CN105668178A - Integrated reinforcement cage conveying line for pipe pile production line - Google Patents
Integrated reinforcement cage conveying line for pipe pile production line Download PDFInfo
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- CN105668178A CN105668178A CN201610113242.0A CN201610113242A CN105668178A CN 105668178 A CN105668178 A CN 105668178A CN 201610113242 A CN201610113242 A CN 201610113242A CN 105668178 A CN105668178 A CN 105668178A
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- steel reinforcement
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- pipe die
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 274
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 claims description 260
- 239000010959 steel Substances 0.000 claims description 260
- 230000007306 turnover Effects 0.000 claims description 42
- 238000005520 cutting process Methods 0.000 claims description 11
- 230000001154 acute effect Effects 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 abstract description 3
- 238000009940 knitting Methods 0.000 abstract 2
- 238000010276 construction Methods 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 239000004567 concrete Substances 0.000 description 14
- 230000009471 action Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000004080 punching Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000000703 high-speed centrifugation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/60—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/02—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a load-carrying belt attached to or resting on the traction element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Piles And Underground Anchors (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention belongs to the technical field of construction, and relates to an integrated reinforcement cage conveying line for a pipe pile production line. The integrated reinforcement cage conveying line comprises a reinforcement cage rack, wherein a plurality of mutually parallel reinforcement cage conveying belts are arranged on the reinforcement cage rack; the reinforcement cage conveying belts can transport reinforcement cages from one end of the reinforcement cage rack to the other end of the reinforcement cage rack; and a reinforcement cage carrying mechanism capable of transporting the reinforcement cages on a cage knitting machine onto the reinforcement cage conveying belts, and a pipe die conveying line capable of transporting pipe dies loaded with the reinforcement cages in the horizontal direction are arranged on each of the two sides of the reinforcement cage rack. According to the integrated reinforcement cage conveying line, the continuous operation of carrying reinforcement cages from the cage knitting machine, placing, transporting, discharging the reinforcement cages into the pipe dies, and transporting the pipe dies can be achieved.
Description
Technical field
The invention belongs to technical field of buildings, relate to a kind of integral type steel reinforcement cage pipeline for pile tube production line.
Background technology
The production technology of existing prefabricated pile or pile tube is as follows:
1. the metering of concrete raw material, stirring. According to the match ratio designed, by sand, stone, cement, water, additive and admixture etc. through accurate measurement, making the fresh concrete of the low slump of 3cm～5cm with concrete forced mixer, designing requirement strength grade of concrete is not less than C60 or C80.
2. offcenter squared pile end plate makes. Make basically identical with pile end board, but the end plate profile of square pile is square, and the counterbore of the main muscle of prestressing force is uniformly distributed along end plate four limit, angle. Before end plate is installed, the barrette cuff that the sheet metal that surrounding needs throat thickness to be 1.5mm～2mm is fabricated to.
3. carcasing. The main muscle of prestressing force adopts the steel bar for prestressed concrete of low relaxation type, it is necessary to accurate fixed-length, cut-out, heading; Spiral bar adopts the low-carbon (LC) cold drawn wire of vertebra 4mm～6mm; According to offcenter squared pile structural reinforcement designing requirement, square framework of steel reinforcement adopts special square pile skeleton automatic welding machining.
4. framework of steel reinforcement is installed. The framework of steel reinforcement made, square endplate are welded cuff be positioned in the steel mold of offcenter squared pile, and be connected with deformed bar anchor plate, stretch board, tension rod etc.
5. concrete distributing. By the consumption requirement of every offcenter squared pile, fresh concrete is uniformly filled up along mould female die, many as far as possible some concrete of cloth in stretch-draw one end.
6. matched moulds. Offcenter squared pile upper half punching block is winched to above lower half punching block, and with bolt, upper and lower two halves punching block is fixed, to guarantee that mould does not loosen and concrete not running pulp in high speed centrifugation operation process.
7. prestressed stretch-draw. Offcenter squared pile framework of steel reinforcement after matched moulds is carried out integral tension by the stretching machine adopting jack type, after being stretched to the 70% of reinforced steel bar strength, is fixed in steel mold by tension rod with big nut.
