CN105668178B - Integral type steel reinforcement cage pipeline for pile pile production line - Google Patents
Integral type steel reinforcement cage pipeline for pile pile production line Download PDFInfo
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- CN105668178B CN105668178B CN201610113242.0A CN201610113242A CN105668178B CN 105668178 B CN105668178 B CN 105668178B CN 201610113242 A CN201610113242 A CN 201610113242A CN 105668178 B CN105668178 B CN 105668178B
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- steel reinforcement
- reinforcement cage
- pipeline
- pipe die
- rack
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 271
- 239000010959 steel Substances 0.000 title claims abstract description 271
- 230000002787 reinforcement Effects 0.000 title claims abstract description 260
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 230000007306 turnover Effects 0.000 claims description 42
- 238000005520 cutting process Methods 0.000 claims description 9
- 210000003205 muscle Anatomy 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 5
- 239000011295 pitch Substances 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 239000004567 concrete Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
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- 230000008569 process Effects 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000005119 centrifugation Methods 0.000 description 3
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- 238000000465 moulding Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
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- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000000703 high-speed centrifugation Methods 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/60—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/02—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a load-carrying belt attached to or resting on the traction element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
Abstract
The invention belongs to technical field of buildings, are related to a kind of integral type steel reinforcement cage pipeline for pile pile production line.Including steel reinforcement cage rack, the steel reinforcement cage rack is equipped with several steel reinforcement cage conveyer belts being mutually parallel, steel reinforcement cage can be transported to the other end of steel reinforcement cage rack by the steel reinforcement cage conveyer belt from one end of steel reinforcement cage rack, and the both sides of the steel reinforcement cage rack are respectively equipped with one can be by the steel reinforcement cage support structure that the steel reinforcement cage compiled on cage machine is transported on steel reinforcement cage conveyer belt and the pipe die pipeline that can convey the pipe die for being mounted with steel reinforcement cage in the horizontal direction.The present invention can realize the continuous operation that steel reinforcement cage is accepted from volume cage machine, placed, conveying, blanking enters pipe die, conveys pipe die.
Description
Technical field
The invention belongs to technical field of buildings, are related to a kind of integral type steel reinforcement cage pipeline for pile pile production line.
Background technology
The production technology of existing prefabricated pile or pile pile is as follows：
1. the metering of concrete raw material, stirring.According to designed match ratio, by sand, stone, cement, water, additive and
The fresh concrete of the low slump of 3cm~5cm is made of concrete forced mixer through accurate measurement for admixture etc., if
Meter requires strength grade of concrete to be not less than C60 or C80.
2. offcenter squared pile end plate makes.It is almost the same with pile end board making, but the end plate shape of square pile is rectangular, and
The counterbore of prestressing force main reinforcement is uniformly distributed along four side of end plate, angle.Before end plate installation, it is 1.5mm~2mm's that surrounding, which needs throat thickness,
The barrette cuff that sheet metal is fabricated to.
3. carcasing.Prestressing force main reinforcement uses the steel bar for prestressed concrete of low relaxation type, needs accurate fixed-length, cuts
Disconnected, heading；Spiral bar uses the low-carbon cold drawn wire of vertebra 4mm~6mm；It is rectangular according to offcenter squared pile structural reinforcement design requirement
Framework of steel reinforcement is machined using dedicated square pile skeleton automatic welding.
4. installing framework of steel reinforcement.The framework of steel reinforcement made, square endplate the steel that cuff is positioned over offcenter squared pile has been welded into
In mold, and it is connect with deformed bar anchor plate, stretch board, tension rod etc..
5. concrete distributing.By the dosage requirement of every offcenter squared pile, fresh concrete is uniformly filled up into lower half along mold
Mould, in tensioning one end some concrete of cloth as more as possible.
6. molding.Offcenter squared pile upper half punching block is hung to above lower half punching block, blending bolt fixes upper and lower two halves punching block,
It is not loosened with to ensure mold in high speed centrifugation operation process and concrete not running pulp.
7. prestressed stretch-draw.Whole is carried out to the offcenter squared pile framework of steel reinforcement after molding using the stretching machine of jack type
It draws, after being stretched to the 70% of reinforced steel bar strength, tension rod is fixed in steel mold with big nut.
8. centrifuging process.Band mould offcenter squared pile after above-mentioned stretch-draw anchor is hung to above centrifuge, by initial velocity, middling speed,
High speed, the centrifugal speed of high speed accelerate step by step, and centrifugation time is generally 10min~18min.By centrifuging closely knit molding work
Skill keeps fresh concrete uniformly closely knit along the mold surrounding of offcenter squared pile, meanwhile, pile pile forms a round cavity.Centrifugation terminates
Afterwards, stretching end is raised, topples over the useless slurry water generated in centrifugal process.
