CN208054427U - A kind of bulk cargo feeder - Google Patents
A kind of bulk cargo feeder Download PDFInfo
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- CN208054427U CN208054427U CN201820281456.3U CN201820281456U CN208054427U CN 208054427 U CN208054427 U CN 208054427U CN 201820281456 U CN201820281456 U CN 201820281456U CN 208054427 U CN208054427 U CN 208054427U
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- module
- workpiece
- identification
- bulk cargo
- feeding
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- 238000010992 reflux Methods 0.000 claims abstract description 18
- 239000002356 single layer Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 46
- 230000007246 mechanism Effects 0.000 claims description 22
- 238000005266 casting Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model discloses a kind of bulk cargo feeders, including storing module, feeding module, conveyor module, reflux module, identification and material-distributing system, wherein, the feeding module is located at the top of the storing module, the identification and material-distributing system, conveyor module and reflux module are arranged from top to bottom, and the conveying direction of the conveyor module and the reflux module is opposite；The feeding module obtains workpiece from storing module, and workpiece is spread in a single layer on conveyor module, it is identified as the workpiece of correct status in the identification and material-distributing system identification conveyor module and obtains the workpiece of the correct status, is not delivered in storing module by the module that flows back by the workpiece that the identification and material-distributing system obtain.In certain size range, electric elements or part with regular geometric shapes can be carried out sorting the utility model, versatile.
Description
Technical field
The utility model belongs to a kind of feed mechanism, belongs to field of mechanical technique, especially a kind of bulk cargo feeder.
Background technology
Model change is fast under existing market market, various in style, and yield is small, if using traditional mode to element
Or product is sorted, it is necessary to the feed ancillary equipment of corresponding material（Such as bulk cargo feeding or mechanism for sorting）, quantity required is big,
Capital consumption is big, and occupancy production area is big, and switch speed is slow, it is also necessary to the switching production technician of training official（Similar
Switch between product or element, be easy to cause chaotic and mistake）, increase the operation cost of enterprise.
Existing bulk cargo feeding or mechanism for sorting have the shortcomings that following：
1. it has a single function, it is with strong points.Vibration plate or special sorting device, each vibration plate or sorting is typically utilized to set
It is standby to be screened for certain particular element or product.
2. occupied ground is big；
3. switching is frequent.
Utility model content
Based on disadvantage described in background technology, the utility model is intended to provide a kind of bulk cargo feeder, in certain size
Range, electric elements or part with regular geometric shapes can be carried out sorting, versatile.
The utility model is realized in this way：
A kind of bulk cargo feeder, including storing module, feeding module, conveyor module, reflux module, identification and sub-material system
System, wherein the feeding module is located at the top of the storing module, the identification and material-distributing system, conveyor module and reflux
Module is arranged from top to bottom, and the conveyor module is opposite with the reflux conveying direction of module；The feeding module is from storing module
Middle acquisition workpiece, and workpiece is spread in a single layer on conveyor module, the work in the identification and material-distributing system identification conveyor module
Part simultaneously obtains the workpiece for being identified as correct status, and the workpiece not obtained by the identification and material-distributing system is defeated by reflux module
It send into storing module.
The operation principle of the utility model is：（1）According to production needs, manually workpiece（Such as electronic component）Throw into storage
Expect in module, then starts the utility model；
（2）After equipment detects zero automatically, feeding module is inhaled by the instruction requirement of operation control system from storing module
Workpiece is taken, then moves to above conveyor module, workpiece is spread in a single layer on conveyor module；
（3）Conveyor module is run from front to back according to instruction, and the work of instruction identification correct status is pressed in identification with material-distributing system
Part obtains the workpiece for being identified as correct status, is not delivered to by the module that flows back by the workpiece that the identification and material-distributing system obtain
In storing module.
