CN105499548B - The running gate system and its mould carrying method of a kind of intelligent mould conveying - Google Patents
The running gate system and its mould carrying method of a kind of intelligent mould conveying Download PDFInfo
- Publication number
- CN105499548B CN105499548B CN201610033658.1A CN201610033658A CN105499548B CN 105499548 B CN105499548 B CN 105499548B CN 201610033658 A CN201610033658 A CN 201610033658A CN 105499548 B CN105499548 B CN 105499548B
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- mould
- pouring head
- moving track
- conveying
- mould conveying
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- 238000000034 method Methods 0.000 title description 8
- 238000005259 measurement Methods 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 5
- 230000004913 activation Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004512 die casting Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
The invention discloses a kind of running gate system of intelligent mould conveying, including pouring head and the moving track being arranged on below pouring head, magnetic valve is provided with described pouring head, described pouring head side is provided with support, booster pump is provided with below described support, described booster pump is connected by described magnetic valve with described pouring head, mould conveying casing is provided with described moving track, described mould conveying casing lower end is provided with the roller being engaged with described moving track, T-shaped groove is provided with the middle part of described moving track, described roller is 2 be symmetricly set in described groove, described mould conveying casing lower end is provided with support bar, the present invention is by the way that mould is transported to below pouring head, the conveying of mould can remotely be realized, without manually closely operating, in use, can be with the distance between automatic detection adjacent molds, collision free, it is favorably improved the security of casting process.
Description
Technical field
The present invention relates to a kind of running gate system of intelligent mould conveying and its mould carrying method.
Background technology
During existing die casting, the material of liquid is poured in mould, mould is transported in cooling system
Row cooling, during use, mould can not easily be moved, and whole equipment is complicated, it has not been convenient to realize that small mould adds on a small quantity
Work, it is cumbersome, also, there is potential safety hazard to personnel in high-temperature liquid state material.
The content of the invention
, can it is an object of the invention to provide a kind of running gate system of intelligent mould conveying and its mould carrying method
Improve the problem of prior art is present, by the way that mould is transported to below pouring head, can remotely realize the conveying of mould, without
Manually closely operate, in use, can be with the distance between automatic detection adjacent molds, it is to avoid collision, help to carry
The security of high casting process.
The present invention is achieved through the following technical solutions：
A kind of running gate system of intelligent mould conveying, including pouring head and the moving track that is arranged on below pouring head,
Magnetic valve is provided with described pouring head, described pouring head side is provided with support, set below described support
Booster pump is equipped with, described booster pump is connected by described magnetic valve with described pouring head, in described moving track
On be provided with mould conveying casing, described mould conveying casing lower end is provided with the rolling being engaged with described moving track
T-shaped groove is provided with the middle part of wheel, described moving track, described roller is 2 be symmetricly set in described groove
It is individual, described mould conveying casing lower end is provided with support bar, the roller described in 2 is rotatably connected on described support respectively
Bar both sides, are provided with motor in described mould conveying box body, and 2 gears are provided with the output shaft of described motor,
The tooth being meshed with described gear is provided with the upper surface of described moving track, in described mould conveying casing upper end
Support platform is provided with face, the fixation of clamping mould is separately provided on four side walls of described support platform
Plate, movable plate is respectively arranged with the inside of described fixed plate, and mould, described movement are connected with the inside of described movable plate
The lower surface of plate described support platform relatively is hanging, and described movable plate passes through fixing device and described fixed plate phase respectively
Connection, is provided with controller on described moving track, and described controller passes through circuit and described motor, fixed dress
Put, pouring head is connected, described mould conveying casing side is provided with infrared range-measurement system, described infrared range-measurement system is located at
Described mould conveying box dignity to described moving track length direction side, described infrared range-measurement system, booster pump and
Described magnetic valve is connected by circuit with described controller respectively.
Further, for the present invention is better achieved, described fixing device is hydraulic cylinder, described fixing device one end
It is fixedly connected in described fixed plate, its expansion link is fixedly connected on described movable plate.
Further, for the present invention is better achieved, in described movable plate away from the described side end face of fixing device one
On be provided with step trough for clamping mould, be provided with buffer rubber gasket on described step trough inwall.
Further, hydraulic cylinder, described hydraulic pressure are provided with to be better achieved below the present invention, described support platform
Cylinder is connected with described controller.