9. primary steam curing.Band mould offcenter squared pile after centrifugal forming is hung in atmospheric steam curing pool hole, it is quiet to stop
1h~2h is to slowly warm up to 90 DEG C~100 DEG C, and 4h~8h is conserved under normal pressure, concrete strength is made to reach 40MPa or more.
10. demoulding.Band mould offcenter squared pile after primary steam curing is hung on special stripping station position, is unloaded with pneumatic impact wrench
Tensioning bolt and die bolt are removed, applies prestressing force to pile body, then hangs away upper mold section, stir female die, shed prestressing force
Widen screw rod.Female die, anchor plate, tension rod in cleaning, and brushing releasing agent.It is C60 for concrete design strength grade
Offcenter squared pile, the offcenter squared pile after demoulding is directly hoisted to product stockyard code heap, natural curing reaches after manufacture intensity i.e.
It can dispatch from the factory.
11. high-pressure steaming and cultivating.The offcenter squared pile that strength grade of concrete is C80 or more is designed, it need to be by the centrifugation side after demoulding
Stake enters back into autoclave and carries out high-temperature vapour maintenance, and maximum temperature is 180 DEG C~200 DEG C, saturation vapour pressure 1.0MPa, is supported
Time 8h~12h is protected, concrete strength is made to reach 80MPa or more.Pile pile after high-pressure curing can directly dispatch from the factory for stake.
In carcasing, usually all it is to make steel reinforcement cage with compiling cage mechanism, after the completion of steel reinforcement cage, is shown up on the ground with traveling crane
It stacks, the place of stacking carries out classification stacking according to different steel reinforcement cage specifications, and it is not high that driving hangs steel reinforcement cage working efficiency, from
Dynamicization degree is low, when needing steel reinforcement cage being put into pipe die, and needs to be hung by crane or driving, leads to crane
Or driving is round-trip back and forth.
Invention content
Regarding the issue above, the present invention provides a kind of high degree of automation, can improve being used for for working efficiency
The integral type steel reinforcement cage pipeline of pile pile production line.
In order to achieve the above objectives, present invention employs following technical proposals：A kind of integrated steel for pile pile production line
Muscle cage pipeline, including steel reinforcement cage rack, the steel reinforcement cage rack are equipped with several steel reinforcement cage conveyer belts being mutually parallel,
Steel reinforcement cage can be transported to the other end of steel reinforcement cage rack by the steel reinforcement cage conveyer belt from one end of steel reinforcement cage rack, described
The both sides of steel reinforcement cage rack are respectively equipped with a steel reinforcement cage that can be transported to the steel reinforcement cage on volume cage machine on steel reinforcement cage conveyer belt
Support structure and the pipe die pipeline that the pipe die for being mounted with steel reinforcement cage can be conveyed in the horizontal direction.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the pipe die pipeline is located at reinforcing bar
Below the cage rack and described pipe die pipeline at least one end extends to below the end of steel reinforcement cage rack, when steel reinforcement cage conveys
When steel reinforcement cage is transported to steel reinforcement cage Frame end by band, the steel reinforcement cage falls from steel reinforcement cage conveyer belt and can drop into pipe
In pipe die on mould pipeline.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the steel reinforcement cage support structure includes
Pipeline is accepted positioned at steel reinforcement cage rack and the steel reinforcement cage being inclined to set compiled among cage machine, the steel reinforcement cage accepts conveying
The both ends of line, which are located at, compiles below cage machine and above steel reinforcement cage conveyer belt, and steel reinforcement cage accept be fixed on pipeline it is several
Block accepts the vertically disposed steel reinforcement cage baffle of pipeline with steel reinforcement cage.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the steel reinforcement cage support structure includes
Accept holder and with accept the hinged undertaking turnover panel of holder, the undertaking turnover panel is also connected with that there are one have can be axially past
The turnover panel driver of the output end moved again and the turnover panel driver and undertaking holder are hinged, are set on the undertaking holder
Have two pieces of right angle supporting blocks being mutually parallel, the both ends of the undertaking turnover panel respectively with the inside of right angle supporting block it is hinged to
Enable undertaking holder in two pieces of right angle supporting block overturnings.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the steel reinforcement cage rack includes several
Steel reinforcement cage holder disposed in parallel, every layer of steel reinforcement cage holder are described equipped with several steel reinforcement cage conveyer belts in the vertical direction for layer