8. centrifuging process. Winching to above centrifuge by the band mould offcenter squared pile after above-mentioned stretch-draw anchor, accelerate step by step by initial velocity, middling speed, high speed, centrifugal speed at a high speed, centrifugation time is generally 10min～18min. By centrifugal closely knit moulding process, making fresh concrete uniformly closely knit along the mould surrounding of offcenter squared pile, meanwhile, pile tube forms a round cavity. After centrifugal end, stretching end is raised, topple over the useless pulp-water produced in centrifugal process.
9. primary steam curing.Being winched to by band mould offcenter squared pile after centrifugal forming in atmospheric steam curing pool hole, quiet stop 1h～2h, be to slowly warm up to 90 DEG C～100 DEG C, under normal pressure, maintenance 4h～8h, makes concrete strength reach more than 40MPa.
10. the demoulding. Band mould offcenter squared pile after primary steam curing is winched on special stripping station position, sheds stretch-draw bolt and die bolt with pneumatic impact wrench, to pile body Shi Hanzhang, then hang away upper mold section, stir female die, shed prestressing force and widen screw rod. Female die, anchor plate, tension rod in cleaning, and brushing releasing agent. It is the offcenter squared pile of C60 for concrete design strength grade, the offcenter squared pile after the demoulding is directly hoisted to finished product stockyard Ma Dui, natural curing, can dispatch from the factory after the intensity that reaches to dispatch from the factory.
11. high-pressure steaming and cultivating. Design strength grade of concrete is the offcenter squared pile of more than C80, offcenter squared pile after the demoulding need to being entered back into autoclave and carry out high-temperature vapour maintenance, maximum temperature is 180 DEG C～200 DEG C, and saturation vapour pressure is 1.0MPa, curing time 8h～12h, makes concrete strength reach more than 80MPa. Pile tube after high-pressure curing can directly dispatch from the factory for stake.
In carcasing, it is all generally make steel reinforcement cage by volume cage mechanism, after steel reinforcement cage completes, showing up with traveling crane and stack on the ground, the place of stacking carries out classification according to different steel reinforcement cage specifications and stacks, and it is not high that driving hangs steel reinforcement cage work efficiency, automaticity is low, when steel reinforcement cage is put in pipe die by needs, require over again crane or driving hangs, cause that crane or driving come and go back and forth.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of automaticity is high, can improve the integral type steel reinforcement cage pipeline for pile tube production line of work efficiency.
For reaching above-mentioned purpose, present invention employs following technical proposal: a kind of integral type steel reinforcement cage pipeline for pile tube production line, including steel reinforcement cage frame, described steel reinforcement cage frame is provided with some the steel reinforcement cage conveyer belts being parallel to each other, steel reinforcement cage can be transported to the other end of steel reinforcement cage frame by described steel reinforcement cage conveyer belt from one end of steel reinforcement cage frame, described steel reinforcement cage frame be respectively provided on two sides with one can by steel reinforcement cage support structure that the steel reinforcement cage compiled on cage machine is transported on steel reinforcement cage conveyer belt with the pipe die of steel reinforcement cage can be will be loaded with take place horizontally the pipe die pipeline of conveying.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, below the end that described pipe die pipeline is positioned at below steel reinforcement cage frame and described pipe die pipeline has at least one end to extend to steel reinforcement cage frame, when steel reinforcement cage is transported to steel reinforcement cage Frame end by steel reinforcement cage conveyer belt, described steel reinforcement cage drops from steel reinforcement cage conveyer belt and can drop in the pipe die on pipe die pipeline.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, described steel reinforcement cage support structure includes being positioned at steel reinforcement cage frame and compiling the steel reinforcement cage being inclined to set in the middle of cage machine accepting pipeline, described steel reinforcement cage is accepted the two ends of pipeline and is laid respectively at below volume cage machine and above steel reinforcement cage conveyer belt, and is fixed with some pieces and the steel reinforcement cage undertaking vertically disposed steel reinforcement cage baffle plate of pipeline on steel reinforcement cage undertaking pipeline.