Using the workpiece being spread in a single layer, the efficiency that workpiece is correctly validated is increased, using reflux module, is sent by cycle
The method of material improves the feeding rate of bulk cargo workpiece, and reduces floor space, using above-mentioned technical proposal, does not need
Using vibration plate or special sorting device, as long as certain size range, electric elements with regular geometric shapes or
Part can be carried out sorting, versatile.
As being further improved for utility model, the feeding module draws workpiece by vacuum mode.It is inhaled using vacuum
The mode taken, absorption mode is milder, will not damage the rapid wears workpiece such as electronic component.
As being further improved for utility model, the storing module includes feed bin, and the feeding module includes feeder
Tool hand, the identification and material-distributing system include the identification device and sub-material manipulator that can identify work status, the conveying mould
Block includes pipeline, and the reflux module includes return wire.
It is described to identify that the identification device of work status includes CCD components, institute as being further improved for utility model
It states pipeline and is provided with material casting position and CCD identification regions from front to back according to conveying direction, wherein the feeding manipulator is logical
Vacuum mode is crossed to draw workpiece in feed bin and workpiece is spread in a single layer in the material casting position, the sub-material machinery hand-motion
CCD components are moved to CCD identification regions, by the workpiece of CCD component recognition correct status and pass through sub-material manipulator and obtain institute
State the workpiece of correct status.
As being further improved for utility model, the feeding manipulator include the first vacuum cups and with the first vacuum
First vacuum-control(led) system of suction nozzle connection.
As being further improved for utility model, the sub-material manipulator obtain directly adjust after the workpiece of correct status to
Working condition needed for workpiece is for use.
Further include adapter assembly as being further improved for utility model, the sub-material manipulator obtains correct status
After workpiece, it is for use to give the workpiece of the correct status to adapter assembly.
As being further improved for utility model, the sub-material machinery hand include multiple degrees of freedom obtain component, it is described mostly from
Component is obtained by degree to include sequentially connected ZY plane internal rotations mechanism, mechanism and obtain above and below rotating mechanism in X/Y plane, Z-direction
Take head.Using this technical solution, the multiple degrees of freedom obtains component can carry out the adjustment of multiple angles using narrow space, make
The workpiece is in required working condition.
As being further improved for utility model, ZY plane internal rotations mechanism includes ZY plane internal rotations cylinder/electricity
Machine, rotating mechanism includes rotary cylinder/motor in X/Y plane in the X/Y plane, and mechanism includes Z-direction lift to the Z-direction up and down
Expect cylinder/motor, second vacuum cups for obtaining head and including clamping jaw or being connect with the second vacuum-control(led) system.
As being further improved for utility model, the ZY plane internal rotations cylinder/motor maximum rotation in ZY planes
Angle is 90 °, and rotary cylinder/motor maximum rotation angle in X/Y plane is ± 180 ° in the X/Y plane.
Feeding system of the utility model as host, in certain size range, the electric appliance with regular geometric shapes
Element or part can be used；Compared with prior art, the utility model is versatile.
The utility model mainly applies to the feeding of all kinds of circuit board plug-in equipment of existing market（Such as automotive electronics, boat
Empty electronics, the industries such as 3C）Or general that there are regular geometric shapes, the sorting of certain size range product（Various materials can be done
Sorting and classification, but do not have to more exchange device）, it is easy to implement automation, improves sorting, the reliability and speed of classification can
To greatly improve production efficiency, shorten adjusting machine time, reduces production cost.
Description of the drawings
Fig. 1 is a kind of principle schematic of bulk cargo feeder provided by the utility model.
Fig. 2 is a kind of main body figure of bulk cargo feeder provided by the utility model.
Fig. 3 is a kind of exploded view of bulk cargo feeder provided by the utility model.
Fig. 4 is a kind of local structural graph of bulk cargo feeder provided by the utility model（The first motion state）.
Fig. 5 is a kind of local structural graph of bulk cargo feeder provided by the utility model（Second of motion state）.
Fig. 6 is that a kind of multiple degrees of freedom of bulk cargo feeder provided by the utility model obtains the structural schematic diagram of component.