Further, for the present invention is better achieved, the invention also discloses a kind of conveying side of intelligent delivery mold
Method, comprises the following steps：
S1：Mould is placed between movable plate, and controller sends drive signal to fixing device starts fixing device, fixed
Device promotes movable plate movement, mould is connected on the inside of movable plate, in controller preset die frequency of delivery, defeated according to mould
Send frequency to determine adjacent molds conveying the distance between casing, between infrared range-measurement system detection adjacent molds conveying casing away from
From, and it is sent to controller；
S2：When mould conveying box body is located at below pouring head, controller sends activation bit to motor, stops motor
Turn, travelling gear is fixed on the tooth on moving track, be fixed；
S3：Controller sends drive signal to booster pump and magnetic valve, and pouring head, which brings into operation, to be poured into a mould；
S4：After casting complete, controller sends drive signal to booster pump and magnetic valve, makes closed electromagnetic valve, controller
Drive signal is sent to motor, motor operation makes travelling gear move along track operation；
S5：When single described mould conveying casing is rested on below pouring head, adjacent mould conveying box to be entered
Body is out of service；
S6：More mold exchange, carries out step S1 again.
The present invention compared with prior art, has the advantages that：
The present invention can remotely realize the conveying of mould, without artificial low coverage by the way that mould is transported to below pouring head
From operation；Reduce system bulk, and effectively reduce design cost, whole system have design science rationally, safety and stability, intelligence
The features such as change degree is high；It is combined and is carried out by automatic technology, intelligent control technology and microprocessor control technology
System is controlled so that machine can efficiently accomplish set workflow in use, improves the treatability of whole system
Energy and treatment effeciency so that whole system operation is more stablized, and effectively reduces fault rate.In use, can be automatic
Detect the distance between adjacent molds, it is to avoid collision, be favorably improved the security of casting process.While whole operation process
In, without manual intervention, it is possible to increase the security of casting process.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be attached to what is used required in embodiment
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore is not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is overall structure diagram of the present invention；
Fig. 2 is control system schematic diagram of the present invention.
Wherein：101. pouring head, 102. moving tracks, 103. moulds conveying casing, 104. rollers, 105. grooves, 106.
Support bar, 107. motors, 108. gears, 109. support platforms, 110. fixed plates, 111. movable plates, 112. fixing devices, 113.
Step trough, 114. buffer rubber gaskets, 115. hydraulic cylinders, 116. moulds, 117. supports, 118. booster pumps.
Embodiment
The present invention is described in further detail with reference to specific embodiment, but embodiments of the present invention are not limited to
This.
Embodiment 1：
As shown in figure 1, a kind of running gate system of intelligent mould conveying, including pouring head 101 and it is arranged on pouring head 101
The moving track 102 of lower section, magnetic valve is provided with described pouring head 101, is provided with the described side of pouring head 101
Support 117, is provided with booster pump 118 below described support 117, described booster pump 118 by described magnetic valve with
Described pouring head 101 is connected, and mould conveying casing 103 is provided with described moving track 102, and described mould is defeated
The lower end of casing 103 is sent to be provided with the roller 104 being engaged with described moving track 102, the described middle part of moving track 102 is set
T-shaped groove 105 is equipped with, described roller 104 is 2 be symmetricly set in described groove 105, in described mould
The roller 104 that conveying casing 103 lower end is provided with described in support bar 106,2 is rotatably connected on described support bar 106 respectively
Both sides, are provided with motor 107 in described mould conveying casing 103, and 2 are provided with the output shaft of described motor 107
Gear 108, is provided with the tooth being meshed with described gear 108, described on the upper surface of described moving track 102
Mould conveying casing 103 is provided with support platform 109 on upper surface, on four side walls of described support platform 109 respectively
The fixed plate 110 for clamping mould is provided with, movable plate 111 is respectively arranged with the described inner side of fixed plate 110, described
The inner side of movable plate 111 be connected with mould 116, the lower surface of described movable plate 111 described support platform 109 relatively is hanged
Sky, described movable plate 111 is connected by fixing device 112 with described fixed plate 110 respectively, in described moving track
Controller is provided with 102, described controller passes through circuit and described motor 107, fixing device 112, the phase of pouring head 101
Connection, is provided with infrared range-measurement system, described infrared range-measurement system is located at described mould in described mould conveying casing 103 side
Tool conveys casing 103 towards the described length direction side of moving track 102, described infrared range-measurement system, booster pump and institute
The magnetic valve stated is connected by circuit with described controller respectively.
