CN215790685U - Automatic production line for laminated floor slabs - Google Patents

Abstract

The utility model discloses an automatic production line for laminated floors in the field of concrete member processing and manufacturing, which comprises a distributing device and a pre-curing kiln which correspond to each other from front to back, wherein an upper die detaching mechanism for detaching and positioning a magnetic box and an upper die is correspondingly arranged behind the pre-curing kiln, a curing mechanism for curing a preformed laminated floor is correspondingly arranged behind the upper die detaching mechanism, a first ferrying mechanism for conveying a die table in a lateral flow manner is correspondingly arranged behind the die detaching and lifting mechanism, a lower die detaching mechanism and a lower die installing mechanism are sequentially arranged behind the first ferrying mechanism, a net mounting mechanism, an upper die mounting and fixing mechanism, a truss mounting and fixing mechanism and an embedded part circulating mechanism are arranged behind the lower die installing mechanism, and a second ferrying mechanism for conveying the die table in the lateral direction to the front of a distributing vibration station is correspondingly arranged behind the embedded part installing mechanism. The utility model can realize the efficient and automatic production of the laminated floor slab and save the cost.

Description

Automatic production line for laminated floor slabs

Technical Field

The utility model belongs to the field of processing and manufacturing of concrete members, and particularly relates to an automatic production line for laminated floor slabs.

Background

The laminated floor slab is an assembled integral floor slab formed by laminating prefabricated slabs and cast-in-place reinforced concrete layers. The composite floor slab has good integrity, the upper and lower surfaces of the slab are smooth, the decoration of a finish coat is convenient, and the composite floor slab is suitable for high-rise buildings and large-bay buildings with higher requirement on the integral rigidity. Among the prior art, there is a double-deck processing line of concrete member, its patent application number: 201922278294.5, respectively; application date 2019.12.18; the structure of the device comprises a first workshop and a second workshop, wherein the second workshop is arranged right above the first workshop, two rows of forming lines which are arranged at intervals in the front-back direction are arranged in the first workshop, each forming line comprises a first distributing machine and a second distributing machine, a first ferry vehicle which can move back and forth and can jack a mould table is arranged between the first distributing machine and the second distributing machine, the poured mould table is transferred to a first transition station, a first pre-curing kiln and a second pre-curing kiln are respectively arranged on the left side and the right side of the second transition station, a first galling machine, a first static curing station and a first curing kiln are sequentially arranged on the first pre-curing kiln in the outward direction on the left side, and a second galling machine, a second static curing station and a second curing kiln are sequentially arranged on the second pre-curing kiln in the outward direction on the right side; and a second workshop is internally provided with two rows of side formwork embedded parts arranged at intervals in the front-rear direction to put the production line. The device realizes the layout of shortening the processing line and saves the space by arranging the second workshop right above the first workshop, but the device has the defects that: in order to ensure the structural strength of the composite floor slab during production, the mesh steel bars are required to be arranged at the lower part of the composite floor slab, so that the upper and lower sets of dies are used for manufacturing the composite floor slab, and the processing line is not suitable for producing the composite floor slab by using the upper and lower sets of dies.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic production line for laminated floors, which can realize high-efficiency and automatic production of laminated floors.

The purpose of the utility model is realized as follows: an automatic production line for laminated floor slabs comprises a distributing device and a pre-curing kiln which correspond to each other in front and back, wherein a plurality of distributing vibration stations are arranged below the distributing device, a plurality of groups of pre-curing stations which are sequentially arranged from front to back are arranged in parallel in the pre-curing kiln, and the automatic production line is characterized in that an upper die detaching mechanism for detaching a positioning magnetic box and an upper die is correspondingly arranged behind the pre-curing kiln, a curing mechanism for curing a preformed laminated floor slab is correspondingly arranged behind the upper die detaching mechanism, a lower die detaching and lifting mechanism for detaching a lower die and lifting the laminated floor slab is correspondingly arranged behind the curing mechanism, a first ferrying mechanism for laterally transferring a die table is correspondingly arranged behind the first ferrying mechanism, a lower die detaching mechanism and a lower die mounting mechanism are sequentially arranged behind the first ferrying mechanism, a lower die detached from the lower die detaching mechanism is cleaned and straightened by a die cleaning and straightening all-in machine and then is conveyed to the lower die mounting mechanism by a lower die transferring and mounting mechanism, a mesh mounting mechanism, an upper die mounting and fixing mechanism, a truss mounting and fixing mechanism and an embedded part mounting mechanism are arranged behind the lower die mounting mechanism, an upper die dismounted by the upper die dismounting mechanism is conveyed to the upper die mounting and fixing mechanism by an upper die turnover library after being cleaned and straightened by a die cleaning and straightening all-in-one machine, and a ferry mechanism II for conveying a die table to the front of a cloth vibration station in a lateral circulation manner is correspondingly arranged behind the embedded part mounting mechanism; the mould platforms on the production line flow in sequence along the transmission direction of the production line for recycling.

The utility model comprises the following steps when in work: s1: conveying the cleaned and checked die table to a lower die mounting station, mounting four lower dies on the die table through a lower die mounting manipulator, enabling the four lower dies to be arranged in a rectangular shape in a surrounding mode, positioning and adsorbing the lower dies on the die table through a magnetic assembly, conveying the die table with the lower dies mounted to a spraying and marking station, spraying a release agent in a rectangular area formed by surrounding of the lower dies on the die table, and marking the mounting positions of embedded parts on the die table by marking; s2: the die table is conveyed to a mesh mounting station and a mesh adjusting station in sequence, a mesh support is mounted on each lower die through a mesh mounting manipulator, each mesh comprises a plurality of reinforcing steel bars which are arranged in a staggered mode transversely and longitudinally, the meshes are arranged corresponding to the lower dies, the front side, the rear side, the left side and the right side of each mesh extend outwards beyond the corresponding lower die, the position of each mesh supported on the lower die is adjusted, the die table is conveyed to an upper die mounting station, and an upper die is correspondingly mounted on each lower die of the die table on the upper die mounting station by the upper die mounting manipulator; s3: the method comprises the following steps that a mould platform provided with a net piece is sequentially conveyed to a plurality of upper and lower mould bolting stations and a magnetic box mounting station, the upper and lower mould bolting stations and the magnetic box mounting station are sequentially arranged from front to back, an upper mould and a lower mould of the mould platform on the upper and lower mould bolting stations are fixed through flange bolts, and each lower mould on the magnetic box mounting station is reinforced with the mould platform through a plurality of magnetic boxes; s4: conveying a die table provided with a magnetic box to a truss mounting station, mounting a plurality of trusses on a net piece in parallel, conveying the die table to a plurality of truss net piece binding stations which are sequentially arranged backwards, binding and fixing the net piece on the die table of each truss net piece binding station and the truss, binding and reinforcing two steel bars which are intersected transversely and longitudinally on the net piece, conveying the die table to a plurality of embedded part mounting stations which are sequentially arranged backwards, and bonding and fixing the embedded parts at the embedded part mounting positions marked with the die table on each embedded part mounting station respectively; s5: conveying the die table with the embedded parts to a plurality of inspection stations which are sequentially arranged backwards, analyzing and inspecting a sampling image of the die table at a first inspection station through a CCD projection indicating system, and inspecting the combined die, the net piece, the truss and the embedded parts on the corresponding die table at the rest inspection stations; s6: and (4) conveying the die table subjected to inspection to a first transition station, and conveying the die table on the first transition station to a cloth vibration station. The cleaned die table is sequentially provided with a lower die, a mesh, an upper die, a truss and an embedded part, the embedded part is a plastic wire box, the die filling process is reasonable and orderly, the die is checked after die filling, problems are prevented, and the defective rate is reduced; s7: pouring concrete into a rectangular area surrounded by each combined die on a die table of a material distribution vibration station through a material distribution device to form a concrete member; s8: feeding the distributed concrete member and the mold platform into a pre-curing kiln for pre-curing, wherein the pre-curing time is 3-3.5 hours, and the temperature is not more than 40 ℃; s9: the pre-cured and molded concrete member and the mold table are sequentially conveyed to a plurality of bolt disassembling stations, an upper mold disassembling station and a magnetic box disassembling station, corresponding flange bolts for connecting the upper mold and the lower mold are respectively disassembled at each bolt disassembling station, the corresponding upper mold is demolded and disassembled at the upper mold disassembling station through a mold disassembling manipulator, and the corresponding magnetic box is disassembled at the magnetic box disassembling station; s10: conveying the mould platform and the pre-cured and molded concrete member into a curing kiln for curing, wherein the curing time in the curing kiln is 8-10 hours, the temperature is 55-60 ℃, and the humidity is not less than 90%; s11: the concrete member after curing and forming is a composite floor slab, the composite floor slab and the mould tables are sent to a plurality of sequentially arranged stripping and hoisting stations, four lower moulds at the periphery of the composite floor slab on the corresponding mould table are separated from the composite floor slab at each stripping and hoisting station for demoulding, and the composite floor slab is sent to a finished product storage area through travelling crane; s12: conveying the die table and the lower die to a plurality of lower die arranging stations which are sequentially arranged backwards, arranging the lower dies on the lower die arranging stations respectively, classifying and placing intact qualified lower dies and damaged unqualified lower dies, conveying the die table and the lower dies to a lower die moving station, conveying the unqualified lower dies away, and cleaning and straightening the qualified lower dies; s13: conveying the die table to a die table cleaning station and a die table cleaning and inspecting station in sequence, cleaning the die table firstly, and then inspecting the cleaned die table; s14: if a new laminated floor slab needs to be manufactured, returning to the step S1 to continue the cycle; otherwise, the processing is finished.

Compared with the prior art, the utility model has the beneficial effects that: the lower dies are installed on the die table, the net sheets are installed on the four groups of lower dies, the upper dies and the trusses are installed at last, the net sheet steel bars are placed between the four groups of lower dies and the upper dies, and the flexible upper die main body has flexibility, so that the net sheets can be embedded into the flexible upper die main body, the upper dies and the lower dies are ensured to be tightly attached, and concrete is prevented from leaking out of gaps between the lower dies and the upper dies; the upper die can be removed after the pre-curing time is up, the upper die is recycled, the concrete member and the lower die can be taken out of the curing kiln after reaching certain strength after entering the curing kiln, the formed composite floor slab is conveyed away, the lower die can be recycled, and finally the die table is cleaned and then is continuously used for manufacturing the next composite floor slab. The method for manufacturing the laminated floor slab can recycle the die table and the combined die, the whole process is operated circularly, the laminated floor slab can be efficiently and automatically manufactured, the cost is saved, and the productivity is improved by arranging two curing kilns.

As a further improvement of the utility model, a ferrying mechanism III which can convey the die table from the cloth vibration station to the position corresponding to each group of pre-curing stations in the pre-curing kiln in a laterally circulating manner is correspondingly arranged between the pre-curing kiln and each cloth vibration station, the upper die detaching mechanism sequentially comprises a plurality of bolt detaching stations, an upper die detaching station and a plurality of magnetic box detaching stations which are arranged from front to back, bolts connecting the upper die and the lower die are detached at the bolt detaching stations, a die detaching manipulator is arranged corresponding to the upper die detaching stations, and a magnetic box reinforcing the lower die is detached at the magnetic box detaching stations; a ferry mechanism IV which can enable the die platforms coming out from each group of pre-curing stations to be sequentially and backwards transmitted is arranged between the upper die detaching mechanism and the pre-curing kiln; the lower die dismounting mechanism comprises a plurality of arrangement lower die stations which are arranged backwards in sequence, a lower die carrying station, a die platform cleaning station and a cleaning inspection station are arranged behind the arrangement lower die stations in sequence, the lower die mounting mechanism comprises a lower die mounting station and a spraying marking station which are arranged backwards in sequence, a lower die mounting manipulator is arranged corresponding to the lower die mounting station, the mesh mounting mechanism comprises a mesh mounting station and a mesh adjusting station which are arranged backwards in sequence, a mesh mounting manipulator is arranged corresponding to the mesh mounting station, the upper die mounting and fixing mechanism comprises an upper die mounting station, a plurality of upper and lower die bolt driving stations and a plurality of magnetic box mounting stations which are arranged backwards in sequence, a magnetic box backflow channel is arranged between the magnetic box mounting station and the magnetic box dismounting station, an upper die mounting manipulator is arranged corresponding to the upper die mounting station; the truss installation and fixing mechanism sequentially comprises truss installation stations and a plurality of truss mesh binding stations which are arranged backwards, the embedded part installation mechanism sequentially comprises a plurality of embedded part installation stations and a plurality of inspection stations which are arranged backwards, and a CCD projection indicating system for analyzing and inspecting the acquired images of the benches is arranged corresponding to the first inspection station.