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, described steel reinforcement cage support structure includes accepting support and the undertaking turnover panel hinged with accepting support, it is hinged with undertaking support that described undertaking turnover panel is also associated with a turnover panel driver with the outfan that can axially move back and forth and described turnover panel driver, described support of accepting is provided with two pieces of straight corner supporting blocks being parallel to each other, and the described two ends accepting turnover panel are hinged with the inner side of straight corner supporting block respectively so that accepting support and can overturning at two pieces of straight corner supporting blocks.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, described steel reinforcement cage frame includes the steel reinforcement cage support that some layers of in the vertical direction be arranged in parallel, every layer of steel reinforcement cage support is provided with some steel reinforcement cage conveyer belts, described steel reinforcement cage support structure also includes being positioned at below undertaking support and fixes, with accepting support, the lifting platform being connected, and described lifting platform can drive undertaking support to rise or fall so that the steel reinforcement cage support of the undertaking turnover panel correspondence differing heights accepted on support.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, described undertaking turnover panel cross section is circular arc, and undertaking turnover panel is positioned in the middle of volume cage machine and steel reinforcement cage frame, described lifting platform includes the shears fork hinged with accepting frame bottom and the shears fork driver hinged with shears fork, and it is hinged with shears fork that described shears fork driver has the outfan that can axially move back and forth and this outfan.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, described steel reinforcement cage conveyer belt includes sprocket wheel and the chain hinged with sprocket wheel, some steel reinforcement cage conveyer belts are positioned at the sprocket wheel synchronizing shaft of the same side and fix connection and synchronizing shaft connects the synchronizing shaft driver that synchronizing shaft can be driven to rotate, in steel reinforcement cage frame and be located close to the side of synchronizing shaft and be provided with at least one steel reinforcement cage slide plate cutting agency, when steel reinforcement cage is from when dropping steel reinforcement cage conveyer belt, described steel reinforcement cage can slide in the pipe die on pipe die pipeline along steel reinforcement cage slide plate cutting agency.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, described steel reinforcement cage slide plate cutting agency includes the blanking slide plate that one end is hinged with steel reinforcement cage frame, and two ends respectively with steel reinforcement cage frame and blanking slide plate in the middle part of hinged blanking sled driver, it is hinged with the middle part of blanking slide plate that described blanking sled driver has the outfan that can axially move back and forth and this outfan end, described blanking sled driver can drive blanking slide plate to move so that blanking slide plate forms the gradient horizontal by acute angle toward the direction near pipe die pipeline, blanking sled driver also stretchy blanking slide plate moves so that blanking slide plate is away from pipe die pipeline toward the bottom direction near steel reinforcement cage frame.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, described blanking sled driver is hinged on bottom steel reinforcement cage frame, blanking slide plate is hinged on the end of steel reinforcement cage frame, described pipe die pipeline include two that be parallel to each other and be positioned at the chain conveyor below steel reinforcement cage frame, article two, chain conveyor connects with synchronizing shaft and synchronizing shaft connection pipe die driver, and steel reinforcement cage Shelf External is extended in the end of every chain conveyor.
In the above-mentioned integral type steel reinforcement cage pipeline for pile tube production line, evenly spaced on described pipe die pipeline it is provided with some load mould dollies, described load mould dolly is dismountable with pipe die pipeline fixing to be connected and can along with pipe die pipeline synchronizing moving, described load mould dolly includes two opposite rollers and roller and load mould dolly is rotationally connected, the load mould dolly one_to_one corresponding on two pipe die pipelines.
Compared with prior art, it is an advantage of the current invention that: can realize steel reinforcement cage from compile cage machine accepts, lay, carry, blanking enters pipe die, carry the continuous operation of pipe die, thus improving work efficiency and automaticity, it is suitable in automatization's pile tube production line.
