CN105568494B - Anti-fluffing and anti-pilling tissue and its production method for family's textile fabric - Google Patents

Abstract

The invention relates to the field of textiles, in particular to an anti-pilling structure for home textile fabrics and a production method thereof. The structure of the present invention is specially used for the production and development of home textile bed fabrics. The weaving is wrapped in the middle of the warp yarn, which can effectively reduce the exposure of the weft weave point, avoid the friction between the weft weave point and the outside world, and prevent the pilling in the weft direction. The successful application of the weave of the present invention greatly reduces the input of production raw material costs, The durability of the fabric is significantly improved and the service life of the fabric is increased. The finished fabric is soft and close to the skin. It is the first choice for home textile bedding at present. By optimizing the material and production process of warp and weft yarns, it makes It matches with the interlaced pressure point structure of warp and weft yarns, and through the cooperation with each other, the durability and hand feel of the fabric are significantly improved, and the pilling in the weft direction is effectively prevented.

Description

Anti-pilling texture for home textile fabrics and production method thereof

technical field

The invention relates to a fabric structure and a production method thereof, in particular to an anti-pilling structure for home textile fabrics and a production method thereof.

Background technique

The fabrics of home textile bed fabrics are constantly subjected to friction, rubbing and bending during processing, use and washing. When the friction force between the fibers inside the fabric is less than the external resistance of the fibers, the fiber ends on the surface are exposed to the fabric, and there are many annoying fluffs on the surface of the fabric. This kind of fluff is called "fluffing". If they cannot fall off in time during continuous wearing and washing, they will be entangled with each other and kneaded into many spherical particles, which is "pilling". If the fabric continues to be rubbed and rubbed after pilling, the small balls formed will gradually fall off and the hair balls will be reduced. The pilling of the fabric of the home textile bed fabric can be roughly divided into the following five stages: suede formation→fiber entanglement→fiber entanglement→pompom formation→pompom shedding.

During the use of the fabric after it is made into home textile products, the fabric itself is subject to external friction, resulting in pilling, which affects the appearance and performance of home textile products. With the improvement of people's living standards, and the European and American textile standards In recent years, anti-pilling has attracted more and more attention from textile, dyeing and finishing manufacturers and consumers, and their requirements have become higher and higher.

At present, in order to achieve the purpose of anti-pilling, people have improved tissue materials, tissue structures, production processes, and dyeing processes, and even through post-finishing methods, such as oxidation and reduction methods, chlorination methods, and low-temperature plasma. Physicochemical means such as method, protease method are processed to fabric, and this has increased production cost undoubtedly. The organizational structure is an important reason that affects the pilling of the fabric. The main factors affecting the pilling of the fabric include the type of organization, the tightness of the organizational structure, and the surface smoothness of the fabric. Improvements are made from the production process. The adjustment and optimization of its organizational structure can reduce the input of production raw material costs.

Therefore, it is necessary to design a kind of anti-pilling structure, which is applied in home textile fabrics.

Contents of the invention

In view of the above technical problems, the purpose of the present invention is to break through the deficiencies in the fabric structure of existing home textile bedding fabrics, and provide a kind of anti-pilling structure and production method for home textile fabrics, which are specially used in the production and development of home textile bedding fabrics. By interlacing the warp and weft yarns, the weft yarns are interlaced and wrapped in the middle of the warp yarns, which can effectively reduce the exposure of the weft weaving points, avoid the friction between the weft weaving points and the outside world, and prevent the pilling of the weft direction. The success of the weaving of the present invention The application greatly reduces the cost of production raw materials, the durability of the fabric is significantly improved, and the service life of the fabric is increased. The finished fabric is soft and skin-friendly. It is the first choice for home textile bedding.

To achieve the above object, the present invention provides the following technical solutions:

An anti-pilling structure for home textile fabrics, the anti-pilling structure is composed of warp yarns and weft yarns, wherein the warp yarns and weft yarns are interlaced and pressed at points so that the weft yarns are interwoven and wrapped in the middle of the warp yarns.

