CN202988601U - Automatic palletizing machine for dies - Google Patents

Automatic palletizing machine for dies Download PDF

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CN202988601U
CN202988601U CN 201220731950 CN201220731950U CN202988601U CN 202988601 U CN202988601 U CN 202988601U CN 201220731950 CN201220731950 CN 201220731950 CN 201220731950 U CN201220731950 U CN 201220731950U CN 202988601 U CN202988601 U CN 202988601U
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lifting
assembly
reducer
power output
output unit
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刘建明
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LANGFANG HESS BUILDING MATERIALS MACHINERY CO Ltd
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LANGFANG HESS BUILDING MATERIALS MACHINERY CO Ltd
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Abstract

本实用新型公开了一种模具自动码垛机,涉及运输或存储装置技术领域。包括吊具组件、起升行走动力输出单元、电气柜、操作室和行走轨道及支撑组件。所述吊具组件位于所述行走轨道及支撑组件的上侧,所述电气柜控制起升行走动力输出单元输出动力,起升行走动力输出单元控制吊具组件动作,所述电气柜位于所述行走轨道及支撑组件的右侧,所述操作室位于所述行走轨道及支撑组件的左侧。所述自动码垛机每次吊装两个模具,工作效率提高了一倍,汽缸驱动吊钩开合,不用人工干预,吊装模具,起升模具,行走到养护坑上面,下落模具,开启吊钩,整个动作均为自动化控制,中途不需要人为干涉,大大提高了生产效率。

Figure 201220731950

This utility model discloses an automatic mold palletizing machine, relating to the field of transportation or storage device technology. It includes a lifting assembly, a lifting and traveling power output unit, an electrical cabinet, an operator's cab, and a traveling track and support assembly. The lifting assembly is located above the traveling track and support assembly. The electrical cabinet controls the lifting and traveling power output unit to output power, and the lifting and traveling power output unit controls the movement of the lifting assembly. The electrical cabinet is located to the right of the traveling track and support assembly, and the operator's cab is located to the left of the traveling track and support assembly. This automatic palletizing machine lifts two molds at a time, doubling its work efficiency. The cylinder drives the hook opening and closing, eliminating the need for manual intervention. The entire process—lifting the mold, moving it to the curing pit, lowering the mold, and opening the hook—is fully automated, requiring no human intervention and significantly improving production efficiency.

Figure 201220731950

Description

一种模具自动码垛机A mold automatic palletizer

技术领域 technical field

本实用新型涉及运输或存储装置技术领域,尤其涉及一种模具自动码垛机。 The utility model relates to the technical field of transportation or storage devices, in particular to an automatic mold palletizer.

背景技术 Background technique

目前国内市场的短模吊装主要由人工操作天车来实现,天车吊装简单的吊钩形式的吊具,需人工挂钩、卸钩且一次只能对一个模具进行码垛操作,工作效率低。在以往的应用于隧道式养护窑形式的天车进行码垛操作时,在吊装码放模具后,整体一垛(由若干个模具码放)由顶推装置顶入窑内。出窑时由牵引机构整体牵出,然后通过简单吊具拆垛进行脱模。随着隧道式养护工作的大量使用,越来越多的生产线采用地坑式养护形式,原来的吊装形式不能满足现在的要求,具体缺点在于效率太低,操作人员不能进入地坑中拆钩挂钩等。 At present, the hoisting of short molds in the domestic market is mainly realized by manually operating the crane. The hoisting of the crane is simple in the form of a hook. Manual hooking and unhooking are required, and only one mold can be palletized at a time, which is low in efficiency. In the past stacking operation of the crane used in the form of a tunnel curing kiln, after hoisting and stacking the molds, the whole stack (stacked by several molds) is pushed into the kiln by the pushing device. When leaving the kiln, it is pulled out by the traction mechanism as a whole, and then removed from the stack by a simple spreader for demoulding. With the extensive use of tunnel-type maintenance work, more and more production lines adopt pit-type maintenance. The original hoisting method cannot meet the current requirements. The specific disadvantage is that the efficiency is too low, and the operator cannot enter the pit to remove the hook. wait.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种模具自动码垛机,所述码垛机具有无需人工操作挂钩和卸钩,工作效率高的优点。 The technical problem to be solved by the utility model is to provide an automatic mold palletizer, which has the advantages of high working efficiency without manual operation of hooks and unhooks.

为解决上述技术问题,本实用新型所采取的技术方案是:一种模具自动码垛机,其特征在于包括吊具组件、起升行走动力输出单元、电气柜、操作室和行走轨道及支撑组件,所述吊具组件位于所述行走轨道及支撑组件的上侧,所述电气柜控制起升行走动力输出单元输出动力,起升行走动力输出单元控制吊具组件动作,所述电气柜位于所述行走轨道及支撑组件的右侧,所述操作室位于所述行走轨道及支撑组件的左侧。 In order to solve the above technical problems, the technical solution adopted by the utility model is: an automatic mold palletizer, which is characterized in that it includes a spreader assembly, a lifting and walking power output unit, an electrical cabinet, an operating room, a walking track and a supporting assembly , the spreader assembly is located on the upper side of the walking track and support assembly, the electrical cabinet controls the output power of the lifting and traveling power output unit, and the lifting and traveling power output unit controls the movement of the spreader assembly, and the electrical cabinet is located on the The right side of the walking track and the supporting assembly, and the operating room is located on the left side of the walking track and supporting assembly.

所述吊具组件包括吊钩、驱动气缸、前后吊钩同步运动轴、拉杆、使左右同步轴同步旋转的同步架、模具导向、与起升行走动力输出单元连接的钢丝绳和与起升行走动力输出单元连接的导向柱,所述吊钩位于框架的前后两侧,前侧或后侧的两组吊钩通过拉杆连接在所述前后吊钩同步运动轴上,所述驱动气缸与所述拉杆固定连接,左右两个同步运动轴通过所述同步架连接,所述钢丝绳和所述导向柱位于吊具框架的四个角上,所述模具导向位于所述框架的外沿,所述驱动气缸受控于所述电气柜。 The spreader assembly includes a hook, a driving cylinder, a front and rear hook synchronous movement shaft, a pull rod, a synchronous frame for synchronously rotating the left and right synchronous shafts, a mold guide, a steel wire rope connected with the lifting and traveling power output unit, and a lifting and traveling power output unit. The guide column connected to the output unit, the hooks are located on the front and rear sides of the frame, the two sets of hooks on the front side or the rear side are connected to the synchronous movement shaft of the front and rear hooks through a pull rod, and the driving cylinder and the pull rod Fixed connection, the left and right synchronous movement shafts are connected through the synchronous frame, the steel wire rope and the guide column are located on the four corners of the spreader frame, the mold guide is located on the outer edge of the frame, and the driving cylinder controlled by the electrical cabinet.

所述起升行走动力输出单元包括行走减速机安装梁、横跨主梁、定位导向组件、行走减速机、升降动力分配机构和升降减速机组件,所述行走减速机安装梁与所述横跨主梁连接成框架结构,所述行走减速机固定在所述行走减速机安装梁上,所述升降动力分配机构和所述升降减速机组件固定在所述横跨主梁上,所述定位导向组件通过螺栓固定在所述横跨主梁的外侧,所述行走减速机和所述升降减速机组件受控于所述电气柜。 The lifting and walking power output unit includes a traveling reducer installation beam, a spanning main beam, a positioning guide assembly, a traveling reducer, a lifting power distribution mechanism, and a lifting reducer assembly. The traveling reducer installation beam is connected to the spanning The main beams are connected to form a frame structure, the travel reducer is fixed on the installation beam of the travel reducer, the lifting power distribution mechanism and the lifting reducer assembly are fixed on the spanning main beam, and the positioning guide The components are fixed on the outer side of the spanning main girder by bolts, and the travel reducer and the lifting reducer components are controlled by the electrical cabinet.

采用上述技术方案所产生的有益效果在于:所述自动码垛机每次吊装两个模具,工作效率提高了一倍,汽缸驱动吊钩开合,不用人工干预,吊装模具,起升模具,行走到养护坑上面,下落模具,开启吊钩,整个动作均为自动化控制,中途不需要人为干涉,生产效率大大提高,并且给用户节省了一个天车,减少了设备成本,具有较好的推广和使用前景。  The beneficial effect produced by adopting the above technical solution is that: the automatic palletizer lifts two molds at a time, the work efficiency is doubled, and the cylinder drives the hook to open and close without manual intervention. Go to the maintenance pit, drop the mold, open the hook, the whole action is automatically controlled, no human intervention is required in the middle, the production efficiency is greatly improved, and it saves a crane for the user, reduces equipment costs, and has better promotion and Use foreground. the

附图说明 Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;

图2是图1中吊具组件的结构示意图; Fig. 2 is a schematic structural view of the spreader assembly in Fig. 1;

图3是图1中起升行走动力输出单元的结构示意图; Fig. 3 is a schematic structural view of the lifting and traveling power output unit in Fig. 1;

其中:1、吊具组件 11、吊钩 12、驱动气缸 13、同步运动轴 14、拉杆 15、同步架 16、模具 17、模具导向 18、钢丝绳19、导向柱 2、起升行走动力输出单元 21、行走减速机安装梁 22、横跨主梁 23、定位导向组件 24、行走减速机 25、升降动力分配机构 26、升降减速机组件 3、电气柜 4、操作室 5、行走轨道及支撑组件。  Among them: 1. Spreader component 11, hook 12, driving cylinder 13, synchronous motion shaft 14, pull rod 15, synchronous frame 16, mold 17, mold guide 18, wire rope 19, guide column 2, lifting and walking power output unit 21 , Traveling reducer mounting beam 22, spanning main beam 23, positioning guide assembly 24, traveling reducer 25, lifting power distribution mechanism 26, lifting reducer assembly 3, electrical cabinet 4, operating room 5, traveling track and supporting components. the

具体实施方式 Detailed ways

如图1所示。一种模具自动码垛机,包括吊具组件1、起升行走动力输出单元2、电气柜3、操作室4和行走轨道及支撑组件5。所述吊具组件1位于所述行走轨道及支撑组件5的上侧,所述电气柜3控制起升行走动力输出单元2输出动力,起升行走动力输出单元2控制吊具组件1动作,所述电气柜3位于所述行走轨道及支撑组件5的右侧,所述操作室4位于所述行走轨道及支撑组件5的左侧。 As shown in Figure 1. An automatic mold palletizer, comprising a spreader assembly 1, a lifting and traveling power output unit 2, an electrical cabinet 3, an operating room 4, and a traveling rail and support assembly 5. The spreader assembly 1 is located on the upper side of the walking track and support assembly 5, the electrical cabinet 3 controls the lifting and traveling power output unit 2 to output power, and the lifting and traveling power output unit 2 controls the movement of the spreader assembly 1. The electrical cabinet 3 is located on the right side of the walking track and supporting assembly 5 , and the operating room 4 is located on the left side of the walking track and supporting assembly 5 .

如图2所示,所述吊具组件可同时吊装两个模具,包括吊钩11、驱动气缸12、前后吊钩同步运动轴13、拉杆14、使左右同步轴同步旋转的同步架15、模具导向17、与起升行走动力输出单元连接的钢丝绳18和与起升行走动力输出单元连接的导向柱19。所述吊钩11位于框架的前后两侧,前侧或后侧的两组吊钩11通过拉杆14连接在所述前后吊钩同步运动轴13上,所述驱动气缸12与所述拉杆14固定连接,左右两个同步运动轴13通过所述同步架15连接,所述钢丝绳18和所述导向柱19位于吊具框架的四个角上,所述模具导向17位于所述框架的外沿,所述驱动气缸12受控于所述电气柜3。 As shown in Figure 2, the hanger assembly can lift two molds at the same time, including a hook 11, a drive cylinder 12, a front and rear hook synchronous movement shaft 13, a pull rod 14, a synchronous frame 15 for synchronously rotating the left and right synchronous shafts, and a mould. Guide 17, a steel wire rope 18 connected with the lifting and walking power output unit and a guide post 19 connected with the lifting and walking power output unit. The hooks 11 are located on the front and rear sides of the frame, and the two sets of hooks 11 on the front or rear side are connected to the synchronous movement shaft 13 of the front and rear hooks through a pull rod 14, and the driving cylinder 12 is fixed to the pull rod 14 connection, the left and right two synchronous movement shafts 13 are connected through the synchronization frame 15, the steel wire rope 18 and the guide column 19 are located on the four corners of the spreader frame, and the mold guide 17 is located on the outer edge of the frame, The driving cylinder 12 is controlled by the electrical cabinet 3 .