In order to improve the productivity, two parallel transition stations I are arranged between the ferry mechanism II and the cloth vibration station, two cloth vibration stations corresponding to the transition stations I are arranged in parallel, the ferry mechanism III comprises a plurality of ferry stations III which are arranged in parallel, at least two lateral ferry vehicles III capable of lifting the mould platform are arranged in parallel corresponding to the three phases of each swing station, the moving path of the lateral ferry vehicles III is vertical to the backward moving direction of the mould platform on the ferry station III, the lateral ferry vehicles III can move in a reciprocating manner, the ferry stations III on the left side and the right side are arranged in one-to-one correspondence with the two cloth vibration stations, each ferry station III is arranged in one-to-one correspondence with each group of pre-maintenance stations, the ferry mechanism IV comprises a plurality of ferry stations IV which are arranged in parallel, at least two lateral ferry vehicles IV capable of lifting the mould platform are arranged in correspondence with each ferry station IV, the ferry station IV on the outward side is arranged corresponding to the bolt dismounting station; the formwork stripping and lifting stations are provided with a plurality of groups in parallel corresponding to the maintenance mechanisms, the ferry mechanism I comprises a plurality of front ferry stations I which are arranged corresponding to the rear parts of the formwork stripping and lifting stations, rear ferry stations I are arranged corresponding to the front parts of the first lower trimming die station, the moving direction of an upper die table of the front ferry station I is opposite to that of an upper die table of the rear ferry station I, the front ferry stations I and the rear ferry stations I are arranged on the same longitudinal straight line, at least two lateral ferry vehicles I are arranged in parallel corresponding to the front ferry stations I and the rear ferry stations I, and the lateral ferry vehicles drive the die tables on the front ferry stations I to flow to the rear ferry stations I; a transition station II is arranged between the lower die moving station and the die platform cleaning station, and a transition station III is arranged between the lower die mounting station and the spraying and marking station; the ferry mechanism II comprises a front ferry station II which is arranged corresponding to the rear part of the tail end inspection station, at least two rear ferry stations II are arranged in parallel corresponding to the front parts of the transition stations I, the moving direction of the upper die table of the front ferry station II is opposite to that of the upper die table of the rear ferry station II, the front ferry station II and the rear ferry stations II are arranged on the same longitudinal straight line, at least two lateral ferry vehicles II are arranged in parallel corresponding to the front ferry station II and the rear ferry stations II, and the lateral ferry vehicles II drive the die tables on the front ferry station II to flow to the corresponding rear ferry stations II. The whole production line is divided into two lines, the flowing direction of the mould platforms can be changed by the first lateral ferry vehicle and the second lateral ferry vehicle, so that the whole production line can realize closed-loop circulation work, the processing efficiency is improved, the occupied space is saved, and more mould platforms can enter the pre-curing kiln in parallel by the third lateral ferry vehicle and the fourth lateral ferry vehicle, so that the productivity is improved.

As a further improvement of the utility model, the curing kiln comprises an indoor curing kiln in a workshop and an outdoor curing kiln outside the workshop, the indoor curing kiln and the outdoor curing kiln respectively comprise a second curing kiln and a first curing kiln which correspond to each other from left to right, a lifting stacker crane is arranged between the first curing kiln and the second curing kiln, a fifth front ferry station and a plurality of fifth rear ferry stations which are arranged in parallel are sequentially arranged between the station of the magnetism detaching box close to the curing kiln and the indoor curing kiln, each fifth rear ferry station is arranged corresponding to the indoor curing kiln, a fifth front chamber outer ferry station and a fifth rear chamber outer ferry station are arranged corresponding to the outdoor curing kiln, each fifth front chamber outer ferry station and each fifth rear chamber outer ferry station are arranged in a one-to-one correspondence, the fifth front ferry station and each fifth front chamber outer ferry station are arranged on the same straight line, at least two fifth front side ferry cars are arranged corresponding to the fifth front ferry stations, the rear ferry station five and each rear outdoor ferry station five are arranged on the same straight line, and a rear lateral ferry vehicle five is arranged corresponding to each rear outdoor ferry station five and each rear outdoor ferry station five. During maintenance, the mold platforms are conveyed to a front ferry station five by the magnetic box disassembling station, the mold platforms are conveyed to a rear ferry station five on the outward side by the front ferry station five, the mold platforms on the rear ferry station five are conveyed laterally in sequence by the rear lateral ferry vehicle five, so that one mold platform is placed on each rear ferry station five, the mold platforms on the rear ferry station five are conveyed to a lifting stacker crane through a bottom channel of a first curing kiln of an indoor curing kiln, the mold platforms are conveyed to a first curing kiln or a second curing kiln by the lifting stacker crane for maintenance, and when a concrete member reaches the maintenance time, the lifting stacker crane pulls out the mold platforms provided with the molded composite floor slabs and conveys the mold platforms to a mold disassembling and lifting station through a bottom channel of the second curing kiln; when the indoor curing kiln is filled with the mold platforms, the front lateral ferry vehicle V sequentially and laterally conveys the mold platforms with the magnetic boxes detached from the front ferry station V to the front outdoor ferry station V, the mold platforms on the front outdoor ferry station V are conveyed to the lifting stacker crane through the bottom channel of the curing kiln II of the outdoor curing kiln, the lifting stacker crane conveys the mold platforms to the curing kiln I or the curing kiln II of the outdoor curing kiln for curing, after the concrete members in the outdoor curing kiln reach curing time, the lifting stacker crane pulls out the mold platforms with the formed laminated floor slabs and sequentially conveys the mold platforms to the front outdoor ferry station V and the rear outdoor ferry station V through the bottom channel of the curing kiln II, the travelling crane lifts up and transports the cured and formed laminated floor slabs on the mold platforms on the rear outdoor ferry station V, and the rear lateral ferry vehicle V laterally conveys the mold platforms on the rear outdoor ferry station V to the corresponding rear ferry station V, and the mould tables on the fifth rear transition stations sequentially pass through the bottom channels of the first curing kilns and the second curing kilns of the indoor curing kilns and then are sequentially sent to the corresponding stripping and lifting stations, and the mould tables on the stripping and lifting stations are directly sent to the lower mould arranging station.

As a further improvement of the utility model, conveying wheels are arranged at the bottom passages of the second curing kiln of the indoor curing kiln, the first curing kiln and the second curing kiln of the outdoor curing kiln, two rows of driven wheels are arranged on each station on the production line, at least one driving wheel is arranged in each row of driven wheels, the driven wheels on the two stations adjacent to each other are arranged correspondingly, and the die tables sequentially flow from front to back on each station for recycling; each lateral ferry vehicle is staggered with the driving wheel and the driven wheel; the production lines are provided with two in the workshop, the workshop is internally provided with a concrete production device, and the concrete production device respectively conveys concrete to the distributing devices on the two production lines through two channels. A driving wheel and a driven wheel are arranged between two stations which are far away from each other, the die table flows and is recycled on each station, and the lateral ferry vehicle I and the lateral ferry vehicle II can change the flow direction of the die table, so that the die table forms closed-loop flow, the space of a workshop is saved, the die table and a combined die can be recycled, and the productivity and the efficiency are improved; the two production lines are arranged, so that the productivity can be improved, and the workshop area can be reasonably utilized.

As a further improvement of the utility model, the mold cleaning and straightening all-in-one machine comprises a cleaning table, wherein a first conveying line roller and a second conveying line roller are respectively arranged on the front side and the rear side of the cleaning table, the tail end of the first conveying line roller extends backwards to the upper side of the cleaning table, the front end of the second conveying line roller extends to the upper side of the cleaning table, a transition line roller is arranged above the cleaning table and positioned between the first conveying line roller and the second conveying line roller, the first conveying line roller, the transition line roller and the second conveying line roller are arranged in the same linear direction, at least two groups of first cleaning mechanisms corresponding to the left and the right are arranged on the cleaning table corresponding to a gap between the first conveying line roller and the transition line roller, a gap capable of accommodating a mold is reserved between the at least two groups of first cleaning mechanisms, and a plurality of groups of second cleaning mechanisms corresponding to the gap between the transition line roller and the second conveying line roller are arranged; clean the bench and be provided with the mount, correspond the mould that supports on first conveyer line roller and transition line roller on the mount and be provided with a plurality of groups fixture, each group fixture arranges the setting along line roller direction of delivery, the end and the corresponding setting of alignment mechanism of second conveyer line roller, alignment mechanism includes that a plurality of groups arrange the alignment roller pair that sets up in proper order after to, every group alignment roller pair is including the last alignment roller and the lower alignment roller that correspond each other. The all-in-one machine can continuously clean and straighten the long-strip-shaped die on the conveying line roller so as to recycle the die, and the die cleaning and straightening efficiency is improved.

As a further improvement of the utility model, the lower die turnover warehouse and the upper die turnover warehouse respectively comprise a plurality of side die storehouses, a plurality of groups of conveying lines for conveying side dies are arranged on the side die storehouses, a warehousing transplanting mechanism is arranged corresponding to the inlet side of the side die storehouses, a warehousing roller lever line is arranged corresponding to the warehousing transplanting mechanism and conveys the side dies to a warehousing grabbing position, the warehousing transplanting mechanism transfers the side dies to any conveying line of the side die storehouses, the side dies are conveyed to the outlet side of the side die storehouses by any conveying line, an ex-warehouse transplanting mechanism is arranged corresponding to the outlet side of the side die storehouses, an ex-warehouse roller lever line is arranged corresponding to the ex-warehouse transplanting mechanism and conveys the side dies to an ex-warehouse roller lever line, and the ex-warehouse roller lever line conveys the side dies to the side die mounting position. The upper die and the lower die are both called side dies, the side dies flow to a warehousing grabbing position through a warehousing roller bar line, the side dies are pushed to a warehousing transplanting mechanism by a pushing cylinder, the warehousing transplanting mechanism grabs the side dies and puts the side dies on any conveying line on a side die warehouse, the conveying line conveys the side dies to an outlet side, the ex-warehouse transplanting mechanism grabs the side dies and conveys the side dies to an ex-warehouse roller bar line, the ex-warehouse roller bar line conveys the side dies to a side die mounting position, the side die mounting position is an upper die mounting position or a lower die mounting position, and the side dies are mounted on a die table by an upper die mounting manipulator at the upper die mounting position or a lower die mounting manipulator at the lower die mounting position. The mould that can pull down on the production line after cleaning retransfers to mould installation station and recycles, improves mould turnover efficiency, guarantees that the mould is supplied with sufficiently, realizes improving superimposed sheet's production efficiency for on the superimposed sheet automatic production line, can be used for having enough to meet the need the side forms.

As a further improvement of the utility model, a spraying and scribing integrated machine is arranged corresponding to a spraying and scribing station, the spraying and scribing integrated machine comprises a control console and two transverse beams which are parallel to each other, the lower side of each transverse beam is sequentially provided with a row of supporting columns along the length direction, the supporting columns are supported on the ground, each transverse beam is transversely provided with at least one X-axis guide rail, a longitudinal beam is arranged between the two transverse beams, the left end and the right end of the longitudinal beam are respectively provided with a transverse moving seat, the two transverse moving seats are respectively and movably connected with the X-axis guide rails on the corresponding transverse beams, the two transverse moving seats are respectively provided with a driving mechanism I corresponding to the transverse beams, the longitudinal beam is longitudinally provided with at least one Y-axis guide rail, the longitudinal beam is also provided with a longitudinal moving seat movably connected with the Y-axis guide rails, the longitudinal moving seat is provided with a driving mechanism II corresponding to the longitudinal beams, and the longitudinal moving seat is provided with a vertical lifting arm capable of moving up and down, the lower end of the lifting arm is provided with a releasing agent spray head and a color paste spray head, a releasing agent supply station and a color paste supply station are respectively arranged corresponding to the releasing agent spray head and the color paste spray head, the spraying and scribing station is arranged between the two rows of support columns, and the die table is positioned on the spraying and scribing station. When the spraying and scribing integrated machine works, the two driving mechanisms I synchronously drive the two transverse moving seats to move, the two transverse moving seats drive the longitudinal beam to move, the driving mechanism II drives the longitudinal moving seat to move along the longitudinal beam, the lifting arm moves up and down to drive the release agent sprayer and the color paste sprayer to adjust to a distance suitable for spraying liquid to the die table, and the mechanism used for driving the lifting arm to lift on the longitudinal moving seat is a gear rack mechanism, a hydraulic cylinder or an air cylinder. This device is used for superimposed sheet production line, and each station of mould platform on the production line circulates in proper order and removes, and the device is arranged in the production mode of manipulator cloth mould, has installed four lower moulds on the mould bench of spraying marking station, and the release agent operation is carried out in the rectangle region that the release agent shower nozzle encloses four lower moulds, and the drawing of patterns is carried out after the concrete of being convenient for pour, draws the built-in fitting position through the mill base shower nozzle on the mould bench surface.

