CN105564120B - A kind of high speed mosaic paving machine - Google Patents
A kind of high speed mosaic paving machine Download PDFInfo
- Publication number
- CN105564120B CN105564120B CN201610131376.5A CN201610131376A CN105564120B CN 105564120 B CN105564120 B CN 105564120B CN 201610131376 A CN201610131376 A CN 201610131376A CN 105564120 B CN105564120 B CN 105564120B
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- Prior art keywords
- paving
- axis
- head
- axis mobile
- mobile platform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
- B44C3/126—Devices for making mosaic constructs automatically
Abstract
The invention discloses a kind of high speed mosaic paving machines.The equipment includes shaft movement mechanism, feed mechanism and paving mechanism, and the shaft movement mechanism includes X-axis mobile platform, Z axis mobile platform and A axis mobile platforms, and the straight-line oscillation loader that the feed mechanism is symmetricly set on P axis slide units both sides by two forms；Paving mechanism is mounted on the both ends of X-axis mobile platform, the paving mechanism is made of two groups of identical paving head assemblies and the paving head below paving head assembly, the bottom of the paving head is equipped with vacuum slot, and vacuum slot is connect by suction pipe with vacuum generator；CCD visual identitys mechanism is installed, the CCD visual identitys mechanism is arranged on the lower section of paving head between the straight-line oscillation loader and P axis slide units.The present invention improves working efficiency, diversity and the stability of paving machine, realizes adjust automatically paving angle, paving precision is high, so as to improve enterprises production efficiency, reduces the production cost of enterprise.
Description
Technical field
The present invention relates to mosaic paving technology and equipment field more particularly to a kind of high speed mosaic paving machines.
Background technology
The process of traditional production mosaic is to arrange Marseille gram particle at random by same face by hand by worker
It is listed in the grid of paving template, then a monoblock mosaic finished product is sticked into the material pasted.Such manual operations, work effect
Rate is low, working time is long.When particularly requiring the gram particle paving of different colours Marseille into figuratum mosaic finished product, need
First according to position of the Marseille gram particle in pattern of different colours, then the position of corresponding grid is marked in paving template,
Then, the Marseille gram particle of different colours is put by grain in the grid of corresponding paving template.In this way so that work difficulty
Greatly, labour occupies more, this results in mosaic, and the production cost increases.Although have Some Enterprises to put forth effort to research and develop mosaic paving
Patch machine, but since mosaic field material size, color, material are various, existing paving machine is due to simple in structure in the market,
It can not realize multi items, more colors, the high speed paving of more sizes, paving machine is less efficient, and the production cost of enterprise is caused to increase,
Production efficiency is relatively low.
Invention content
The present invention provides a kind of high speed mosaic paving machines, and diversified paving can not be realized by overcoming existing paving machine
Patch, paving stability is poor, and paving precision is low, causes paving machine less efficient, and then increases the production cost of enterprise, production effect
The problems such as rate declines.
The purpose of the present invention is what is be achieved through the following technical solutions：
A kind of high speed mosaic paving machine, including shaft movement mechanism, feed mechanism and paving mechanism, it is characterised in that：Institute
Shaft movement mechanism is stated symmetrically to be set by two including X-axis mobile platform, Z axis mobile platform and A axis mobile platforms, the feed mechanism
The straight-line oscillation loader composition in P axis slide units both sides is put, the P axis slide unit is arranged on along Y direction under X-axis mobile platform
Side, the P axis slide unit can be along Y direction self-movement；Paving mechanism is mounted on the both ends of X-axis mobile platform, the paving machine
Structure is made of two groups of identical paving head assemblies and the paving head below paving head assembly, the bottom of the paving head
Equipped with vacuum slot, vacuum slot is connect by suction pipe with the vacuum generator in paving head assembly；The straight line shakes
Dynamic that CCD visual identitys mechanism is equipped between loader and P axis slide units, the CCD visual identitys mechanism is arranged on paving head
Lower section.
The X-axis mobile platform, Z axis mobile platform and A axis mobile platforms are connected respectively a driving motor.
