CN105386203A - 易裁剪尼龙商标布及其制备方法 - Google Patents

易裁剪尼龙商标布及其制备方法 Download PDF

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CN105386203A
CN105386203A CN201510682456.5A CN201510682456A CN105386203A CN 105386203 A CN105386203 A CN 105386203A CN 201510682456 A CN201510682456 A CN 201510682456A CN 105386203 A CN105386203 A CN 105386203A
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nylon
cloth
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based cloth
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沈建新
邱耀伟
沈志梅
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HUZHOU HENGXIN TRADEMARK MAKING BRINGING Co Ltd
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    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
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    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
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    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
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    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
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Abstract

本发明公开了易裁剪尼龙商标布，它包括尼龙基布（1），尼龙基布（1）的上表面和下表面均设置有聚合物涂料层（2）；尼龙基布（1）包括经纱线（3）和与经纱线（3）交织的纬纱线（4），尼龙基布（1）的经密为15根/cm～30根/cm，尼龙基布（1）的纬密为18根/cm～30根/cm；经纱线（3）的规格为20D～40D，纬纱线（4）的规格为60D～80D。如前述的易裁剪尼龙商标布的制备方法是，先通过整经织造、定型预缩处理和去边，再通过反应釜制备聚合物涂料并过滤，最后通过连续式浸轧刮涂方式制得成品。本发明不仅具有裁剪效率高和裁剪效果好的优点，还能够防止商标布的质量受影响，提高结构稳定性。