As a further improvement of the utility model, a mesh turnover system is arranged corresponding to the mesh installation station, the mesh turnover system comprises a mesh storage warehouse for storing a plurality of meshes, a mesh feeding line is arranged corresponding to one side of the mesh storage warehouse and used for conveying the manufactured meshes to a warehousing grabbing position, a stacking robot is arranged corresponding to the mesh storage warehouse and the mesh incoming line, the stacking robot puts the mesh at the warehousing grabbing position into the mesh storage warehouse, a mesh discharging line is arranged corresponding to the other side of the mesh storage bin, the stacking robot grabs the meshes on the mesh storage bin and sends the meshes to the mesh discharging line, the mesh discharging line sends the meshes to a feeding grabbing position, and the mesh mounting manipulator is arranged corresponding to the mesh discharging line and used for grabbing the mesh at the feeding and grabbing position and sending the mesh to a mesh mounting station. The mesh production device sequentially places manufactured meshes at a feeding end of a mesh incoming line one by one, the mesh incoming line conveys the meshes to a discharging end, namely a warehousing grabbing position, the stacking robot grabs the meshes from the warehousing grabbing position of the mesh incoming line and then places the meshes into a mesh storage warehouse, more than one hundred meshes can be stored in the mesh storage warehouse, when the meshes are discharged from the warehouse, the stacking robot grabs the meshes in the mesh storage warehouse and moves the meshes to the feeding end of the mesh outgoing line, the mesh outgoing line conveys the meshes to the discharging end, namely a loading grabbing position, the mesh mounting manipulator grabs the meshes at the loading grabbing position and conveys the meshes to a mesh mounting station, automatic loading and mounting of the meshes are completed, and the mesh mounting manipulator adsorbs and fixes the meshes through electromagnets. One hundred more meshes can be stored in the mesh storage bin, so that the mesh mounting stations of the production line for automatically producing concrete members have enough number of supplied meshes, and the mesh can be automatically conveyed to the mesh mounting stations.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic diagram of a single production line configuration.

Fig. 3 is a partially enlarged view of fig. 2.

Fig. 4 is a partially enlarged view of fig. 2.

Fig. 5 is a partially enlarged view of fig. 2.

Fig. 6 is a partially enlarged view of fig. 2.

Fig. 7 is a schematic structural diagram of an inspection station.

Fig. 8 is a perspective view of the upper and lower molds.

Fig. 9 is a perspective view of the upper and lower molds.

Fig. 10 is a sectional view of the upper and lower dies.

FIG. 11 is a top view of a four-part mold assembly enclosing a rectangle.

Fig. 12 is a schematic view of the structure of the mesh.

Fig. 13 is a schematic structural view of a truss.

Fig. 14 is a perspective view of the die cleaning and straightening all-in-one machine.

Fig. 15 is a schematic view of the structure of the cleaning table.

Fig. 16 is a schematic view of the structure of the cleaning table.

Fig. 17 is a schematic structural view of the cleaning mechanism and the holding mechanism.

Fig. 18 is a schematic structural view of the cleaning tray.

Fig. 19 is a schematic structural view of the second cleaning mechanism.

Fig. 20 is a schematic structural view of the chucking mechanism.

Fig. 21 is a perspective view of the straightening mechanism.

Fig. 22 is a perspective view of the straightening mechanism.

Fig. 23 is a schematic structural view of the mounting roller base and the straightening roller pair.

FIG. 24 is an enlarged view of the mounting roll stand and the alignment roll pair.

Fig. 25 is a perspective view of the side mounting plate and the aligning roller pair.

FIG. 26 is a schematic structural diagram of a side module library according to the present invention.

Fig. 27 is a schematic structural view of a chain plate conveying line.

Fig. 28 is a partially enlarged view of the link plate conveying line.

Fig. 29 is a structural schematic diagram of a first chain and a first chain plate of the chain plate conveying line.

Fig. 30 is a schematic structural view of the pitch trimming mechanism.

Fig. 31 is a top view of the present invention.

Fig. 32 is a schematic structural view of the warehousing transplanting mechanism.

Figure 33 is a top view of the lifting bracket and support post.

Fig. 34 is a schematic structural view of the warehousing transplanting mechanism and the warehousing roller line.

Fig. 35 is a side view of the transplanting conveyor assembly.

Fig. 36 is a schematic view of the structure of the lever bracket near the transplanting mechanism.

Fig. 37 is a schematic structural diagram of the spraying and scribing all-in-one machine.

Fig. 38 is an enlarged view at a in fig. 37.

FIG. 39 is an enlarged view of the traverse seat and the traverse slide.

Fig. 40 is a schematic structural view of a mesh turnover system.

Fig. 41 is a schematic structural view of a mesh turnover system.

Wherein, 1 an upper die, 101 a flexible upper die main body, 102a reinforcing member, 102a flat plate, 102b vertical plate, 2a lower die, 3 flange bolts, 3a lock nut, 4 connecting holes, 5 pots of magnetism, 6 meshes, 7 trusses, 8 cloth vibration stations, 9 cloth devices, 10 pre-curing kilns, 11 pre-curing stations, 12 bolt dismounting stations, 13 upper die dismounting stations, 14 magnetic box dismounting stations, 15 die dismounting manipulators, 16 die dismounting lifting stations, 17 lower die arranging stations, 18 lower die carrying stations, 19 die platform cleaning stations, 20 cleaning inspection stations, 21 lower die mounting stations, 22 lower die mounting manipulators, 23 spraying and marking stations, 24 meshes mounting stations, 25 meshes mounting manipulators, 26 meshes adjusting stations, 27 upper die mounting stations, 28 upper die mounting manipulators, 29 upper and lower die bolting stations, 30 magnetic box mounting stations, 31 trusses mounting stations and 32 trusses mesh binding stations, 33 embedded part mounting station, 34 inspection station, 35 transition station I, 36 upper die turnover warehouse, 37 magnetic box return channel, 38 lower die turnover warehouse, 39 ferry station III, 40 lateral ferry vehicle III, 41 ferry station IV, 42 lateral ferry vehicle IV, 43 front ferry station I, 44 back ferry station I, 45 lateral ferry vehicle I, 46 transition station II, 47 transition station III, 48 front ferry station II, 49 back ferry station II, 50 lateral ferry vehicle II, 51 indoor maintenance kiln, 52 outdoor maintenance kiln, 53 maintenance kiln I, 54 maintenance kiln II, 55 lifting stacker crane, 56 front ferry station V, 57 back ferry station V, 58 front chamber outer ferry station V, 59 back outdoor ferry station V, 60 front lateral ferry vehicle V, 61 back lateral ferry vehicle V, 62 driven wheel, 63 driving wheel, 64 conveying wheel, 65 die cleaning straightening and straightening 02, 6501 cleaning station, 6501 first conveying roller integrated machine, 6503 second conveyor line roller, 6504 transition line roller, 6505 fixing frame, 6506 upper straightening roller, 6507 lower straightening roller, 6508 protective cover, 6509 mounting seat, 6510 motor, 6511 cleaning disc, 6512 reinforcing raised line, 6513 scraper, 6514 mounting frame, 6515 reducer, 6516 brush head, 6517 positioning seat plate, 6518 cylinder, 6519 pushing plate, 6520 upper seat plate, 6521 spring, 6522 positioning roller seat, 6523 clamping compression roller, 6524 supporting frame, 6525 base plate, 6526 side mounting plate, 6526a mounting roller seat, 6527 straightening groove, 6528 limiting rod, 6529 belt pulley mechanism, 6530 upper gear, 6531 lower gear, 6532 transition gear, 6533 supporting seat plate, 6534 bearing seat, 6535 third conveyor line roller, 6601 side mold warehouse, 6601a unit warehouse, 6602 warehouse-in mechanism, 6603 roller line, 6604 warehouse-out mechanism, 6605 warehouse-out roller, 6606 warehouse-in roller support, 6608 upright shaft, 6610 beam, 6610 upright shaft, 6607 vertical shaft, 6610 vertical shaft, 6611 link plate, 6612 conveying tool, 6613 decelerator, 6614 motor, 6615 sprocket chain mechanism, 6616 auxiliary supporting sprocket chain component, 6617 sprocket wheel I, 6618 chain I, 6618a connector, 6619 bearing mounting plate, 6620 guide plate, 6620a guide rail, 6621 bearing seat, 6622 fixing plate, 6623 adjusting screw, 6624 fixing nut, 6625 waist adjusting groove, 6626 outer frame, 6626a support pillar, 6627 lifting bracket, 6627a lifting beam, 6627b slider, 6627b1 side sliding part, 6628 transverse moving frame, 6628a bottom rod, 6628b connecting rod, 6628c vertical rod, 6629 transplanting conveying component, 6629a side mounting plate, 6629b sprocket wheel II, 6629c chain II, 6630 transplanting tool, 6631 lifting sprocket wheel, 6632 lifting chain, 6632a transmission part, 6633 a transmission part, 6634 rack, 6634a gear, 6635 reinforcing rod, 6636 shaft, 6637 reinforcing rod, 6638 support rod, 6639 cylinder 66340 air cylinder, 6639, 67 spraying and marking integrated machine, 6701 control console, 6702 transverse beam, 6703 support column, 6704X-axis guide rail, 6705 longitudinal beam, 6706 transverse moving seat, 6707Y-axis guide rail, 6708 longitudinal moving seat, 6709 lifting arm, 6710 demolding agent sprayer, 6711 color paste sprayer, 6712 demolding agent supply station, 6713 color paste supply station, 6714 transverse sliding block, 6715 longitudinal sliding block, 68 mold table, 69 mesh turnover system, 6901 mesh storage warehouse, 6902 mesh feeding line, 6903 stacking robot, 6904 mesh discharging line and 70 concrete production device.

Detailed Description

Referring to fig. 1-41, an automatic production line for laminated floors comprises a distributing device 9 and a pre-curing kiln 10 which correspond to each other in the front-back direction, a plurality of distributing vibration stations 8 are arranged below the distributing device 9, and a plurality of groups of pre-curing stations 11 which are arranged in the pre-curing kiln 10 in parallel from the front to the back are arranged in sequence, and is characterized in that an upper mold detaching mechanism for detaching and positioning a magnetic box and an upper mold 1 is correspondingly arranged behind the pre-curing kiln 10, a curing mechanism for curing preformed laminated floors is correspondingly arranged behind the upper mold detaching mechanism, a lower mold detaching and lifting mechanism for detaching a lower mold 2 and lifting and forming the laminated floors is correspondingly arranged behind the curing mechanism, a ferry mechanism I for conveying lateral flow is correspondingly arranged behind the ferry mechanism I, a lower mold detaching mechanism and a lower mold mounting mechanism are sequentially arranged behind the ferry mechanism I, and a lower mold detaching mechanism cleaning and lifting mechanism is arranged behind the lower mold detaching mechanism, and the lower mold detaching mechanism detached lower mold detaching and lower mold turnover warehouse 38 conveys the lower mold turnover mechanism 2 after the mold cleaning and straightening processes A mesh mounting mechanism, an upper die mounting and fixing mechanism, a truss mounting and fixing mechanism and an embedded part mounting mechanism are arranged behind the lower die mounting mechanism, an upper die 1 detached from the upper die detaching mechanism is conveyed to the upper die mounting and fixing mechanism from an upper die turnover warehouse 36 after being cleaned and straightened by a die cleaning and straightening all-in-one machine, and a ferry mechanism II for conveying lateral circulation to the front of the cloth vibration station 8 is correspondingly arranged behind the embedded part mounting mechanism; and the materials on the production line sequentially flow along the transmission direction of the production line for recycling.

