CN105564120A - High-speed mosaic paving machine - Google Patents
High-speed mosaic paving machine Download PDFInfo
- Publication number
- CN105564120A CN105564120A CN201610131376.5A CN201610131376A CN105564120A CN 105564120 A CN105564120 A CN 105564120A CN 201610131376 A CN201610131376 A CN 201610131376A CN 105564120 A CN105564120 A CN 105564120A
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- China
- Prior art keywords
- paving
- mobile platform
- axle
- high speed
- mosaic
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- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 230000000007 visual effect Effects 0.000 claims abstract description 11
- 230000010355 oscillation Effects 0.000 claims description 9
- 239000000956 alloy Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000008520 organization Effects 0.000 claims description 2
- 241000252254 Catostomidae Species 0.000 abstract 1
- 239000000463 material Substances 0.000 description 11
- 239000003086 colorant Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 241001212149 Cathetus Species 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
- B44C3/126—Devices for making mosaic constructs automatically
Landscapes
- Road Paving Machines (AREA)
- Manipulator (AREA)
- Road Repair (AREA)
Abstract
The invention discloses a high-speed mosaic paving machine. The equipment comprises a shaft movement mechanism, a feeding mechanism and paving mechanisms; the shaft movement mechanism includes an X-axle moving platform, a Z-axle moving platform and an A-axle moving platform; the feeding mechanism consists of two linear vibration suppliers symmetrically arranged on two sides of a P-axle slide table; the paving mechanisms are mounted at two ends of the X-axle moving platform, and consist of two sets of identical paving head components and paving heads mounted below the paving head components; vacuum suckers are arranged at the bottoms of the paving heads, and are connected with a vacuum generator through sucking pipes; and a CCD visual identifying mechanism is mounted between the linear vibration suppliers and the P-axle slide table, and is arranged below the paving heads. The high-speed mosaic paving machine improves the working efficiency, the diversity and the stability, realizes automatic adjustment of paving angles, is high in paving precision, improves the enterprise production efficiency, and reduces the enterprise production cost.
Description
Technical field
The present invention relates to mosaic paving technology and equipment field, particularly relate to a kind of high speed mosaic paving machine.
Background technology
The process of traditional production mosaic is, is arranged in by same face in the grid of paving template by hand by workman by mosaic particle at random, then sticks into a monoblock mosaic finished product with the material pasted.Such manual operations, inefficiency, working time are long.When particularly requiring the paving of different colours mosaic particle to be become figuratum mosaic finished product, need first according to the position of mosaic particle in pattern of different colours, the position of corresponding grid is marked again in paving template, then, the mosaic particle of different colours is put into the grid of corresponding paving template by grain.Make that work difficulty is large, labour takies many like this, this just causes the production cost of mosaic to increase.Although existing Some Enterprises puts forth effort research and development mosaic paving machine, but because mosaic field material size, color, material are various, on market existing paving machine due to structure simple, multi items cannot be realized, many colors, the high speed paving of many sizes, paving machine efficiency is lower, cause the production cost of enterprise to raise, production efficiency is on the low side.
Summary of the invention
The invention provides a kind of high speed mosaic paving machine, overcome existing paving machine and cannot realize diversified paving, paving poor stability, paving precision is low, causes paving machine efficiency lower, and then the production cost of enterprise is raised, degradation problem under production efficiency.
The object of the invention is to be achieved through the following technical solutions:
A kind of high speed mosaic paving machine, comprise shaft movement mechanism, feed mechanism and paving mechanism, it is characterized in that: described shaft movement mechanism comprises X-axis mobile platform, Z axis mobile platform and A axle mobile platform, described feed mechanism is made up of the straight-line oscillation loader that two are symmetricly set on P axle slide unit both sides, described P axle slide unit is arranged on the below of X-axis mobile platform along Y direction, described P axle slide unit can along Y direction self-movement; Paving mechanism is arranged on the two ends of X-axis mobile platform, described paving mechanism is become by two groups of identical paving head group parts and the paving head group be arranged on below paving head group part, the bottom of described paving head is provided with vacuum slot, and vacuum slot is connected with the vacuum generator be arranged on paving head group part by suction pipe; Be provided with CCD visual identity mechanism between described straight-line oscillation loader and P axle slide unit, described CCD visual identity organization establishes is in the below of paving head.