如图3所示,所述起升行走动力输出单元2用于控制吊钩的左右移动,并通过控制吊具组件实现对模具的上升、下降和水平运动的控制。包括行走减速机安装梁21、横跨主梁22、定位导向组件23、行走减速机24、升降动力分配机构25、升降减速机组件26。所述行走减速机安装梁21与所述横跨主梁22连接成框架结构,所述行走减速机24固定在所述行走减速机安装梁21上,所述升降动力分配机构25和所述升降减速机组件26固定在所述横跨主梁22上,所述定位导向组件23通过螺栓固定在所述横跨主梁22的外侧,所述行走减速机24和所述升降减速机组件26受控于所述电气柜3。 As shown in FIG. 3 , the lifting and traveling power output unit 2 is used to control the left and right movement of the hook, and realize the control of the ascent, descent and horizontal movement of the mold by controlling the hanger assembly. It includes a traveling reducer mounting beam 21, a spanning main beam 22, a positioning guide assembly 23, a traveling reducer 24, a lifting power distribution mechanism 25, and a lifting reducer assembly 26. The traveling reducer installation beam 21 is connected with the crossing main beam 22 to form a frame structure, the traveling reducer 24 is fixed on the traveling reducer installing beam 21, the lifting power distribution mechanism 25 and the lifting The speed reducer assembly 26 is fixed on the described spanning main beam 22, and the positioning guide assembly 23 is fixed on the outer side of the spanning main beam 22 by bolts, and the walking speed reducer 24 and the lifting speed reducer assembly 26 are controlled by Controlled in the electrical cabinet 3.

所述自动码垛机每次吊装两个模具,工作效率提高了一倍,汽缸驱动吊钩开合,不用人工干预,吊装模具,起升模具,行走到养护坑上面,下落模具,开启吊钩,整个动作均为自动化控制,中途不需要人为干涉,生产效率大大提高,并且给用户节省了一个天车,减少了设备成本,具有较好的推广和使用前景。  The automatic palletizer lifts two molds each time, and the work efficiency is doubled. The cylinder drives the hook to open and close without manual intervention. The mold is hoisted, the mold is lifted, the mold is walked to the maintenance pit, the mold is dropped, and the hook is opened. , the whole action is automatically controlled, without human intervention in the middle, the production efficiency is greatly improved, and it saves a crane for the user, reduces the cost of equipment, and has a good prospect for promotion and use. the

本文中应用了具体个例对本实用新型的原理及其实施方式进行了阐述,以上实施例的说明只是用来帮助理解本实用新型的方法及其核心思想。应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型原理的前提下还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。 In this paper, specific examples are used to illustrate the principle of the utility model and its implementation. The description of the above embodiments is only used to help understand the method of the utility model and its core idea. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made to the utility model without departing from the principle of the utility model, and these improvements and modifications also fall within the protection scope of the claims of the utility model .

Claims (3)