A ferrying mechanism III which can convey the die table from the cloth vibration station 8 to the position corresponding to each group of pre-curing stations 11 in the pre-curing kiln 10 in a laterally circulating manner is correspondingly arranged between the pre-curing kiln 10 and each cloth vibration station 8, the upper die detaching mechanism sequentially comprises a plurality of bolt detaching stations 12, an upper die detaching station 13 and a plurality of magnetic box detaching stations 14 which are arranged from front to back, bolts for connecting the upper die 1 and the lower die 2 are detached from the bolt detaching stations 12, a die detaching manipulator 15 is arranged corresponding to the upper die detaching station 13, and a magnetic box for reinforcing the lower die 2 is detached from the magnetic box detaching stations 14; a ferrying mechanism IV which can enable the die platforms from each group of pre-curing stations 11 to be sequentially transmitted backwards is arranged between the upper die detaching mechanism and the pre-curing kiln 10; the die removing and lifting mechanism comprises a plurality of die removing and lifting stations 16 which are sequentially arranged backwards, the lower die removing mechanism comprises a plurality of arranging lower die stations 17 which are sequentially arranged backwards, a moving lower die station 18, a cleaning die table station 19 and a cleaning inspection station 3420 are sequentially arranged behind the arranging lower die stations 17, the lower die mounting mechanism comprises a lower die mounting station 21 and a spraying and marking station 23 which are sequentially arranged backwards, a lower die mounting manipulator 22 is arranged corresponding to the lower die mounting station 21, the mesh mounting mechanism comprises a mesh mounting station 24 and a mesh adjusting station 26 which are sequentially arranged backwards, a mesh mounting manipulator 25 is arranged corresponding to the mesh mounting station 24, the upper die mounting and fixing mechanism comprises an upper die mounting station 27, a plurality of upper and lower die bolt-driving stations 29 and a plurality of magnetic box mounting stations 30 which are sequentially arranged backwards, a magnetic box return channel 37 is arranged between the magnetic box mounting station 30 and the magnetic box dismounting station 14, and an upper die mounting manipulator 28 is arranged corresponding to the upper die mounting station 27; the truss installation and fixing mechanism sequentially comprises a truss installation station 31 and a plurality of truss mesh binding stations 32 which are arranged backwards, the embedded part installation mechanism sequentially comprises a plurality of embedded part installation stations 33 and a plurality of inspection stations 34 which are arranged backwards, and a CCD projection indicating system for analyzing and inspecting the acquired images of the mold table is arranged corresponding to the first inspection station 34.

In order to improve the productivity, two parallel transition stations I35 are arranged between the ferry mechanism II and the cloth vibration station 8, two cloth vibration stations 8 corresponding to the transition stations I35 are arranged in parallel, the ferry mechanism III comprises a plurality of ferry stations III 39 arranged in parallel, at least two lateral ferry vehicles III 40 capable of lifting a mould platform are arranged in parallel corresponding to the three phases of each swing station, the moving path of each lateral ferry vehicle III 40 is vertical to the backward moving direction of the mould platform on the ferry station III 39, the lateral ferry vehicles III 40 can move in a reciprocating manner, the ferry stations III 39 on the left side and the right side are arranged corresponding to the two cloth vibration stations 8 one by one, each ferry station III 39 is arranged corresponding to each group of the pre-maintenance stations 11 one by one, the ferry mechanism IV comprises a plurality of ferry stations IV 41 arranged in parallel, at least two lateral ferry vehicles IV 42 capable of lifting the mould platform are arranged corresponding to each ferry station IV 41, the ferry station four 41 on the outward side is arranged corresponding to the bolt dismounting station 12; a plurality of groups of the stripping and hoisting stations 16 are arranged in parallel corresponding to the maintenance mechanisms, the ferry mechanism I comprises a plurality of front ferry stations I43 which are arranged corresponding to the rear parts of the stripping and hoisting stations 16, rear ferry stations I44 are arranged corresponding to the front parts of the first lower trimming die station 17, the moving direction of the upper die table of the front ferry stations I43 is opposite to that of the upper die table of the rear ferry stations I44, the front ferry stations I43 and the rear ferry stations I44 are arranged on the same longitudinal straight line, at least two lateral ferry vehicles I45 are arranged in parallel corresponding to the front ferry stations I43 and the rear ferry stations I44, and the lateral ferry vehicles I45 drive the die tables on the front ferry stations I43 to flow to the rear ferry stations I44; a second transition station 46 is arranged between the lower die carrying station 18 and the die platform cleaning station 19, and a third transition station 47 is arranged between the lower die mounting station 21 and the spraying and scribing station 23; the second ferry mechanism comprises a second front ferry station 48 arranged behind the tail end inspection station 34, at least two second rear ferry stations 49 are arranged in parallel corresponding to the front parts of the first transition stations 35, the moving direction of the upper die tables of the second front ferry station 48 is opposite to that of the upper die tables of the second rear ferry station 49, the second front ferry station 48 and the second rear ferry stations 49 are arranged on the same longitudinal straight line, at least two second lateral ferry vehicles 50 are arranged in parallel corresponding to the second front ferry station 48 and the second rear ferry stations 49, and the second lateral ferry vehicles 50 drive the die tables on the second front ferry station 48 to flow to the corresponding second rear ferry stations 49. The whole production line is divided into two lines, the flowing direction of the mould platforms can be changed by the first lateral ferry vehicle 45 and the second lateral ferry vehicle 50, so that the whole production line can realize closed-loop circulation work, the processing efficiency is improved, the occupied space is saved, and more mould platforms can parallelly enter the pre-curing kiln 10 by the third lateral ferry vehicle 40 and the fourth lateral ferry vehicle 42, so that the productivity is improved.

The curing kilns comprise an indoor curing kiln 51 in a workshop and an outdoor curing kiln 52 outside the workshop, wherein the indoor curing kiln 51 and the outdoor curing kiln 52 respectively comprise a second curing kiln 54 and a first curing kiln 53 which correspond to each other from left to right, a lifting stacker crane 55 is arranged between the first curing kiln 53 and the second curing kiln 54, a fifth front ferry station 56 and a plurality of fifth rear ferry stations 57 which are arranged in parallel are sequentially arranged between a magnetic box disassembling station 14 close to the curing kilns and the indoor curing kiln 51, each fifth rear ferry station 57 is arranged corresponding to the indoor curing kiln 51, a row of fifth front outdoor ferry stations 58 and a row of fifth rear outdoor ferry stations 59 are arranged corresponding to the outdoor curing kiln 52, each fifth front outdoor ferry station 58 and each fifth rear outdoor ferry station 59 are arranged in one-to-one correspondence, the fifth front ferry stations 56 and each fifth front outdoor ferry station 58 are arranged on the same straight line, and at least two fifth front lateral ferry cars 60 are arranged corresponding to the fifth front ferry stations 56, the rear ferry station five 57 and each rear outdoor ferry station five 59 are arranged on the same straight line, and rear lateral ferry cars five 61 are arranged corresponding to the rear outdoor ferry stations five 59 and the rear ferry stations five 57. During maintenance, the magnetism detaching box station 14 sends the mould platform to a front ferry station five 56, the front ferry station five 56 sends the mould platform to a rear ferry station five 57 on the outward side, a rear lateral ferry vehicle five 61 sequentially laterally conveys the mould platforms on the rear ferry station five 57 so that one mould platform is placed on each rear ferry station five 57, the mould platforms on the rear ferry station five 57 are sent to the lifting stacker 55 through a bottom channel of the maintenance kiln one 53 of the indoor maintenance kiln 51, the lifting stacker 55 sends the mould platforms to the maintenance kiln one 53 or the maintenance kiln two 54 for maintenance, and when the concrete member reaches the maintenance time, the lifting stacker 55 pulls out the mould platform with the formed laminated floor slab and sends the mould platform to the mould detaching and lifting station 16 through a bottom channel of the maintenance kiln two 54; when the indoor curing kiln 51 is filled with the mold platforms, the front side ferry vehicle five 60 sequentially and laterally conveys the mold platforms with the magnetic boxes detached from the front ferry station five 56 to the front chamber outer ferry station five 58, the mold platforms on the front chamber outer ferry station five 58 are conveyed to the lifting stacker 55 through the bottom channel of the curing kiln second 54 of the outdoor curing kiln 52, the lifting stacker 55 conveys the mold platforms to the curing kiln first 53 or the curing kiln second 54 of the outdoor curing kiln 52 for curing, after the concrete member in the outdoor curing kiln 52 reaches the curing time, the lifting stacker 55 pulls out the mold platforms with the molded laminated floor slabs and sequentially conveys the mold platforms to the front chamber outer ferry stations five 58 and the rear chamber outer ferry stations five 59 through the bottom channels of the curing kiln second 54, a traveling vehicle lifts the molded laminated floor slabs on the mold platforms on the rear chamber outer ferry station five 59 and laterally conveys the mold platforms on the rear chamber outer ferry stations five 59 to the corresponding rear ferry stations 57 by the rear side ferry vehicle five 61, and the die tables on the five rear swinging stations 57 sequentially pass through the bottom channels of the first curing kiln 53 and the second curing kiln 54 of the indoor curing kiln 51 and then are sequentially sent to the corresponding stripping and lifting stations 16, and the die tables on the stripping and lifting stations 16 are directly sent to the lower die arranging station 17.

Conveying wheels 64 are arranged at the bottom passages of the second curing kiln 54 and the first curing kiln 53 of the indoor curing kiln 51 and the second curing kiln 54 of the outdoor curing kiln 52, two rows of driven wheels 62 are arranged on each station on the production line, at least one driving wheel 63 is arranged in each row of driven wheels 62, the driven wheels 62 on the two stations adjacent to each other in front and back are arranged correspondingly, and the die tables sequentially flow from front to back on each station for recycling; each lateral ferry vehicle is staggered with the driving wheel 63 and the driven wheel 62; the production lines are provided with two production lines in a workshop, a concrete production device 70 is arranged in the workshop, and the concrete production device 70 respectively conveys concrete to the distributing devices 9 on the two production lines through two channels. A driving wheel 63 and a driven wheel 62 are arranged between two stations which are far away from each other, the die table flows and is recycled on each station, and the flow direction of the die table can be changed by the first lateral ferry vehicle 45 and the second lateral ferry vehicle 50, so that the die table forms closed-loop flow, the space of a workshop is saved, the die table and a combined die can be recycled, and the productivity and the efficiency are improved; the two production lines are arranged, so that the productivity can be improved, and the workshop area can be reasonably utilized.

The mold cleaning and straightening all-in-one machine 65 comprises a cleaning table 6501, a first conveying line roller 6502 and a second conveying line roller 6503 are respectively arranged on the front side and the rear side of the cleaning table 6501, the tail end of the first conveying line roller 6502 extends backwards to the upper side of the cleaning table 6501, the front end of the second conveying line roller 6503 extends to the upper side of the cleaning table 6501, a transition line roller 6504 is arranged above the cleaning table 6501 and between the first conveying line roller 6502 and the second conveying line roller 6503, the first conveying line roller 6502, the transition line roller 6504 and the second conveying line roller 6503 are arranged in the same linear direction, at least two groups of left-right corresponding first cleaning mechanisms are correspondingly arranged on the cleaning table 6501 and at the gap between the first conveying line roller 6502 and the transition line roller 6504, a gap capable of accommodating a mold to pass is reserved between the at least two groups of first cleaning mechanisms, and a plurality of groups of second cleaning mechanisms are correspondingly arranged at the gap between the transition line roller 6504 and the second conveying line roller 6503; clean and be provided with mount 6505 on the platform 6501, correspond the mould that supports on first conveyer line roller 6502 and transition line roller 6504 on the mount 6505 and be provided with a plurality of groups fixture, each group fixture arranges the setting along line roller direction of delivery, and second conveyer line roller 6503's end sets up with alignment mechanism is corresponding, alignment mechanism includes that a plurality of groups arrange the alignment roller pair that sets up in proper order after to from the front, every group alignment roller pair is including the last alignment roller 6506 and the lower alignment roller 6507 that correspond each other. A guard 6508 is provided on the cleaning table 6501 corresponding to the first cleaning mechanism and the second cleaning mechanism, and gaps through which the first conveyor roller 6502 and the second conveyor roller 6503 can pass are respectively provided on the front and rear sides of the guard 6508.

