CN105566832A - 一种电线电缆用硅橡胶 - Google Patents

一种电线电缆用硅橡胶 Download PDF

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CN105566832A
CN105566832A CN201610062123.7A CN201610062123A CN105566832A CN 105566832 A CN105566832 A CN 105566832A CN 201610062123 A CN201610062123 A CN 201610062123A CN 105566832 A CN105566832 A CN 105566832A
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夏建
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SUZHOU CHENGSHENG INFORMATION TECHNOLOGY Co Ltd
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Abstract

一种电线电缆用硅橡胶,它包括以下组份,甲基乙烯基硅胶、气相法白炭黑、硅灰石、丙烯酸、硬脂酸钠、氢氧化铝、引发剂、防老剂、阻燃剂、羟基硅油;本发明采用精确重量份数的甲基乙烯基硅胶、气相法白炭黑、硅灰石、丙烯酸、硬脂酸钠、氢氧化铝、引发剂、防老剂、阻燃剂和羟基硅油,并通过严谨的工艺步骤制作,极大的提高其机械性能,使得硅胶具有优异的阻燃、成瓷效果。

Description

一种电线电缆用硅橡胶
技术领域
本发明涉及一种硅橡胶,具体涉及一种电线电缆用硅橡胶。
背景技术
硅橡胶虽具有优异的耐热性、耐寒性、介电性、耐臭氧和耐大气老化等性能,硅橡胶突出的性能是使用温度宽广,能在-60℃(或更低的温度)至+250℃(或更高的温度)下长期使用。但硅橡胶的抗张强度和抗撕裂强度等机械性能较差,在常温下其物理机械性能不及大多数合成橡胶,且除腈硅、氟硅橡胶外,一般的硅橡胶耐油、耐溶剂性能欠佳,故硅橡胶不宜用于普通条件的场合。
发明内容
发明目的:本发明的目的主要针对现有技术中存在的不足,提供一种具有优异的阻燃和成瓷效果的电线电缆用硅橡胶。
技术方案:为了解决上述技术问题,本发明所述的一种电线电缆用硅橡胶,按重量份数计算,它包括以下组份,
(1)甲基乙烯基硅胶30-50份;
(2)气相法白炭黑10-30份;
(3)硅灰石20-30份;
(4)丙烯酸5-15份;
(5)硬脂酸钠5-10份;
(6)氢氧化铝1-5份;
(7)引发剂1-3份;
(8)防老剂5-8份;
(9)阻燃剂1-2份;
(10)羟基硅油5-10份;
其制备方法为,它包括以下步骤,
(1)先将甲基乙烯基硅胶、气相法白炭黑、硅灰石和丙烯酸加热预混合,加热温度为35℃;
(2)然后将硬脂酸钠、氢氧化铝和羟基硅油与步骤(1)中的混合物加热充分混合,加热温度为45℃;
(3)最后将引发剂、防老剂和阻燃剂与步骤(2)中的混合物加热充分混合,加热温度为55℃;
(4)薄通或薄通+三角包→下料→滤胶→停放→返炼→加硫化剂→出片。
所述引发剂为过氧化二异丙苯。
所述防老剂为防老剂MB。
所述阻燃剂为聚磷酸铵。
有益效果:本发明与现有技术相比,其显著优点是:本发明采用精确重量份数的甲基乙烯基硅胶、气相法白炭黑、硅灰石、丙烯酸、硬脂酸钠、氢氧化铝、引发剂、防老剂、阻燃剂和羟基硅油,并通过严谨的工艺步骤制作,极大的提高其机械性能,使得硅胶具有优异的阻燃、成瓷效果。
具体实施方式
以下通过实施例对本发明作进一步的阐述。
实施例1:
本发明所述的一种电线电缆用硅橡胶,其特征在于:按重量份数计算,它包括以下组份,
(1)甲基乙烯基硅胶35份;
(2)气相法白炭黑15份;
(3)硅灰石24份;
(4)丙烯酸7份;
(5)硬脂酸钠6份;
(6)氢氧化铝3份;
(7)引发剂2份;
(8)防老剂6份;
(9)阻燃剂1份;
(10)羟基硅油6份;
其制备方法为,它包括以下步骤,
(1)先将甲基乙烯基硅胶、气相法白炭黑、硅灰石和丙烯酸加热预混合,加热温度为35℃;
(2)然后将硬脂酸钠、氢氧化铝和羟基硅油与步骤(1)中的混合物加热充分混合,加热温度为45℃;
(3)最后将引发剂、防老剂和阻燃剂与步骤(2)中的混合物加热充分混合,加热温度为55℃;
(4)薄通→下料→滤胶→停放→返炼→加硫化剂→出片。
所述引发剂为过氧化二异丙苯。
所述防老剂为防老剂MB。
所述阻燃剂为聚磷酸铵。
实施例2:
本发明所述的一种电线电缆用硅橡胶,其特征在于:按重量份数计算,它包括以下组份,
(1)甲基乙烯基硅胶45份;
(2)气相法白炭黑25份;
(3)硅灰石28份;
(4)丙烯酸14份;
(5)硬脂酸钠8份;
(6)氢氧化铝4份;
(7)引发剂3份;
(8)防老剂7份;
(9)阻燃剂2份;
(10)羟基硅油7份;
其制备方法为,它包括以下步骤,
(1)先将甲基乙烯基硅胶、气相法白炭黑、硅灰石和丙烯酸加热预混合,加热温度为35℃;
(2)然后将硬脂酸钠、氢氧化铝和羟基硅油与步骤(1)中的混合物加热充分混合,加热温度为45℃;
(3)最后将引发剂、防老剂和阻燃剂与步骤(2)中的混合物加热充分混合,加热温度为55℃;
(4)薄通+三角包→下料→滤胶→停放→返炼→加硫化剂→出片。
所述引发剂为过氧化二异丙苯。
所述防老剂为防老剂MB。
所述阻燃剂为聚磷酸铵。
本发明采用精确重量份数的甲基乙烯基硅胶、气相法白炭黑、硅灰石、丙烯酸、硬脂酸钠、氢氧化铝、引发剂、防老剂、阻燃剂和羟基硅油,并通过严谨的工艺步骤制作,极大的提高其机械性能,使得硅胶具有优异的阻燃、成瓷效果。
本发明提供了一种思路及方法,具体实现该技术方案的方法和途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围,本实施例中未明确的各组成部分均可用现有技术加以实现。

Claims (4)

1.一种电线电缆用硅橡胶,其特征在于:按重量份数计算,它包括以下组份,
(1)甲基乙烯基硅胶30-50份;
(2)气相法白炭黑10-30份;
(3)硅灰石20-30份;
(4)丙烯酸5-15份;
(5)硬脂酸钠5-10份;
(6)氢氧化铝1-5份;
(7)引发剂1-3份;
(8)防老剂5-8份;
(9)阻燃剂1-2份;
(10)羟基硅油5-10份;
其制备方法为,它包括以下步骤,
(1)先将甲基乙烯基硅胶、气相法白炭黑、硅灰石和丙烯酸加热预混合,加热温度为35℃;
(2)然后将硬脂酸钠、氢氧化铝和羟基硅油与步骤(1)中的混合物加热充分混合,加热温度为45℃;
(3)最后将引发剂、防老剂和阻燃剂与步骤(2)中的混合物加热充分混合,加热温度为55℃;
(4)薄通或薄通+三角包→下料→滤胶→停放→返炼→加硫化剂→出片。
2.根据权利要求1所述的电线电缆用硅橡胶,其特征在于:所述引发剂为过氧化二异丙苯。
3.根据权利要求1所述的电线电缆用硅橡胶,其特征在于:所述防老剂为防老剂MB。
4.根据权利要求1所述的电线电缆用硅橡胶,其特征在于:所述阻燃剂为聚磷酸铵。
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Application publication date: 20160511