支撑轴支撑,并对该部分钢筋的高度进行进一步的限位。(3) The support shaft is configured. The setting of the support shaft can enable the steel bar between two adjacent molds to be supported by the support shaft, and further limit the height of this part of the steel bar.
附图说明Description of drawings
图1为本实用新型的俯视结构示意图;Fig. 1 is the top view structural representation of the utility model;
图2为横向模具和纵向模具安装前的部分侧面结构示意图。Fig. 2 is a schematic diagram of a partial side structure before the installation of the transverse mold and the longitudinal mold.
图中,1、水平部Ⅰ;2、竖直部Ⅰ;3、水平部Ⅱ;4、竖直部Ⅱ;5、钢筋槽Ⅰ;6、钢筋槽Ⅱ;7、连接部;8、放线孔模具;9、支撑轴;10、钢筋。In the figure, 1. Horizontal part I; 2. Vertical part I; 3. Horizontal part II; 4. Vertical part II; Hole mold; 9, support shaft; 10, steel bar.
具体实施方式detailed description
以下参照附图,进一步描述本实用新型的具体技术方案,以便于本领域的技术人员进一步地理解本实用新型,而不构成对其权利的限制。The specific technical solutions of the utility model will be further described below with reference to the accompanying drawings, so that those skilled in the art can further understand the utility model without constituting a limitation on the rights thereof.
实施例1,参照图1-2,一种可拆卸式预应力混凝土预制叠合板生产用模具,包括,
一对相互平行设置的横向模具,横向模具由相互垂直相接的水平部Ⅰ1、竖直部Ⅰ2和连接部7构成,水平部Ⅰ1、竖直部Ⅰ2、水平部Ⅱ3、连接部7和竖直部Ⅱ4形成为大致的方形板状结构,其尺寸及厚度可根据使用需求自行选择故此处不再赘述其具体尺寸规格,水平部Ⅰ1位于竖直部Ⅰ2的上方,竖直部Ⅰ2与地面垂直且底端与地面接触,在竖直部Ⅰ2上开设有若干便于钢筋10穿过的钢筋槽Ⅰ5,钢筋槽Ⅰ5和下述的钢筋槽Ⅱ6均等间距开设;A pair of horizontal molds arranged parallel to each other, the horizontal mold is composed of horizontal part I1, vertical part I2 and connecting
一对相互平行设置的纵向模具,纵向模具由相互垂直相接的水平部Ⅱ3和竖直部Ⅱ4构成,竖直部Ⅱ4位于水平部Ⅱ3的上方,水平部Ⅱ3与地面平行且底面与地面接触,所述的连接部7与竖直部Ⅱ4平行;A pair of longitudinal molds arranged parallel to each other, the longitudinal mold is composed of horizontal part II3 and vertical part II4 which are vertically connected to each other, the vertical part II4 is located above the horizontal part II3, the horizontal part II3 is parallel to the ground and the bottom surface is in contact with the ground, The connecting
在连接部7和竖直部Ⅱ4上开设有便于将横向模具和纵向模具通过紧固件固定为一体的连接孔,连接孔可为通孔,其设计目的在于可通过连接件例如钢筋U形卡或S形卡将横向模具和纵向模具固定连接为一体;A connection hole is provided on the
置于一对横向模具和一对纵向模具之间的放线孔模具8,放线孔模具8为无顶面和底面的方形四面体,该方形四面体的横截面呈矩形状设置,其尺寸根据使用需求可自行选择,在放线孔模具8与横向模具平行的两个立面上开设有便于钢筋10穿过的钢筋槽Ⅱ6;Place the wire
置于横向模具两侧的支撑轴9,支撑轴9可为方管,其与置于钢筋槽Ⅰ5内的钢筋的轴向方向垂直,其与横向模具平行以此对穿过横向模具的钢筋10的高度进行高度限位。The
实施例1中,支撑轴9的设计目的是对钢筋10进行支撑,以此控制预应力混凝土预制叠合板的保护层厚度,保护层的意思是对预应力混凝土预制叠合板内的钢筋10进行保护的混凝土部分,即钢筋10的最近外表面至预应力混凝土预制叠合板底面之间的部分。In
实施例2,实施例1所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的钢筋槽Ⅰ等距且同高度设置在竖直部Ⅰ2上。
实施例3,实施例1所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的水平部Ⅱ3与穿过钢筋槽Ⅰ5内的钢筋平行。
实施例4,实施例1所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的竖直部Ⅰ2的高度与竖直部Ⅱ4的高度相同。
实施例5,实施例1所述的一种可拆卸式预应力混凝土预制叠合板生产用模具,所述的钢筋槽Ⅰ5和钢筋槽Ⅱ6为方形槽。
该可拆卸式混凝土预制叠合板生产用模具的使用原理为:The principle of use of the mold for the production of the detachable prefabricated concrete laminated slab is as follows:
使用时:取一定数量的模具,并将所有模具的一对横向模具和一对纵向模具通过螺栓连接好,以此形成多个并排的方框,再将多根钢筋10穿过每一个方框上的钢筋槽Ⅰ5和钢筋槽Ⅱ6内,并保持钢筋10的轴向方向与多个方框的排列方向一致,期间,使得相邻两个方框之间的支撑轴9位于钢筋10的底部,使得钢筋10的摆放高度相同,可通过外部设备对钢筋10的两端进行张拉,具体拉力可根据钢筋10的强度自行选择,张拉期间,可通过外部设备向方框内进行浇筑混凝土,期间可能有少量的混凝土从钢筋槽Ⅰ5与钢筋10之间形成的缝隙挤出,由于该部分挤出的混凝土凝固较快,所以无需担心该处的混凝土,待混凝土浇筑完成后,对多余的混凝土部分进行去除,并将预制后的预应力混凝土预制叠合板两端的钢筋10进行剪断,并将放线孔模具8内穿过的钢筋10进行剪断,即可获得具有放线孔或待商品混凝土泵送孔的预应力混凝土预制叠合板。When in use: take a certain number of molds, and connect a pair of horizontal molds and a pair of longitudinal molds of all molds through bolts to form multiple side-by-side square frames, and then pass
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