The first cleaning mechanism comprises a mounting seat 6509 mounted on a cleaning table 6501, a speed reducer 6515 in transmission connection with a motor 6510 is arranged on the mounting seat 6509, a circular cleaning disc 6511 is sleeved on the output end of the speed reducer 6515, a plurality of radial reinforcing convex strips 6512 are circumferentially arranged on the surface of the cleaning disc 6511 at equal intervals, a scraper 6513 is arranged at one end, close to the periphery of the cleaning disc 6511, of each reinforcing convex strip 6512, a first conveying line roller 6502 conveys a mold to a position between at least two corresponding cleaning discs 6511, and the molds are cleaned by the scrapers 6513. Every group the second cleans the mechanism and all includes two left and right corresponding mounting bracket 6514, vertically install reduction gear 6515 on the mounting bracket 6514, reduction gear 6515 input and motor 6510 looks transmission connection, reduction gear 6515 output passes mounting bracket 6514 bottom downwards and is connected with cylinder brush head 6516, brush head 6516 periphery is evenly covered with and is provided with many brush hairs, the mould cleans through cleaning between two brush heads 6516 that correspond behind the transition line roller 6504, every group second cleans the top of two mounting bracket 6514 of mechanism and all fixes mutually with guard shield 6508, every group second cleans the mechanism and arranges the setting in proper order along each line roller direction of delivery. At least two groups of clamping mechanisms are sequentially arranged on the fixing frame 6505 above the first conveying line roller 6502 along the conveying direction, at least one group of clamping mechanisms is correspondingly arranged on the fixing frame 6505 above the transition line roller 6504, each clamping mechanism comprises a positioning seat plate 6517 fixed with the fixing frame 6505, an air cylinder 6518 is vertically arranged on the positioning seat plate 6517, a pushing plate 6519 is arranged at the extending end of a piston rod of the air cylinder 6518, an upper seat plate 6520 is fixedly connected to the lower side of the pushing plate 6519, the upper seat plate 6520 is connected with a positioning roller seat 6522 through at least two springs 6521, and a clamping press roller 6523 for pressing a mold is rotatably arranged on the positioning roller seat 6522; the transition wire roller 6504 is fixed with the fixing frame 6505.

A support frame 6524 is arranged below the straightening mechanism, a base plate 6525 is horizontally arranged on the support frame 6524, two side mounting plates 6526 which are parallel to each other are arranged on the base plate 6525, each straightening roller pair is arranged between the two side mounting plates 6526, a plurality of mounting roller seats 6526a for supporting roller shafts are arranged on the side mounting plates 6526 corresponding to each upper straightening roller 6506 and each lower straightening roller 6507, annular straightening grooves 6527 are respectively formed in the middle parts of the upper straightening roller 6506 and the lower straightening roller 6507 of each straightening roller pair, the upper side and the lower side of the long strip-shaped mold are respectively arranged corresponding to the upper straightening roller 6506 straightening groove 6527 and the lower straightening roller 6507 straightening groove 6527, an adjusting limit component is arranged between any two adjacent straightening roller pairs between the two side mounting plates 6526, each adjusting limit component comprises two limit rods 6528 which correspond up and down, and a gap through which can be penetrated by the mold is reserved between the two limit rods 6528; each straightening roller pair is in transmission connection with a driving mechanism. The driving mechanism comprises a speed reducer 6515 arranged on a supporting frame 6524, a driving motor 6510 is arranged on the lower side of the supporting frame 6524, the output end of the driving motor 6510 is in transmission connection with the input end of the speed reducer 6515 through a belt pulley mechanism 6529, the roller shafts of an upper straightening roller 6506 and a lower straightening roller 6507 of a straightening roller pair respectively penetrate through a corresponding side mounting plate 6526 and are respectively sleeved with an upper gear 6530 and a lower gear 6531, the upper gear 6530 and the lower gear 6531 are mutually meshed, a transition gear 6532 is meshed between two adjacent lower gears 6531, a supporting seat plate 6533 is vertically arranged on a base plate 6525 corresponding to each transition gear 6532, two ends of a gear shaft of each transition gear 6532 are respectively and rotatably supported on the supporting seat plate 6533 and a side mounting plate 6526 on the outer side through a bearing seat 6534, a gear shaft of each transition gear 6532 vertically penetrates through the side mounting plate 6526 on the inner side, and a gear shaft of any transition gear 6532 penetrates through the supporting seat plate 6533 and is in transmission connection with the output end of the speed reducer 6515. A third conveyor line roller 6535 is provided corresponding to the discharge end of the adjustment mechanism. The lower mold after alignment on the third conveyor line roller 6535 is sprayed with the release agent and then conveyed to the lower mold turnover warehouse through the conveying mechanism.

When the mold cleaning and straightening all-in-one machine 65 works, a plurality of molds are sequentially conveyed backwards by the first conveying line roller 6502, after the molds come onto the cleaning table 6501, the molds are clamped and positioned by the clamping mechanisms and the conveying line roller in a matching mode, the molds are automatically guided into and fed between two groups of first cleaning mechanisms corresponding to left and right, the molds are pressed downwards and clamped by the clamping mechanisms above the first conveying line roller 6502, the cleaning discs 6511 are driven to rotate after the speed of the motor 6510 is reduced, when the molds move between at least two cleaning discs 6511, the side faces of the molds are cleaned by the scraper 6513, dirty objects are scraped off firstly, and the cleaning behind the brush head 6516 is convenient; then when the mold is conveyed backwards and passes through the transition line roller 6504, the air cylinder 6518 drives the clamping pressing roller 6523 to press the mold downwards, the spring 6521 gives pressure to the positioning roller seat 6522, so that the mold is clamped by the clamping pressing roller 6523 and the line roller during cleaning, cleaning is facilitated, the mold is fed to the second cleaning mechanism again, the mold passes between the two brush heads 6516, and the bristles on the left side and the right side further clean the mold; finally, the mold comes onto a second conveying line roller 6503, the second conveying line roller 6503 conveys the mold onto a straightening mechanism, a driving motor 6510 drives a gear shaft of a corresponding transition gear 6532 to rotate after speed reduction, the transition gear 6532 drives each lower gear 6531 to rotate, the upper gear 6530 and the lower gear 6531 realize meshing rotation, the height positions of each lower straightening roller 6507 are the same, the height change of each upper straightening roller 6506 realizes the straightening of the mold, each group of straightening roller pairs straightens the mold in sequence, and the mold after being cleaned and straightened is conveyed away through a third conveying line roller 6535. The die cleaning and straightening all-in-one machine 65 can continuously clean and straighten the long-strip-shaped die on the conveying line roller so as to recycle the die and improve the die cleaning and straightening efficiency.

The lower die turnover warehouse 38 and the upper die turnover warehouse 36 respectively comprise a plurality of side die storehouses 6601, a plurality of groups of conveying lines for conveying side dies are arranged on the side die storehouses 6601, a warehousing transplanting mechanism 6602 is arranged corresponding to the inlet side of the side die storehouses 6601, a warehousing roller lever line 6603 is arranged corresponding to the warehousing transplanting mechanism 6602, the side dies are conveyed to warehousing grabbing positions by the warehousing roller lever line 6603, the side dies are transferred to any conveying line of the side die storehouses 6601 by the warehousing transplanting mechanism 6602, the side dies are conveyed to the outlet side of the side die storehouses 6601 by any conveying line, an ex-warehouse transplanting mechanism 6604 is arranged corresponding to the outlet side of the side die storehouses 6601, an ex-warehouse roller lever line 6605 is arranged corresponding to the ex-warehouse transplanting mechanism 6604, the side dies at the outlet side die storer side of the side die storehouses 6601 are transferred to the ex-warehouse roller lever line 6605, and the side dies are conveyed to side die installing positions by the ex-warehouse roller lever line 6605.

In order to increase the storage capacity of the side molds, both the upper mold and the lower mold are side molds, the side mold warehouse 6601 comprises a plurality of unit warehouses 6601a arranged in parallel, each unit warehouse 6601a comprises two side warehouse brackets 6606 corresponding to each other from left to right, the conveying line is a chain plate conveying line 6607, a plurality of layers of chain plate conveying lines 6607 are arranged between the two side warehouse brackets 6606 in sequence from top to bottom, the chain plate conveying line 6607 comprises two longitudinal side fixed beams 6608 parallel to each other, the two side fixed beams 6608 are respectively fixed with the corresponding side warehouse brackets 6606, the front end and the rear end of each side fixed beam 6608 are respectively provided with a support 6609, a rotating shaft 6610 is rotatably arranged between the two support 6609 corresponding to the left and the right of the two side fixed beams 6608, any rotating shaft 6610 is in transmission connection with a rotary driving mechanism, at least two groups of chain mechanisms 15 are arranged between the two rotating shafts 6610 corresponding to the front and rear of each layer of the chain plate conveying line 6607, and a plurality of transverse chain plates 6611 are arranged in sequence along the length direction of chains between the two side fixed beams 6608, each chain plate 6611 is connected with a chain of each group of chain plate chain mechanism 15, at least two conveying tools 6612 are symmetrically arranged on each chain plate 6611 left and right, positioning grooves are formed in the conveying tools 6612, and the side die is transversely placed in the positioning grooves of the corresponding conveying tools 6612; the side warehouse support 6606 comprises a plurality of vertical columns 6606a arranged in sequence along the longitudinal direction, each vertical column 6606a is fixed with a corresponding side fixed beam 6608 of each chain plate conveying line 6607, and the lower ends of the vertical columns 6606a are supported on the ground; the rotation driving mechanism comprises a speed reducer 6613 connected to the corresponding support 6609, the output end of the speed reducer 6613 is in transmission connection with the end of any rotating shaft 6610, and the output end of the speed reducer 6613 is in transmission connection with a motor 6614. The arrangement of the plurality of unit storehouses 6601a can increase the storage amount of the side forms, so that sufficient supply of the side forms on the side form mounting station of a production line is ensured, the rotary driving mechanism drives the rotary shaft 6610 to rotate, the chain wheel and chain mechanism 15 operates, the conveying tool 6612 is mounted on the chain, each layer of chain plate conveying line 6607 of the side form storehouses 6601 drives the conveying tool 6612 to circularly circulate, the side forms are firstly conveyed to the bottom layer chain plate conveying line 6607 by the warehousing transplanting mechanism 6602, the side forms flow out through the ex-storeroom transplanting mechanism 6604, the later side forms are sequentially conveyed to the upper layer chain plate conveying line 6607 by the warehousing transplanting mechanism 6602 and sequentially circularly work, and the side forms meet the first-in first-out requirement; the locating slot of the conveying tool 6612 is beneficial to the rapid placement of the side forms.

In order to support the side forms more stably, each sprocket chain mechanism 15 is arranged between two corresponding side fixed beams 6608 in a bilateral symmetry manner, a plurality of groups of auxiliary supporting sprocket chain assemblies 6616 which are distributed in a bilateral symmetry manner are further arranged between two rotating shafts 6610 of each layer of chain plate conveying line 6607, each chain plate 6611 is connected with the chain of each group of auxiliary supporting sprocket chain assemblies 6616, each auxiliary supporting sprocket chain assembly 6616 is arranged between at least two groups of sprocket chain mechanisms 15, each sprocket chain mechanism 15 and each auxiliary supporting sprocket chain assembly 6616 comprise two sprocket chains 6617 which are respectively arranged on the corresponding two rotating shafts 6610, a chain 6618 is arranged between the two sprocket chains 6617, and each chain 6618 is connected with each chain plate 6611 through two connecting pieces 6618 a; the width of the positioning groove of the conveying tooling 6612 corresponds to the width of the side die, and the length of the positioning groove of the conveying tooling 6612 is parallel to the length direction of the chain plate 6611. An additional support sprocket chain assembly 6616 is added to support the sideform to avoid unstable center of gravity during the sideform movement and movement.