Description of the drawings：100- storing modules, 200- feeding modules, 300- conveyor modules, 400- reflux modules, 500- identifications
And material-distributing system, 1- pedestals, 2- feed bins, 3- feeding manipulators, the first Y pedestals of 31-, the first Z holders of 32-, the first X holders of 33-,
The first vacuum cups of 34-, 4- sub-material manipulators, the 2nd Y pedestals of 41-, the 2nd Z holders of 42-, the 2nd X holders of 43-, 5-CCD groups
Part, 6- adapter assemblies, 7- pipelines, 71- material castings position, 72-CCD identification regions, 8- multiple degrees of freedoms obtain component, and 81-ZY is flat
Rotary cylinder/motor in face, rotary cylinder/motor in 82- X/Y planes, the directions 83-Z material lift cylinder/motor, the second vacuum of 84-
Suction nozzle, 9- walking mechanisms, 10- racks, 11- operation displays, 12-feeding ports, 13- wind turbines.
Specific implementation mode
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below in conjunction with the accompanying drawings and specifically
Embodiment further illustrates the utility model.
Embodiment 1
Fig. 1 is a kind of principle schematic of bulk cargo feeder provided by the utility model.
A kind of bulk cargo feeder as shown in Figure 1, including storing module 100, feeding module 200, conveyor module 300, return
Flow module 400, identification and material-distributing system 500, wherein the feeding module 200 is located at the top of the storing module 100, institute
State identification and material-distributing system 500, conveyor module 300 and reflux module 400 is arranged from top to bottom, the conveyor module 300 and institute
The conveying direction for stating reflux module 400 is opposite；The feeding module 200 obtains workpiece from storing module 100, and by workpiece list
Layer is placed on conveyor module 300, and the identification and material-distributing system 500 identify the workpiece on conveyor module 300 and obtain and known
Not Wei correct status workpiece, storage is not delivered to by the module 400 that flows back by the identification and the workpiece that obtains of material-distributing system 500
Expect in module 100.
The operation principle of the utility model is：（1）According to production needs, manually workpiece（Such as electronic component）Throw into storage
Expect in module, then starts the utility model；
（2）After equipment detects zero automatically, feeding module is inhaled by the instruction requirement of operation control system from storing module
Workpiece is taken, then moves to above conveyor module, workpiece is spread in a single layer on conveyor module；
（3）Conveyor module is run from front to back according to instruction, and the work of instruction identification correct status is pressed in identification with material-distributing system
Part obtains the workpiece for being identified as correct status, is not delivered to by the module that flows back by the workpiece that the identification and material-distributing system obtain
In storing module.
Using the workpiece being spread in a single layer, the efficiency that workpiece is correctly validated is increased.
It is not that each state can using module is flowed back because the work status every time on conveyor module is all different
It is identified, or be not to recognize that crawl can be facilitated, using this technical solution, unrecognized on conveyor module and material-distributing system
The workpiece of acquisition is flowed back into again in storing module, is carried out next cycle and is obtained, until the state of workpiece presentation facilitates crawl,
The workpiece just can be to be used into next process etc., otherwise just reenters in reflux module.The technical solution passes through cycle
The method of feeding improves the feeding rate of bulk cargo workpiece, and reduces floor space.
Using above-mentioned technical proposal, vibration plate or special sorting device need not be utilized, as long as certain size range,
Electric elements or part with regular geometric shapes can be carried out sorting, versatile.
Further, the feeding module 200 draws workpiece by vacuum mode.By the way of vacsorb, draw
Mode is milder, will not damage the rapid wears workpiece such as electronic component.
As shown in figures 2-6, further, the storing module 100 includes feed bin 2, and the feeding module 200 includes feeding
Manipulator 3, the identification and material-distributing system 500 include the identification device and sub-material manipulator 4 that can identify work status, described
Conveyor module 300 includes pipeline 7, and the reflux module 400 includes return wire.