Preferably, the anti-pilling structure is composed of warp yarns and weft yarns, the warp yarns are two groups, and the two groups of warp yarns are cyclically interlaced through the weft yarns, so that the weft yarns are interlaced and pressed between two adjacent groups of warp yarns to form Weaving wrapping of weft yarns.

Preferably, the material of the warp yarn is siro spinning R/T80/20/30s, and the material of the weft yarn is vortex spinning R/T80/20/30s.

Preferably, the yarn fineness of the warp and weft is 19.7 Tex.

Preferably, the grammage of the anti-pilling structure is 171.19 g/㎡.

Preferably, the warp density of the cotton fabric is 133 threads/inch, and the weft density is 68 threads/inch.

The above-mentioned production method for the anti-pilling texture of home textile fabrics, its specific steps are, its specific production steps are, winding process→warping process→sizing process→weaving process→finishing process:

(1) Winding process: use an automatic winder to wind the bobbin into a large-capacity, well-formed bobbin, and remove defects and impurities on the yarn;

(2) Warping process: the warp yarn is drawn from the winding bobbin to form a piece of yarn, so that the warp yarn has a uniform tension, and is closely wound on the warp beam in parallel to each other, making preliminary preparations for forming the weaving beam;

(3) Sizing process: the sizing process and the sizing process should adhere the front liquid to the warp yarn and dry it, and then wind it on the weaving shaft;

(4) Weaving process: use the dobby air-jet loom to weave into home textile fabrics according to the structure, in which the weaving process parameters are: opening time 295°, machine tension l500N, heald frame height 68 mm, speed 50-55 m/min;

(5) Finishing process, including singeing - desizing - singeing - mercerizing - washing - preshrinking process.

As a preference, during the sizing process in step (4), a Tsudakoma sizing machine is used, with single dipping and double pressure sizing; sizing pressure force: 1.55～1.7×10 KN, steam pressure: 0.40～0.55 MPa, sizing tank temperature: 75～80℃, main cylinder temperature: 65～85℃.

Preferably, in the post-finishing process of step (5), enzyme treatment is carried out before the water washing process to perform anti-pilling finishing. The composition of the anti-pilling finishing solution is: cellulase 1%-2%, pH 4.5-5.5, The bath ratio is 7-10:1; the enzyme treatment finishing process is: treat in a water bath at 50-60°C for 30-60 minutes, after the treatment, raise the temperature to 80°C, and treat for another 10-20 minutes to inactivate the enzyme.

Beneficial effects of the present invention:

1. The present invention provides an anti-pilling texture for home textile fabrics and its production method, which is specially used for the production and development of home textile bed fabrics. The weft yarns are interlaced and wrapped in the middle of the warp yarns through the interlaced pressure points of the warp and weft yarns, which can Effectively reduce the exposure of the weft weave point, avoid the friction between the weft weave point and the outside world, and prevent pilling in the weft direction. The successful application of the weave of the present invention greatly reduces the input of production raw material costs, and the durability of the fabric is significantly improved. The service life of the fabric is shortened, and the finished fabric is soft and skin-friendly, which is the first choice for home textile bedding.

2. The present invention selects warp and weft materials, yarn fineness, grammage, warp density and weft density. The warp material is Siro spinning R/T80/20/30s, and the weft material is vortex spinning R/T80/20/30s; the yarn fineness of warp and weft yarns is 19.7 Tex; the grammage of anti-pilling tissue is 171.19 g/㎡; the warp density of cotton fabric is 133 threads/inch, and the weft density is 68 threads/inch inch, so that it matches the interlaced pressure point structure of warp and weft yarns. Through the mutual cooperation with each other, the durability and fabric feel of the fabric are significantly improved, and the pilling in the weft direction is effectively prevented.

3. The present invention also improves the production process of anti-pilling structure. Through the selection and combination of various process parameters, the durability of the fabric, the feel of the fabric and the reduction of the pilling in the weft direction are effectively improved.