Accompanying drawing explanation
Fig. 1 is the structural representation that embodiment 1 provides;
Fig. 2 is another direction structure schematic diagram that embodiment 1 provides;
Fig. 3 is the structural representation of the steel reinforcement cage support structure in embodiment 1;
Fig. 4 is the structural representation in another direction of steel reinforcement cage support structure in embodiment 1;
Fig. 5 is the fundamental diagram of steel reinforcement cage support structure in embodiment 1;
Fig. 6 is the structural representation during lifting platform rising of steel reinforcement cage support structure in embodiment 1;
Fig. 7 is the steel reinforcement cage support structure structural representation of embodiment 2.
In figure: steel reinforcement cage frame 1, steel reinforcement cage conveyer belt 2, steel reinforcement cage support structure 3, pipe die pipeline 4, steel reinforcement cage accepts pipeline 5, steel reinforcement cage baffle plate 6, accept support 7, accept turnover panel 8, turnover panel driver 9, straight corner supporting block 10, steel reinforcement cage support 11, lifting platform 12, shears fork 13, shears fork driver 14, sprocket wheel 15, chain 16, synchronizing shaft 17, steel reinforcement cage slide plate cutting agency 18, blanking slide plate 19, blanking sled driver 20, chain conveyor 21, pipe die driver 22, load mould dolly 23, roller 24, steel reinforcement cage 100, compile cage machine 101, pipe die 102, blanking slide carriage 103.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Embodiment 1
As depicted in figs. 1 and 2, a kind of integral type steel reinforcement cage pipeline for pile tube production line, including steel reinforcement cage frame 1, described steel reinforcement cage frame 1 is provided with some the steel reinforcement cage conveyer belts 2 being parallel to each other, steel reinforcement cage 100 can be transported to the other end of steel reinforcement cage frame 1 by described steel reinforcement cage conveyer belt 2 from one end of steel reinforcement cage frame 1, shown in Fig. 5, described steel reinforcement cage frame 1 be respectively provided on two sides with a steel reinforcement cage support structure 3 that can be transported on steel reinforcement cage conveyer belt 2 by the steel reinforcement cage 100 compiled on cage machine 101 and the pipe die 102 that can will be loaded with steel reinforcement cage 100 take place horizontally the pipe die pipeline 4 of conveying.
When steel reinforcement cage 100 is placed on steel reinforcement cage conveyer belt 2, steel reinforcement cage conveyer belt 2 often moves a station can vacate a room for placing steel reinforcement cage 100, steel reinforcement cage 100 can be sequentially placed on steel reinforcement cage conveyer belt 2 until steel reinforcement cage conveyer belt 2 piles with, when steel reinforcement cage 100 is positioned at steel reinforcement cage frame 1 end, driving or crane can be used to hang in pipe die 102 by steel reinforcement cage 100, pipe die 102 is transported to concrete distributing district by pipe die pipeline 4, in this process, achieve steel reinforcement cage to stack, transport, the integration operation installed, work efficiency is significantly improved. described steel reinforcement cage conveyer belt 2 includes sprocket wheel 15 and the chain 16 hinged with sprocket wheel 15, skilled artisan would appreciate that, make chain 16 energy smooth rotation, the two ends of chain 16 should connect a sprocket wheel respectively, some steel reinforcement cage conveyer belts 2 are positioned at that sprocket wheel 15 synchronizing shaft 17 of the same side is fixing to be connected and synchronizing shaft 17 connects the synchronizing shaft driver (not shown) that synchronizing shaft 17 can be driven to rotate, and synchronizing shaft driver can be motor or hydraulic motor.
Below the end that pipe die pipeline 4 is positioned at below steel reinforcement cage frame 1 and described pipe die pipeline 4 has at least one end to extend to steel reinforcement cage frame 1, such that it is able to allow steel reinforcement cage 100 directly tumble from steel reinforcement cage conveyer belt 2 and corresponding pipe die 102, therefore, when steel reinforcement cage is transported to steel reinforcement cage frame 1 end by steel reinforcement cage conveyer belt 2, described steel reinforcement cage drops from steel reinforcement cage conveyer belt 2 and can drop in the pipe die on pipe die pipeline 4.
