CN201254838Y - Mosaic automatic paving machine - Google Patents

Mosaic automatic paving machine Download PDF

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Publication number
CN201254838Y
CN201254838Y CNU2008201895061U CN200820189506U CN201254838Y CN 201254838 Y CN201254838 Y CN 201254838Y CN U2008201895061 U CNU2008201895061 U CN U2008201895061U CN 200820189506 U CN200820189506 U CN 200820189506U CN 201254838 Y CN201254838 Y CN 201254838Y
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China
Prior art keywords
mosaic
template
turn
frame
over
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Expired - Fee Related
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CNU2008201895061U
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Chinese (zh)
Inventor
郭安华
陈顺利
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Individual
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Individual
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Priority to CNU2008201895061U priority Critical patent/CN201254838Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an automatic mosaic brick paving machine used for conveying mosaic templates. The automatic mosaic brick paving machine comprises an automatic template sending mechanism, a rocking vibration brick sieving mechanism, a template sending conveying line, a turn-over machine and a template output conveying line, wherein, the rocking vibration brick sieving mechanism is used for charging mosaic into the templates; the turn-over machine is used for turning over the mosaic; the automatic template sending mechanism, the rocking vibration brick sieving mechanism, the template sending conveying line and the template output conveying line are orderly connected; and the turn-over machine is arranged above the template sending conveying line. The automatic mosaic brick paving machine can automatically pave mosaic scatters in the templates, can ensure the downward facing state of the mirror sides of the mosaic to realize the automatic brick pavement, and has the characteristics of labor saving and cost reduction.