The quantity of every group of paving head is 18, and each paving head drives rotation by independent motor respectively and moves up and down
Work.
Height position detector is additionally provided on the paving head.
Infrared position sensor is also equipped in the paving head assembly, buffering dress is equipped between the suction pipe and vacuum slot
It puts.
The paving head is made of alloy material, the shaft movement mechanism, feed mechanism, P axis slide unit and paving head assembly
Using molding steel part composition.
Compared with prior art, the present invention has at least the following advantages：
By the technical solution of the invention described above, paving mechanism under driving motor effect can along shaft movement mechanism X-axis,
Z axis and the movement of A axis directions, paving mechanism includes 36 paving heads in total, and 36 paving heads are respectively independent, by Z axis assembly
Motor drives high speed rotation, it can be achieved that 360 degree rotation works clockwise or counterclockwise, and can be moved up and down along Z-direction,
So as to substantially increase paving efficiency；The negative-pressure adsorption power that each paving head can independently generate vacuum is supplied to respective suction
Mouth, every group of 18 paving heads can automatically be moved to adapt to mosaic size according to material size, the height position on paving head
Putting detection device can detect whether 36 paving heads move in place simultaneously, and paving head is made of alloy material, a whole set of by controlling
The quality of paving head also significantly reduces load and the inertia of high-speed motion, ensures paving precision from many aspects；In addition,
By CCD (imaging sensor) visual identitys mechanism, material color, size on equipment automatic identification straight-line oscillation loader and
Material gives paving head by distributing different materials, realizes the diversified paving of mosaic substrate.The work of paving machine of the present invention
Efficiency and stability are high, are conducive to improve enterprises production efficiency, reduce the production cost of enterprise.
Description of the drawings
Fig. 1 is a kind of stereogram of high speed mosaic paving machine provided in an embodiment of the present invention；
Fig. 2 is a kind of side view of high speed mosaic paving machine provided in an embodiment of the present invention；
Fig. 3 is a kind of vertical view of high speed mosaic paving machine provided in an embodiment of the present invention；
Fig. 4 is the structure diagram of middle berth of embodiment of the present invention attaching mechanism and vacuum generator；
Fig. 5 is the structure diagram of cathetus vibrating feeder of the embodiment of the present invention；
Fig. 6 is the structure diagram of CCD visual identitys mechanism in the embodiment of the present invention.
Specific embodiment
Below in conjunction with the attached drawing in the present invention, the technical solution in the present invention is clearly and completely described, is shown
So, described embodiment is only the part of the embodiment of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, those of ordinary skill in the art's all other embodiments obtained without making creative work, all
Belong to the scope of protection of the invention.
As shown in Figs. 1-3, for the embodiment of the present invention propose a kind of high speed mosaic paving machine, including shaft movement mechanism,
Feed mechanism and paving mechanism 1, shaft movement mechanism include X-axis mobile platform 2, Z axis mobile platform 3 and A axis mobile platforms (in figure
Do not show), the straight-line oscillation loader 5 that feed mechanism is symmetricly set on 4 both sides of P axis slide unit by two forms, and P axis slide unit 4 is along Y-axis
Direction is arranged on the lower section of X-axis mobile platform 2, and P axis slide unit 4 can be along Y direction self-movement；Paving mechanism 1 is moved mounted on X-axis
The both ends of moving platform 2, paving mechanism 1 is by two groups of identical paving head assemblies 11 and the paving mounted on 11 lower section of paving head assembly
Patch head 12 forms, and the bottom of paving head 12 is equipped with vacuum slot 13, and vacuum slot 13 is by suction pipe with being mounted on paving head assembly
Vacuum generator 6 on 11 connects, and CCD (imaging sensor) vision is equipped between straight-line oscillation loader 5 and P axis slide unit 4
Identification mechanism, CCD visual identitys mechanism 7 are arranged on the lower section of paving head.
Wherein, X-axis mobile platform 2, Z axis mobile platform 3 and A axis mobile platforms are connected respectively a driving motor, A
Axis mobile platform be arranged on X-axis, Z axis it is crisscross on, paving head 12 realizes A to shifting along crisscross move of X-axis, Z axis
It starts building to make.