1.一种模具自动码垛机,其特征在于包括吊具组件(1)、起升行走动力输出单元(2)、电气柜(3)、操作室(4)和行走轨道及支撑组件(5),所述吊具组件(1)位于所述行走轨道及支撑组件(5)的上侧,所述电气柜(3)控制起升行走动力输出单元(2)输出动力,起升行走动力输出单元(2)控制吊具组件(1)动作,所述电气柜(3)位于所述行走轨道及支撑组件(5)的右侧,所述操作室(4)位于所述行走轨道及支撑组件(5)的左侧。 1. An automatic mold palletizer, characterized in that it includes a spreader assembly (1), a lifting and walking power output unit (2), an electrical cabinet (3), an operating room (4), and a walking track and support assembly (5 ), the spreader assembly (1) is located on the upper side of the walking track and support assembly (5), the electrical cabinet (3) controls the lifting and walking power output unit (2) to output power, and the lifting and walking power output The unit (2) controls the action of the spreader assembly (1), the electrical cabinet (3) is located on the right side of the walking track and supporting assembly (5), and the operating room (4) is located on the walking track and supporting assembly (5) to the left. 2.根据权利要求1所述的一种模具自动码垛机,其特征在于所述吊具组件包括吊钩(11)、驱动气缸(12)、前后吊钩同步运动轴(13)、拉杆(14)、使左右同步轴同步旋转的同步架(15)、模具导向(17)、与起升行走动力输出单元连接的钢丝绳(18)和与起升行走动力输出单元连接的导向柱(19),所述吊钩(11)位于框架的前后两侧,前侧或后侧的两组吊钩(11)通过拉杆(14)连接在所述前后吊钩同步运动轴(13)上,所述驱动气缸(12)与所述拉杆(14)固定连接,左右两个同步运动轴(13)通过所述同步架(15)连接,所述钢丝绳(18)和所述导向柱(19)位于吊具框架的四个角上,所述模具导向(17)位于所述框架的外沿,所述驱动气缸(12)受控于所述电气柜(3)。 2. An automatic mold palletizer according to claim 1, characterized in that the hanger assembly includes a hook (11), a drive cylinder (12), a front and rear hook synchronous movement shaft (13), a pull rod ( 14) The synchronous frame (15) for the synchronous rotation of the left and right synchronous shafts, the mold guide (17), the steel wire rope (18) connected with the lifting and traveling power output unit, and the guide column (19) connected with the lifting and traveling power output unit , the hooks (11) are located on the front and rear sides of the frame, and the two sets of hooks (11) on the front or rear side are connected to the synchronous movement shaft (13) of the front and rear hooks through a pull rod (14). The driving cylinder (12) is fixedly connected with the pull rod (14), the left and right two synchronous movement shafts (13) are connected through the synchronous frame (15), the steel wire rope (18) and the guide column (19) are located On the four corners of the tool frame, the mold guide (17) is located on the outer edge of the frame, and the driving cylinder (12) is controlled by the electrical cabinet (3). 3.根据权利要求1所述的一种模具自动码垛机,其特征在于所述起升行走动力输出单元(2)包括行走减速机安装梁(21)、横跨主梁(22)、定位导向组件(23)、行走减速机(24)、升降动力分配机构(25)和升降减速机组件(26),所述行走减速机安装梁(21)与所述横跨主梁(22)连接成框架结构,所述行走减速机(24)固定在所述行走减速机安装梁(21)上,所述升降动力分配机构(25)和所述升降减速机组件(26)固定在所述横跨主梁(22)上,所述定位导向组件(23)通过螺栓固定在所述横跨主梁(22)的外侧,所述行走减速机(24)和所述升降减速机组件(26)受控于所述电气柜(3)。 3. An automatic mold palletizer according to claim 1, characterized in that the lifting and walking power output unit (2) includes a traveling reducer installation beam (21), a spanning main beam (22), a positioning Guide assembly (23), travel reducer (24), lifting power distribution mechanism (25) and lift reducer assembly (26), the travel reducer mounting beam (21) is connected to the spanning main beam (22) In a frame structure, the travel reducer (24) is fixed on the travel reducer installation beam (21), the lifting power distribution mechanism (25) and the lifting reducer assembly (26) are fixed on the horizontal On the main beam (22), the positioning guide assembly (23) is fixed on the outer side of the main beam (22) by bolts, and the travel reducer (24) and the lifting reducer assembly (26) Controlled by said electrical cabinet (3).
CN 201220731950 2012-12-27 2012-12-27 Automatic palletizing machine for dies Expired - Lifetime CN202988601U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106348181A (en) * 2016-11-14 2017-01-25 山东阳光众泰机械工程有限公司 Three-dimensional direction carrying hanging tool
CN108892050A (en) * 2018-07-27 2018-11-27 段康伟 A kind of hanging device of injection mold
CN110696177A (en) * 2019-10-22 2020-01-17 浙江工业职业技术学院 Table board cleaning equipment for flowing type prefabricated part mold table
CN111660419A (en) * 2020-07-16 2020-09-15 山西高行液压股份有限公司 A prestressed track plate demoulding device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106348181A (en) * 2016-11-14 2017-01-25 山东阳光众泰机械工程有限公司 Three-dimensional direction carrying hanging tool
CN108892050A (en) * 2018-07-27 2018-11-27 段康伟 A kind of hanging device of injection mold
CN110696177A (en) * 2019-10-22 2020-01-17 浙江工业职业技术学院 Table board cleaning equipment for flowing type prefabricated part mold table
CN110696177B (en) * 2019-10-22 2021-03-12 浙江工业职业技术学院 Table board cleaning equipment for flowing type prefabricated part mold table
CN111660419A (en) * 2020-07-16 2020-09-15 山西高行液压股份有限公司 A prestressed track plate demoulding device

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