As mentioned above, steel reinforcement cage 100 can pass through driving, crane etc. and put in pipe die 102, in the present embodiment, as shown in Figure 1, in steel reinforcement cage frame 1 and be located close to the side of synchronizing shaft 17 and be provided with at least one steel reinforcement cage slide plate cutting agency 18, when steel reinforcement cage 100 is from when dropping steel reinforcement cage conveyer belt 2, described steel reinforcement cage 100 can slide in the pipe die 102 on pipe die pipeline 4 along steel reinforcement cage slide plate cutting agency 18, it is achieved the steady blanking of steel reinforcement cage 100.
Specifically, steel reinforcement cage slide plate cutting agency 18 includes the blanking slide plate 19 that one end is hinged with steel reinforcement cage frame 1, and two ends respectively with steel reinforcement cage frame 1 and blanking slide plate 19 in the middle part of hinged blanking sled driver 20, it is hinged with the middle part of blanking slide plate 19 that described blanking sled driver 20 has the outfan that can axially move back and forth and this outfan end, described blanking sled driver 20 can drive blanking slide plate 19 to move so that blanking slide plate 19 forms the gradient horizontal by acute angle toward the direction near pipe die pipeline 4, blanking sled driver 20 is gone back stretchy blanking slide plate 19 and is moved so that blanking slide plate 19 is away from pipe die pipeline 4 toward the bottom direction near steel reinforcement cage frame 1, namely blanking slide plate 19 can be packed up by blanking sled driver 20, thus providing a space moved for pipe die 102. blanking sled driver 20 can be cylinder or oil cylinder.
Preferred version, blanking sled driver 20 is hinged on bottom steel reinforcement cage frame 1, and blanking slide plate 19 is hinged on the end of steel reinforcement cage frame 1.
Steel reinforcement cage support structure 3 can adopt pipeline, driving, crane etc. In the present embodiment, as shown in Figure 3 and Figure 4, steel reinforcement cage support structure 3 includes accepting support 7 and the undertaking turnover panel 8 hinged with accepting support 7, described undertaking turnover panel 8 is also associated with a turnover panel driver 9 with the outfan that can axially move back and forth and described turnover panel driver 9 is hinged with undertaking support 7, described support 7 of accepting is provided with two pieces of straight corner supporting blocks 10 being parallel to each other, and the described two ends accepting turnover panel 8 are hinged with the inner side of straight corner supporting block 10 respectively so that accepting support 7 and can overturning at two pieces of straight corner supporting blocks 10. Turnover panel driver 9 can be cylinder or oil cylinder. Steel reinforcement cage support structure 3 can arrange one or more, it is possible to works simultaneously or works independently.
Preferred version, as shown in Figure 5 and Figure 6, steel reinforcement cage frame 1 includes the steel reinforcement cage support 11 that some layers of in the vertical direction be arranged in parallel, every layer of steel reinforcement cage support 11 is provided with some steel reinforcement cage conveyer belts 2, described steel reinforcement cage support structure 3 also include being positioned at accept below support 7 and with accept the fixing lifting platform 12 being connected of support 7, described lifting platform 12 can drive undertaking support 7 to rise or fall so that the steel reinforcement cage support 11 of the undertaking turnover panel 8 correspondence differing heights accepted on support 7.
Specific works process is, when accepting turnover panel 8 and to receive the steel reinforcement cage 100 compiled on cage machine 101, turnover panel driver 9 action, make undertaking turnover panel 8 toward near the direction upset compiling cage machine 101, compile and be provided with blanking slide carriage 103 between cage machine 101 and steel reinforcement cage support structure 3, when accepting turnover panel 8 and overturning, accept turnover panel 8 corresponding with blanking slide carriage 103, so that steel reinforcement cage 100 slides in undertaking turnover panel 8 along blanking slide carriage 103, lifting platform 12 rises or falls, make the steel reinforcement cage support 11 of the corresponding differing heights of undertaking turnover panel 8, turnover panel driver 9 action again, make undertaking turnover panel 8 toward overturning near the direction of steel reinforcement cage support 11, steel reinforcement cage 100 rolls on the steel reinforcement cage conveyer belt 2 of steel reinforcement cage support 11. lifting platform 12 can adopt commercially available elevating mechanism, such as chain-type elevator, jack etc.