Description

The automatic brick paving machine of mosaic
Technical field
The utility model relates to the architectural pottery mechanical field, is a kind of brick paving machine of mosaic ceramic tile.
Background technology
At present, building trade is used in the paving construction of mosaic ceramic tile of exterior wall, is earlier through manually the mosaic ceramic tile being put on the template that has groove, when the mosaic ceramic tile is sieved into template, need make each mosaic ceramic tile towards unification.Each groove of template is placed a ceramic tile, with hand ceramic tile is sieved in each groove, and then template is placed on the paving machine, and mosaic ceramic tile neat on the template is spread paper, oven dry, packing, uses for the building site construction.Ceramics factory spreads 1000 square metres of needs workmans every day and reaches 42, and therefore, this manual paving mode exists waste of manpower resource, low, the high deficiency of cost of production efficiency.
Summary of the invention
The purpose of this utility model provides a kind of diffusing son of mosaic that do not need manually to spread, and the son that can automatically mosaic be loose be layered in the template, and makes the light face of all mosaics unified down, realizes the machine of automatic tile work.
For achieving the above object, the technical solution of the utility model is: the automatic brick paving machine of a kind of mosaic, be used to transport the mosaic template, it by the automatic sheet feeder structure, with mosaic pack into template vibration and sway formula sieve brick mechanism, send the plate pipeline, turn-over machine, ejecting plate pipeline that mosaic is carried out turn-over form; Automatic sheet feeder structure, vibration and sway formula are sieved brick mechanism, are sent plate pipeline, ejecting plate pipeline to connect successively, and the turn-over machine is positioned at the top of sending the plate pipeline.
The turn-over facility have a frame, this frame is provided with Acetabula device, negative-pressure air fan, guide pipe and sucker lift cylinder, Acetabula device can move up and down along guide pipe by the control of sucker lift cylinder, be connected with airduct between Acetabula device and the negative-pressure air fan, the bottom of Acetabula device is provided with the sucker that the supine mosaic ceramic tile of light can be picked up, and send the plate pipeline to pass frame and passes through from Acetabula device below; Also be provided with two groups of turn-over grid devices and two promotion cylinders on the both sides of frame, turn-over grid device horizontal positioned also can come closer by the control that promotes cylinder, the grid that turn-over is used is housed in the turn-over grid device, after two groups of turn-over grid devices are drawn close, each grid correspondence is below sucker, and each grid has an aduncate flanging.
There is a fixed bearing frame in vibration and sway formula sieve brick mechanism, eccentric stiffener, swing mechanism, swing frame and template lift and conveyer structure are set on the fixed bearing frame, the middle part of swing frame and fixed bearing frame are rotationally connected, template can be placed in its inside, eccentric stiffener can make the swing frame vibration, swing mechanism can make swing frame wave, and template lift and conveyer structure can be delivered to turn-over mechanism with the template in the swing frame.
Swing mechanism comprises swing arm, wire rope, oscillating cylinder, the middle part of this swing arm and fixed bearing frame are rotationally connected, can rotation in vertically unilateral, its two ends are connected with the both sides of swing frame respectively by wire rope, and oscillating cylinder is connected between swing arm and the fixed bearing frame.
Eccentric stiffener comprises reducing motor, biasing post, spherical center bearing seat and belt pulley, and reducing motor drives biasing post by belt pulley and rotates, and the top of biasing post is connected with the spherical center bearing seat.
Forward and backward both sides, swing frame top are equipped with a floater guide block gate of regulating with floater guide block gate cylinder respectively, and swing frame top and arranged on left and right sides is equipped with one group of dress brick baffle plate that prevents the swing of mosaic ceramic tile with dress brick floater guide block cylinder being used to of regulating or leak when vibrating respectively.
Automatically send brick mechanism to be provided with the template reservoir tank and the plate conveying mechanism is divided in the belt gap, stocked a plurality of templates in the template reservoir tank, the belt gap divides the plate conveying mechanism single template can be branched away in reservoir tank, delivers on the pipeline that is fixed on the frame.
The beneficial effects of the utility model are, it is owing to there is the automatic sheet feeder structure, overcome the deficiency that manpower monolithic sieve plate can't improve output, the production technology level has improved in vibration and sway formula sieve brick mechanism, alleviated labor strength, improved ceramic tile paving output, the turn-over machine picks up that part of of all light faces of shaping ceramic tile on the induction system in the template groove by the band negative pressure sucker, by movable flange grid light face mosaic ceramic tile is carried out flange, so overall efficiency improves greatly.And each course of action of the present utility model exports electromagnetic valve to and motor is realized the production automation by the PLC programmable controller through relay conversion.Therefore the meaning that has particular importance, the characteristics that saved human and material resources, reduce cost.
Description of drawings
Fig. 1 is a front view of the present utility model;
Fig. 2 is a vertical view of the present utility model;
Fig. 3 is the structural representation of automatic sheet feeder structure of the present utility model
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the structural representation that vibration and sway formula of the present utility model is sieved brick mechanism;
Fig. 6 is the left view of Fig. 5;
Fig. 7 is the vertical view of Fig. 5;
Fig. 8 is the another kind of state diagram of Fig. 6;
Fig. 9 is the structural representation of turn-over machine of the present utility model;
Figure 10 is the vertical view of Fig. 9;
Figure 11 is the left view of Fig. 9;
Figure 12 is the another kind of state diagram of Fig. 9;
Figure 13 is Figure 11 part (A place) enlarged drawing;
Figure 14 is Figure 12 part (B place) enlarged drawing.
: ( 1 ) ( 2 ) ( 3 ) ( 4 ) ( 5 ) ( 10 ) ( 11 ) ( 12 ) ( 13 ) ( 14 ) ( 15 ) ( 20 ) ( 21 ) ( 22 ) ( 23 ) ( 24 ) ( 25 ) ( 26 ) ( 27 ) ( 28 ) ( 29 ) ( 30 ) ( 31 ) ( 32 ) ( 33 ) ( 34 ) ( 35 ) ( 40 ) ( 41 ) ( 42 ) ( 43 ) ( 44 ) ( 45 ) ( 46 ) ( 47 ) ( 48 ) ( 49 )
The specific embodiment
As shown in Figure 1, 2, the automatic brick paving machine of the utility model mosaic, be used to transport the mosaic template, it by automatic sheet feeder structure 1, with mosaic pack into template vibration and sway formula sieve brick mechanism 2, send plate pipeline 3, turn-over machine 4, ejecting plate pipeline 5 that mosaic is carried out turn-over form; Automatic sheet feeder structure 1, vibration and sway formula are sieved brick mechanism 2, are sent plate pipeline 3, ejecting plate pipeline 5 to connect successively, and turn-over machine 4 is positioned at the top of sending plate pipeline 3.