Steel reinforcement cage support structure further include be located at accept below holder and with accept the lifting platform that is fixedly connected of holder, the lifting
Platform, which can drive, accepts the steel reinforcement cage holder that holder rises or falls to make the undertaking turnover panel on undertaking holder to correspond to different height.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the undertaking turnover panel cross section is in circle
Arc, and accept turnover panel and be located among volume cage machine and steel reinforcement cage rack, the lifting platform includes hinged with undertaking frame bottom
Scissors fork and pitch hinged scissors with scissors and pitch driver, scissors fork driver has and can axially move back and forth
Output end and the output end and scissors fork it is hinged.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the steel reinforcement cage conveyer belt includes chain
Wheel and the chain hinged with sprocket wheel, the sprocket wheel that several steel reinforcement cage conveyer belts are located at the same side is fixedly connected with synchronizing shaft and synchronizing shaft
The synchronizing shaft driver of synchronizing shaft rotation can be driven by connecting, and be equipped at least in steel reinforcement cage rack and positioned at close to the side of synchronizing shaft
One steel reinforcement cage slide plate cutting agency, when steel reinforcement cage is fallen from steel reinforcement cage conveyer belt, the steel reinforcement cage can be along reinforcing bar
Cage slide plate cutting agency slides into the pipe die on pipe die pipeline.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the steel reinforcement cage slide plate cutting agency
It is hinged with steel reinforcement cage rack and blanking slide plate middle part respectively including one end and the hinged blanking slide plate of steel reinforcement cage rack and both ends
Blanking sled driver, the blanking sled driver have the output end that can axially move back and forth and the output end end
Portion and the middle part of blanking slide plate are hinged, and the blanking sled driver can drive blanking slide plate toward close to the side of pipe die pipeline
To mobile to make blanking slide plate form the gradient horizontal by acute angle, blanking sled driver also stretchy blanking slide plate is past
Bottom direction close to steel reinforcement cage rack moves to make blanking slide plate far from pipe die pipeline.
In the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, the blanking sled driver is hinged
In steel reinforcement cage bottom of the frame, blanking slide plate is hinged on the end of steel reinforcement cage rack, and the pipe die pipeline includes two mutual
Chain conveyor parallel and below steel reinforcement cage rack, the synchronous axis connection of two chain conveyors and synchronous axis connection
Extend steel reinforcement cage Shelf External in the end of pipe die driver, every chain conveyor.
It is spaced in the above-mentioned integral type steel reinforcement cage pipeline for pile pile production line, on the pipe die pipeline equal
Even is equipped with several load mould trolleies, and the load mould trolley is removably fixedly connected with pipe die pipeline and can be defeated with pipe die
Line sending synchronizing moving, the load mould trolley include that two opposite rollers and roller are rotatablely connected with mould trolley is carried, two
Load mould trolley on pipe die pipeline corresponds.
Compared with prior art, the advantage of the invention is that：It can realize that steel reinforcement cage is accepted from volume cage machine, placed, defeated
It send, blanking enters pipe die, the continuous operation of conveying pipe die is suitable for automatically to improve working efficiency and the degree of automation
Change in pile pile production line.
Description of the drawings
Fig. 1 is the structural schematic diagram that embodiment 1 provides；
Fig. 2 is another direction structure schematic diagram that embodiment 1 provides；
Fig. 3 is the structural schematic diagram of the steel reinforcement cage support structure in embodiment 1；
Fig. 4 is the structural schematic diagram in another direction of steel reinforcement cage support structure in embodiment 1；
Fig. 5 is the fundamental diagram of steel reinforcement cage support structure in embodiment 1；
Fig. 6 is the structural schematic diagram when lifting platform of steel reinforcement cage support structure in embodiment 1 rises；
Fig. 7 is the steel reinforcement cage support structure structural schematic diagram of embodiment 2.
In figure：Steel reinforcement cage rack 1, steel reinforcement cage conveyer belt 2, steel reinforcement cage support structure 3, pipe die pipeline 4, steel reinforcement cage are accepted
Pipeline 5, steel reinforcement cage baffle 6 accept holder 7, accept turnover panel 8, turnover panel driver 9, right angle supporting block 10, steel reinforcement cage holder
11, lifting platform 12, scissors fork 13, scissors fork driver 14, sprocket wheel 15, chain 16, synchronizing shaft 17, steel reinforcement cage slide plate cutting agency
18, blanking slide plate 19, blanking sled driver 20, chain conveyor 21, pipe die driver 22, load mould trolley 23, roller 24, steel
Muscle cage 100 compiles cage machine 101, pipe die 102, blanking slide carriage 103.