Preferred version, accepting turnover panel 8 cross section is circular arc, fit with steel reinforcement cage 100, and undertaking turnover panel 8 is positioned in the middle of volume cage machine 101 and steel reinforcement cage frame 1, described lifting platform 12 includes and accepts the shears fork 13 of support 7 bottom-hinged and pitch 13 hinged shears fork drivers 14 with shears, and described shears fork driver 14 has the outfan that can axially move back and forth and this outfan and shears, and to pitch 13 hinged.Shears fork driver 14 can be that cylinder has oil cylinder.
Pipe die pipeline 4 can be the belt pulley conveyer of prior art, in the present embodiment, pipe die pipeline 4 include two that be parallel to each other and be positioned at the chain conveyor 21 below steel reinforcement cage frame 1, article two, chain conveyor 21 connects with synchronizing shaft and synchronizing shaft connection pipe die driver 22, and it is outside that steel reinforcement cage frame 1 is extended in the end of every chain conveyor 21.
Evenly spaced on pipe die pipeline 4 it is provided with some load mould dollies 23, described load mould dolly 23 is dismountable with pipe die pipeline 4 fixing to be connected and can along with pipe die pipeline 4 synchronizing moving, described load mould dolly 23 includes two opposite rollers 24 and roller 24 and is rotationally connected with load mould dolly 23, and pipe die 102 is played undertaking positioning action thus preventing pipe die 102 and pipe die pipeline 4 from friction or collision occurring by two rollers 24. Article two, load mould dolly 23 one_to_one corresponding on pipe die pipeline 4, makes the two ends of pipe die 102 can obtain gentle support.
Total work process of the present embodiment is: when steel reinforcement cage 100 is from when compiling cage machine 101 loading and unloading, undertaking turnover panel 8 accepts this steel reinforcement cage and the action by lifting platform 12 makes the lifting platform 12 that undertaking turnover panel 8 correspondence is different, accept turnover panel 8 occurs upset to make steel reinforcement cage put on steel reinforcement cage conveyer belt 2 under the effect of turnover panel driver 9, steel reinforcement cage conveyer belt 2 work makes steel reinforcement cage be moved, and moves thus vacateing room conveying steel cage at steel reinforcement cage conveyer belt 2 toward the direction near pipe die 102.
When steel reinforcement cage needs blanking, pipe die pipeline 4 transports below pipe die 102 to steel reinforcement cage conveyer belt 2 end, blanking slide plate 19 slide carriage is opened in blanking sled driver 20 work, the position of pipe die pipeline 4 adjustable pipe die 102 makes pipe die corresponding with blanking slide plate 19, steel reinforcement cage conveyer belt 2 action makes steel reinforcement cage slide in pipe die 102 along blanking slide plate 19, blanking slide plate 19 is packed up in blanking sled driver 20 action again, and pipe die pipeline 4 transports pipe die 102 to cloth district.
Embodiment 2
The present embodiment is essentially identical with the structure of embodiment 1 and operation principle, it is different in that, as shown in Figure 7, steel reinforcement cage support structure 3 includes being positioned at steel reinforcement cage frame 1 and compiling the steel reinforcement cage being inclined to set in the middle of cage machine 101 accepting pipeline 5, described steel reinforcement cage is accepted the two ends of pipeline 5 and is laid respectively at below volume cage machine 101 and above steel reinforcement cage conveyer belt 2, and is fixed with some pieces and the steel reinforcement cage undertaking vertically disposed steel reinforcement cage baffle plate 6 of pipeline 5 on steel reinforcement cage undertaking pipeline 5. Steel reinforcement cage accepts pipeline 5 can adopt prior art pulley conveyer, or adopts and structure that steel reinforcement cage conveyer belt 2 in embodiment 1 is identical.