Description

易裁剪尼龙商标布及其制备方法
技术领域
本发明涉及一种尼龙商标布及其制备方法，特别是一种易裁剪尼龙商标布及其制备方法。
背景技术
商标布在使用时，需要通过裁剪来满足各种不同规格的商标的制作需求；但是，现有的商标布只能进行单层商标布的裁剪，导致裁剪效率较低；若将现有的商标布进行多层叠加后裁剪，各层商标布的裁剪面容易粘连在一起，裁剪效果较差，且分离各粘连的商标布时还容易损伤商标布的表面，影响商标布的质量。因此，现有的商标布存在着裁剪效率较低、裁剪效果较差和易影响商标布的质量的问题。
发明内容
本发明的目的在于，提供一种易裁剪尼龙商标布及其制备方法。本发明不仅具有裁剪效率高和裁剪效果好的优点，还能够防止商标布的质量受影响。
本发明的技术方案：易裁剪尼龙商标布，包括尼龙基布，尼龙基布的上表面和下表面均设置有聚合物涂料层；尼龙基布包括经纱线和与经纱线交织的纬纱线，尼龙基布的经密为15根/cm～30根/cm，尼龙基布的纬密为18根/cm～30根/cm；经纱线的规格为20D～40D，纬纱线的规格为60D～80D。
前述的易裁剪尼龙商标布中，所述聚合物涂料层所用的涂料包括以下重量配比的组分：
甲醇，2900～3100份；无水氯化钙，0.6～1份；
PA6，560～600份；碳酸钙，400～500份；聚醚，3～7份。
如前述的易裁剪尼龙商标布的制备方法，包括以下步骤：
a、整经织造，按不同经纬密织造经纱线和纬纱线，得a品；
b、尼龙基布处理，使用定型机对a品进行定型预缩处理，得b品；
c、去边，使用热分切刀切除b品中的毛边，得c品；
d、使用反应釜制备聚合物涂料，再使用过滤器过滤，得d品；
e、通过连续式浸轧刮涂方式将d品覆盖在c品上表面和下表面进行涂层，得成品。
前述易裁剪尼龙商标布的制备方法中，所述步骤d为将甲醇送至反应釜中加热至50℃～60℃，加入无水氯化钙，投料时应分段进行，将全部无水氯化钙均匀地分6次投入，相邻两次投入的时间间隔为20s～30s；然后投放PA6，加热搅拌80min～120min，温度65℃～75℃；最后投放碳酸钙，投放完后密闭反应釜保温搅拌85min～95min；静置至反应釜内物料温度自然将至45℃～55℃时，将聚醚加入反应釜内，搅拌25min～35min；再使用过滤器过滤，得d品。
前述易裁剪尼龙商标布的制备方法中，所述步骤e中连续式浸轧刮涂方式为，先将c品浸没在装有d品的水池中进行一次浸没刮涂，然后进行一次压轧，重复三次后再进行烘培。
前述易裁剪尼龙商标布的制备方法中，所述浸没刮涂时的水池温度为30℃～40℃，压轧时的压力为0.15Mpa～0.2Mpa；烘培为依次且连续地通过6节烘房进行烘培，温度依次为110℃、125℃、135℃、140℃、130℃、110℃，每节烘房的烘培时间均为6s。
与现有技术相比，本发明改进了尼龙商标布的制作方法，将甲醇、无水氯化钙、PA6、碳酸钙和聚醚放入反应釜中，通过加热甲醛至50℃～60℃，投放二水氯化钙，再投放PA6并加热搅拌，接着投放碳酸钙并加热搅拌，最后待反应釜内物料温度为45℃～55℃时，加入聚醚，搅拌、过滤后制得聚合物涂料，具有防粘连的优点；通过连续式浸轧刮涂方式，将聚合物涂料平整、光滑的覆盖在c品的上表面和下表面且具有结构稳定的优点。本发明通过在尼龙基布的上表面和下表面刮涂防粘连的聚合物涂料，形成聚合物涂料层，利用聚醚的极性，降低了聚合物涂料层固化后的粘性系数，能够防止多层叠加裁剪时相邻两层聚合物涂料层之间相互粘接，能够叠加500层再进行一次性裁剪，大幅度提高了裁剪效率和裁剪效果，而且还能防止因裁剪粘接而需要分离时影响商标布质量。因此，本发明不仅具有裁剪效率高和裁剪效果好的优点，还能够防止商标布的质量受影响，提高结构稳定性。
附图说明
图1是本发明的结构示意图。
附图中的标记为：1-尼龙基布，2-聚合物涂料层，3-经纱线，4-纬纱线。
具体实施方式
下面结合实施例对本发明作进一步的说明，但并不作为对本发明限制的依据。
实施例。易裁剪尼龙商标布，构成如图1所示，包括尼龙基布1，尼龙基布1的上表面和下表面均设置有聚合物涂料层2；尼龙基布1包括经纱线3和与经纱线3交织的纬纱线4，尼龙基布1的经密为15根/cm～30根/cm，尼龙基布1的纬密为18根/cm～30根/cm；经纱线3的规格为20D～40D，纬纱线4的规格为60D～80D。
所述聚合物涂料层2所用的涂料包括以下重量配比的组分：
甲醇，2900～3100份；无水氯化钙，0.6～1份；
PA6，560～600份；碳酸钙，400～500份；聚醚，3～7份。
如前述的易裁剪尼龙商标布的制备方法，包括以下步骤：
a、整经织造，按不同经纬密织造经纱线和纬纱线，得a品；
b、尼龙基布处理，使用定型机对a品进行定型预缩处理，得b品；
c、去边，使用热分切刀切除b品中的毛边，得c品；
d、使用反应釜制备聚合物涂料，再使用过滤器过滤，得d品；
e、通过连续式浸轧刮涂方式将d品覆盖在c品上表面和下表面进行涂层，得成品。
所述步骤d为将甲醇送至反应釜中加热至50℃～60℃，加入无水氯化钙，投料时应分段进行，将全部无水氯化钙均匀地分6次投入，相邻两次投入的时间间隔为20s～30s；然后投放PA6，加热搅拌80min～120min，温度65℃～75℃；最后投放碳酸钙，投放完后密闭反应釜保温搅拌85min～95min；静置至反应釜内物料温度自然将至45℃～55℃时，将聚醚加入反应釜内，搅拌25min～35min；再使用过滤器过滤，得d品。所述步骤e中连续式浸轧刮涂方式为，先将c品浸没在装有d品的水池中进行一次浸没刮涂，然后进行一次压轧，重复三次后再进行烘培。所述浸没刮涂时的水池温度为30℃～40℃，压轧时的压力为0.15Mpa～0.2Mpa；烘培为依次且连续地通过6节烘房进行烘培，温度依次为110℃、125℃、135℃、140℃、130℃、110℃，每节烘房的烘培时间均为6s。