Described X-axis mobile platform, Z axis mobile platform and A axle mobile platform are connected respectively a drive motors.
The quantity often organizing paving head is 18, and each paving head is rotated by independently driven by motor and moved up and down work respectively.
Described paving head is also provided with height position detector.
Described paving head group part is also provided with infrared position sensor, between described suction pipe and vacuum slot, is provided with buffer unit.
Described paving head is made up of alloy material, and described shaft movement mechanism, feed mechanism, P axle slide unit and paving head group part adopt shaping steel part to form.
Compared with prior art, the present invention at least has the following advantages:
By the technical scheme of the invention described above, paving mechanism can move along shaft movement mechanism at X-axis, Z axis and A direction of principal axis under drive motors effect, paving mechanism includes 36 paving heads altogether, and 36 paving heads are independent separately, by Z axis assembly driven by motor High Rotation Speed, clockwise or counterclockwise 360 degree of rotary works can be realized, and can move up and down along Z-direction, thus substantially increase paving efficiency; Each paving head all independent vacuum negative-pressure adsorption power can be supplied to respective suction nozzle, often organize 18 paving heads automatically to carry out moving adapting to mosaic size according to material size, whether the height position detector on paving head can detect 36 paving heads simultaneously and move and put in place, paving head is made up of alloy material, by controlling the quality of a whole set of paving head, also significantly reduce load and the inertia of high-speed motion, ensure that paving precision from many aspects; In addition, by CCD (imageing sensor) visual identity mechanism, equipment identifies material color, size and material on straight-line oscillation loader automatically, by distributing different materials to paving head, realizes the diversified paving of mosaic substrate.Operating efficiency and the stability of paving machine of the present invention are high, are conducive to improving enterprises production efficiency, reduce the production cost of enterprise.
Accompanying drawing explanation
Fig. 1 is the stereogram of a kind of high speed mosaic paving machine that the embodiment of the present invention provides;
Fig. 2 is the side view of a kind of high speed mosaic paving machine that the embodiment of the present invention provides;
Fig. 3 is the top view of a kind of high speed mosaic paving machine that the embodiment of the present invention provides;
Fig. 4 is the structural representation of embodiment of the present invention middle berth attaching mechanism and vacuum generator;
Fig. 5 is the structural representation of embodiment of the present invention cathetus vibrating feeder;
Fig. 6 is the structural representation of CCD visual identity mechanism in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the present invention, be clearly and completely described the technical scheme in the present invention, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As Figure 1-3, for a kind of high speed mosaic paving machine that the embodiment of the present invention proposes, comprise shaft movement mechanism, feed mechanism and paving mechanism 1, shaft movement mechanism comprises X-axis mobile platform 2, Z axis mobile platform 3 and A axle mobile platform (not shown), feed mechanism is made up of the straight-line oscillation loader 5 that two are symmetricly set on P axle slide unit 4 both sides, P axle slide unit 4 is arranged on the below of X-axis mobile platform 2 along Y direction, P axle slide unit 4 can along Y direction self-movement; Paving mechanism 1 is arranged on the two ends of X-axis mobile platform 2, paving mechanism 1 is by two groups of identical paving head group parts 11 and be arranged on paving below paving head group part 11 12 and form, the bottom of paving 12 is provided with vacuum slot 13, vacuum slot 13 is connected with the vacuum generator 6 be arranged on paving head group part 11 by suction pipe, be provided with CCD (imageing sensor) visual identity mechanism between straight-line oscillation loader 5 and P axle slide unit 4, CCD visual identity mechanism 7 is arranged on the below of paving head.
Wherein, X-axis mobile platform 2, Z axis mobile platform 3 and A axle mobile platform are connected respectively a drive motors, A axle mobile platform be arranged on X-axis, Z axis crisscross on, paving 12 realizes A to mobile working along the crisscross movement of X-axis, Z axis.