Shown in Fig. 9~14, turn-over machine 4 has a frame 40, frame 40 is provided with Acetabula device 43, negative-pressure air fan 44, guide pipe 45 and sucker lift cylinder 46, Acetabula device 43 can move up and down along guide pipe 45 by the control of sucker lift cylinder 46, be connected with airduct between Acetabula device 43 and the negative-pressure air fan 44, the bottom of Acetabula device 43 is provided with the sucker 48 that the supine mosaic ceramic tile of light can be picked up, and send plate pipeline 3 to pass frame 40 and passes through from Acetabula device 43 belows.Also be provided with two groups of turn-over grid devices 41 and two promotion cylinders 42 on the both sides of frame 40, turn-over grid device 41 horizontal positioned also can come closer by the control that promotes cylinder 42, the grid 49 that turn-over is used is housed in the turn-over grid device 41, after two groups of turn-over grid devices 41 are drawn close, each grid 49 correspondence is below sucker 48, each grid 49 has an aduncate flanging, and this flanging is no more than the center of grid.During work, movable turn-over grid device 41 is at the template front opening of coming in, Acetabula device 43 picks up the supine mosaic ceramic tile of light, turn-over grid device 41 promotes to come closer by promoting cylinder 42, the sucker 48 of Acetabula device 43 drops to the position release mosaic ceramic tile of grid 49 then, and the ceramic tile of whereabouts can change towards falling in the grid 49, like this through the flanging place of grid 49, because the grid with flanging has been arranged, just guaranteed each sheet ceramic tile of picking up turn-over in position.
Shown in Fig. 5~8, there is a fixed bearing frame 20 in vibration and sway formula sieve brick mechanism 2, eccentric stiffener 21, swing mechanism 22, swing frame 23 and template lift and conveyer structure 27 are set on the fixed bearing frame 20, the middle part of swing frame 23 and fixed bearing frame 20 are rotationally connected, template can be placed in its inside, eccentric stiffener 21 can make swing frame 23 vibrations, swing mechanism 22 can make swing frame 23 wave, template lift and conveyer structure 27 can be delivered to turn-over mechanism 4 with the template in the swing frame 23, and template lift and conveyer structure 27 is realized elevating movement by template lift cylinder 28.
Swing mechanism 22 comprises swing arm 33, wire rope 32, oscillating cylinder 34, the middle part of this swing arm 33 and fixed bearing frame 20 are rotationally connected, can rotation in vertically unilateral, its two ends are connected with the both sides of swing frame 23 respectively by wire rope 32, and oscillating cylinder 34 is connected between swing arm 33 and the fixed bearing frame 20.
Eccentric stiffener 21 comprises reducing motor 26, biasing post 25, spherical center bearing seat 24, biasing post axle sleeve, belt pulley, belt, reducing motor 26 drives biasing post 25 by belt pulley and rotates, the top of biasing post 25 is connected with spherical center bearing seat 24, produces vibrations thereby utilize the principle of eccentric shaft that swing frame 23 is moved in a circle.
Forward and backward both sides, swing frame 23 tops are equipped with a floater guide block gate 30 of regulating with floater guide block gate cylinder 29 respectively, swing frame 23 top and arranged on left and right sides are equipped with one group of dress brick baffle plate 31 of regulating with dress brick floater guide block cylinder 35 respectively, leak when preventing swing of mosaic ceramic tile or vibration.
Shown in Fig. 3,4, automatically send brick mechanism 1 to be provided with template reservoir tank 10 and plate conveying mechanism 12 is divided in the belt gap, a plurality of templates 11 have been stocked in the template reservoir tank 10, the belt gap divides plate conveying mechanism 12 that single template 11 is branched away for 10 li from reservoir tank, delivers on the pipeline 14 that is fixed on the frame 13.
The utility model is used control section, and this control section carries out automation mechanized operation to the utility model.This control section comprises optoelectronic switch, near switch, travel switch, PLC programmable controller, frequency converter, auxiliary reclay, A.C. contactor, electromagnetic valve, reducing motor, cylinder etc.Optoelectronic switch, travel switch output connect the input of PLC programmable controller, and the output of PLC programmable controller is connected respectively to A.C. contactor, electromagnetic valve, brake motor by auxiliary reclay transition output; The rising of external compression air by the solenoid control lift cylinder, descend and advance, backward movement; Reducing motor drives the conveying mechanism motion by synchronous belt drive mechanism.
The course of work of the present utility model: the template that paving is used is put into the template reservoir tank of automatic sheet feeder structure, divide plate conveying mechanism being arranged on the pipeline by the belt gap with one one of template, after detecting plate, the optoelectronic switch on the pipeline is sent to the desired position of vibration and sway formula sieve brick mechanism, then through solenoid control floater guide block gate cylinder with the floater guide block closing gate, form one with dress brick baffle plate around the space of sealing.The son that then the mosaic ceramic tile loose is put into the dress brick baffle plate of swing frame, control section sends the signal of telecommunication and starts reducing motor drive biasing post rotation generation vibrations, promote swing arm by oscillating cylinder simultaneously and realize wiggly action, dress brick baffle plate is also opened simultaneously ceramic tile is put into swing frame, the time that the PLC programmable controller configures to after stop vibrations and wave, dress brick baffle plate is also closed simultaneously with in the unnecessary ceramic tile income dress brick baffle plate, swing frame is parked in horizontal level simultaneously, at this moment just neatly having held the positive and negative mosaic ceramic tile that differs in the template in the swing frame looses sub, control section sends the signal of telecommunication then, open the floater guide block gate, the template lift cylinder promotes template lift and conveyer structure, by reducing motor drive belt with template through send the plate pipeline be sent to the turn-over machine below desired position, control section sends the signal of telecommunication sucker elevating mechanism of Acetabula device is dropped on the mosaic ceramic tile face after optoelectronic switch detects plate, sucker carries out sucking action to all mosaic ceramic tiles, but have only the supine that part of mosaic ceramic tile of light can be picked up and be raised to the extreme higher position, the turn-over grid device comes closer by promoting cylinder then, the sucker of Acetabula device drops to the grid position by the turn-over cylinder again, flanging place through grid changes towards ceramic tile is freely lost in the grid, and each sheet ceramic tile that assurance picks up is turn-over in position; Turned over control section behind the face and sent the ceramic tile template that the signal of telecommunication will turn over face and transport out,, dried, pack, put in storage by on the pallet that manually forwards existing paving machine to and stick glue-coated paper from the ejecting plate pipeline.