Further, described to identify that the identification device of work status includes CCD components 5, the pipeline 7 is according to defeated
Direction is sent to be provided with material casting position 71 and CCD identification regions 72 from front to back, wherein the feeding manipulator 3 passes through vacuum side
Formula is spread in a single layer from 2 inner absorption workpiece of feed bin and by workpiece in the material casting position 71, and the sub-material manipulator 4 drives CCD groups
Part 5 is moved to CCD identification regions 72, identifies the workpiece of correct status by CCD components 5 and obtains institute by sub-material manipulator 4
State the workpiece of correct status.
Further, the feeding manipulator 3 include the first vacuum cups 34 and connect with the first vacuum cups the
One vacuum-control(led) system.
Further, it is directly adjusted to the work needed for workpiece after the workpiece of the acquisition of sub-material manipulator 4 correct status
State is for use.
Further, further include adapter assembly 6, after the sub-material manipulator 4 obtains the workpiece of correct status, by it is described just
It is for use that the workpiece of true state gives adapter assembly 6.
Embodiment 2
Fig. 2-Fig. 6 shows the concrete structure of a kind of bulk cargo feeder and its parts.
A kind of bulk cargo feeder as shown in figures 2-6, including pedestal 1 are located at feed bin 2, the feeding manipulator of 1 top of pedestal
3, sub-material manipulator 4, CCD components 5, adapter assembly 6 and pipeline 7, the pipeline 7 are laid with along front-rear direction level, institute
It states pipeline 7 and is equipped with material casting position 71 and CCD identification regions 72 from front to back, wherein the feed bin 2 is located at the pipeline 7
Front end, the feeding manipulator 3 is located at the front end of the pipeline 7 and is in the top of the feed bin 2, the sub-material machinery
Hand 4 is located at the top of the pipeline 7, and the adapter assembly 6 is located at the rear end of the pipeline 7.
The operational process of the bulk cargo feeder is：The feeding manipulator 3 is then mobile from 2 inner acquisition workpiece of feed bin,
It is spread in a single layer to the material casting position 71, the CCD components 5 are located at the top of the CCD identification regions 72, the depiler
Tool hand 4 is moved to CCD identification regions 72, and the sub-material manipulator 4 obtains after the workpiece of correct status is identified by CCD components 5
The workpiece of the correct status gives the workpiece of the correct status to adapter assembly 6 for use, or does not give adapter assembly 6,
It directly adjusts for use to the working condition needed for workpiece.
Further, the feeding manipulator 3 and sub-material manipulator 4 are further improved.
As illustrated in figures 4-5, the feeding manipulator 3 and sub-material manipulator 4 are planer-type XYZ three-dimensional mechanical hands.
The feeding manipulator 3 includes the first Y pedestals 31 being laid with along 7 front-rear direction level of pipeline, with the first bottoms Y
Seat 31 connects and vertically along two the first Z holder 32 that the first Y pedestals 31 are moved forward and backward, horizontal with two the first Z holders 32
It connects and moves up and down the first X holders 33 along two the first Z holders 32 simultaneously, be located on the first X holders 33 and along the first X
The first vacuum cups 34 that holder 33 moves left and right, the first vacuum-control(led) system being connect with the first vacuum cups 34（In figure not
It shows）, first vacuum cups 34 is then mobile from 2 inner absorption workpiece of feed bin, is placed into the material casting position 71；
The sub-material manipulator 4 includes the 2nd Y pedestals 41 being laid with along 7 front-rear direction level of pipeline, with the 2nd bottoms Y
Seat 41 connects and vertically along two the 2nd Z holder 42 that the 2nd Y pedestals 41 are moved forward and backward, horizontal with two the 2nd Z holders 42
It connects and moves up and down the 2nd X holders 43 along two the 2nd Z holders 42 simultaneously, be located on the 2nd X holders 43 and along the 2nd X
The multiple degrees of freedom that holder 43 moves left and right obtains component 8.