In the present embodiment, steel reinforcement cage 100 can directly roll down to be blocked by steel reinforcement cage baffle plate 6 on steel reinforcement cage undertaking pipeline 5 from volume cage machine 101, when steel reinforcement cage accepts pipeline 5 action, steel reinforcement cage 100, to moving near steel reinforcement cage conveyer belt 2 and finally tumbling from steel reinforcement cage undertaking pipeline 5, drops on steel reinforcement cage conveyer belt 2.
Specific embodiment described herein is only to present invention spirit explanation for example. Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined.
Although more employing steel reinforcement cage frame 1 herein, steel reinforcement cage conveyer belt 2, steel reinforcement cage support structure 3, pipe die pipeline 4, steel reinforcement cage accepts pipeline 5, steel reinforcement cage baffle plate 6, accept support 7, accept turnover panel 8, turnover panel driver 9, straight corner supporting block 10, steel reinforcement cage support 11, lifting platform 12, shears fork 13, shears fork driver 14, sprocket wheel 15, chain 16, synchronizing shaft 17, steel reinforcement cage slide plate cutting agency 18, blanking slide plate 19, blanking sled driver 20, chain conveyor 21, pipe die driver 22, load mould dolly 23, roller 24, steel reinforcement cage 100, compile cage machine 101, pipe die 102, blanking slide carriage 103 term such as grade, but it is not precluded from using the probability of other term.These terms are used to be only used to describe and explain more easily the essence of the present invention; It is all contrary with spirit of the present invention for being construed as any additional restriction.
Claims (10)
1. the integral type steel reinforcement cage pipeline for pile tube production line, including steel reinforcement cage frame (1), it is characterized in that, described steel reinforcement cage frame (1) is provided with some the steel reinforcement cage conveyer belts (2) being parallel to each other, steel reinforcement cage can be transported to the other end of steel reinforcement cage frame (1) by described steel reinforcement cage conveyer belt (2) from one end of steel reinforcement cage frame (1), described steel reinforcement cage frame (1) be respectively provided on two sides with a pipe die pipeline (4) that steel reinforcement cage support structure (3) that the steel reinforcement cage compiled on cage machine is transported on steel reinforcement cage conveyer belt (2) and the pipe die that can will be loaded with steel reinforcement cage can be taken place horizontally conveying.
2. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 1, it is characterized in that, below the end that described pipe die pipeline (4) is positioned at below steel reinforcement cage frame (1) and described pipe die pipeline (4) has at least one end to extend to steel reinforcement cage frame (1), when steel reinforcement cage is transported to steel reinforcement cage frame (1) end by steel reinforcement cage conveyer belt (2), described steel reinforcement cage drops from steel reinforcement cage conveyer belt (2) and can drop in the pipe die on pipe die pipeline (4).
3. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 1, it is characterized in that, described steel reinforcement cage support structure (3) includes being positioned at steel reinforcement cage frame (1) and compiling the steel reinforcement cage being inclined to set in the middle of cage machine accepting pipeline (5), the two ends of described steel reinforcement cage undertaking pipeline (5) lay respectively at below volume cage machine and steel reinforcement cage conveyer belt (2) top, and are fixed with some pieces and steel reinforcement cage undertaking pipeline (5) vertically disposed steel reinforcement cage baffle plate (6) on steel reinforcement cage undertaking pipeline (5).
4. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 1, it is characterized in that, described steel reinforcement cage support structure (3) includes accepting support (7) and the undertaking turnover panel (8) hinged with accepting support (7), it is hinged with undertaking support (7) that described undertaking turnover panel (8) is also associated with a turnover panel driver (9) with the outfan that can axially move back and forth and described turnover panel driver (9), described undertaking support (7) is provided with two pieces of straight corner supporting blocks (10) being parallel to each other, the two ends of described undertaking turnover panel (8) are hinged with the inner side of straight corner supporting block (10) respectively so that accepting support (7) and can overturning two pieces of straight corner supporting blocks (10).
5. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 4, it is characterized in that, described steel reinforcement cage frame (1) includes the steel reinforcement cage support (11) that some layers of in the vertical direction be arranged in parallel, every layer of steel reinforcement cage support (11) is provided with some steel reinforcement cage conveyer belts (2), described steel reinforcement cage support structure (3) also includes being positioned to be accepted support (7) lower section and fixes, with accepting support (7), the lifting platform (12) being connected, described lifting platform (12) can drive accept support (7) rise or fall so that accepts on support (7) undertaking turnover panel (8) correspondence differing heights steel reinforcement cage support (11).
6. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 5, it is characterized in that, described undertaking turnover panel (8) cross section is circular arc, and undertaking turnover panel (8) is positioned in the middle of volume cage machine and steel reinforcement cage frame (1), described lifting platform (12) includes and accepts shears fork (13) of support (7) bottom-hinged and pitch, with shears, shears fork driver (14) that (13) are hinged, it is hinged with shears fork (13) that described shears fork driver (14) has the outfan that can axially move back and forth and this outfan.
7. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 1, it is characterized in that, described steel reinforcement cage conveyer belt (2) includes sprocket wheel (15) and the chain (16) hinged with sprocket wheel (15), some steel reinforcement cage conveyer belts (2) are positioned at that the sprocket wheel (15) synchronizing shaft (17) of the same side is fixing to be connected and synchronizing shaft (17) connects the synchronizing shaft driver that synchronizing shaft (17) can be driven to rotate, steel reinforcement cage frame (1) goes up and is located close to the side of synchronizing shaft (17) and is provided with at least one steel reinforcement cage slide plate cutting agency (18), when steel reinforcement cage is from when dropping steel reinforcement cage conveyer belt (2), described steel reinforcement cage can slide in the pipe die on pipe die pipeline (4) along steel reinforcement cage slide plate cutting agency (18).
8. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 7, it is characterized in that, described steel reinforcement cage slide plate cutting agency (18) includes the blanking slide plate (19) that one end is hinged with steel reinforcement cage frame (1), and the blanking sled driver (20) that two ends are hinged with steel reinforcement cage frame (1) and blanking slide plate (19) middle part respectively, it is hinged with the middle part of blanking slide plate (19) that described blanking sled driver (20) has the outfan that can axially move back and forth and this outfan end, described blanking sled driver (20) can drive blanking slide plate (19) to move so that blanking slide plate (19) forms the gradient horizontal by acute angle toward the direction near pipe die pipeline (4), blanking sled driver (20) is gone back stretchy blanking slide plate (19) and is moved so that blanking slide plate (19) is away from pipe die pipeline (4) toward the bottom direction near steel reinforcement cage frame (1).
9. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 8, it is characterized in that, described blanking sled driver (20) is hinged on steel reinforcement cage frame (1) bottom, blanking slide plate (19) is hinged on the end of steel reinforcement cage frame (1), described pipe die pipeline (4) include two that be parallel to each other and be positioned at steel reinforcement cage frame (1) lower section chain conveyor (21), article two, chain conveyor (21) connects with synchronizing shaft and synchronizing shaft connection pipe die driver (22), it is outside that steel reinforcement cage frame (1) is extended in the end of every chain conveyor (21).
10. the integral type steel reinforcement cage pipeline for pile tube production line according to claim 9, it is characterized in that, described pipe die pipeline (4) is above evenly spaced is provided with some loads mould dolly (23), described load mould dolly (23) is dismountable with pipe die pipeline (4) fixing to be connected and can along with pipe die pipeline (4) synchronizing moving, described load mould dolly (23) includes two opposite rollers (24) and roller (24) and is rotationally connected with load mould dolly (23), article two, load mould dolly (23) one_to_one corresponding on pipe die pipeline (4).
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| CN105668178B (en) | 2018-08-03 |
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Denomination of invention: Integrated steel cage conveyor line for pipe pile production line Effective date of registration: 20230707 Granted publication date: 20180803 Pledgee: Nanxun Rural Commercial Bank of Zhejiang, Limited by Share Ltd. Pledgor: Zhejiang Zhaodi Technology Co.,Ltd. Registration number: Y2023330001414 |
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