In order to facilitate the adjustment of the position of the rotating shaft 6610, two supports 6609 of another rotating shaft 6610 are both provided with an interval fine adjustment mechanism, the interval fine adjustment mechanism comprises a bearing mounting plate 6619 fixed with the corresponding support 6609 and a side fixed beam 6608, two parallel guide plates 6620 are vertically arranged on the bearing mounting plate 6619, a bearing seat 6621 capable of moving back and forth is arranged between the two guide plates 6620, the upper and lower sides of the bearing seat 6621 are both provided with longitudinal guide grooves, one side of the guide plate 6620 close to the bearing seat 6621 is provided with a guide rail 6620a matched with the corresponding guide groove, the rear parts of the two guide plates 6620 are correspondingly provided with a fixed plate 6622 in an abutting manner, the bearing seat 6621 is connected with an adjusting screw 6623, the adjusting screw 6623 vertically penetrates through the fixed plate 6622, the adjusting screw 6623 is sleeved with two fixing nuts 6624 respectively abutting against the front and rear sides of the fixed plate 6622, the left and right ends of the rotating shaft 6610 are respectively rotatably supported on the two bearing seats 6621, the bearing mounting plate 6619 and the corresponding support 6609 are both provided with a waist-shaped adjusting groove 6625 through which the rotating shaft 6610 can pass, and the length direction of the waist-shaped adjusting groove 6625 is longitudinally arranged. After the fixing nut 6624 is loosened, the position of the bearing block 6621 is adjusted along the guide rail strip 6620a, and finally the fixing nut 6624 is locked, so that the position of the rotating shaft 6610 is finely adjusted, and the chain wheel and chain mechanism 15 and the chain plate 6611 are conveniently installed and adjusted.

The warehousing transplanting mechanism 6602 and the ex-warehouse transplanting mechanism 6604 both comprise a vertically arranged rectangular outer frame 6626, a horizontal lifting support 6627 capable of moving up and down is arranged between two vertical supporting columns 6626a of the outer frame 6626, a transverse moving frame 6628 capable of moving left and right is arranged on the lifting support 6627, a plurality of groups of parallel transplanting conveying assemblies 6629 are longitudinally arranged on the transverse moving frame 6628, each transplanting conveying assembly 6629 comprises two parallel side mounting plates 6629a, two chain wheel pairs 6629b corresponding front and back are rotatably arranged between the two side mounting plates 6629a, a chain wheel pair 6629c is arranged between the two chain wheel pairs 6629b, a plurality of transplanting tools 6630 are sequentially arranged on the chain wheel pair 6629c along the length direction, and transplanting grooves are transversely formed in the transplanting tools 6630. The lifting support 6627 moves up and down to adapt to the positions of the side form warehouse 6601 and the roller lever line, the transverse moving frame 6628 adjusts the position left and right, each transplanting conveying assembly 6629 of the warehousing transplanting mechanism 6602 conveys the side forms to the side form warehouse 6601 through a transplanting tool 6630, and each transplanting conveying assembly 6629 of the ex-warehouse transplanting mechanism 6604 conveys the side forms on the side form warehouse 6601 to the ex-warehouse roller lever line 6605 through the transplanting tool 6630. The lifting support 6627 comprises two mutually parallel transverse lifting beams 6627a, the left and right sides of the two lifting beams 6627a are respectively provided with a U-shaped sliding block 6627b, two side sliding parts 6627b1 of the sliding block 6627b are respectively connected with the left and right sides of the corresponding supporting column 6626a in a sliding manner, the inner sides of the two supporting columns 6626a of the outer frame 6626 are respectively and rotatably provided with two lifting chain wheels 6631 which correspond up and down, a lifting chain 6632 is arranged between the two lifting chain wheels 6631, the lifting chain 6632 is provided with a transmission piece 6632a connected with the corresponding sliding block 6627b, the transmission pieces 6632a on the two lifting chain wheels 6632 are arranged in a staggered manner from front to back, the bottom of the outer frame 6626 is respectively provided with two groups of motors 6614 and reducers 6613 corresponding to the two lifting chain wheels 6631, and the motors 6614 are in transmission connection with the wheel shafts of the corresponding lower lifting chain wheels 6631 through the reducers 6613. The two motors 6614 synchronously drive the two lifting chain wheels 6631 below to rotate, the lifting chain 6632 drives the sliding block 6627b to lift, and the lifting support 6627 realizes lifting. The transverse moving frame 6628 comprises two parallel transverse bottom rods 6628a, a plurality of longitudinal connecting rods 28b are arranged between the two transverse bottom rods 6628a in parallel, each transverse bottom rod 6628a is connected with a corresponding transverse lifting beam 6627a in a sliding way through at least two sliding blocks, a plurality of groups of reinforcing rods 6633 which are sequentially arranged along the longitudinal direction are arranged between two adjacent groups of transplanting conveying assemblies 6629, the reinforcing rod 6633 in the middle is fixedly connected with the corresponding connecting rod 28b through an upright rod 6628c, a rack 6634 is transversely arranged on the inner side of any transverse bottom rod 6628a, a motor 6614 is arranged on the transverse moving frame 6628, a gear 6634a which is meshed with the rack 6634 is arranged at the output end of the motor 6614, a plurality of reinforcing rods 6635 are arranged between two side mounting plates 6629a of the transplanting conveying assembly 6629, the wheel shafts of the two chain wheels 6629b of each transplanting conveying assembly 6629 which are close to the side mould storehouses 6601 are linked through a connecting shaft 6636, the wheel axle of any chain wheel two 6629b on the side is in transmission connection with a motor 6614 through a speed reducer 6613. The motor 6614 drives the gear 6634a to move along the rack 6634 to drive the transverse moving frame 6628 to move, each group of transplanting conveying assemblies 6629 realize transverse movement, the motor 6614 drives each chain wheel second 6629b close to the side mould storeroom 6601 to rotate after speed reduction, and the transplanting tooling 6630 on the chain second 6629c realizes running movement.

The warehousing roller lever line 6603 and the warehousing roller lever line 6605 both comprise two lever supports 6637 which are parallel to each other, a plurality of rotatable conveying rollers 6638 are sequentially arranged between the two lever supports 6637 along the transverse direction, a plurality of vertical roller support rods 6639 are arranged on the lever supports 6637 close to the transplanting mechanism along the transverse direction at equal intervals, roller shafts at the inward ends of the conveying rollers 6638 are supported on the roller support rods 6639, moving gaps are reserved between the two adjacent roller support rods 6639, and each transplanting conveying assembly 6629 is arranged corresponding to each moving gap; the end section of the warehousing roller lever line 6603 is provided with a material baffle 6640, the outer side of the warehousing roller lever line 6603 is provided with at least two material pushing cylinders 6641 corresponding to warehousing grabbing positions, and each material pushing cylinder 6641 pushes the side forms to the warehousing transplanting mechanism 6602. The side forms flow to the warehousing grabbing positions through the warehousing roller lever lines 6603, the baffle plates 6640 block the side forms, the transplanting conveying assemblies 6629 of the warehousing transplanting mechanism 6602 extend into corresponding moving gaps of the warehousing roller lever lines 6603, and the material pushing cylinders 6641 push the side forms to the warehousing transplanting mechanism 6602; when the side forms are taken out of the warehouse, the chain plate conveying lines 6607 of the side form warehouse 6601 convey the side forms to the transplanting conveying assemblies 6629 of the ex-warehouse transplanting mechanism 6604, the transplanting conveying assemblies 6629 extend into the corresponding moving gaps of the ex-warehouse roller lever line 6605, and the ex-warehouse transplanting mechanism 6604 conveys the side forms to the ex-warehouse roller lever line 6605.

When the lower die turnover warehouse 38 or the upper die turnover warehouse 36 works, the upper die or the lower die flows to a warehouse-in grabbing position through a warehouse-in roller lever line 6603, a baffle plate 6640 blocks a side die, each transplanting conveying component 6629 of the warehouse-in transplanting mechanism 6602 extends into a corresponding moving gap of the warehouse-in roller lever line 6603, a material pushing cylinder 6641 pushes the side die to a transplanting tool 6630 of a sprocket wheel II 6629b of the warehouse-in transplanting mechanism 6602, a lifting support 6627 moves up and down to adapt to the position of the side die warehouse 6601, a transverse moving frame 6628 adjusts the position left and right, each transplanting conveying component 6629 of the warehouse-in transplanting mechanism 6602 conveys the side die to any conveying line of the side die warehouse 6601 through a transplanting tool 6630, the conveying line conveys the side die to an outlet side, each transplanting conveying component 6629 of the warehouse-out transplanting mechanism 6604 moves to a position corresponding to the side die, the side die is conveyed to a transplanting tool 6630 of each transplanting conveying component 6629 of the warehouse-out transplanting mechanism 6604, each transplanting conveying component 6604 extends into a corresponding moving gap of the roller 6605 of the warehouse-in/out transplanting roller line, transplanting conveying assembly 6629 conveys the side forms to ex-warehouse roller lever line 6605 through transplanting tool 6630, ex-warehouse roller lever line 6605 conveys the side forms to side form mounting positions, the side form mounting positions are upper die mounting stations or lower die mounting stations, and the side forms are mounted on the die table by upper die mounting manipulators at the upper die mounting stations or lower die mounting manipulators at the lower die mounting stations. The mould that can pull down on the production line after cleaning retransfers to mould installation station and recycles, improves mould turnover efficiency, guarantees that the mould is supplied with sufficiently, realizes improving superimposed sheet's production efficiency for on the superimposed sheet automatic production line, can be used for having enough to meet the need the side forms.

The spraying and scribing integrated machine 67 is arranged corresponding to the spraying and scribing station 28 and comprises a control console 6701 and two parallel transverse beams 6702, a row of support columns 6703 are sequentially arranged on the lower side of each transverse beam 6702 along the length direction, the support columns 6703 are supported on the ground, at least one X-axis guide rail 6704 is transversely arranged on each transverse beam 6702, a longitudinal beam 6705 is arranged between the two transverse beams 6702, transverse moving seats 6706 are arranged at the left end and the right end of the longitudinal beam 6705, the two transverse moving seats 6706 are respectively and movably connected with the X-axis guide rail 6704 on the corresponding transverse beam 6702, a first driving mechanism is arranged on each transverse moving seat 6706 corresponding to the transverse beam 6702, at least one Y-axis guide rail 6707 is longitudinally arranged on the longitudinal beam 6705, a longitudinal moving seat 6708 movably connected with the Y-axis guide rail 6707 is also arranged on the longitudinal beam 6705, a second driving mechanism is arranged on the longitudinal moving seat 6708 corresponding to the longitudinal beam 6705, a vertical lifting arm 6709 capable of moving up and down is arranged on the longitudinal moving seat 6708, the lower end of the lifting arm 6709 is provided with a releasing agent spray head 6710 and a color paste spray head 6711, a releasing agent supply station 6712 and a color paste supply station 6713 are respectively arranged corresponding to the releasing agent spray head 6710 and the color paste spray head 6711, the spraying and marking station 28 is arranged between two rows of supporting columns 6703, and the die table 68 is positioned on the spraying and marking station 28.

Two groups of transverse sliders 6714 matched with the two X-axis guide rails 6704 on the upper side are arranged on one side, close to the upper part of the transverse beam 6702, of the transverse moving seat 6706, one group of transverse sliders 6714 matched with the X-axis guide rails 6704 on the inner side of the transverse beam 6702 are arranged on one side, close to the inner side of the transverse beam 6702, of the transverse moving seat 6706, and each group of transverse sliders 6714 comprises at least two transverse sliders 6714.

Two Y-axis guide rails 6707 which are parallel to each other are arranged on the upper side of the longitudinal beam 6705, the Y-axis guide rails 6707 are arranged on the outer side of the longitudinal beam 6705, two groups of longitudinal sliders 6715 which are matched with the two Y-axis guide rails 6707 on the upper side respectively are arranged on the lower side of the horizontal part of the longitudinal moving seat 6708, one group of longitudinal sliders 6715 which are matched with the Y-axis guide rails 6707 on the outer side of the longitudinal beam 6705 are arranged on the inner side of the vertical part of the longitudinal moving seat 6708, and each group of longitudinal sliders 6715 comprises at least two longitudinal sliders 6715.

The driving mechanism I comprises a motor I arranged on the corresponding transverse moving seat 6706, a gear I is arranged at the output end of the motor I, a rack I meshed with the gear I is transversely arranged on the corresponding transverse beam 6702, the driving mechanism II comprises a motor II arranged on the longitudinal moving seat 6708, a gear II is arranged at the output end of the motor II, and a rack II meshed with the gear II is longitudinally arranged on the longitudinal beam 6705. The motor drives the first gear to transmit along the first rack on the transverse beam 6702, so that the transverse moving seat 6706 moves transversely, and the motor drives the second gear to transmit along the second rack on the longitudinal beam 6705, so that the longitudinal moving seat 6708 moves longitudinally.