Claims (7)

1. automatic brick paving machine of mosaic, be used to transport the mosaic template, it is characterized in that: it by automatic sheet feeder structure (1), with mosaic pack into template vibration and sway formula sieve brick mechanism (2), send plate pipeline (3), turn-over machine (4), ejecting plate pipeline (5) that mosaic is carried out turn-over form; Automatic sheet feeder structure (1), vibration and sway formula are sieved brick mechanism (2), are sent plate pipeline (3), ejecting plate pipeline (5) to connect successively, and turn-over machine (4) is positioned at the top of sending plate pipeline (3).
2. the automatic brick paving machine of mosaic according to claim 1, it is characterized in that: described turn-over machine (4) has a frame (40), frame (40) is provided with Acetabula device (43), negative-pressure air fan (44), guide pipe (45) and sucker lift cylinder (46), Acetabula device (43) can move up and down along guide pipe (45) by the control of sucker lift cylinder (46), be connected with airduct between Acetabula device (43) and the negative-pressure air fan (44), the bottom of Acetabula device (43) is provided with the sucker (48) that the supine mosaic ceramic tile of light can be picked up, and send plate pipeline (3) to pass frame (40) and passes through from Acetabula device (43) below; Also be provided with two groups of turn-over grid devices (41) and two promotion cylinders (42) on the both sides of frame (40), turn-over grid device (41) horizontal positioned also can come closer by the control that promotes cylinder (42), the grid (49) that turn-over is used is housed in the turn-over grid device (41), after two groups of turn-over grid devices (41) are drawn close, each grid (49) is corresponding to sucker (48) below, and each grid (49) has an aduncate flanging.
3. the automatic brick paving machine of mosaic according to claim 1, it is characterized in that: there is a fixed bearing frame (20) in described vibration and sway formula sieve brick mechanism (2), eccentric stiffener (21) is set on the fixed bearing frame (20), swing mechanism (22), swing frame (23) and template lift and conveyer structure (27), the middle part of swing frame (23) and fixed bearing frame (20) are rotationally connected, template can be placed in its inside, eccentric stiffener (21) can make swing frame (23) vibration, swing mechanism (22) can make swing frame (23) wave, and template lift and conveyer structure (27) can be delivered to turn-over mechanism (4) with the template in the swing frame (23).
4. the automatic brick paving machine of mosaic according to claim 3, it is characterized in that: described swing mechanism (22) comprises swing arm (33), wire rope (32), oscillating cylinder (34), middle part of this swing arm (33) and fixed bearing frame (20) are rotationally connected, can rotation in vertically unilateral, its two ends are connected with the both sides of swing frame (23) respectively by wire rope (32), and oscillating cylinder (34) is connected between swing arm (33) and the fixed bearing frame (20).
5. the automatic brick paving machine of mosaic according to claim 3, it is characterized in that: described eccentric stiffener (21) comprises reducing motor (26), biasing post (25), spherical center bearing seat (24) and belt pulley, reducing motor (26) drives biasing post (25) by belt pulley and rotates, and the top of biasing post (25) is connected with spherical center bearing seat (24).
6. the automatic brick paving machine of mosaic according to claim 3, it is characterized in that: forward and backward both sides, described swing frame (23) top are equipped with a floater guide block gate (30) of regulating with floater guide block gate cylinder (29) respectively, and swing frame (23) top and arranged on left and right sides is equipped with one group of dress brick baffle plate (31) that prevents the swing of mosaic ceramic tile with dress brick floater guide block cylinder (35) being used to of regulating or leak when vibrating respectively.
7. the automatic brick paving machine of mosaic according to claim 1, it is characterized in that: describedly send brick mechanism (1) to be provided with template reservoir tank (10) automatically and plate conveying mechanism (12) is divided in the belt gap, a plurality of templates (11) have been stocked in the template reservoir tank (10), the belt gap divides plate conveying mechanism (12) single template (11) can be branched away from reservoir tank (10) lining, delivers on the pipeline (14) that is fixed on the frame (13).
CNU2008201895061U 2008-09-02 2008-09-02 Mosaic automatic paving machine Expired - Fee Related CN201254838Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201895061U CN201254838Y (en) 2008-09-02 2008-09-02 Mosaic automatic paving machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201895061U CN201254838Y (en) 2008-09-02 2008-09-02 Mosaic automatic paving machine