Specific implementation mode
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
Embodiment 1
As depicted in figs. 1 and 2, a kind of integral type steel reinforcement cage pipeline for pile pile production line, including steel reinforcement cage rack
1, the steel reinforcement cage rack 1 is equipped with several steel reinforcement cage conveyer belts 2 being mutually parallel, 2 energy of steel reinforcement cage conveyer belt
Steel reinforcement cage 100 is transported to the other end of steel reinforcement cage rack 1, in conjunction with shown in Fig. 5, the steel from one end of steel reinforcement cage rack 1
The both sides of muscle cage rack 1 are respectively equipped with one and the steel reinforcement cage 100 compiled on cage machine 101 can be transported on steel reinforcement cage conveyer belt 2
Steel reinforcement cage support structure 3 and the pipe die pipeline 4 that the pipe die 102 for being mounted with steel reinforcement cage 100 can be conveyed in the horizontal direction.
When steel reinforcement cage 100 is placed on steel reinforcement cage conveyer belt 2, steel reinforcement cage conveyer belt 2 often moves a station and can vacate
One vacancy for placing steel reinforcement cage 100, steel reinforcement cage 100 can be placed sequentially on steel reinforcement cage conveyer belt 2 until steel reinforcement cage
Conveyer belt 2 piles with, and when steel reinforcement cage 100 is located at steel reinforcement cage 1 end of rack, driving or crane can be used to hang steel reinforcement cage 100
In pipe die 102, pipe die 102 is transported to concrete distributing area by pipe die pipeline 4, in this process, realizes steel reinforcement cage heap
The integration operation putting, transport, installing, working efficiency are significantly improved.The steel reinforcement cage conveyer belt 2 include sprocket wheel 15 and
The chain 16 hinged with sprocket wheel 15, it will be appreciated by those skilled in the art that enable 16 smooth rotation of chain, the both ends of chain 16
Should connect a sprocket wheel respectively, the sprocket wheel 15 that several steel reinforcement cage conveyer belts 2 are located at the same side be fixedly connected with synchronizing shaft 17 and
Synchronizing shaft 17 connects the synchronizing shaft driver (not shown) that synchronizing shaft 17 can be driven to rotate, and synchronizing shaft driver can be electricity
Machine or hydraulic motor.
Pipe die pipeline 4 is located at 1 lower section of steel reinforcement cage rack and described at least one end of pipe die pipeline 4 extends to reinforcing bar
Below the end of cage rack 1, so as to allow steel reinforcement cage 100 directly to be tumbled from steel reinforcement cage conveyer belt 2 and correspond to pipe die 102,
Therefore, when steel reinforcement cage is transported to steel reinforcement cage 1 end of rack by steel reinforcement cage conveyer belt 2, the steel reinforcement cage is conveyed from steel reinforcement cage
With falling on 2 and can drop into the pipe die on pipe die pipeline 4.
As described above, steel reinforcement cage 100 can be put by driving, crane etc. in pipe die 102, in the present embodiment, such as
Shown in Fig. 1, at least one steel reinforcement cage slide plate cutting agency is equipped in steel reinforcement cage rack 1 and positioned at close to the side of synchronizing shaft 17
18, when steel reinforcement cage 100 is fallen from steel reinforcement cage conveyer belt 2, the steel reinforcement cage 100 can be along steel reinforcement cage slide plate cutting agency
18 slide into the pipe die 102 on pipe die pipeline 4, realize the steady blanking of steel reinforcement cage 100.
Specifically, steel reinforcement cage slide plate cutting agency 18 includes one end and the hinged blanking slide plate 19 of steel reinforcement cage rack 1, and
The blanking sled driver 20 hinged with steel reinforcement cage rack 1 and the middle part of blanking slide plate 19, the blanking slide plate drive respectively at both ends
Dynamic device 20 has the output end that can axially move back and forth and the output end end and the middle part of blanking slide plate 19 are hinged, described
Blanking sled driver 20 blanking slide plate 19 can be driven to be moved toward close to the direction of pipe die pipeline 4 to make blanking slide plate 19
The gradient horizontal by acute angle is formed, blanking sled driver 20 goes back stretchy blanking slide plate 19 toward close to steel reinforcement cage rack 1
Bottom direction move to make blanking slide plate 19 that can slide blanking far from pipe die pipeline 4 namely blanking sled driver 20
Plate 19 is packed up, to provide a space moved for pipe die 102.Blanking sled driver 20 can be cylinder or oil cylinder.
Preferred embodiment, blanking sled driver 20 are hinged on 1 bottom of steel reinforcement cage rack, and blanking slide plate 19 is hinged on steel reinforcement cage
The end of rack 1.
Pipeline, driving, crane etc. may be used in steel reinforcement cage support structure 3.In the present embodiment, such as Fig. 3 and Fig. 4 institutes
Show, steel reinforcement cage support structure 3 includes accepting holder 7 and the undertaking turnover panel 8 hinged with holder 7 is accepted, and the undertaking turnover panel 8 is also
Connection there are one there is the turnover panel driver 9 of output end that can axially move back and forth and the turnover panel driver 9 with hold
It connects holder 7 to be hinged, the undertaking holder 7 is equipped with two pieces of right angle supporting blocks 10 being mutually parallel, the undertaking turnover panel 8
Both ends are hinged to enable undertaking holder 7 to be overturn in two pieces of right angle supporting blocks 10 with the inside of right angle supporting block 10 respectively.Turnover panel
Driver 9 can be cylinder or oil cylinder.One or more can be arranged in steel reinforcement cage support structure 3, can work at the same time or individually
Work.
Preferred embodiment, as shown in Figure 5 and Figure 6, if steel reinforcement cage rack 1 includes dried layer steel disposed in parallel in the vertical direction
Muscle cage holder 11, every layer of steel reinforcement cage holder 11 are equipped with several steel reinforcement cage conveyer belts 2, and the steel reinforcement cage support structure 3 also wraps
It includes positioned at the lifting platform 12 accepted 7 lower section of holder and be fixedly connected with undertaking holder 7, the lifting platform 12 can drive undertaking branch
Frame 7 rises or falls to make the steel reinforcement cage holder 11 accepted turnover panel 8 and correspond to different height on undertaking holder 7.
Specific work process is, when undertaking turnover panel 8, which will receive, compiles the steel reinforcement cage 100 on cage machine 101, turnover panel driver 9
Action makes undertaking turnover panel 8 toward close to the direction overturning for compiling cage machine 101, compiles and be arranged between cage machine 101 and steel reinforcement cage support structure 3
There is blanking slide carriage 103, when accepting the overturning of turnover panel 8, undertaking turnover panel 8 is corresponding with blanking slide carriage 103, to make steel reinforcement cage 100
It slides into and is accepted in turnover panel 8 along blanking slide carriage 103, lifting platform 12 rises or falls, and undertaking turnover panel 8 is made to correspond to the steel of different height
Muscle cage holder 11, turnover panel driver 9 acts again, makes undertaking turnover panel 8 toward close to the overturning of the direction of steel reinforcement cage holder 11, steel reinforcement cage
100 roll on the steel reinforcement cage conveyer belt 2 of steel reinforcement cage holder 11.Commercially available elevating mechanism, such as chain may be used in lifting platform 12
Formula elevator, jack etc..
Preferred embodiment is accepted 8 cross section of turnover panel and is arc-shaped, fits with steel reinforcement cage 100, and accepts turnover panel 8 and be located at volume
Among cage machine 101 and steel reinforcement cage rack 1, the lifting platform 12 include the scissors fork 13 hinged with holder 7 bottom is accepted and with
The hinged scissors of scissors fork 13 pitches driver 14, and scissors fork driver 14 has the output that can axially move back and forth
End and the output end are pitched 13 with scissors and are hinged.Scissors fork driver 14, which can be cylinder, oil cylinder.
Pipe die pipeline 4 can be the belt pulley conveyer of the prior art, and in the present embodiment, pipe die pipeline 4 includes
Two chain conveyors 21 being mutually parallel and below steel reinforcement cage rack 1, two chain conveyors 21 are connected with synchronizing shaft
It connects and synchronizing shaft connects pipe die driver 22, the end of every chain conveyor 21 is extended outside steel reinforcement cage rack 1.
Evenly spaced on pipe die pipeline 4 to be equipped with several load mould trolleies 23, the load mould trolley 23 is conveyed with pipe die
Line 4 is removably fixedly connected and can include two opposite with 4 synchronizing moving of pipe die pipeline, the load mould trolley 23
Roller 24 and roller 24 be rotatablely connected with mould trolley 23 is carried, two rollers 24 pipe die 102 is played accept positioning action to
Prevent pipe die 102 from friction or collision occurs with pipe die pipeline 4.Load mould trolley 23 on two pipe die pipelines 4 corresponds,
Make the both ends of pipe die 102 that can obtain gentle support.
Total course of work of the present embodiment is：When steel reinforcement cage 100 is from when compiling cage 101 loading and unloading of machine, undertaking turnover panel 8 is accepted
The steel reinforcement cage simultaneously makes undertaking turnover panel 8 correspond to different lifting platforms 12 by the action of lifting platform 12, accepts turnover panel 8 and is driven in turnover panel
Overturning occurs under the action of device 9 makes steel reinforcement cage be put on steel reinforcement cage conveyer belt 2, and the work of steel reinforcement cage conveyer belt 2 makes steel reinforcement cage send out
Raw movement, to vacate vacancy in steel reinforcement cage conveyer belt 2, simultaneously conveying steel cage is moved toward close to the direction of pipe die 102.
When steel reinforcement cage needs blanking, pipe die pipeline 4 transports below pipe die 102 to 2 end of steel reinforcement cage conveyer belt, blanking
19 slide carriage of blanking slide plate is opened in the work of sled driver 20, and the position that pipe die pipeline 4 can adjust pipe die 102 makes pipe die and blanking
Slide plate 19 corresponds to, and the action of steel reinforcement cage conveyer belt 2 makes steel reinforcement cage be slid into pipe die 102 along blanking slide plate 19, the driving of blanking slide plate
Device 20 acts pack up blanking slide plate 19 again, and pipe die pipeline 4 transports pipe die 102 to cloth area.
Embodiment 2
The present embodiment and the structure and operation principle of embodiment 1 are essentially identical, the difference is that, as shown in fig. 7, reinforcing bar
Cage support structure 3 includes accepting pipeline 5 positioned at steel reinforcement cage rack 1 and the steel reinforcement cage being inclined to set compiled among cage machine 101,
The both ends that the steel reinforcement cage accepts pipeline 5 are located at 2 top of 101 lower section of volume cage machine and steel reinforcement cage conveyer belt, and in steel
Muscle cage, which is accepted, is fixed with several pieces and steel reinforcement cage undertaking 5 vertically disposed steel reinforcement cage baffle 6 of pipeline on pipeline 5.Steel reinforcement cage
It accepts pipeline 5 and prior art pulley conveyer can be used, or using identical with the steel reinforcement cage conveyer belt 2 in embodiment 1
Structure.
In the present embodiment, steel reinforcement cage 100 directly can roll down to steel reinforcement cage from volume cage machine 101 and accept on pipeline 5 by steel
Muscle cage baffle 6 blocks, and when steel reinforcement cage, which accepts pipeline 5, to be acted, steel reinforcement cage 100 is to close to 2 movement of steel reinforcement cage conveyer belt and most
Pipeline 5 is accepted from steel reinforcement cage to tumble, drop on steel reinforcement cage conveyer belt 2 eventually.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although it is defeated that steel reinforcement cage rack 1, steel reinforcement cage conveyer belt 2, steel reinforcement cage support structure 3, pipe die is used more herein
Line sending 4, steel reinforcement cage accept pipeline 5, steel reinforcement cage baffle 6, accept holder 7, accept turnover panel 8, turnover panel driver 9, right angle support
Block 10, steel reinforcement cage holder 11, lifting platform 12, scissors fork 13, scissors fork driver 14, sprocket wheel 15, chain 16, synchronizing shaft 17, steel
Muscle cage slide plate cutting agency 18, blanking sled driver 20, chain conveyor 21, pipe die driver 22, carries mould at blanking slide plate 19
Trolley 23 roller 24, steel reinforcement cage 100, compiles the terms such as cage machine 101, pipe die 102, blanking slide carriage 103, but is not precluded and uses it
The possibility of its term.The use of these items is only for more easily describe and explain the essence of the present invention；They are solved
Any one of the additional limitations is interpreted into all to disagree with spirit of that invention.
Claims (10)
1. a kind of integral type steel reinforcement cage pipeline for pile pile production line, including steel reinforcement cage rack (1), which is characterized in that institute
The steel reinforcement cage rack (1) stated is equipped with several steel reinforcement cage conveyer belts (2) being mutually parallel, the steel reinforcement cage conveyer belt (2)
Steel reinforcement cage can be transported to the other end of steel reinforcement cage rack (1), the steel reinforcement cage rack from one end of steel reinforcement cage rack (1)
(1) both sides, which are respectively equipped with one, can will compile the steel reinforcement cage undertaking that the steel reinforcement cage on cage machine is transported on steel reinforcement cage conveyer belt (2)
Mechanism (3) and can be by pipe die pipeline (4) that the pipe die for being mounted with steel reinforcement cage conveys in the horizontal direction；
The steel reinforcement cage support structure (3) includes accepting holder (7) and the undertaking turnover panel (8) hinged with holder (7) is accepted, institute
The undertaking turnover panel (8) stated is also connected with that there are one have the turnover panel driver (9) of output end that can axially move back and forth and institute
The turnover panel driver (9) stated is hinged with holder (7) is accepted.