Description of drawings

Fig. 1 is organization horizontal organizational structure figure of the present invention;

Fig. 2 is the machine diagram of the organization of the present invention:

In the figure: 1-weft yarn I, 2-weft yarn II, 3-weft yarn III, a-warp yarn I, b-warp yarn II, A-warp yarn III, B-warp yarn IV.

detailed description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention and the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Example 1

As shown in Figures 1 and 2, an anti-pilling structure for home textile fabrics. The anti-pilling structure is composed of warp yarns and weft yarns. Among the warp yarns, preferably, the anti-pilling structure is composed of warp yarns and weft yarns, the warp yarns are two groups of ab and AB, warp yarns Ia and warp yarns II b form the first group of warp yarns, warp yarns III A, warp yarns IV B forms the second group of warp yarns, and the two groups of warp yarns interweave the weft yarns cyclically to interweave the weft yarns I, II and III, so that the weft yarns are interlaced and pressed between two adjacent warp yarns to form a weaving package of the weft yarns.

The production steps of the above-mentioned anti-pilling structure for home textile fabrics are: winding process→warping process→sizing process→weaving process→finishing process:

(1) Winding process: use an automatic winder to wind the bobbin into a large-capacity, well-formed bobbin, and remove defects and impurities on the yarn;

(2) Warping process: the warp yarn is drawn from the winding bobbin to form a piece of yarn, so that the warp yarn has a uniform tension, and is closely wound on the warp beam in parallel to each other, making preliminary preparations for forming the weaving beam;

(3) Sizing process: the sizing process and the sizing process should adhere the front liquid to the warp yarn and dry it, and then wind it on the weaving shaft;

(4) Weaving process: use the dobby air-jet loom to weave into home textile fabrics according to the structure, in which the weaving process parameters are: opening time 295°, machine tension l500N, heald frame height 68 mm, speed 50-55 m/min;

(5) Finishing process, including singeing - desizing - singeing - mercerizing - washing - preshrinking process.

Example 2

As a preference, as shown in Figures 1 and 2, an anti-pilling fabric for home textile fabrics, the anti-pilling fabric is composed of warp yarns and weft yarns, wherein the warp yarns and weft yarns are interlaced at the pressing points, so that the weft yarns Weaving is wrapped in the middle of the warp yarns. As a preference, the anti-pilling structure is composed of warp yarns and weft yarns. The warp yarns are two groups of ab and AB. Warp yarns Ia and warp yarns II b form the first group of warp yarns. , Warp yarn IV and B form the second group of warp yarns, and the two groups of warp yarns interweave weft yarns Ⅰ, weft yarn II, and weft yarn III through circular interweaving of weft yarns, so that the weft yarns are staggered and pressed in the middle of two adjacent warp yarns to form the interweaving of weft yarns Wrapping, the material of the warp yarn is siro spinning R/T80/20/30s, the material of the weft yarn is vortex spinning R/T80/20/30s; the yarn fineness of the warp yarn and weft yarn is 19.7 tex The grammage of the anti-pilling tissue is 171.19g/㎡; the warp density of the cotton fabric is 133 threads/inch, and the weft density is 68 threads/inch.

The production steps of the above-mentioned anti-pilling structure for home textile fabrics are: winding process→warping process→sizing process→weaving process→finishing process:

(1) Winding process: use an automatic winder to wind the bobbin into a large-capacity, well-formed bobbin, and remove defects and impurities on the yarn;

(2) Warping process: the warp yarn is drawn from the winding bobbin to form a piece of yarn, so that the warp yarn has a uniform tension, and is closely wound on the warp beam in parallel to each other, making preliminary preparations for forming the weaving beam;

(3) Sizing process: the sizing process and the sizing process should adhere the front liquid to the warp yarn and dry it, and then wind it on the weaving shaft; when sizing, use a Tsudakoma sizing machine, single dipping and double pressure sizing ;Sizing pressure force: 1.55～1.7×10 KN, steam pressure: 0.40～0.55 MPa, size tank temperature: 75～80℃, main cylinder temperature: 65～85℃;

(4) Weaving process: use the dobby air-jet loom to weave into home textile fabrics according to the structure, in which the weaving process parameters are: opening time 295°, machine tension l500N, heald frame height 68 mm, speed 50-55 m/min;

(5) Finishing process, including singeing - desizing - singeing - mercerizing - washing - preshrinking process, in step (5) finishing process, enzyme treatment can also be carried out for anti-pilling finishing, anti-pilling The composition of the finishing liquid is: cellulase 1%-2%, pH 4.5-5.5, liquor ratio 7-10:1; the anti-pilling finishing process is: treat in a water bath at 50-60°C for 30-60 minutes, Afterwards, raise the temperature to 80°C and treat for another 10-20 minutes to inactivate the enzyme.

experiment analysis:

Anti-pilling performance is an important index to measure the intrinsic quality of wool fabrics. The anti-pilling performance of high-quality products is 3 to 4 grades, and the first-class products are 3 grades; the GB/T 4802.1-1997 standard uses circular track fabrics. Pilling instrument is tested embodiment product and common product, and test result is as table 1:

Table 1 Fabric anti-pilling test results table

The invention provides an anti-pilling structure for home textile fabrics and a production method thereof, which is specially used in the production and development of home textile bed fabrics. The weft yarns are interlaced and wrapped in the middle of the warp yarns through the interlaced pressure points of the warp and weft yarns, which can effectively Reduce the exposure of the weft weave point, avoid the friction between the weft weave point and the outside world, and prevent pilling in the weft direction. The successful application of the weave of the present invention greatly reduces the cost of production raw materials, significantly improves the durability of the fabric, and increases the fabric quality. The use cycle of the finished product is soft and skin-friendly, which is the first choice for home textile bedding.

Ultimately, the above embodiments and accompanying drawings are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above embodiments, those skilled in the art should understand that it may be possible to change the form and details. Various changes can be made thereto without departing from the scope of the invention defined by the claims.

Claims (1)

1. a kind of anti-fluffing and anti-pilling for family's textile fabric is organized, it is characterised in that：Described anti-fluffing and anti-pilling is organized by warp thread Ith, warp thread II, warp thread III, warp thread IV and weft yarn I, weft yarn II, weft yarn III are constituted, and warp thread is divided into two groups, wherein, warp thread I, warp thread II first group of warp thread of composition, warp thread III, warp thread IV constitute second group of warp thread, and two groups of warp thread are by weft yarn I, weft yarn II, weft yarn III is circulated intertexture, weft yarn is staggeredly pressed and knits in the middle of adjacent two group warp thread, is formed and knit parcel to the folder of weft yarn；The material of warp thread Expect for SEILE textile R/T80/20/30s, the material of weft yarn is vortex spinning R/T80/20/30s；The fineness of yarn of warp thread and weft yarn is 19.7 Tex；The grammes per square metre of anti-fluffing and anti-pilling tissue is 171.19 g/；Bafta end count be 133 pieces/inch, filling density be 68/ Inch；

Its specific production stage is, winding procedure → warping process → sizing operation → weaving process → finishing process：

（1）Winding procedure：Using automatic winder, by incidental looping into capacity is big, forming bobbin, fault on yarn is removed And impurity；

（2）Warping process：Warp thread is drawn from doff bobbin, is constituted a width yarn sheet, is made warp thread that there is uniform tension force, mutually Abreast tightly around on warp beam, being to form beam of a loom to carry out preliminary preparation；

（3）Sizing operation:Operation of sizing mixing and sizing process stick to forward position liquid on warp thread and are dried, then wound on On beam of a loom；During starching, using Tianjin field coltfoal warp sizing machine, single leaching double pressures starching；Sizing squeezing pressure：1.55～1.7 × 10 KN, steam Pressure：0.40～0.55 MPa, slurry groove temperature：75～80 DEG C, main cylinder temperature：65～85 DEG C；

（4）Weaving process：Got married textile fabric by weave using multi-arm air-jet loom, wherein, weaving process parameter is：Opening 295 ° of time, warp tension l500N, 68 mm of heald frame height, 50～55 m/min of speed；

（5）Finishing process, singes-mercerising-washing-preshrinking process including-desizing-of singing, and carries out ferment treatment to be resisted Balling-up is arranged, and Anti-Pilling Finishes liquid is consisted of：Cellulase 1%-2%, pH 4.5-5.5, bath raio 7-10:1；Anti-Pilling Finishes Technique is：30-60 minutes are processed in 50-60 DEG C of water-bath, after having processed, 80 DEG C is warming up to, 10-20 minutes is reprocessed, is made enzyme Lose activity.