The present invention can remotely realize the conveying of mould, without artificial low coverage by the way that mould is transported to below pouring head
, in use, can be with the distance between automatic detection adjacent molds from operation, it is to avoid collision, it is favorably improved and poured into a mould
The security of journey.Simultaneously during whole operation, without manual intervention, it is possible to increase the security of casting process.Mould is put
Put on the inside of movable plate, by the movement of fixing device, mould is firmly connected between movable plate, start motor, make electricity
Machine driving travelling gear is rotated, and gear is that the tooth on moving track is meshed in rotation process, is moved along track operation, is reached
When below to pouring head, motor stalling makes mould conveying box body be located at below pouring head, poured into a mould.Work as running
In, adjacent molds conveying casing is detected when stopping being poured into a mould, and infrared range-measurement system sends signal to controller, control
Device sends drive signal to motor, stalls motor, it is to avoid collision.
Preferably, movable plate is moved according to fixation locus for convenience, the mould of different appearance and sizes can be applied to
In the cast of tool, the present embodiment, described fixing device 112 is hydraulic cylinder, and described one end of fixing device 112 is fixedly connected on
In described fixed plate 110, its expansion link is fixedly connected on described movable plate 111.
Mould is firmly connected to for convenience on the inside of movable plate, in the present embodiment, it is preferable that in described movable plate
111 away from the step trough 113 being provided with the described side end face of fixing device 112 1 for clamping mould, in described ladder
Buffer rubber gasket 114 is provided with the inwall of groove 113.
In order to adjust as needed in the height of mould, the present embodiment, it is preferable that the described lower section of support platform 109 is set
Hydraulic cylinder 115 is equipped with, described hydraulic cylinder 115 is connected with described controller.
Embodiment 2：
The present embodiment also discloses a kind of carrying method of intelligent delivery mold on the basis of embodiment 1, including with
Lower step：
S1：Mould is placed between movable plate, and controller sends drive signal to fixing device starts fixing device, fixed
Device promotes movable plate movement, mould is connected on the inside of movable plate, in controller preset die frequency of delivery, defeated according to mould
Send frequency to determine adjacent molds conveying the distance between casing, between infrared range-measurement system detection adjacent molds conveying casing away from
From, and it is sent to controller；
S2：When mould conveying box body is located at below pouring head, controller sends activation bit to motor, stops motor
Turn, travelling gear is fixed on the tooth on moving track, be fixed；
S3：Controller sends drive signal to booster pump and magnetic valve, and pouring head, which brings into operation, to be poured into a mould；
S4：After casting complete, controller sends drive signal to booster pump and magnetic valve, makes closed electromagnetic valve, controller
Drive signal is sent to motor, motor operation makes travelling gear move along track operation；
S5：When single described mould conveying casing is rested on below pouring head, adjacent mould conveying box to be entered
Body is out of service；
S6：More mold exchange, carries out step S1 again.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (4)
1. a kind of running gate system of intelligent mould conveying, it is characterised in that：Including pouring head (101) and it is arranged on pouring head
(101) moving track (102) below, is provided with magnetic valve, in described pouring head on described pouring head (101)
(101) side is provided with support (117), and booster pump (118), described booster pump are provided with below described support (117)
(118) it is connected by described magnetic valve with described pouring head (101), mould is provided with described moving track (102)
Tool conveying casing (103), described mould conveying casing (103) lower end is provided with to be engaged with described moving track (102)
Roller (104), be provided with T-shaped groove (105) in the middle part of described moving track (102), described roller (104) for pair
Claim 2 be arranged in described groove (105), described mould conveying casing (103) lower end is provided with support bar
(106) roller (104), described in 2 is rotatably connected on described support bar (106) both sides respectively, is conveyed in described mould
It is provided with motor (107) in casing (103), 2 gears (108) is provided with the output shaft of described motor (107), described
Moving track (102) upper surface on be provided with the tooth being meshed with described gear (108), in described mould conveying box
Support platform (109) is provided with body (103) upper surface, is set respectively on four side walls of described support platform (109)
There is the fixed plate (110) for clamping mould, movable plate (111) is respectively arranged with the inside of described fixed plate (110), in institute
It is connected with mould (116) on the inside of the movable plate (111) stated, the described support relatively of the lower surface of described movable plate (111) is put down
Vacantly, described movable plate (111) is connected platform (109) by fixing device (112) with described fixed plate (110) respectively,
It is provided with controller on described moving track (102), described controller passes through circuit and described motor (107), solid
Determine device (112), pouring head (101) to be connected, described mould conveying casing (103) side be provided with infrared range-measurement system,
Described infrared range-measurement system is located at described mould conveying casing (103) towards described moving track (102) length direction one
Side, described infrared range-measurement system, booster pump and described magnetic valve is connected by circuit with described controller respectively.