Publications (1)

Publication Number Publication Date
CN201254838Y true CN201254838Y (en) 2009-06-10

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CNU2008201895061U Expired - Fee Related CN201254838Y (en) 2008-09-02 2008-09-02 Mosaic automatic paving machine

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CN (1) CN201254838Y (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102644364A (en) * 2012-04-16 2012-08-22 黄建平 Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line
CN102825965A (en) * 2012-07-27 2012-12-19 周仕成 Full-automatic mosaic pattern paving machine
CN103171895A (en) * 2013-03-26 2013-06-26 福建泉州市科颖机械有限公司 Full-automatic paving machine of ceramic colored code bricks
CN105564120A (en) * 2016-03-08 2016-05-11 白东明 High-speed mosaic paving machine
TWI648105B (en) * 2017-12-08 2019-01-21 國立虎尾科技大學 Object front and back identification and automatic arrangement device
CN110644797A (en) * 2018-06-26 2020-01-03 厦门华蔚物联网科技有限公司 Brick laying clamp capable of realizing compaction of mortar between bricks and brick laying method thereof
CN113027097A (en) * 2021-03-23 2021-06-25 江苏广吴建设园林有限公司 Laying device and method for special-shaped mosaic floor tiles
CN113942812A (en) * 2021-10-15 2022-01-18 海宁市海金照明有限公司 LED cell-shell automatic feeding equipment

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102644364A (en) * 2012-04-16 2012-08-22 黄建平 Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line
CN102644364B (en) * 2012-04-16 2014-12-03 黄建平 Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line
CN102825965A (en) * 2012-07-27 2012-12-19 周仕成 Full-automatic mosaic pattern paving machine
CN102825965B (en) * 2012-07-27 2015-04-01 周仕成 Full-automatic mosaic pattern paving machine
CN103171895A (en) * 2013-03-26 2013-06-26 福建泉州市科颖机械有限公司 Full-automatic paving machine of ceramic colored code bricks
CN105564120A (en) * 2016-03-08 2016-05-11 白东明 High-speed mosaic paving machine
CN105564120B (en) * 2016-03-08 2018-07-06 杭州艾文斯通科技有限公司 A kind of high speed mosaic paving machine
TWI648105B (en) * 2017-12-08 2019-01-21 國立虎尾科技大學 Object front and back identification and automatic arrangement device
CN110644797A (en) * 2018-06-26 2020-01-03 厦门华蔚物联网科技有限公司 Brick laying clamp capable of realizing compaction of mortar between bricks and brick laying method thereof
CN113027097A (en) * 2021-03-23 2021-06-25 江苏广吴建设园林有限公司 Laying device and method for special-shaped mosaic floor tiles
CN113942812A (en) * 2021-10-15 2022-01-18 海宁市海金照明有限公司 LED cell-shell automatic feeding equipment
CN113942812B (en) * 2021-10-15 2023-09-19 海宁市海金照明有限公司 Automatic LED bulb feeding equipment

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090610

Termination date: 20110902