Preferably, the quantity of every group of paving head is 18, and each paving head drives rotation by independent Z axis assembly motor respectively
Turn, can be worked with 360 degree clockwise or counterclockwise, and work can be moved up and down along Z-direction, with reference to paving
Height position detector on head, can detect whether 36 paving heads move in place simultaneously, to ensure the efficiency of paving and essence
Degree.
Preferably, infrared position sensor 8 is also equipped in paving head assembly 11, is equipped between suction pipe and vacuum slot 13 slow
Flushing device.
Preferably, paving head 12 is made of alloy material, shaft movement mechanism, feed mechanism, P axis slide unit 4 and paving head group
Part 11 is using molding steel part composition.Paving head 12 is made of alloy material, a whole set of paving head quality can effectively be controlled to exist in this way
4.5kg, significantly reduces load and the inertia of high-speed motion, and the rack of all mobile work platforms and platform is used into shaped steel
Part forms, and fuselage stability is strong, has good vibrationproof and durability.
As Figure 4-Figure 6, it is regarded for middle berth of embodiment of the present invention attaching mechanism, vacuum generator, straight-line oscillation loader and CCD
Feel the schematic enlarged-scale view of identification mechanism.
The course of work of the present invention is described as follows below in conjunction with the accompanying drawings：
In use, mosaic is put on feed mechanism, mosaic substrate is put on P axis slide units, during work, by X-axis,
Z axis mobile platform is axially moveable, and paving mechanism is moved at feed mechanism, by the vacuum intake mouth on paving head in feeding
Paving element is drawn at position, then, drives the rotation of paving head, in rotation process, paving head is excessively to the position of paving element
It is adjusted with direction, after adjusting, paving element is placed on P axis slide units.
Compared with prior art, the present invention has at least the following advantages：
By the technical solution of the invention described above, paving mechanism under driving motor effect can along shaft movement mechanism X-axis,
Z axis and the movement of A axis directions, paving mechanism includes 36 paving heads in total, and 36 paving heads are respectively independent, by Z axis assembly
Motor drives high speed rotation, it can be achieved that 360 degree rotation works clockwise or counterclockwise, and can be moved up and down along Z-direction,
So as to substantially increase paving efficiency；The negative-pressure adsorption power that each paving head can independently generate vacuum is supplied to respective suction
Mouth, every group of 18 paving heads can automatically be moved to adapt to mosaic size according to material size, the height position on paving head
Putting detection device can detect whether 36 paving heads move in place simultaneously, and paving head is made of alloy material, a whole set of by controlling
The quality of paving head also significantly reduces load and the inertia of high-speed motion, ensures paving precision from many aspects；In addition,
By CCD (imaging sensor) visual identitys mechanism, material color, size on equipment automatic identification straight-line oscillation loader and
Material gives paving head by distributing different materials, realizes the diversified paving of mosaic substrate.The work of paving machine of the present invention
Efficiency and stability are high, are conducive to improve enterprises production efficiency, reduce the production cost of enterprise.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, the change or replacement that can be readily occurred in,
It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of claims
Subject to enclosing.
Claims (3)
1. a kind of high speed mosaic paving machine, including shaft movement mechanism, feed mechanism and paving mechanism, it is characterised in that：It is described
Shaft movement mechanism includes X-axis mobile platform, Z axis mobile platform and A axis mobile platforms, and the feed mechanism is symmetrical arranged by two
Straight-line oscillation loader in P axis slide units both sides forms, and the P axis slide unit is arranged on along Y direction under X-axis mobile platform
Side, the P axis slide unit can be along Y direction self-movement；Paving mechanism is mounted on the both ends of X-axis mobile platform, the paving machine
Structure is made of two groups of identical paving head assemblies and the paving head below paving head assembly, the bottom of the paving head
Equipped with vacuum slot, vacuum slot is connect by suction pipe with the vacuum generator in paving head assembly；The straight line shakes
Dynamic that CCD visual identitys mechanism is equipped between loader and P axis slide units, the CCD visual identitys mechanism is arranged on paving head
Lower section；
Wherein, the X-axis mobile platform, Z axis mobile platform and A axis mobile platforms are connected respectively a driving motor；Often
The quantity of group paving head is 18, and each paving head drives rotation by independent motor respectively and moves up and down work；It is described
Height position detector is additionally provided on paving head.