Using planer-type three-dimensional mechanical hand, the convenient acquisition to workpiece obtains workpiece, using narrow using multiple degrees of freedom
Space carry out the adjustment of multiple angles, so that the workpiece is in required working condition.
Embodiment 3
On the basis of embodiment 2, component 8 is obtained to multiple degrees of freedom and is further improved.
As shown in fig. 6, it includes sequentially connected ZY plane internal rotations mechanism, X/Y plane that the multiple degrees of freedom, which obtains component 8,
Mechanism and acquisition head above and below interior rotating mechanism, Z-direction.
Further, ZY plane internal rotations mechanism includes ZY plane internal rotations cylinder/motor 81, in the X/Y plane
Rotating mechanism includes rotary cylinder/motor 82 in X/Y plane（Maximum rotation angle is 90 ° in ZY planes）, in the Z-direction
Lower mechanism includes Z-direction material lift cylinder/motor 83（Maximum rotation angle is ± 180 ° in X/Y plane）, the acquisition head includes
Clamping jaw or with the second vacuum-control(led) system（It is not shown in figure）Second vacuum cups 84 of connection.
It can be designed according to workpiece feature using the modes such as crawl or absorption, it is described more using this technical solution
Degree of freedom obtains component can carry out the adjustment of multiple angles using narrow space, and the workpiece is made to be in required work shape
State.
Embodiment 4
On the basis of embodiment 2, the bulk cargo feeder is further improved.
Preferably, the upper end of the CCD components 5 is connect with sub-material manipulator 4, and the sub-material manipulator 4 drives the CCD
Component 5 is moved to CCD identification regions 72 and adjusting the height of CCD components 5 makes it in working range.Using this technical solution,
Keep the height of the CCD components adjustable, keeps its operation more accurate sensitive.
Further, as shown in Fig. 2, the lower section of the pedestal 1 is equipped with walking mechanism 9, such as movable castor.
Further, the bulk cargo feeder further includes operation control system（It is not shown in figure）, the operation and control system
It unites to send to the bulk cargo feeder and instruct, the feeding manipulator 3, sub-material manipulator 4, CCD components 5, adapter assembly 6 are distinguished
It is connect with operation control system.
Further, as shown in Figure 2,3, further include rack 10, the pedestal 1, feed bin 2, feeding manipulator 3, depiler
Tool hand 4, CCD components 5, adapter assembly 6 and pipeline 7 are each provided in the rack 10, and the upper end of the rack 10 is equipped with operation
Screen 11, the operation display 11 pass through the operation control system and pedestal 1, feed bin 2, feeding manipulator 3, sub-material manipulator
4, CCD components 5, adapter assembly 6 and pipeline 7 connect.The rack 10 is equipped with feeding port corresponding with 1 position of the feed bin
12, the rack 10 is additionally provided with wind turbine 13, and 10 surface of the rack is equipped with sheet metal shell.Rack and metal plate as shown in Figure 2,3
The appearance and size of shell is：440mm (L or so) * 1080mm (before and after W) * 1720mm (H or more)（Appearance and size is according to need
It asks and makes by oneself）.
Feeding system of the utility model as host, use condition be can only to the component of regular shape or other
Product carries out the sorting and positioning of required working condition；For subsequent processing service, the utility model possesses independent operation and control
System, in certain size range, electric elements or part with regular geometric shapes can be used；With prior art phase
It is more versatile than, the utility model.
The utility model mainly applies to the feeding of all kinds of circuit board plug-in equipment of existing market（Such as automotive electronics, boat
Empty electronics, the industries such as 3C）Or general that there are regular geometric shapes, the sorting of certain size range product（Various materials can be done
Sorting and classification, but do not have to more exchange device）, it is easy to implement automation, improves sorting, the reliability and speed of classification can
To greatly improve production efficiency, shorten adjusting machine time, reduces production cost.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement etc., should be included in the utility model made by within the spirit and principle of utility model
Protection domain within.