Preferably, the quantity often organizing paving head is 18, each paving head is respectively by independently Z axis assembly driven by motor rotation, 360 degree clockwise or can be rotated counterclockwise and carry out work, and can carry out moving up and down work along Z-direction, in conjunction with the height position detector on paving head, 36 paving heads can be detected simultaneously and whether move and put in place, to guarantee efficiency and the precision of paving.
Preferably, paving head group part 11 is also provided with infrared position sensor 8, between suction pipe and vacuum slot 13, is provided with buffer unit.
Preferably, paving 12 is made up of alloy material, and shaft movement mechanism, feed mechanism, P axle slide unit 4 and paving head group part 11 adopt shaping steel part to form.Paving 12 is made up of alloy material, effectively can control a whole set of paving head quality like this at 4.5kg, significantly reduce load and the inertia of high-speed motion, all travelling tables and the frame of platform adopt shaping steel part to form, fuselage stability is strong, has good vibrationproof and durability.
As Figure 4-Figure 6, be the schematic enlarged-scale view of embodiment of the present invention middle berth attaching mechanism, vacuum generator, straight-line oscillation loader and CCD visual identity mechanism.
Below in conjunction with accompanying drawing, the course of work of the present invention is described as follows:
During use, be put in by mosaic on feed mechanism, mosaic substrate is put on P axle slide unit, during work, moved vertically by X-axis, Z axis mobile platform, paving mechanism is moved to feed mechanism place, draw paving element by the vacuum intake mouth on paving head in feeding position, then, drive paving head to rotate, in rotation process, paving head is crossed and is adjusted the position of paving element and direction, after adjusting, paving element is placed with on P axle slide unit.
Compared with prior art, the present invention at least has the following advantages:
By the technical scheme of the invention described above, paving mechanism can move along shaft movement mechanism at X-axis, Z axis and A direction of principal axis under drive motors effect, paving mechanism includes 36 paving heads altogether, and 36 paving heads are independent separately, by Z axis assembly driven by motor High Rotation Speed, clockwise or counterclockwise 360 degree of rotary works can be realized, and can move up and down along Z-direction, thus substantially increase paving efficiency; Each paving head all independent vacuum negative-pressure adsorption power can be supplied to respective suction nozzle, often organize 18 paving heads automatically to carry out moving adapting to mosaic size according to material size, whether the height position detector on paving head can detect 36 paving heads simultaneously and move and put in place, paving head is made up of alloy material, by controlling the quality of a whole set of paving head, also significantly reduce load and the inertia of high-speed motion, ensure that paving precision from many aspects; In addition, by CCD (imageing sensor) visual identity mechanism, equipment identifies material color, size and material on straight-line oscillation loader automatically, by distributing different materials to paving head, realizes the diversified paving of mosaic substrate.Operating efficiency and the stability of paving machine of the present invention are high, are conducive to improving enterprises production efficiency, reduce the production cost of enterprise.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (6)
1. a high speed mosaic paving machine, comprise shaft movement mechanism, feed mechanism and paving mechanism, it is characterized in that: described shaft movement mechanism comprises X-axis mobile platform, Z axis mobile platform and A axle mobile platform, described feed mechanism is made up of the straight-line oscillation loader that two are symmetricly set on P axle slide unit both sides, described P axle slide unit is arranged on the below of X-axis mobile platform along Y direction, described P axle slide unit can along Y direction self-movement; Paving mechanism is arranged on the two ends of X-axis mobile platform, described paving mechanism is become by two groups of identical paving head group parts and the paving head group be arranged on below paving head group part, the bottom of described paving head is provided with vacuum slot, and vacuum slot is connected with the vacuum generator be arranged on paving head group part by suction pipe; Be provided with CCD visual identity mechanism between described straight-line oscillation loader and P axle slide unit, described CCD visual identity organization establishes is in the below of paving head.
