CN103643381A - Weaving method of basalt fiber, glass fiber and polypropylene fiber woven fabric - Google Patents
Weaving method of basalt fiber, glass fiber and polypropylene fiber woven fabric Download PDFInfo
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- CN103643381A CN103643381A CN201310627386.4A CN201310627386A CN103643381A CN 103643381 A CN103643381 A CN 103643381A CN 201310627386 A CN201310627386 A CN 201310627386A CN 103643381 A CN103643381 A CN 103643381A
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- fibre
- woven fabric
- polypropylene
- basalt
- glass
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- 239000000835 fiber Substances 0.000 title claims abstract description 131
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 120
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 120
- -1 polypropylene Polymers 0.000 title claims abstract description 109
- 229920002748 Basalt fiber Polymers 0.000 title claims abstract description 104
- 239000003365 glass fiber Substances 0.000 title claims abstract description 104
- 239000002759 woven fabric Substances 0.000 title claims abstract description 95
- 238000009941 weaving Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000010586 diagram Methods 0.000 abstract 4
- 239000002131 composite material Substances 0.000 description 21
- 239000004744 fabric Substances 0.000 description 20
- 238000005215 recombination Methods 0.000 description 11
- 230000006798 recombination Effects 0.000 description 11
- 230000008520 organization Effects 0.000 description 8
- 238000004064 recycling Methods 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
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Abstract
The invention discloses a weaving method of a basalt fiber, glass fiber and polypropylene fiber woven fabric. The method includes, firstly, determining the interweaving rules of wefts and warps of every layer according to the number of interweaving layers of wefts and warps, drawing out a structure diagram of the basalt fiber, glass fiber and polypropylene fiber woven fabric; then drawing out an organizing diagram of the basalt fiber, glass fiber and polypropylene fiber woven fabric; lastly, obtaining the looming diagram of the basalt fiber, glass fiber and polypropylene fiber woven fabric. Basalt fiber and polypropylene fiber twisted yarns serve as the warps, and glass fiber and polypropylene fiber twisted yarns serve as the wefts; according to the looming diagram of the basalt fiber, glass fiber and polypropylene fiber woven fabric, the basalt fiber, glass fiber and polypropylene fiber woven fabric can be obtained through weaving process of a weaving machine. The basalt fiber, glass fiber and polypropylene fiber woven fabric obtained through the method has certain thickness and flexibility properties.
Description
Technical field
The present invention relates to a kind of weaving method of novel woven fabric, the weaving method of especially a kind of basalt fibre, glass fibre and polypropylene fibre woven fabric.
Background technology
In fiber reinforcement fabric and field of compound material, glass fibre and basalt fibre are two kinds of fortifying fibres that are most widely used.Polypropylene fibre is in fiber reinforcement fabric and composite, to apply many matrix fibers; and there is certain performance deficiency in single basalt fibre, glass fibre, polypropylene fibre; if basalt fibre, glass fibre and polypropylene fibre looping are formed to recombination line; both can overcome the shortcoming of Single Fiber; performance cooperative effect; can protect fortifying fibre again, avoid weaving with following process in fibre damage, improve yarn weavability.
Summary of the invention
The object of the invention has been to provide the weaving method of a kind of basalt fibre, glass fibre and polypropylene fibre woven fabric, overcome the performance shortcomings of single yarn in fabric, improve weavability, design woven fabric structure, on ordinary loom, weave, make fabric there is certain thickness, possess certain flexible performance simultaneously.
In order to achieve the above object, technical scheme of the present invention is:
The weaving method of a kind of basalt fibre, glass fibre and polypropylene fibre woven fabric, first according to the number of plies that interweaves of warp thread and weft yarn, determine the rule that interweaves of each layer of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre woven fabric structure, according to the rule that interweaves of each layer of warp thread and weft yarn, draw the structural representation of the woven fabric of basalt fibre, glass fibre and polypropylene fibre, again according to basalt fibre, the structural representation of the woven fabric of glass fibre and polypropylene fibre draws basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre, finally pass through basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre obtains basalt fibre, the looming draft of the woven fabric of glass fibre and polypropylene fibre, adopting basalt fibre and polypropylene fibre looping line is warp thread, adopting glass fibre and polypropylene fibre looping line is weft yarn, pass through basalt fibre, the looming draft of glass fibre and polypropylene fibre woven fabric, weave on looms to make and obtain basalt fibre, the woven fabric of glass fibre and polypropylene fibre.