2. high speed mosaic paving machine as described in claim 1, it is characterised in that：It is also equipped in the paving head assembly red
External position sensor is equipped with buffer unit between the suction pipe and vacuum slot.
3. high speed mosaic paving machine as described in claim 1, it is characterised in that：The paving head is made of alloy material,
The shaft movement mechanism, feed mechanism, P axis slide unit and paving head assembly are using molding steel part composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610131376.5A CN105564120B (en) | 2016-03-08 | 2016-03-08 | A kind of high speed mosaic paving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610131376.5A CN105564120B (en) | 2016-03-08 | 2016-03-08 | A kind of high speed mosaic paving machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105564120A CN105564120A (en) | 2016-05-11 |
| CN105564120B true CN105564120B (en) | 2018-07-06 |
Family
ID=55874989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610131376.5A Active CN105564120B (en) | 2016-03-08 | 2016-03-08 | A kind of high speed mosaic paving machine |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006048915A3 (en) * | 2004-11-04 | 2006-08-10 | Marco Taietta | Automatic selecting and handling device for assembling mosaic-like objects |
| CN201254838Y (en) * | 2008-09-02 | 2009-06-10 | 郭安华 | Mosaic automatic paving machine |
| CN102644364A (en) * | 2012-04-16 | 2012-08-22 | 黄建平 | Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line |
| CN102825965A (en) * | 2012-07-27 | 2012-12-19 | 周仕成 | Full-automatic mosaic pattern paving machine |
| CN102910018A (en) * | 2012-09-27 | 2013-02-06 | 深圳市好智通科技有限公司 | Automatic point-fixing paving equipment for mosaics |
| CN202880374U (en) * | 2012-09-27 | 2013-04-17 | 深圳市好智通科技有限公司 | Mosaic arrangement conveying device |
| CN104070909A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Multi-rail automatic laying equipment for multicolor mosaic particles |
| CN205416935U (en) * | 2016-03-08 | 2016-08-03 | 白东明 | High -speed mosaic paving machine |
-
2016
- 2016-03-08 CN CN201610131376.5A patent/CN105564120B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006048915A3 (en) * | 2004-11-04 | 2006-08-10 | Marco Taietta | Automatic selecting and handling device for assembling mosaic-like objects |
| CN201254838Y (en) * | 2008-09-02 | 2009-06-10 | 郭安华 | Mosaic automatic paving machine |
| CN102644364A (en) * | 2012-04-16 | 2012-08-22 | 黄建平 | Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line |
| CN102825965A (en) * | 2012-07-27 | 2012-12-19 | 周仕成 | Full-automatic mosaic pattern paving machine |
| CN102910018A (en) * | 2012-09-27 | 2013-02-06 | 深圳市好智通科技有限公司 | Automatic point-fixing paving equipment for mosaics |
| CN202880374U (en) * | 2012-09-27 | 2013-04-17 | 深圳市好智通科技有限公司 | Mosaic arrangement conveying device |
| CN104070909A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Multi-rail automatic laying equipment for multicolor mosaic particles |
| CN205416935U (en) * | 2016-03-08 | 2016-08-03 | 白东明 | High -speed mosaic paving machine |
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|---|---|
| CN105564120A (en) | 2016-05-11 |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20180601 Address after: 311200 Xiaoshan science and Technology City, Hangzhou, Hangzhou, Zhejiang Applicant after: Hangzhou Ivan Stone Technology Co. Ltd. Address before: 101118 Beijing Tongzhou District Songzhuang town small Fort Industrial Park Applicant before: Bai Dongming |
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| GR01 | Patent grant |