When the spraying and marking integrated machine 67 works, the two driving mechanisms I synchronously drive the two transverse moving seats 6706 to move, the two transverse moving seats 6706 drive the longitudinal beam 6705 to move, the driving mechanisms II drive the longitudinal moving seats 6708 to move along the longitudinal beam 6705, the lifting arm 6709 moves up and down to drive the releasing agent spray head 6710 and the color paste spray head 6711 to be adjusted to a distance suitable for spraying liquid to the die table 68, and a mechanism used for driving the lifting arm 6709 on the longitudinal moving seat 6708 to lift is a gear rack mechanism, a hydraulic cylinder or an air cylinder. The device is used for a laminated slab production line, the stations of the die table 68 on the production line sequentially move, the device is used in a production mode of a manipulator cloth die, four lower dies are installed on the die table 68 of the spraying and marking station 28, the releasing agent spray head 6710 carries out spraying releasing agent operation on a rectangular area surrounded by the four lower dies, and the color paste spray head 6711 draws the outline and the position of an embedded part on the upper surface of the die table, so that the demoulding is carried out after concrete is poured conveniently.

A mesh turnover system 69 is arranged corresponding to the mesh installation station 24, the mesh turnover system 69 comprises a mesh storage warehouse 6901 for storing a plurality of meshes, a mesh supply line 6902 is provided corresponding to one side of the mesh storage 6901, the mesh supply line 6902 supplies manufactured meshes to a warehousing grabbing position, a stacking robot 6903 is arranged corresponding to the mesh storage warehouse 6901 and the mesh incoming material line 6902, the stacking robot 6903 puts the mesh at the warehousing grabbing position into the mesh storage warehouse 6901, a mesh discharging line 6904 is arranged corresponding to the other side of the mesh storage warehouse 6901, the stacking robot 6903 grabs meshes on the mesh storage warehouse 6901 and sends the meshes to a mesh discharging line 6904, the mesh discharging line 6904 sends the meshes to a feeding grabbing position, a mesh mounting manipulator 25 is arranged corresponding to the mesh discharging line 6904, and the mesh mounting manipulator 25 grabs the mesh at the feeding and grabbing position and sends the mesh to a mesh mounting station 24. The mesh production device sequentially places manufactured meshes one by one at a feeding end of a mesh incoming line 6902, the mesh incoming line 6902 conveys the meshes to a discharging end, namely a warehousing grabbing position, the stacking robot 6903 grabs the meshes from the warehousing grabbing position of the mesh incoming line 6902 and then places the meshes into a mesh storage warehouse 6901, more than one hundred meshes can be stored in the mesh storage warehouse 6901, when the meshes are taken out of the warehouse, the stacking robot 6903 grabs the meshes in the mesh storage warehouse 6901, and moves and conveys the meshes to the feed end of a mesh discharging line 6904, the mesh discharging line 6904 conveys the meshes to the discharge end, namely, a feeding grabbing position, the mesh mounting manipulator 25 grabs the meshes at the feeding grabbing position and conveys the meshes to a mesh mounting station 24 to complete automatic feeding and mounting of the meshes, the mesh mounting manipulator 25 is a lifting manipulator capable of moving in the conveying direction of the mesh discharging line 6904, and the lifting manipulator adsorbs and fixes the meshes through electromagnets. The mesh storage warehouse 6901 can store more than one hundred meshes, so that the mesh installation stations 24 of the production line for automatically producing concrete members are guaranteed to have enough supply meshes, and the mesh can be automatically conveyed to the mesh installation stations 24.

Go up mould 1 and include flexible mould main part 101, the upper portion of mould main part 101 is provided with reinforcement 102 in the flexibility, and the width of going up mould 1 is less than the width of lower mould 2, goes up mould 1 and lower mould 2 through a plurality of fasteners looks fixed connection, and the inboard of going up mould 1 and the inboard of lower mould 2 all are close to the concrete setting, and the outside of lower mould 2 is fixed mutually through strengthening the subassembly, is provided with magnetic component on the lower mould 2. Mould main part 101 is gone up to the flexibility adopts the cotton material of pearl to make, and mould main part 101 was gone up to the flexibility cross-section is the rectangle, and reinforcement 102 is the billet that the cross-section is the U-shaped, and the billet includes dull and stereotyped 102a, and dull and stereotyped 102 a's left and right sides homogeneous body is provided with vertical board 102b, and dull and stereotyped 102a laminates mutually with mould main part 101 upper surface in the flexibility, and two vertical boards 102b laminate mutually with mould main part 101's medial surface, lateral surface in the flexibility respectively. The lower die 2 is a solid nylon plate with a rectangular cross section, a plurality of locking nuts 3a are sequentially embedded and installed on the lower die 2 at intervals along the length direction, a plurality of connecting holes 4 are sequentially arranged on the upper die 1 at intervals along the length direction in a penetrating manner, each connecting hole 4 is arranged in one-to-one correspondence with each locking nut 3a, the fastening piece is a flange bolt 3, each flange bolt 3 respectively penetrates through the corresponding connecting hole 4 and is fixedly connected with the corresponding locking nut 3a, and the flange surface of the flange bolt 3 is pressed against the reinforcing piece 102; the magnetic assembly comprises a plurality of pot magnets 5 which are sequentially arranged along the length direction of the lower die 2, and the pot magnets 5 are embedded at the lower side of the lower die 2; the reinforcement assembly is a plurality of magnetic boxes compressing the outer edge of the lower die 2, the magnetic boxes are arranged along the length direction of the lower die 2 at intervals, and the magnetic boxes are fixed through magnetic force.

The utility model comprises the following steps when in work: s1: conveying the cleaned and checked lower die to a lower die mounting station 21, mounting four lower dies on the upper die by a lower die mounting manipulator 22 to enable the four lower dies 2 to be enclosed into a rectangular arrangement, positioning and adsorbing the lower dies 2 on a die table by magnetic components, conveying the die table with the mounted lower dies 2 to a spraying and marking station 23, spraying a release agent in a rectangular area enclosed by the lower dies 2 on the die table, and marking the mounting positions of embedded parts on the die table by marking; s2: the die table is conveyed to a mesh mounting station 24 and a mesh adjusting station 26 in sequence, a mesh 6 is supported and mounted on each lower die 2 through a mesh mounting manipulator 25, the mesh 6 comprises a plurality of reinforcing steel bars which are arranged in a staggered mode transversely and longitudinally, the mesh 6 is arranged corresponding to each lower die 2, the front side, the rear side, the left side and the right side of the mesh 6 extend outwards beyond the corresponding lower die 2, the position of the mesh 6 supported on the lower die 2 is adjusted, the die table is conveyed to an upper die mounting station 27, and the upper die mounting manipulator 28 is used for correspondingly mounting an upper die 1 on each lower die 2 of the die table on the upper die mounting station 27; s3: the mould platform provided with the net sheet 6 is sequentially conveyed to a plurality of upper and lower mould bolting stations 29 and a magnetic box mounting station 30, the upper and lower mould bolting stations 29 and the magnetic box mounting station 30 are sequentially arranged from front to back, an upper mould 1 and a lower mould 2 of the mould platform on the upper and lower mould bolting stations 29 are fixed through flange bolts 3, and then each lower mould 2 on the magnetic box mounting station 30 is reinforced with the mould platform through a plurality of magnetic boxes; s4: conveying a die table provided with a magnetic box to a truss mounting station 31, mounting a plurality of trusses 7 on a net piece 6 in parallel, conveying the die table to a plurality of truss net piece binding stations 32 which are sequentially arranged backwards, binding and fixing the net piece 6 on the die table of each truss net piece binding station 32 and the trusses 7 respectively, binding and reinforcing two reinforcing steel bars which are intersected transversely and longitudinally on the net piece 6, conveying the die table to a plurality of embedded part mounting stations 33 which are sequentially arranged backwards, and bonding and fixing embedded parts at the embedded part mounting positions marked with the die tables on the embedded part mounting stations 33 respectively; s5: the die table with the embedded parts is conveyed to a plurality of inspection stations 34 which are sequentially arranged backwards, a sampling image of the die table is analyzed and inspected at the first inspection station 34 through a CCD projection indicating system, and then the combined die, the net piece 6, the truss 7 and the embedded parts on the corresponding die table are inspected at the rest inspection stations 34; s6: and (5) conveying the die table subjected to inspection to a first transition station 35, and conveying the die table on the first transition station 35 to a cloth vibration station 8. The cleaned die table is sequentially provided with a lower die 2, a mesh 6, an upper die 1, a truss 7 and an embedded part, the embedded part is a plastic wire box, the die filling process is reasonable and orderly, the die is checked after die filling, problems are prevented, and the defective rate is reduced; s7: pouring concrete into a rectangular area surrounded by each combined die on a die table of a material distribution vibration station 8 through a material distribution device 9 to form a concrete member; s8: feeding the distributed concrete member and the mold platform into a pre-curing kiln 10 for pre-curing, wherein the pre-curing time is 3-3.5 hours, and the temperature is not more than 40 ℃; s9: the pre-cured and molded concrete member and the mold platform are sequentially conveyed to a plurality of bolt disassembling stations 12, an upper mold disassembling station 13 and a magnetic box disassembling station 14, corresponding flange bolts 3 for connecting an upper mold 1 and a lower mold 2 are respectively disassembled at each bolt disassembling station 12, the corresponding upper mold 1 is demolded and disassembled at the upper mold disassembling station 13 through a mold disassembling manipulator 15, and the corresponding magnetic box is disassembled at the magnetic box disassembling station 14; s10: conveying the mould platform and the pre-cured and molded concrete member into a curing kiln for curing, wherein the curing time in the curing kiln is 8-10 hours, the temperature is 55-60 ℃, and the humidity is not less than 90%; s11: the concrete member after curing and forming is the composite floor slab, the composite floor slab and the mould platform are sent to a plurality of stripping and hoisting stations 16 which are arranged in sequence, four lower moulds 2 around the composite floor slab on the corresponding mould platform are separated from the composite floor slab at each stripping and hoisting station 16 for demoulding, and the composite floor slab is sent to a finished product storage area by line hoisting; s12: conveying the die table and the lower die 2 to a plurality of arrangement lower die stations 17 which are sequentially arranged backwards, arranging the lower dies 2 on the arrangement lower die stations 17 respectively, placing the intact qualified lower dies 2 and the damaged unqualified lower dies in a classification manner, conveying the die table and the lower dies 2 to a lower die moving station 18, conveying the unqualified lower dies 2 away, and cleaning and straightening the qualified lower dies 2; s13: the die table is sequentially conveyed to a die table cleaning station 19 and a die table cleaning and checking station 3420, the die table is cleaned firstly, and then the cleaned die table is checked; s14: if a new laminated floor slab needs to be manufactured, returning to the step S1 to continue the cycle; otherwise, the processing is finished. The structure of the demold robot 15, the lower mold mounting robot 22, and the upper mold mounting robot 28 is the same, and the structure of the robot has been disclosed in the background.

The utility model has the advantages that: the lower dies 2 are firstly installed on the die table, the net sheets 6 are installed on the four groups of lower dies 2, the upper dies 1 and the trusses 7 are finally installed, the net sheet 6 steel bars are placed between the four groups of lower dies 2 and the upper dies 1, the flexible upper die main body 101 has flexibility, the net sheets 6 can be embedded into the flexible upper die main body 101, the upper dies 1 and the lower dies 2 are ensured to be tightly attached, and concrete is prevented from leaking out from gaps between the lower dies 2 and the upper dies 1; the upper die 1 can be removed after the pre-curing time is up, the upper die 1 is recycled, the concrete member and the lower die 2 can be taken out of the curing kiln after reaching certain strength after entering the curing kiln, the lower die 2 is removed, the formed composite floor slab is conveyed away, the lower die 2 can be recycled, and finally the die platform is cleaned and then is continuously used for manufacturing the next composite floor slab. The production line for manufacturing the laminated floor slab can recycle the die table and the combined die, the whole process is operated circularly, the laminated floor slab can be efficiently and automatically manufactured, the cost is saved, and the productivity is improved by arranging two curing kilns.

The present invention is not limited to the above-mentioned embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts according to the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.