Claims (6)

1.易裁剪尼龙商标布，其特征在于：包括尼龙基布（1），尼龙基布（1）的上表面和下表面均设置有聚合物涂料层（2）；尼龙基布（1）包括经纱线（3）和与经纱线（3）交织的纬纱线（4），尼龙基布（1）的经密为15根/cm～30根/cm，尼龙基布（1）的纬密为18根/cm～30根/cm；经纱线（3）的规格为20D～40D，纬纱线（4）的规格为60D～80D。
2.根据权利要求1所述的易裁剪尼龙商标布，其特征在于：所述聚合物涂料层（2）所用的涂料包括以下重量配比的组分：
甲醇，2900～3100份；无水氯化钙，0.6～1份；
PA6，560～600份；碳酸钙，400～500份；聚醚，3～7份。
3.如权利要求1或2所述的易裁剪尼龙商标布的制备方法，其特征在于，包括以下步骤：
a、整经织造，按不同经纬密织造经纱线和纬纱线，得a品；
b、尼龙基布处理，使用定型机对a品进行定型预缩处理，得b品；
c、去边，使用热分切刀切除b品中的毛边，得c品；
d、使用反应釜制备聚合物涂料，再使用过滤器过滤，得d品；
e、通过连续式浸轧刮涂方式将d品覆盖在c品上表面和下表面进行涂层，得成品。
4.根据权利要求3所述易裁剪尼龙商标布的制备方法，其特征在于：所述步骤d为将甲醇送至反应釜中加热至50℃～60℃，加入无水氯化钙，投料时应分段进行；然后投放PA6，加热搅拌80min～120min，温度65℃～75℃；最后投放碳酸钙，投放完后密闭反应釜保温搅拌85min～95min；静置至反应釜内物料温度自然将至45℃～55℃时，将聚醚加入反应釜内，搅拌25min～35min；再使用过滤器过滤，得d品。
5.根据权利要求3或4所述易裁剪尼龙商标布的制备方法，其特征在于：所述步骤e中连续式浸轧刮涂方式为，先将c品浸没在装有d品的水池中进行一次浸没刮涂，然后进行一次压轧，重复三次后再进行烘培。
6.根据权利要求5所述的易裁剪尼龙商标布的制备方法，其特征在于：所述浸没刮涂时的水池温度为30℃～40℃，压轧时的压力为0.15Mpa～0.2Mpa；烘培为依次且连续地通过6节烘房进行烘培，温度依次为110℃、125℃、135℃、140℃、130℃、110℃，每节烘房的烘培时间均为6s。
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CN109161330A (zh) * 2018-07-09 2019-01-08 湖州新利商标制带有限公司 填充剂及其改性方法和采用该填充剂的湿法涂层工艺
CN109554934A (zh) * 2018-12-06 2019-04-02 湖州新利商标制带有限公司 抗裁剪商标带涂层胶料的配制方法、涂层工艺及该商标带
CN110846779A (zh) * 2019-11-22 2020-02-28 吴江市鲲翰纺织有限公司 一种涤纶可撕布的制造方法

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CN107180587A (zh) * 2017-07-14 2017-09-19 嘉兴市正丰商标织造有限公司 一种带毛边的织唛生产工艺
CN109161330A (zh) * 2018-07-09 2019-01-08 湖州新利商标制带有限公司 填充剂及其改性方法和采用该填充剂的湿法涂层工艺
CN109161330B (zh) * 2018-07-09 2020-10-13 湖州新利商标制带有限公司 填充剂及其改性方法和采用该填充剂的湿法涂层工艺
CN109554934A (zh) * 2018-12-06 2019-04-02 湖州新利商标制带有限公司 抗裁剪商标带涂层胶料的配制方法、涂层工艺及该商标带
CN110846779A (zh) * 2019-11-22 2020-02-28 吴江市鲲翰纺织有限公司 一种涤纶可撕布的制造方法

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Application publication date: 20160309