2. high speed mosaic paving machine as claimed in claim 1, is characterized in that: described X-axis mobile platform, Z axis mobile platform and A axle mobile platform are connected respectively a drive motors.
3. high speed mosaic paving machine as claimed in claim 1, is characterized in that: the quantity often organizing paving head is 18, and each paving head is rotated by independently driven by motor and moved up and down work respectively.
4. the high speed mosaic paving machine as described in claim 1 or 3, is characterized in that: described paving head is also provided with height position detector.
5. high speed mosaic paving machine as claimed in claim 1, is characterized in that: described paving head group part is also provided with infrared position sensor, is provided with buffer unit between described suction pipe and vacuum slot.
6. high speed mosaic paving machine as claimed in claim 1, it is characterized in that: described paving head is made up of alloy material, described shaft movement mechanism, feed mechanism, P axle slide unit and paving head group part adopt shaping steel part to form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610131376.5A CN105564120B (en) | 2016-03-08 | 2016-03-08 | A kind of high speed mosaic paving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610131376.5A CN105564120B (en) | 2016-03-08 | 2016-03-08 | A kind of high speed mosaic paving machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105564120A true CN105564120A (en) | 2016-05-11 |
| CN105564120B CN105564120B (en) | 2018-07-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610131376.5A Active CN105564120B (en) | 2016-03-08 | 2016-03-08 | A kind of high speed mosaic paving machine |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006048915A3 (en) * | 2004-11-04 | 2006-08-10 | Marco Taietta | Automatic selecting and handling device for assembling mosaic-like objects |
| CN201254838Y (en) * | 2008-09-02 | 2009-06-10 | 郭安华 | Mosaic automatic paving machine |
| CN102644364A (en) * | 2012-04-16 | 2012-08-22 | 黄建平 | Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line |
| CN102825965A (en) * | 2012-07-27 | 2012-12-19 | 周仕成 | Full-automatic mosaic pattern paving machine |
| CN102910018A (en) * | 2012-09-27 | 2013-02-06 | 深圳市好智通科技有限公司 | Automatic point-fixing paving equipment for mosaics |
| CN202880374U (en) * | 2012-09-27 | 2013-04-17 | 深圳市好智通科技有限公司 | Mosaic arrangement conveying device |
| CN104070909A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Multi-rail automatic laying equipment for multicolor mosaic particles |
| CN205416935U (en) * | 2016-03-08 | 2016-08-03 | 白东明 | High -speed mosaic paving machine |
-
2016
- 2016-03-08 CN CN201610131376.5A patent/CN105564120B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006048915A3 (en) * | 2004-11-04 | 2006-08-10 | Marco Taietta | Automatic selecting and handling device for assembling mosaic-like objects |
| CN201254838Y (en) * | 2008-09-02 | 2009-06-10 | 郭安华 | Mosaic automatic paving machine |
| CN102644364A (en) * | 2012-04-16 | 2012-08-22 | 黄建平 | Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line |
| CN102825965A (en) * | 2012-07-27 | 2012-12-19 | 周仕成 | Full-automatic mosaic pattern paving machine |
| CN102910018A (en) * | 2012-09-27 | 2013-02-06 | 深圳市好智通科技有限公司 | Automatic point-fixing paving equipment for mosaics |
| CN202880374U (en) * | 2012-09-27 | 2013-04-17 | 深圳市好智通科技有限公司 | Mosaic arrangement conveying device |
| CN104070909A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Multi-rail automatic laying equipment for multicolor mosaic particles |
| CN205416935U (en) * | 2016-03-08 | 2016-08-03 | 白东明 | High -speed mosaic paving machine |
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| Publication number | Publication date |
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| CN105564120B (en) | 2018-07-06 |
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Effective date of registration: 20180601 Address after: 311200 Xiaoshan science and Technology City, Hangzhou, Hangzhou, Zhejiang Applicant after: Hangzhou Ivan Stone Technology Co. Ltd. Address before: 101118 Beijing Tongzhou District Songzhuang town small Fort Industrial Park Applicant before: Bai Dongming |
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