Claims (9)

1. An automatic production line for laminated floor slabs comprises a distributing device and a pre-curing kiln which correspond to each other in front and back, wherein a plurality of distributing vibration stations are arranged below the distributing device, a plurality of groups of pre-curing stations which are sequentially arranged from front to back are arranged in parallel in the pre-curing kiln, and the automatic production line is characterized in that an upper die detaching mechanism for detaching a positioning magnetic box and an upper die is correspondingly arranged behind the pre-curing kiln, a curing mechanism for curing a preformed laminated floor slab is correspondingly arranged behind the upper die detaching mechanism, a lower die detaching and lifting mechanism for detaching a lower die and lifting the laminated floor slab is correspondingly arranged behind the curing mechanism, a first ferrying mechanism for laterally transferring a die table is correspondingly arranged behind the first ferrying mechanism, a lower die detaching mechanism and a lower die mounting mechanism are sequentially arranged behind the first ferrying mechanism, a lower die detached from the lower die detaching mechanism is cleaned and straightened by a die cleaning and straightening all-in machine and then is conveyed to the lower die mounting mechanism by a lower die transferring and mounting mechanism, a mesh mounting mechanism, an upper die mounting and fixing mechanism, a truss mounting and fixing mechanism and an embedded part mounting mechanism are arranged behind the lower die mounting mechanism, an upper die dismounted by the upper die dismounting mechanism is conveyed to the upper die mounting and fixing mechanism by an upper die turnover library after being cleaned and straightened by a die cleaning and straightening all-in-one machine, and a ferry mechanism II for conveying a die table to the front of a cloth vibration station in a lateral circulation manner is correspondingly arranged behind the embedded part mounting mechanism; the mould platforms on the production line flow in sequence along the transmission direction of the production line for recycling.

2. The automatic production line of a laminated floor slab as claimed in claim 1, wherein a ferrying mechanism III which can laterally transfer a die table from the cloth vibration station to a position corresponding to each group of pre-curing stations in the pre-curing kiln is correspondingly arranged between the pre-curing kiln and each cloth vibration station, the upper die detaching mechanism sequentially comprises a plurality of bolt detaching stations, an upper die detaching station and a plurality of magnetic box detaching stations which are arranged from front to back, bolts connecting the upper die and the lower die are detached at the bolt detaching stations, a die detaching manipulator is arranged corresponding to the upper die detaching stations, and a magnetic box reinforcing the lower die is detached at the magnetic box detaching stations; a ferry mechanism IV which can enable the die platforms coming out from each group of pre-curing stations to be sequentially and backwards transmitted is arranged between the upper die detaching mechanism and the pre-curing kiln; the lower die dismounting mechanism comprises a plurality of arrangement lower die stations which are arranged backwards in sequence, a lower die carrying station, a die platform cleaning station and a cleaning inspection station are arranged behind the arrangement lower die stations in sequence, the lower die mounting mechanism comprises a lower die mounting station and a spraying marking station which are arranged backwards in sequence, a lower die mounting manipulator is arranged corresponding to the lower die mounting station, the mesh mounting mechanism comprises a mesh mounting station and a mesh adjusting station which are arranged backwards in sequence, a mesh mounting manipulator is arranged corresponding to the mesh mounting station, the upper die mounting and fixing mechanism comprises an upper die mounting station, a plurality of upper and lower die bolt driving stations and a plurality of magnetic box mounting stations which are arranged backwards in sequence, a magnetic box backflow channel is arranged between the magnetic box mounting station and the magnetic box dismounting station, an upper die mounting manipulator is arranged corresponding to the upper die mounting station; the truss installation and fixing mechanism sequentially comprises truss installation stations and a plurality of truss mesh binding stations which are arranged backwards, the embedded part installation mechanism sequentially comprises a plurality of embedded part installation stations and a plurality of inspection stations which are arranged backwards, and a CCD projection indicating system for analyzing and inspecting the acquired images of the benches is arranged corresponding to the first inspection station.

3. The automatic production line of laminated floor slabs as claimed in claim 2, wherein two parallel transition stations I are arranged between the second ferry mechanism and the cloth vibration station I, two cloth vibration stations corresponding to the transition stations I are arranged in parallel, the third ferry mechanism comprises a plurality of ferry stations III arranged in parallel, at least two lateral ferry vehicles III capable of lifting the mould platform are arranged in parallel corresponding to the three phases of the swing stations, the moving path of the lateral ferry vehicles III is perpendicular to the backward moving direction of the upper mould platform of the ferry station III, the lateral ferry vehicles III can move back and forth, the ferry stations III on the left side and the right side are arranged in one-to-one correspondence with the two cloth vibration stations, each ferry station III is arranged in one-to-one correspondence with each group of pre-maintenance stations, the fourth ferry mechanism comprises a plurality of ferry stations IV arranged in parallel, and at least two lateral ferry vehicles IV capable of lifting the mould platform are arranged in correspondence with each ferry station IV, the ferry station IV on the outward side is arranged corresponding to the bolt dismounting station; the formwork stripping and lifting stations are provided with a plurality of groups in parallel corresponding to the maintenance mechanisms, the ferry mechanism I comprises a plurality of front ferry stations I which are arranged corresponding to the rear parts of the formwork stripping and lifting stations, rear ferry stations I are arranged corresponding to the front parts of the first lower trimming die station, the moving direction of an upper die table of the front ferry station I is opposite to that of an upper die table of the rear ferry station I, the front ferry stations I and the rear ferry stations I are arranged on the same longitudinal straight line, at least two lateral ferry vehicles I are arranged in parallel corresponding to the front ferry stations I and the rear ferry stations I, and the lateral ferry vehicles drive the die tables on the front ferry stations I to flow to the rear ferry stations I; a transition station II is arranged between the lower die moving station and the die platform cleaning station, and a transition station III is arranged between the lower die mounting station and the spraying and marking station; the ferry mechanism II comprises a front ferry station II which is arranged corresponding to the rear part of the tail end inspection station, at least two rear ferry stations II are arranged in parallel corresponding to the front parts of the transition stations I, the moving direction of the upper die table of the front ferry station II is opposite to that of the upper die table of the rear ferry station II, the front ferry station II and the rear ferry stations II are arranged on the same longitudinal straight line, at least two lateral ferry vehicles II are arranged in parallel corresponding to the front ferry station II and the rear ferry stations II, and the lateral ferry vehicles II drive the die tables on the front ferry station II to flow to the corresponding rear ferry stations II.

4. The automatic production line of laminated floor slabs as claimed in claim 2 or 3, wherein the curing kilns comprise an indoor curing kiln inside a workshop and an outdoor curing kiln outside the workshop, each of the indoor curing kiln and the outdoor curing kiln comprises two curing kilns I and two curing kilns II which correspond to each other from left to right, a lifting stacker crane is arranged between the curing kilns I and II, a front ferry station V and a plurality of rear ferry stations V which are arranged in parallel are sequentially arranged between the magnet disassembling box station close to the curing kilns and the indoor curing kilns, each rear ferry station V is arranged corresponding to the indoor curing kilns, a row of front outdoor ferry stations V and a row of rear outdoor ferry stations V are arranged corresponding to the outdoor curing kilns, each front outdoor ferry station V and each rear outdoor ferry station V are arranged in one-to-one correspondence, and the front ferry stations V and each front outdoor ferry station V are arranged on the same straight line, at least two front lateral ferry vehicles five are arranged corresponding to the front ferry station five, the rear ferry station five and each rear outdoor ferry station five are arranged on the same straight line in an arrayed mode, and rear lateral ferry vehicles five are arranged corresponding to each rear outdoor ferry station five and each rear ferry station five.

5. The automatic production line of laminated floor slabs as claimed in claim 4, wherein conveying wheels are arranged at bottom channels of a curing kiln II of the indoor curing kiln, a curing kiln I of the curing kiln and a curing kiln II of the outdoor curing kiln, two rows of driven wheels are arranged on each station on the production line, at least one driving wheel is arranged in each row of driven wheels, the driven wheels on two adjacent stations are arranged correspondingly, and the die tables sequentially flow from front to back on the stations for recycling; each lateral ferry vehicle is staggered with the driving wheel and the driven wheel; the production lines are provided with two in the workshop, the workshop is internally provided with a concrete production device, and the concrete production device respectively conveys concrete to the distributing devices on the two production lines through two channels.

6. An automatic production line for laminated floor slabs according to any one of claims 1 to 3, the die cleaning and straightening all-in-one machine is characterized by comprising a cleaning table, wherein a first conveying line roller and a second conveying line roller are respectively arranged on the front side and the rear side of the cleaning table, the tail end of the first conveying line roller extends backwards to the upper part of the cleaning table, the front end of the second conveying line roller extends to the upper part of the cleaning table, a transition line roller is arranged above the cleaning table and positioned between the first conveying line roller and the second conveying line roller, the first conveying line roller, the transition line roller and the second conveying line roller are arranged in the same linear direction, at least two groups of first cleaning mechanisms corresponding to each other in the left-right direction are arranged on the cleaning table and correspond to the gap between the first conveying line roller and the transition line roller, a gap capable of allowing a die to pass is reserved between the at least two groups of first cleaning mechanisms, a plurality of groups of second cleaning mechanisms are arranged at the positions corresponding to the gaps between the transition line rollers and the second conveying line rollers; clean the bench and be provided with the mount, correspond the mould that supports on first conveyer line roller and transition line roller on the mount and be provided with a plurality of groups fixture, each group fixture arranges the setting along line roller direction of delivery, the end and the corresponding setting of alignment mechanism of second conveyer line roller, alignment mechanism includes that a plurality of groups arrange the alignment roller pair that sets up in proper order after to, every group alignment roller pair is including the last alignment roller and the lower alignment roller that correspond each other.

7. An automatic production line for laminated floor slabs according to any one of claims 1 to 3, it is characterized in that the lower die turnover warehouse and the upper die turnover warehouse respectively comprise a plurality of side die storehouses, a plurality of groups of conveying lines for conveying the side dies are arranged on the side die storehouses, a warehousing transplanting mechanism is arranged corresponding to the inlet side of the side die warehouse, a warehousing roller lever line is arranged corresponding to the warehousing transplanting mechanism, the warehousing roller lever line conveys the side die to a warehousing grabbing position, the warehousing transplanting mechanism transfers the side die to any conveying line of the side die warehouse, the any conveying line conveys the side die to the outlet side of the side die warehouse, a delivery transplanting mechanism is arranged corresponding to the outlet side of the side die warehouse, a delivery roller line is arranged corresponding to the delivery transplanting mechanism, the ex-warehouse transplanting mechanism transfers the side forms on the side form warehouse outlet side to an ex-warehouse roller line, and the ex-warehouse roller line conveys the side forms to the side form mounting position.

8. An automatic production line for laminated floor slabs as claimed in claim 2 or 3, wherein a spraying and scribing integrated machine is provided corresponding to the spraying and scribing station, the spraying and scribing integrated machine comprises a console and two parallel transverse beams, a row of support pillars is sequentially arranged on the lower side of each transverse beam along the length direction, the support pillars are supported on the ground, at least one X-axis guide rail is transversely provided on each transverse beam, a longitudinal beam is provided between the two transverse beams, transverse moving seats are provided at the left and right ends of the longitudinal beam, the two transverse moving seats are movably connected with the X-axis guide rails on the corresponding transverse beams respectively, a first driving mechanism is provided on each transverse moving seat corresponding to the transverse beam, at least one Y-axis guide rail is longitudinally provided on the longitudinal beam, and a longitudinal moving seat movably connected with the Y-axis guide rails is further provided on the longitudinal beam, the longitudinal moving seat is provided with a second driving mechanism corresponding to the longitudinal beam, the longitudinal moving seat is provided with a vertical lifting arm capable of moving up and down, the lower end of the lifting arm is provided with a releasing agent spray head and a color paste spray head, a releasing agent supply station and a color paste supply station are respectively arranged corresponding to the releasing agent spray head and the color paste spray head, the spraying and scribing station is arranged between two rows of support columns, and the spraying and scribing station is provided with a die table in a positioning manner.

9. An automatic production line for laminated floor slabs as claimed in claim 2 or 3, a mesh sheet turnover system is arranged corresponding to the mesh sheet installation station and comprises a mesh sheet storage warehouse for storing a plurality of mesh sheets, a mesh feeding line is arranged corresponding to one side of the mesh storage warehouse and used for conveying the manufactured meshes to a warehousing grabbing position, a stacking robot is arranged corresponding to the mesh storage warehouse and the mesh incoming line, the stacking robot puts the mesh at the warehousing grabbing position into the mesh storage warehouse, a mesh discharging line is arranged corresponding to the other side of the mesh storage bin, the stacking robot grabs the meshes on the mesh storage bin and sends the meshes to the mesh discharging line, the mesh discharging line sends the meshes to a feeding grabbing position, and the mesh mounting manipulator is arranged corresponding to the mesh discharging line and used for grabbing the mesh at the feeding and grabbing position and sending the mesh to a mesh mounting station.

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