2. the integral type steel reinforcement cage pipeline according to claim 1 for pile pile production line, which is characterized in that described
Pipe die pipeline (4) is located at below steel reinforcement cage rack (1) and described pipe die pipeline (4) at least one end extends to steel reinforcement cage
Below the end of rack (1), when steel reinforcement cage is transported to steel reinforcement cage rack (1) end by steel reinforcement cage conveyer belt (2), the steel
Muscle cage on steel reinforcement cage conveyer belt (2) from falling and can drop into the pipe die on pipe die pipeline (4).
3. the integral type steel reinforcement cage pipeline according to claim 1 for pile pile production line, which is characterized in that described
Steel reinforcement cage support structure (3) includes that the steel reinforcement cage undertaking being inclined to set among steel reinforcement cage rack (1) and volume cage machine is defeated
Line sending (5), the both ends that the steel reinforcement cage accepts pipeline (5) are located at below volume cage machine and on steel reinforcement cage conveyer belt (2)
Side, and accepted in steel reinforcement cage and be fixed with several pieces and steel reinforcement cage undertaking pipeline (5) vertically disposed steel reinforcement cage on pipeline (5)
Baffle (6).
4. the integral type steel reinforcement cage pipeline according to claim 1 for pile pile production line, which is characterized in that described
Accept holder (7) and be equipped with two pieces of right angle supporting blocks (10) being mutually parallel, the both ends of the undertaking turnover panel (8) respectively with directly
The inside of corner supporting block (10) is hinged to make undertaking holder (7) that can be overturn in two pieces of right angle supporting blocks (10).
5. the integral type steel reinforcement cage pipeline according to claim 4 for pile pile production line, which is characterized in that described
Steel reinforcement cage rack (1) is if include dried layer steel reinforcement cage holder (11) disposed in parallel in the vertical direction, every layer of steel reinforcement cage holder
(11) several steel reinforcement cage conveyer belts (2) are equipped with, the steel reinforcement cage support structure (3) further includes being located to accept under holder (7)
Side and with accept holder (7) lifting platform (12) for being fixedly connected, the lifting platform (12) can drive undertaking holder (7) rising or
Decline to make the steel reinforcement cage holder (11) of the corresponding different height of the undertaking turnover panel (8) on undertaking holder (7).
6. the integral type steel reinforcement cage pipeline according to claim 5 for pile pile production line, which is characterized in that described
It accepts turnover panel (8) cross section to be arc-shaped, and accepts turnover panel (8) and be located among volume cage machine and steel reinforcement cage rack (1), the liter
Drop platform (12) includes that the scissors hinged with holder (7) bottom is accepted pitches (13) and pitch driver with the hinged scissors of scissors fork (13)
(14), scissors fork driver (14) has the output end that can axially move back and forth and the output end is pitched with scissors
(13) hinged.
7. the integral type steel reinforcement cage pipeline according to claim 1 for pile pile production line, which is characterized in that described
Steel reinforcement cage conveyer belt (2) includes sprocket wheel (15) and the chain (16) hinged with sprocket wheel (15), and several steel reinforcement cage conveyer belts (2) are located at
The sprocket wheel (15) of the same side is fixedly connected with synchronizing shaft (17) and synchronizing shaft (17) connection can drive the same of synchronizing shaft (17) rotation
Axis driver is walked, is equipped under at least one steel reinforcement cage slide plate in steel reinforcement cage rack (1) and positioned at close to the side of synchronizing shaft (17)
Expect mechanism (18), when steel reinforcement cage is fallen from steel reinforcement cage conveyer belt (2), the steel reinforcement cage can be along steel reinforcement cage slide plate blanking
Mechanism (18) slides into the pipe die on pipe die pipeline (4).
8. the integral type steel reinforcement cage pipeline according to claim 7 for pile pile production line, which is characterized in that described
Steel reinforcement cage slide plate cutting agency (18) include one end with the hinged blanking slide plate (19) of steel reinforcement cage rack (1) and both ends respectively with
Hinged blanking sled driver (20) in the middle part of steel reinforcement cage rack (1) and blanking slide plate (19), the blanking sled driver
(20) there is the output end that can axially move back and forth and the output end end and the middle part of blanking slide plate (19) are hinged, it is described
Blanking sled driver (20) can drive blanking slide plate (19) toward close to pipe die pipeline (4) direction move to make blanking
Slide plate (19) forms the gradient horizontal by acute angle, and it is past close that blanking sled driver (20) goes back stretchy blanking slide plate (19)
The bottom direction of steel reinforcement cage rack (1) moves to make blanking slide plate (19) far from pipe die pipeline (4).
9. the integral type steel reinforcement cage pipeline according to claim 8 for pile pile production line, which is characterized in that described
Blanking sled driver (20) is hinged on steel reinforcement cage rack (1) bottom, and blanking slide plate (19) is hinged on the end of steel reinforcement cage rack (1)
Portion, the pipe die pipeline (4) include two chain conveyors being mutually parallel and below steel reinforcement cage rack (1)
(21), two chain conveyors (21) use synchronous axis connection and synchronizing shaft connection pipe die driver (22), every chain conveyor
(21) it is external that steel reinforcement cage rack (1) is extended in end.
10. the integral type steel reinforcement cage pipeline according to claim 9 for pile pile production line, which is characterized in that described
Pipe die pipeline (4) on evenly spaced be equipped with several loads mould trolleies (23), the conveying of the load mould trolley (23) and pipe die
Line (4) is fixedly connected and can include two opposite with pipe die pipeline (4) synchronizing moving, the load mould trolley (23)
Roller (24) and roller (24) and load mould trolley (23) are rotatablely connected, the load mould trolley (23) one on two pipe die pipelines (4)
One corresponds to.
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| CN201610113242.0A CN105668178B (en) | 2016-02-29 | 2016-02-29 | Integral type steel reinforcement cage pipeline for pile pile production line |
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| CN201610113242.0A CN105668178B (en) | 2016-02-29 | 2016-02-29 | Integral type steel reinforcement cage pipeline for pile pile production line |
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Families Citing this family (5)
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| CN106271820A (en) * | 2016-10-31 | 2017-01-04 | 苏州市淞舜五金有限公司 | A kind of scalable tubing pay-off |
| CN107127880B (en) * | 2017-06-27 | 2019-01-08 | 浙江金鑫管桩有限公司 | A kind of three-dimensional circular production process for tubular pile |
| CN109910167A (en) * | 2018-02-12 | 2019-06-21 | 周兆弟 | A kind of production technology of prefabricated pile |
| CN113086617B (en) * | 2021-04-01 | 2022-08-02 | 广东博智林机器人有限公司 | Blanking transfer device |
| CN115214012A (en) * | 2022-07-26 | 2022-10-21 | 汤始建华建材（上海）有限公司 | Automatic mold entering equipment |
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| CN202245074U (en) * | 2011-09-20 | 2012-05-30 | 国鼎(南通)管桩有限公司 | Chain type mould conveyer for concrete tubular pile |
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| CN205500144U (en) * | 2016-02-29 | 2016-08-24 | 周兆弟 | A integral type steel reinforcement cage transfer chain for pipe pile production line |
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| US20080199296A1 (en) * | 2007-02-20 | 2008-08-21 | Ghosh Pradip K | Bundling system for long products |
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| CN202245074U (en) * | 2011-09-20 | 2012-05-30 | 国鼎(南通)管桩有限公司 | Chain type mould conveyer for concrete tubular pile |
| CN202399081U (en) * | 2011-11-22 | 2012-08-29 | 河南省三力机械制造有限公司 | Feeding mechanism for reinforcement cage seam welder |
| CN103787087A (en) * | 2012-10-29 | 2014-05-14 | 上海中技桩业股份有限公司 | Automatic stacking system for precast pile reinforcement cages |
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Effective date of registration: 20210409 Address after: 313013 workshop 1 of Huzhou Wantuo metal products Co., Ltd., rujiadian Road, Lianshi Town, Nanxun District, Huzhou City, Zhejiang Province Patentee after: Zhejiang Zhaodi Technology Co.,Ltd. Address before: 315800 Pugang 18, Xiaogang street, Beilun District, Ningbo, Zhejiang Patentee before: Zhou Zhaodi |
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Denomination of invention: Integrated reinforcement cage conveying line for pipe pile production line Effective date of registration: 20211227 Granted publication date: 20180803 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Huzhou Lianshi Xiaowei franchise sub branch Pledgor: Zhejiang Zhaodi Technology Co.,Ltd. Registration number: Y2021330002677 |
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Date of cancellation: 20220617 Granted publication date: 20180803 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Huzhou Lianshi Xiaowei franchise sub branch Pledgor: Zhejiang Zhaodi Technology Co.,Ltd. Registration number: Y2021330002677 |
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Denomination of invention: Integrated steel cage conveyor line for pipe pile production line Effective date of registration: 20230707 Granted publication date: 20180803 Pledgee: Nanxun Rural Commercial Bank of Zhejiang, Limited by Share Ltd. Pledgor: Zhejiang Zhaodi Technology Co.,Ltd. Registration number: Y2023330001414 |