CN105506831A - Weaving process for medical false double-layer gauze - Google Patents
Weaving process for medical false double-layer gauze Download PDFInfo
- Publication number
- CN105506831A CN105506831A CN201610083446.4A CN201610083446A CN105506831A CN 105506831 A CN105506831 A CN 105506831A CN 201610083446 A CN201610083446 A CN 201610083446A CN 105506831 A CN105506831 A CN 105506831A
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- China
- Prior art keywords
- gauze
- warp
- fabric
- false double
- reed
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2509/00—Medical; Hygiene
Abstract
The invention discloses a weaving process for medical false double-layer gauze. The false double-layer gauze of which the surface fabric and the inner fabric are woven integrally is woven by 40 novel anti-bacterial yarns in the yarn density of 100*90 yarns/inch through a rewinding process, a warping process, a slashing process, a reed stringing process, a weaving process and a finishing process, wherein one interlacing point is intersected with the surface fabric every other 15 interlacing points in the warp and weft directions of the inner fabric; compared with the conventional gauze, the medical false double-layer gauze has greater warp-weft force; the gauze is difficult to tear; one layer of the false double-layer gauze is equivalent to two layers of the conventional gauze when a wound is wrapped; less gauze is used, and the air permeability and the wound treatment effect are better.
Description
Technical field
The present invention relates to a kind of weaving process of medical cloth, is a kind of weaving process of medical false double gauze specifically.
Background technology
In existing medical cloth weaving technology, traditional hospital gauze major part is mono layer gauze, and this gauze is sparse thin, its structure is exactly simple thin plain weave, spends rare yarn easily produce displacement and tear due to weft density, and wound site parcel is many, poor air permeability, causes wound infection etc.Existing Medical gauze structure and quality can not meet people to medical demand, produce new Medical gauze product in the urgent need to design.
Summary of the invention
The object of the invention is the deficiency for existing hospital gauze technology, a kind of weaving process of medical false double gauze is provided.The weaving process of this medical false double gauze utilizes a kind of medical false double gauze newly of existing air-jet loom weaving, larger than existing gauze longitude and latitude power, not easily tears in the process of wrapping.The false double gauze of one deck during wrapping wound, is equivalent to the two-layer of existing normal gauze, and fewer than normal gauze cloth, gas permeability and medical trauma effective.
For achieving the above object, technical scheme of the present invention is: a kind of weaving process of medical false double gauze, utilizes existing air-jet loom, adopts winding procedure, warping process, sizing operation, denting operation, weaving process, arranging process; By Novel antibacterial yarn 40, weft density 100 × 90 pieces/inch, being woven into nexine fabric count has an interlacing point crossing with top layer fabric to every 15 intertwined points, top layer fabric and nexine fabric are interweaved be integrated, cloth fabric width degree is the false double gauze of 67 inches, and the processing step weaving medical false double gauze is:
(1) winding procedure: adopt German Schlafhorst AC338 fully-automatic spooling machine, becomes incidental looping that capacity is large, the bobbin of forming, removes fault and impurity on yarn;
(2) warping process: use Benniger ZS98 warping machines to be drawn from doff bobbin by warp thread, form a width yarn sheet, make warp thread have uniform tension force is tight around on warp beam in parallel to each other;
(3) sizing operation: adopt field, Tianjin coltfoal HS40 Sizing machines, single leaching is two presses slurry; Sizing squeezing pressure: 1.5 ~ 1.7 × 10KN, steam pressure: 0.40 ~ 0.65MPa, slurry groove temperature: 85 ~ 90 DEG C, main cylinder temperature: 55 ~ 95 DEG C;
(4) denting operation: warp thread is pressed double gauze fabric successively through menopause tablet, heald and the reed on 10 pages of heald frames, corresponding number of gaiting is: 1,2+3,4+5,6+7,8+1,2+3,4+5,6+7,9+1,2+3,4+5,6+7,8+1,2+3,4+5,6+7,10; Adopt 97# reed, have between the dent of reed two yarns be 2 to enter/reed wears method, table, nexine fabric are interweaved integrally becomes false double gauze;
(5) weaving process: field, Japanese Tianjin coltfoal ZAX-210 multi-arm air-jet loom, opening time 280 degree, back beam height 90mm, the warp let-off time 310 degree, warp let-off tension force 2500 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; The back rest, warp stop frame height are suitably improved, the back rest is pushed ahead, and by opening, wefting insertion, beats up, batches the cooperation with let-off motion, make warp and weft interweaving become cloth fabric width degree to be 67 inches of false double gauzes;
(6) arranging process: grey cloth is tested, measure and repairs.