Described basalt fibre and polypropylene fibre looping line adopt basalt fibre and the polypropylene fibre looping line that fineness is 800tex ~ 1200tex; Described glass fibre and polypropylene fibre looping line adopt glass fibre and the polypropylene fibre looping line that fineness is 700tex ~ 1100tex.
The number of plies that interweaves of described warp thread and weft yarn is 2 ~ 6 layers.
The form of described basalt fibre, glass fibre and polypropylene fibre woven fabric structure is a kind of in three-dimensional orthogonal woven fabric tissue and three-dimensional angle-interlock woven fabric structure.
Described loom is common Rapier looms.
The invention has the beneficial effects as follows: the weaving method of a kind of basalt fibre of the present invention, glass fibre and polypropylene fibre woven fabric, basalt fibre/polypropylene fibre looping the line of different fineness of take is warp thread, glass fibre/polypropylene fibre looping the line of different fineness of take is weft yarn, overcome the performance shortcomings of single yarn in fabric, improve weavability; Design woven fabric structure is weaved on ordinary loom; The number of plies that changes warp thread and weft yarn, makes fabric have different thickness, possesses certain flexible performance simultaneously, is used for processing flexibility composite or be used to form to have the rigid composite material etc. of complex-curved shape.Basalt fibre, glass fibre and polypropylene fibre looping are formed to recombination line, can overcome the performance shortcomings of Single Fiber, recycling recombination line Weaving-machine fabric, can be so that fabric has certain thickness, DIMENSIONAL STABILITY and mechanical strength, possess certain flexible performance simultaneously, can be used for processing flexibility composite or be used to form rigid composite material having complex-curved shape etc.
Accompanying drawing explanation
Fig. 1 is the looming draft of 3 layers of three-dimensional orthogonal woven fabric of basalt fibre of the present invention, glass fibre and polypropylene fibre;
Fig. 2 is the looming draft of 2 layers of three-dimensional angle-interlock woven fabric of basalt fibre of the present invention, glass fibre and polypropylene fibre;
Fig. 3 is the looming draft of 6 layers of three-dimensional orthogonal woven fabric of basalt fibre of the present invention, glass fibre and polypropylene fibre;
Fig. 4 is the looming draft of 4 layers of three-dimensional angle-interlock woven fabric of basalt fibre of the present invention, glass fibre and polypropylene fibre.
The specific embodiment
Embodiment 1
A weaving method for basalt fibre, glass fibre and polypropylene fibre woven fabric, the number of plies that interweaves of warp thread is 3 layers; The number of plies that interweaves of weft yarn is 3 layers; According to the number of plies that interweaves of warp thread and weft yarn, determine the rule that interweaves of each layer of longitude and latitude and yarn, design basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric tissue, according to the rule that interweaves of each layer of warp thread and weft yarn, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric; According to the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, draw the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, by the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, obtain the looming draft of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, as shown in Figure 1; Adopting basalt fibre and the polypropylene fibre looping line that fineness is 835tex is warp thread, adopting glass fibre and the polypropylene fibre looping line that fineness is 710tex is weft yarn, according to the looming draft of the basalt fibre obtaining, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, on common Rapier looms, weave the three-dimensional orthogonal woven fabric that obtains basalt fibre, glass fibre and polypropylene fibre.
The weaving method of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fibre woven fabric, basalt fibre/polypropylene fibre looping the line of different fineness of take is warp thread, glass fibre/polypropylene fibre looping the line of different fineness of take is weft yarn, overcome the performance shortcomings of single yarn in fabric, improve weavability; Design three-dimensional woven fabric texture is weaved on ordinary loom; The number of plies that changes warp thread and weft yarn, makes fabric have different thickness, possesses certain flexible performance simultaneously, is used for processing flexibility composite or be used to form to have the rigid composite material etc. of complex-curved shape.Basalt fibre, glass fibre and polypropylene fibre looping are formed to recombination line, can overcome the performance shortcomings of Single Fiber, recycling recombination line weaving three-dimensional woven fabric, can be so that fabric has certain thickness, DIMENSIONAL STABILITY and mechanical strength, possess certain flexible performance simultaneously, can be used for processing flexibility composite or be used to form rigid composite material having complex-curved shape etc.