Claims (10)
1. a kind of bulk cargo feeder, which is characterized in that including storing module, feeding module, conveyor module, reflux module, identification
And material-distributing system, wherein the feeding module is located at the top of the storing module, the identification and material-distributing system, conveying mould
Block and reflux module are arranged from top to bottom, and the conveyor module is opposite with the reflux conveying direction of module；The feeding module from
Workpiece is obtained in storing module, and workpiece is spread in a single layer on conveyor module, the identification and material-distributing system identification conveying mould
Workpiece and acquisition on block are identified as the workpiece of correct status, and the workpiece not obtained by the identification and material-distributing system is by returning
Flow module is delivered in storing module.
2. bulk cargo feeder according to claim 1, which is characterized in that the feeding module draws work by vacuum mode
Part.
3. bulk cargo feeder according to claim 1, which is characterized in that the storing module includes feed bin, the feeding
Module includes feeding manipulator, and the identification and material-distributing system include the identification device and sub-material machinery that can identify work status
Hand, the conveyor module include pipeline, and the reflux module includes return wire.
4. bulk cargo feeder according to claim 3, which is characterized in that the identification device that can identify work status
Including CCD components, the pipeline is provided with material casting position and CCD identification regions according to conveying direction from front to back, wherein institute
It states feeding manipulator to draw in feed bin workpiece by vacuum mode and workpiece is spread in a single layer in the material casting position, described point
The mechanical hand-motion CCD components of material are moved to CCD identification regions, by the workpiece of CCD component recognition correct status and pass through sub-material
Manipulator obtains the workpiece of the correct status.
5. bulk cargo feeder according to claim 3, which is characterized in that the feeding manipulator includes the first vacuum cups
And the first vacuum-control(led) system being connect with the first vacuum cups.
6. bulk cargo feeder according to claim 4, which is characterized in that the sub-material manipulator obtains the work of correct status
It is directly adjusted after part for use to the working condition needed for workpiece.
7. bulk cargo feeder according to claim 4, which is characterized in that further include adapter assembly, the sub-material manipulator
After the workpiece for obtaining correct status, it is for use to give the workpiece of the correct status to adapter assembly.
8. according to claim 3-7 any one of them bulk cargo feeders, which is characterized in that the sub-material machinery hand includes mostly certainly
Component is obtained by degree, the multiple degrees of freedom obtains component and includes sequentially connected ZY plane internal rotations mechanism, rotates in X/Y plane
Mechanism and acquisition head above and below mechanism, Z-direction.
9. bulk cargo feeder according to claim 8, which is characterized in that ZY plane internal rotations mechanism includes ZY planes
Interior rotary cylinder/motor, rotating mechanism includes rotary cylinder/motor in X/Y plane in the X/Y plane, Z-direction machine up and down
Structure includes Z-direction material lift cylinder/motor, it is described obtain head include clamping jaw or connect with the second vacuum-control(led) system second very
Suction head.
10. bulk cargo feeder according to claim 9, which is characterized in that the ZY plane internal rotations cylinder/motor is in ZY
Maximum rotation angle is 90 ° in plane, in the X/Y plane rotary cylinder/motor maximum rotation angle in X/Y plane be ±
180°。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820281456.3U CN208054427U (en) | 2018-02-28 | 2018-02-28 | A kind of bulk cargo feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820281456.3U CN208054427U (en) | 2018-02-28 | 2018-02-28 | A kind of bulk cargo feeder |
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| Publication Number | Publication Date |
|---|---|
| CN208054427U true CN208054427U (en) | 2018-11-06 |
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ID=63991504
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108328322A (en) * | 2018-02-28 | 2018-07-27 | 深圳市汉匠自动化科技有限公司 | A kind of bulk cargo feeder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108328322A (en) * | 2018-02-28 | 2018-07-27 | 深圳市汉匠自动化科技有限公司 | A kind of bulk cargo feeder |
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