2. a kind of running gate system of intelligent mould conveying according to claim 1, it is characterised in that：Described fixed dress
(112) are put for hydraulic cylinder, described fixing device (112) one end is fixedly connected in described fixed plate (110), its expansion link
It is fixedly connected on described movable plate (111).
3. a kind of running gate system of intelligent mould conveying according to claim 1, it is characterised in that：In described movement
Plate (111) is away from the step trough (113) being provided with the described side end face of fixing device (112) one for clamping mould, in institute
Buffer rubber gasket (114) is provided with step trough (113) inwall stated.
4. a kind of running gate system of intelligent mould conveying according to claim 1, it is characterised in that：Described support is put down
Hydraulic cylinder (115) is provided with below platform (109), described hydraulic cylinder (115) is connected with described controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610033658.1A CN105499548B (en) | 2016-01-19 | 2016-01-19 | The running gate system and its mould carrying method of a kind of intelligent mould conveying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610033658.1A CN105499548B (en) | 2016-01-19 | 2016-01-19 | The running gate system and its mould carrying method of a kind of intelligent mould conveying |
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| Publication Number | Publication Date |
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| CN105499548A CN105499548A (en) | 2016-04-20 |
| CN105499548B true CN105499548B (en) | 2017-08-08 |
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| CN201610033658.1A Active CN105499548B (en) | 2016-01-19 | 2016-01-19 | The running gate system and its mould carrying method of a kind of intelligent mould conveying |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113352B (en) * | 2016-08-19 | 2018-05-22 | 宝亨新电气（集团）有限公司 | A kind of resin bus end casting mold of automatic die sinking |
| CN107498030A (en) * | 2017-10-24 | 2017-12-22 | 徐州市华圆机械厂 | The automatic casting control system and method for a kind of casting machine |
| CN109877304B (en) * | 2019-04-04 | 2021-08-20 | 江苏永瀚特种合金技术有限公司 | Vacuum pouring positioning system and method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB186906A (en) * | 1921-10-03 | 1923-06-07 | Forest Wheaton Candler De | Improvements in casting machines for metals |
| JPH0811282B2 (en) * | 1986-10-14 | 1996-02-07 | 東芝機械株式会社 | Trackless mold carrier for injection molding machines |
| JPH03231810A (en) * | 1990-02-08 | 1991-10-15 | Sankyo Seimitsu Kanagata Kk | Mold clamping mechanism of motorized molding machine |
| CN102078946A (en) * | 2009-11-27 | 2011-06-01 | 苏州苏铸成套装备制造有限公司 | Sand box conveyor |
| CN205341901U (en) * | 2016-01-19 | 2016-06-29 | 张佳训 | The gating system that intelligent mould was carried |
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| CB03 | Change of inventor or designer information |
Inventor after: Lu Feng Inventor after: Tang Weidong Inventor after: Hong Baoju Inventor before: Zhang Jiaxun |
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| CB03 | Change of inventor or designer information | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170713 Address after: 325007 Kunlun Road, Lucheng District, Zhejiang, No. 72, No. Applicant after: Zhong Guoping Address before: 323000 Zhejiang city of Lishui province Qingtian County ou Hainan Street No. 94 pit village Zheng Applicant before: Zhang Jiaxun |
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Effective date of registration: 20180409 Address after: 213213 No. 28, water north Ying Chun Road, Yao Tang Town, Jintan District, Changzhou, Jiangsu. Patentee after: Changzhou Jintan Huaxing Auto Parts Co., Ltd. Address before: 325007 Kunlun Road, Lucheng District, Zhejiang, No. 72, No. Patentee before: Zhong Guoping |
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| CP01 | Change in the name or title of a patent holder |
Address after: 213213 No. 28, water north Ying Chun Road, Yao Tang Town, Jintan District, Changzhou, Jiangsu. Patentee after: Jiangsu Bomeng Technology Co., Ltd. Address before: 213213 No. 28, water north Ying Chun Road, Yao Tang Town, Jintan District, Changzhou, Jiangsu. Patentee before: Changzhou Jintan Huaxing Auto Parts Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder |