CN104514063A - Embedded fabric and weaving process thereof - Google Patents
Embedded fabric and weaving process thereof Download PDFInfo
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- CN104514063A CN104514063A CN201310457667.XA CN201310457667A CN104514063A CN 104514063 A CN104514063 A CN 104514063A CN 201310457667 A CN201310457667 A CN 201310457667A CN 104514063 A CN104514063 A CN 104514063A
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- Prior art keywords
- fabric
- embedded
- yarn
- weaving
- warp
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention provides an embedded fabric and a weaving process thereof. The embedded fabric comprises a 3/1 surface fabric, a 2/2 medium fabric and a 1/3 inner fabric. The process comprises the steps of spooling; beaming; slashing; denting; weaving; finishing. According to the embedded fabric and the weaving process, the inner fabric is woven according to the process requirement; twill strips are formed on the fabric surface and are connected to form the embedded fabric; the types of embedded yarns can be adjusted; low-elastic yarns can be embedded to improve the comfort, conductive yarns can be embedded to prevent static, and breathable fiber yarns can be embedded to improve the capacity of moisture absorption and sweat releasing; therefore, the corresponding functions can be achieved, and the problem that the embedded weaving cannot be performed in the traditional weaving process can be solved; embedded fabric has the characteristics of being simple in process, small in difficult at weaving and little in consumption of special weaving devices; an embedded fabric type textile product is added for the textile field.
Description
Technical field
The present invention relates to textile technology field, is a kind of embedded fabric and weaving process thereof specifically.
Background technology
At present in existing weaving technology, traditional fabric knitting technique can only loom for weaving double-layered jacquard fabric, and along with the raising of people's living standard, require also more and more higher to the class of fabric, some comfortablenesses, functional cloth are favored by people gradually, and the material embedding actual needs between in fabric table is more and more important and urgent.But, can be irregular and be difficult to weave due to warp-wise tension force if embed special yarn along warp-wise, because yarn is different, its tension force difference, two kinds of different tension force make gate assignment problem cause and cannot drive, also will increase heald frame number of pages simultaneously and make to weave more difficult to cause same beam of a loom to occur.
Summary of the invention
For overcoming the deficiencies in the prior art, goal of the invention of the present invention is to provide a kind of embedded fabric and weaving process thereof, by embedding the mode of special yarn along broadwise, solve the problem that conventional woven technique cannot produce embedded fabric, realize existing ordinary loom and weave embedded fabric.
For achieving the above object, embedded fabric of the present invention is made up of top layer fabric, intermediate fabric and nexine fabric.
Described top layer fabric is 3/1 twill-weave fabric.
Described intermediate fabric is 2/2 twill-weave fabric.
Described bottom fabric layer is 1/3 twill-weave fabric.
The warp thread direction top layer fabric of described embedded fabric, intermediate fabric and bottom fabric layer are arranged as 1 table: in 1: 1 li.
The embedding yarn of described embedded fabric is low-stretch yarn, conductive filament, air-conditioning fiber yarn.
The weaving process of the embedded fabric of the present invention, comprises the following steps:
(1) winding procedure: adopt field, village fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: draw on doff bobbin with Benniger warping machines, forms a width yarn sheet, the speed of a motor vehicle 500 ms/min;
(3) sizing operation: adopt field, Tianjin coltfoal Sizing machines, single leaching is two presses slurry; Sizing squeezing pressure: 1.4 ~ 1.6 × 10KN, steam pressure: 0.42 ~ 0.67MPa, slurry groove temperature: 80 DEG C ~ 85 DEG C, main cylinder temperature: 60 DEG C ~ 95 DEG C, slurry viscosity: 15 seconds, max. speed: 45 ms/min;
(4) denting operation: by warp thread by the method for following textile processes requirement defined successively through menopause tablet, heald and reed, all adopting along wearing method, adopting 4 to enter/detain the method for wearing;
The method of wearing is: 1,2,3,4, and which page heald frame digitized representation warp thread is through on;
(5) weaving process: adopt multi-arm air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 3000 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; The back rest is 80mm × 1, warp stop frame high scale line is No2.1-2-6, and the back rest is pushed ahead; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, use the yarn of designing requirement and fabric table, bottom crossing, use the embedding yarn needed with weft accumulator two with weft accumulator one, making to interweave according to the requirement of design through weft yarn forms fabric;
(6) arranging process: grey cloth is tested, measure and repairs.
The present invention compared with prior art, utilizes existing loom to produce embedded fabric, solves conventional woven technique and cannot produce an Embedded difficult problem.The present invention is equivalent to three layers of cloth, embedded in the special yarn of one deck between textile surface and bottom.Embed low-stretch yarn and can increase comfortableness, embedding conductive filament can antistatic, embeds air-conditioning fiber yarn and can strengthen moisture absorbing and sweat releasing ability etc.Have technique simple, difficulty of weaving is little, the feature that the consumption of weaving equipment special is few, and can be field of textiles increases a kind of Embedded textile product.
Accompanying drawing explanation
Fig. 1 is present invention process organization chart.
Fig. 2 is top layer fabric 3/1 twill-weave figure.
Fig. 3 is intermediate fabric 2/2 twill-weave figure.
Fig. 4 is bottom fabric layer 1/3 twill-weave figure.
Detailed description of the invention
Embedded fabric of the present invention is made up of top layer fabric, intermediate fabric and nexine fabric, adjusts warp thread direction top layer fabric, intermediate fabric and nexine fabric according to actual needs and is arranged as 1 table: in 1: 1 end.In order to the needs of cloth style, according to thick and heavy needs, the weft yarn number of adjustment layer fabric, can obtain required desirable grammes per square metre.
Embodiment: as shown in Figure 1,2,3, 4, top layer of the present invention Fabric Design is 3/1 twill-weave, and intermediate structure is 2/2, and bottom fabric layer is designed to 1/3 twill-weave.The upper values of Fig. 1 is correspondence and gaits method.
The embedding yarn of described embedded fabric is low-stretch yarn, conductive filament, air-conditioning fiber yarn.
Weaving process of the present invention, comprises the following steps:
(1) winding procedure: adopt field, village fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: draw on doff bobbin with Benniger warping machines, forms a width yarn sheet, the speed of a motor vehicle 500 ms/min;
(3) sizing operation: adopt field, Tianjin coltfoal Sizing machines, single leaching is two presses slurry; Sizing squeezing pressure: 1.4 ~ 1.6 × 10KN, steam pressure: 0.42 ~ 0.67MPa, slurry groove temperature: 80 DEG C ~ 85 DEG C, main cylinder temperature: 60 DEG C ~ 95 DEG C, slurry viscosity: 15 seconds, max. speed: 45 ms/min;
(4) denting operation: by warp thread by the method for following textile processes requirement defined successively through menopause tablet, heald and reed, all adopting along wearing method, in order to the needs of cloth style, adopting 4 to enter/detain the method for wearing;
The method of wearing is: 1,2,3, which page heald frame 4(digitized representation warp thread be through on);
(5) weaving process: adopt multi-arm air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 3000 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; The back rest is 80mm × 1, warp stop frame high scale line is No2.1-2-6, the back rest is pushed ahead; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, use the yarn of designing requirement and fabric table, bottom crossing, use the embedding yarn needed with weft accumulator two with weft accumulator one, making to interweave according to the requirement of design through weft yarn forms fabric;
(6) arranging process: grey cloth is tested, measure and repairs.
Claims (7)
1. an embedded fabric, is characterized in that: described embedded fabric is made up of top layer fabric, intermediate fabric and nexine fabric.
2. embedded fabric according to claim 1, is characterized in that: described top layer fabric is 3/1 twill-weave fabric.
3. embedded fabric according to claim 1, is characterized in that: described intermediate fabric is 2/2 twill-weave fabric.
4. embedded fabric according to claim 1, is characterized in that: described bottom fabric layer is 1/3 twill-weave fabric.
5. embedded fabric according to claim 1, is characterized in that: the warp thread direction top layer fabric of described embedded fabric, intermediate fabric and bottom fabric layer are arranged as 1 table: in 1: 1 li.
6. embedded fabric according to claim 1, is characterized in that: the embedding yarn of described embedded fabric is low-stretch yarn, conductive filament, air-conditioning fiber yarn.
7. a weaving process for embedded fabric, is characterized in that: comprise the following steps:
(1) winding procedure: adopt field, village fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: draw on doff bobbin with Benniger warping machines, forms a width yarn sheet, the speed of a motor vehicle 500 ms/min;
(3) sizing operation: adopt field, Tianjin coltfoal Sizing machines, single leaching is two presses slurry; Sizing squeezing pressure: 1.4 ~ 1.6 × 10KN, steam pressure: 0.42 ~ 0.67MPa, slurry groove temperature: 80 DEG C ~ 85 DEG C, main cylinder temperature: 60 DEG C ~ 95 DEG C, slurry viscosity: 15 seconds, max. speed: 45 ms/min;
(4) denting operation: by warp thread by the method for following textile processes requirement defined successively through menopause tablet, heald and reed, all adopting along wearing method, adopting 4 to enter/detain the method for wearing;
The method of wearing is: 1,2,3,4, and which page heald frame digitized representation warp thread is through on;
(5) weaving process: adopt multi-arm air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 3000 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; The back rest is 80mm × 1, warp stop frame high scale line is No2.1-2-6, and the back rest is pushed ahead; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, use the yarn of designing requirement and fabric table, bottom crossing, use the embedding yarn needed with weft accumulator two with weft accumulator one, making to interweave according to the requirement of design through weft yarn forms fabric;
(6) arranging process: grey cloth is tested, measure and repairs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310457667.XA CN104514063A (en) | 2013-09-30 | 2013-09-30 | Embedded fabric and weaving process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310457667.XA CN104514063A (en) | 2013-09-30 | 2013-09-30 | Embedded fabric and weaving process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN104514063A true CN104514063A (en) | 2015-04-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310457667.XA Pending CN104514063A (en) | 2013-09-30 | 2013-09-30 | Embedded fabric and weaving process thereof |
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| Country | Link |
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| CN (1) | CN104514063A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105568494A (en) * | 2015-12-21 | 2016-05-11 | 江苏明源纺织有限公司 | Anti-pilling texture for home textile fabric and production method thereof |
| CN110344156A (en) * | 2019-07-25 | 2019-10-18 | 际华三五四二纺织有限公司 | Three layers of Compound Fabric fabric of one kind and its weaving process |
| CN110359153A (en) * | 2019-07-26 | 2019-10-22 | 际华三五四二纺织有限公司 | A kind of filled type fabric and its weaving process |
| CN111793866A (en) * | 2020-06-02 | 2020-10-20 | 际华三五零九纺织有限公司 | Twin-wire twin-cord, fabric made therefrom and method for producing same |
| CN113046888A (en) * | 2021-03-17 | 2021-06-29 | 宁波晶力机械制造有限公司 | Weaving process of twill belt |
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| CN101660237A (en) * | 2009-09-14 | 2010-03-03 | 孔伟文 | Three-layer fabric and tatting technique thereof |
| CN102031616A (en) * | 2010-12-30 | 2011-04-27 | 宁波雅戈尔毛纺织染整有限公司 | Worsted fabric and manufacturing method thereof |
| CN202000060U (en) * | 2011-03-02 | 2011-10-05 | 南通绿芭蕉纺织品有限公司 | Functional three-layer shell fabric |
| CN102226305A (en) * | 2011-06-09 | 2011-10-26 | 际华三五四二纺织有限公司 | Multi-layer cloth fabric and weaving process thereof |
| CN202064088U (en) * | 2011-03-24 | 2011-12-07 | 杭州宏海纺织有限公司 | Multilayer fiber shading decorative fabric |
| KR20120120772A (en) * | 2011-04-25 | 2012-11-02 | 박창현 | Loom method for manufacturing carbon fiber fabric using adhesion-thread and threrof carbon fiber fabric |
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- 2013-09-30 CN CN201310457667.XA patent/CN104514063A/en active Pending
Patent Citations (6)
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| CN101660237A (en) * | 2009-09-14 | 2010-03-03 | 孔伟文 | Three-layer fabric and tatting technique thereof |
| CN102031616A (en) * | 2010-12-30 | 2011-04-27 | 宁波雅戈尔毛纺织染整有限公司 | Worsted fabric and manufacturing method thereof |
| CN202000060U (en) * | 2011-03-02 | 2011-10-05 | 南通绿芭蕉纺织品有限公司 | Functional three-layer shell fabric |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105568494A (en) * | 2015-12-21 | 2016-05-11 | 江苏明源纺织有限公司 | Anti-pilling texture for home textile fabric and production method thereof |
| CN110344156A (en) * | 2019-07-25 | 2019-10-18 | 际华三五四二纺织有限公司 | Three layers of Compound Fabric fabric of one kind and its weaving process |
| CN110359153A (en) * | 2019-07-26 | 2019-10-22 | 际华三五四二纺织有限公司 | A kind of filled type fabric and its weaving process |
| CN111793866A (en) * | 2020-06-02 | 2020-10-20 | 际华三五零九纺织有限公司 | Twin-wire twin-cord, fabric made therefrom and method for producing same |
| CN111793866B (en) * | 2020-06-02 | 2022-07-12 | 际华三五零九纺织有限公司 | Twin-wire twin-cord, fabric made of the same and method for producing the same |
| CN113046888A (en) * | 2021-03-17 | 2021-06-29 | 宁波晶力机械制造有限公司 | Weaving process of twill belt |
| CN113046888B (en) * | 2021-03-17 | 2023-01-31 | 宁波晶力机械制造有限公司 | Weaving process of twill belt |
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Application publication date: 20150415 |
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| RJ01 | Rejection of invention patent application after publication |