The invention has the beneficial effects as follows: the weaving process adopting medical false double gauze, nexine fabric and the top layer fabric of medical false double gauze interweave, and cloth cover is formed false double gauze; Larger than existing gauze longitude and latitude power, gauze is not easily torn, and the false double gauze of one deck during wrapping wound, is equivalent to the two-layer of normal gauze, fewer than normal gauze cloth, gas permeability and medical trauma better effects if.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is technique line of an organization figure of the present invention.
Fig. 2 is technique organization chart of the present invention.
Detailed description of the invention
Provide in the embodiment shown in Fig. 1 in the present invention: the weaving process line of an organization figure of medical false double gauze is: winding procedure (German Schlafhorst AC338 fully-automatic spooling machine) → warping process (Switzerland Benniger ZS98 warping machines) → sizing operation (field, Tianjin coltfoal HS40 Sizing machines) → denting operation → weaving process (field, Japanese Tianjin coltfoal ZAX-210 multi-arm air-jet loom) → arranging process.
Provide in the embodiment shown in Fig. 2 in the present invention: utilize existing air-jet loom, adopt winding procedure, warping process, sizing operation, denting operation, weaving process, arranging process; By Novel antibacterial yarn 40, weft density 100 × 90 pieces/inch; Nexine fabric count has an interlacing point crossing with top layer fabric to every 15 intertwined points, top layer fabric, nexine fabric is interweaved and is integrated, is woven into the medical false double gauze that top layer fabric and nexine fabric are combined as a whole; Cloth fabric width degree is the medical false double gauze of 67 inches; Its processing step is:
(1) winding procedure: adopt German Schlafhorst AC338 fully-automatic spooling machine, becomes incidental looping that capacity is large, the bobbin of forming, removes fault and impurity on yarn;
(2) warping process: use Benniger ZS98 warping machines to be drawn from doff bobbin by warp thread, form a width yarn sheet, make warp thread have uniform tension force is tight around on warp beam in parallel to each other;
(3) sizing operation: adopt field, Tianjin coltfoal HS40 Sizing machines, single leaching is two presses slurry; Sizing squeezing pressure: 1.5 ~ 1.7 × 10KN, steam pressure: 0.40 ~ 0.65MPa, slurry groove temperature: 85 ~ 90 DEG C, main cylinder temperature: 55 ~ 95 DEG C;
(4) denting operation: warp thread is pressed double gauze fabric successively through menopause tablet, heald and the reed on 10 pages of heald frames, corresponding number of gaiting is: 1,2+3,4+5,6+7,8+1,2+3,4+5,6+7,9+1,2+3,4+5,6+7,8+1,2+3,4+5,6+7,10; Adopt 97# reed, have between the dent of reed two yarns be 2 to enter/reed wears method, top layer fabric, nexine fabric are interweaved integrally becomes false double gauze;
(5) weaving process: field, Japanese Tianjin coltfoal ZAX-210 multi-arm air-jet loom, opening time 280 degree, back beam height 90mm, the warp let-off time 310 degree, warp let-off tension force 2500 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; The back rest, warp stop frame height are suitably improved, the back rest is pushed ahead, and by opening, wefting insertion, beats up, batches the cooperation with warp let-off five big systems, make warp and weft interweaving become cloth fabric width degree to be 67 inches of double gauzes;
(6) arranging process: grey cloth is tested, measure and repairs.
Claims (1)
1. the weaving process of a medical false double gauze, utilize existing air-jet loom, adopt winding procedure, warping process, sizing operation, denting operation, weaving process, arranging process, by Novel antibacterial yarn 40, weft density 100 × 90 pieces/inch, being woven into nexine fabric count has an interlacing point crossing with top layer fabric to every 15 intertwined points, top layer fabric and nexine fabric is interweaved and is integrated, cloth fabric width degree is the false double gauze of 67 inches, and its processing step is:
(1) winding procedure: adopt German Schlafhorst AC338 fully-automatic spooling machine, becomes incidental looping that capacity is large, the bobbin of forming, removes fault and impurity on yarn;
(2) warping process: use Benniger ZS98 warping machines to be drawn from doff bobbin by warp thread, form a width yarn sheet, make warp thread have uniform tension force is tight around on warp beam in parallel to each other;
(3) sizing operation: adopt field, Tianjin coltfoal HS40 Sizing machines, single leaching is two presses slurry; Sizing squeezing pressure: 1.5 ~ 1.7 × 10KN, steam pressure: 0.40 ~ 0.65MPa, slurry groove temperature: 85 ~ 90 DEG C, main cylinder temperature: 55 ~ 95 DEG C;
(4) denting operation: warp thread is pressed double gauze fabric successively through menopause tablet, heald and the reed on 10 pages of heald frames, corresponding number of gaiting is: 1,2+3,4+5,6+7,8+1,2+3,4+5,6+7,9+1,2+3,4+5,6+7,8+1,2+3,4+5,6+7,10; Adopt 97# reed, have between the dent of reed two yarns be 2 to enter/reed wears method, table, nexine fabric are interweaved integrally becomes false double gauze;
(5) weaving process: field, Japanese Tianjin coltfoal ZAX-210 multi-arm air-jet loom, opening time 280 degree, back beam height 90mm, the warp let-off time 310 degree, warp let-off tension force 2500 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; The back rest, warp stop frame height are suitably improved, the back rest is pushed ahead, and by opening, wefting insertion, beats up, batches the cooperation with warp let-off five big systems, make warp and weft interweaving become cloth fabric width degree to be 67 inches of false double gauzes;
(6) arranging process: grey cloth is tested, measure and repairs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083446.4A CN105506831A (en) | 2016-02-07 | 2016-02-07 | Weaving process for medical false double-layer gauze |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083446.4A CN105506831A (en) | 2016-02-07 | 2016-02-07 | Weaving process for medical false double-layer gauze |
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| Publication Number | Publication Date |
|---|---|
| CN105506831A true CN105506831A (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610083446.4A Pending CN105506831A (en) | 2016-02-07 | 2016-02-07 | Weaving process for medical false double-layer gauze |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112111832A (en) * | 2020-09-17 | 2020-12-22 | 盐城工学院 | Multilayer gauze fabric for infants and children and production process thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102226305A (en) * | 2011-06-09 | 2011-10-26 | 际华三五四二纺织有限公司 | Multi-layer cloth fabric and weaving process thereof |
| CN102758288A (en) * | 2011-04-27 | 2012-10-31 | 南通绿芭蕉纺织品有限公司 | Double-layer heat storage anti-bacterial fabric |
| CN202620003U (en) * | 2012-04-03 | 2012-12-26 | 浙江佳宝新纤维集团有限公司 | High-performance medical gauze |
| CN103774317A (en) * | 2012-10-19 | 2014-05-07 | 际华三五四二纺织有限公司 | Diamond fabrics and weaving process thereof |
| CN104018266A (en) * | 2014-05-26 | 2014-09-03 | 河南新野纺织股份有限公司 | Double-woven fabric with antibacterial property |
| KR20140146811A (en) * | 2013-06-18 | 2014-12-29 | (주)시마 | Fabric with excellent confortableness |
| CN204888835U (en) * | 2015-08-17 | 2015-12-23 | 绍兴海通印染有限公司 | Anti -bacterial fabric |
-
2016
- 2016-02-07 CN CN201610083446.4A patent/CN105506831A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102758288A (en) * | 2011-04-27 | 2012-10-31 | 南通绿芭蕉纺织品有限公司 | Double-layer heat storage anti-bacterial fabric |
| CN102226305A (en) * | 2011-06-09 | 2011-10-26 | 际华三五四二纺织有限公司 | Multi-layer cloth fabric and weaving process thereof |
| CN202620003U (en) * | 2012-04-03 | 2012-12-26 | 浙江佳宝新纤维集团有限公司 | High-performance medical gauze |
| CN103774317A (en) * | 2012-10-19 | 2014-05-07 | 际华三五四二纺织有限公司 | Diamond fabrics and weaving process thereof |
| KR20140146811A (en) * | 2013-06-18 | 2014-12-29 | (주)시마 | Fabric with excellent confortableness |
| CN104018266A (en) * | 2014-05-26 | 2014-09-03 | 河南新野纺织股份有限公司 | Double-woven fabric with antibacterial property |
| CN204888835U (en) * | 2015-08-17 | 2015-12-23 | 绍兴海通印染有限公司 | Anti -bacterial fabric |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112111832A (en) * | 2020-09-17 | 2020-12-22 | 盐城工学院 | Multilayer gauze fabric for infants and children and production process thereof |
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Application publication date: 20160420 |
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