Embodiment 2
A weaving method for basalt fibre, glass fibre and polypropylene fibre woven fabric, the number of plies that interweaves of warp thread is 2 layers; The number of plies that interweaves of weft yarn is 2 layers; According to the number of plies that interweaves of warp thread and weft yarn, determine the rule that interweaves of each layer of longitude and latitude and yarn, design basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric structure, according to the rule that interweaves of each layer of warp thread and weft yarn, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric; According to the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, draw the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, by the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, obtain the looming draft of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, as shown in Figure 2; Adopting basalt fibre and the polypropylene fibre looping line that fineness is 835tex is warp thread, adopting glass fibre and the polypropylene fibre looping line that fineness is 710tex is weft yarn, according to the looming draft of the basalt fibre obtaining, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, on common Rapier looms, weave the three-dimensional angle-interlock woven fabric that obtains basalt fibre, glass fibre and polypropylene fibre.
The weaving method of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fibre woven fabric, basalt fibre/polypropylene fibre looping the line of different fineness of take is warp thread, glass fibre/polypropylene fibre looping the line of different fineness of take is weft yarn, overcome the performance shortcomings of single yarn in fabric, improve weavability; Design three-dimensional woven fabric texture is weaved on ordinary loom; The number of plies that changes warp thread and weft yarn, makes fabric have different thickness, possesses certain flexible performance simultaneously, is used for processing flexibility composite or be used to form to have the rigid composite material etc. of complex-curved shape.Basalt fibre, glass fibre and polypropylene fibre looping are formed to recombination line, can overcome the performance shortcomings of Single Fiber, recycling recombination line weaving three-dimensional woven fabric, can be so that fabric has certain thickness, DIMENSIONAL STABILITY and mechanical strength, possess certain flexible performance simultaneously, can be used for processing flexibility composite or be used to form rigid composite material having complex-curved shape etc.
Embodiment 3
A weaving method for basalt fibre, glass fibre and polypropylene fibre woven fabric, the number of plies that interweaves of warp thread is 6 layers; The number of plies that interweaves of weft yarn is 6 layers; According to the number of plies that interweaves of warp thread and weft yarn, determine the rule that interweaves of each layer of longitude and latitude and yarn, design basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric tissue, according to the rule that interweaves of each layer of warp thread and weft yarn, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric; According to the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, draw the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, by the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, obtain the looming draft of basalt fibre, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, as shown in Figure 3; Adopting basalt fibre and the polypropylene fibre looping line that fineness is 1000tex is warp thread, adopting glass fibre and the polypropylene fibre looping line that fineness is 900tex is weft yarn, according to the looming draft of the basalt fibre obtaining, glass fibre and polypropylene fibre three-dimensional orthogonal woven fabric, on common Rapier looms, weave the three-dimensional orthogonal woven fabric that obtains basalt fibre, glass fibre and polypropylene fibre.
The weaving method of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fibre woven fabric, basalt fibre/polypropylene fibre looping the line of different fineness of take is warp thread, glass fibre/polypropylene fibre looping the line of different fineness of take is weft yarn, overcome the performance shortcomings of single yarn in fabric, improve weavability; Design three-dimensional woven fabric texture is weaved on ordinary loom; The number of plies that changes warp thread and weft yarn, makes fabric have different thickness, possesses certain flexible performance simultaneously, is used for processing flexibility composite or be used to form to have the rigid composite material etc. of complex-curved shape.Basalt fibre, glass fibre and polypropylene fibre looping are formed to recombination line, can overcome the performance shortcomings of Single Fiber, recycling recombination line weaving three-dimensional woven fabric, can be so that fabric has certain thickness, DIMENSIONAL STABILITY and mechanical strength, possess certain flexible performance simultaneously, can be used for processing flexibility composite or be used to form rigid composite material having complex-curved shape etc.
Embodiment 4
A weaving method for basalt fibre, glass fibre and polypropylene fibre woven fabric, the number of plies of warp thread is 4 layers; The number of plies of weft yarn is 4 layers; According to the number of plies that interweaves of warp thread and weft yarn, determine the rule that interweaves of each layer of longitude and latitude and yarn, design basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric structure, according to the rule that interweaves of each layer of warp thread and weft yarn, draw the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric; According to the structural representation of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, draw the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, by the organization chart of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, obtain the looming draft of basalt fibre, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, as shown in Figure 4; Adopting basalt fibre and the polypropylene fibre looping line that fineness is 1200tex is warp thread, adopting glass fibre and the polypropylene fibre looping line that fineness is 1100tex is weft yarn, according to the looming draft of the basalt fibre obtaining, glass fibre and polypropylene fibre three-dimensional angle-interlock woven fabric, on common Rapier looms, weave the three-dimensional angle-interlock woven fabric that obtains basalt fibre, glass fibre and polypropylene fibre.
The weaving method of a kind of basalt fibre of the present embodiment, glass fibre and polypropylene fibre woven fabric, basalt fibre/polypropylene fibre looping the line of different fineness of take is warp thread, glass fibre/polypropylene fibre looping the line of different fineness of take is weft yarn, overcome the performance shortcomings of single yarn in fabric, improve weavability; Design three-dimensional woven fabric texture is weaved on ordinary loom; The number of plies that changes warp thread and weft yarn, makes fabric have different thickness, possesses certain flexible performance simultaneously, is used for processing flexibility composite or be used to form to have the rigid composite material etc. of complex-curved shape.Basalt fibre, glass fibre and polypropylene fibre looping are formed to recombination line, can overcome the performance shortcomings of Single Fiber, recycling recombination line weaving three-dimensional woven fabric, can be so that fabric has certain thickness, DIMENSIONAL STABILITY and mechanical strength, possess certain flexible performance simultaneously, can be used for processing flexibility composite or be used to form rigid composite material having complex-curved shape etc.
Claims (5)
1. the weaving method of a basalt fibre, glass fibre and polypropylene fibre woven fabric, it is characterized in that: the rule that interweaves of first determining each layer of warp thread and weft yarn according to the number of plies that interweaves of warp thread and weft yarn, design basalt fibre, glass fibre and polypropylene fibre woven fabric structure, according to the rule that interweaves of each layer of warp thread and weft yarn, draw the structural representation of the woven fabric of basalt fibre, glass fibre and polypropylene fibre, again according to basalt fibre, the structural representation of the woven fabric of glass fibre and polypropylene fibre draws basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre, finally pass through basalt fibre, the woven fabric structure figure of glass fibre and polypropylene fibre obtains basalt fibre, the looming draft of the woven fabric structure of glass fibre and polypropylene fibre, adopting basalt fibre and polypropylene fibre looping line is warp thread, adopting glass fibre and polypropylene fibre looping line is weft yarn, pass through basalt fibre, the looming draft of glass fibre and polypropylene fibre woven fabric, weave on looms to make and obtain basalt fibre, the woven fabric of glass fibre and polypropylene fibre.
2. the weaving method of basalt fibre as claimed in claim 1, glass fibre and polypropylene fibre woven fabric, is characterized in that: described basalt fibre and polypropylene fibre looping line adopt basalt fibre and the polypropylene fibre looping line that fineness is 800tex ~ 1200tex; Described glass fibre and polypropylene fibre looping line adopt glass fibre and the polypropylene fibre looping line that fineness is 700tex ~ 1100tex.
3. the weaving method of basalt fibre as claimed in claim 1, glass fibre and polypropylene fibre woven fabric, is characterized in that: the number of plies that interweaves of described warp thread and weft yarn is 2 ~ 6 layers.
4. the weaving method of basalt fibre as claimed in claim 1, glass fibre and polypropylene fibre woven fabric, is characterized in that: the form of described basalt fibre, glass fibre and polypropylene fibre woven fabric structure is a kind of in three-dimensional orthogonal woven fabric tissue and three-dimensional angle-interlock woven fabric structure.
5. the weaving method of basalt fibre as claimed in claim 1, glass fibre and polypropylene fibre woven fabric, is characterized in that: described loom is common Rapier looms.
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Cited By (9)
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CN104088054A (en) * | 2014-07-04 | 2014-10-08 | 浙江理工大学 | Preparation method for high-performance composite line for polypropylene-based composite material |
CN104131392A (en) * | 2014-06-27 | 2014-11-05 | 中原工学院 | Basalt fiber chenille woven fabric |
CN105113106A (en) * | 2015-08-27 | 2015-12-02 | 浙江理工大学 | Structural design and weaving device and process of rip vertical yarn combined type three-dimensional woven fabric |
CN105133140A (en) * | 2015-08-26 | 2015-12-09 | 四川航天五源复合材料有限公司 | Fiber cloth with continuous basalt fibers |
CN105220303A (en) * | 2015-08-26 | 2016-01-06 | 四川航天五源复合材料有限公司 | A kind of continuous basalt fiber cloth |
CN105821561A (en) * | 2016-05-13 | 2016-08-03 | 江苏太极实业新材料有限公司 | Manufacturing method of basalt composite fiber fabric for heat-insulating layer of heat-resistant conveyor belt |
CN105926301A (en) * | 2016-06-08 | 2016-09-07 | 江苏太极实业新材料有限公司 | Manufacturing method of basalt composite fiber fabric for layered conveyor belt |
CN106012159A (en) * | 2016-06-12 | 2016-10-12 | 江苏太极实业新材料有限公司 | Tire cap ply based on basalt fibers and manufacturing method of tire cap ply |
CN113089168A (en) * | 2021-04-14 | 2021-07-09 | 太原理工大学 | Flame-retardant heat-insulation basalt-flame-retardant fiber three-dimensional spacer woven fabric and manufacturing method thereof |
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Cited By (11)
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CN104131392A (en) * | 2014-06-27 | 2014-11-05 | 中原工学院 | Basalt fiber chenille woven fabric |
CN104088054A (en) * | 2014-07-04 | 2014-10-08 | 浙江理工大学 | Preparation method for high-performance composite line for polypropylene-based composite material |
CN104088054B (en) * | 2014-07-04 | 2016-07-06 | 浙江理工大学 | A kind of preparation method of behavior of polypropylene composites high-performance recombination line |
CN105133140A (en) * | 2015-08-26 | 2015-12-09 | 四川航天五源复合材料有限公司 | Fiber cloth with continuous basalt fibers |
CN105220303A (en) * | 2015-08-26 | 2016-01-06 | 四川航天五源复合材料有限公司 | A kind of continuous basalt fiber cloth |
CN105113106A (en) * | 2015-08-27 | 2015-12-02 | 浙江理工大学 | Structural design and weaving device and process of rip vertical yarn combined type three-dimensional woven fabric |
CN105113106B (en) * | 2015-08-27 | 2017-03-22 | 浙江理工大学 | Structural design and weaving device and process of rip vertical yarn combined type three-dimensional woven fabric |
CN105821561A (en) * | 2016-05-13 | 2016-08-03 | 江苏太极实业新材料有限公司 | Manufacturing method of basalt composite fiber fabric for heat-insulating layer of heat-resistant conveyor belt |
CN105926301A (en) * | 2016-06-08 | 2016-09-07 | 江苏太极实业新材料有限公司 | Manufacturing method of basalt composite fiber fabric for layered conveyor belt |
CN106012159A (en) * | 2016-06-12 | 2016-10-12 | 江苏太极实业新材料有限公司 | Tire cap ply based on basalt fibers and manufacturing method of tire cap ply |
CN113089168A (en) * | 2021-04-14 | 2021-07-09 | 太原理工大学 | Flame-retardant heat-insulation basalt-flame-retardant fiber three-dimensional spacer woven fabric and manufacturing method thereof |
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Application publication date: 20140319 |