CN105215471A - 钢管锯切定位装置 - Google Patents

钢管锯切定位装置 Download PDF

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Publication number
CN105215471A
CN105215471A CN201510738427.6A CN201510738427A CN105215471A CN 105215471 A CN105215471 A CN 105215471A CN 201510738427 A CN201510738427 A CN 201510738427A CN 105215471 A CN105215471 A CN 105215471A
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China
Prior art keywords
positioning anchor
mounting
steel pipe
lift part
base
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CN201510738427.6A
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余庭发
姚连权
汪度军
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Hengyang Hongyuan Pipe Industry Co Ltd
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Hengyang Hongyuan Pipe Industry Co Ltd
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Priority to CN201510738427.6A priority Critical patent/CN105215471A/zh
Publication of CN105215471A publication Critical patent/CN105215471A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/045—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work feeding work into engagement with the saw blade
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D51/00—Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends
    • B23D51/04—Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends of devices for feeding, positioning, clamping, or rotating work
    • B23D51/046—Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends of devices for feeding, positioning, clamping, or rotating work for feeding work into engagement with the saw blade, e.g. rotating work while sawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
    • B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
    • B23D55/046—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work for feeding work into engagement with the saw blade
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00—Accessories specially designed for sawing machines or sawing devices
    • B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/18—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for positioning only

Abstract

钢管锯切定位装置,包括定位靠山装置及其移动机构、感应器和底座，定位靠山装置包括定位靠山块、升降部件和座架，定位靠山块安装在升降部件的顶部，升降部件安装在座架上，定位靠山装置的移动机构包括丝杠副，丝杠的两端头安装在丝杠座上，与丝杠旋配的丝母与座架固定连接，座架底部设有滑块，滑块可在底座上的滑槽中滑行，转动丝杠可带动定位靠山装置在底座上移动，感应器安装在座架的最前端，感应器与钢管输送装置中的电机电连接。本装置优点如下：应用本装置，首次锯切人工定位后，以后再锯切，都由本装置自动定位，节省了大量的人力、物力和时间，成倍地提高了劳动生产率和产量，而且还定位准确，产品质量高，不会造成钢管和设备的损坏。

Description

钢管锯切定位装置
技术领域
本发明涉及钢管锯切定位装置。
背景技术
根据用户需求，要将长钢管锯切成一段一段旳短钢管。现有技术钢管锯切定位装置,只有钢管输送装置,而定位是靠人工定位。所述人工定位,先将钢管吊放到钢管输送装置上,由钢管输送装置将钢管输送到大致的锯切位置,再由人工测量出精确的锯切位置,并在钢管上画线标记,然后由人工施力推移钢管,将钢管画线标记处置于锯片下方再行锯切。其不足之处在于：1、人工测量画线定位,效率低，费工费时，还难免产生差错。2、人工施力推移钢管定位,更是效率低，若推移不当，还产生噪音，损坏钢管和设备。3、每锯切一次，都得人工定位一次，生产率低，劳动力成本高。
发明内容
本发明的目的是克服现有技术的不足，而提供一种钢管锯切定位装置。它包括钢管输送装置、定位靠山装置、定位靠山装置的移动机构、感应器和底座，一次性人工定位后，以后再锯切，都由本装置自动定位，无需每次都由人工测量画线推移钢管定位，节省了大量的人力、物力和时间，成倍地提高了劳动生产率和产量，而且还定位准确，产品质量高，不会造成钢管和设备的损坏。
本发明的技术方案如下。
钢管锯切定位装置,包括钢管输送装置,还包括定位靠山装置、定位靠山装置的移动机构、感应器和底座，所述定位靠山装置包括定位靠山块、升降部件和座架，定位靠山块安装在升降部件的顶部，升降部件安装在座架上，所述定位靠山装置的移动机构包括丝杠副，丝杠的两端头安装在丝杠座上，丝杠座安装在底座上，与丝杠旋配的丝母与座架固定连接，座架底部上设有滑块，滑块可在底座上的滑槽中滑行，转动丝杠上的手轮可带动定位靠山装置在底座上移动，感应器安装在座架的最前端，感应器与钢管输送装置中的电机电连接。
所述升降部件为气缸，定位靠山块安装在气缸活塞的顶部。
所述升降部件为千斤顶，定位靠山块安装在千斤顶顶柱的顶部。
本装置具有如下优点：现有技术是人工定位，本装置是自动定位。
1、可提高产量。现有技术是人工定位，每次锯切，都要人工测量画线标记，人工施力推移钢管，费工费时费力，生产效率低，劳动力成本高。应用本装置，一次性人工定位后，以后每次锯切都是自动定位，可节省大量的人力、物力和时间，成倍地提高劳动生产率和产量。
2、可提高质量。现有技术人工测量画线标记,不仅费工费时，还难免产生差错，人工施力推移钢管,要用大锤敲打或钢棍撬动，不仅效率低，还难免损坏钢管和设备。本装置自动定位，定位准确，不会产生差错，不用敲打或撬动，不会损坏钢管，可确保钢管不受损伤。
3、有利环保。现有技术人工施力推移钢管，有时会发生剌耳噪音或巨响，严重影响车间的生产环境，影响人体健康。本装置自动定位，不用人工施力推移钢管，不会产生剌耳噪音或巨响，有利环保。
以下结合附图和实施例对本装置作进一步描述。
附图说明
图1为本装置的结构示意俯视图；
图2为本装置去掉钢管送进装置后的结构示意主视图。
具体实施方式
参看附图。钢管锯切定位装置,包括钢管输送装置,还包括定位靠山装置、定位靠山装置的移动机构、感应器12和底座6，所述定位靠山装置包括定位靠山块1、升降部件2和座架13，定位靠山块安装在升降部件的顶部，升降部件安装在座架上，所述定位靠山装置的移动机构包括丝杠副，丝杠3的两端头安装在丝杠座5上，丝杠座安装在底座6上，与丝杠旋配的丝母4与座架13固定连接，座架底部上设有滑块7，滑块可在底座6上的滑槽中滑行，转动丝杠上的手轮可带动定位靠山装置在底座上移动，感应器12安装在座架13的最前端，感应器与钢管输送进装置中的电机8电连接。
所述钢管输送装置包括电机8、变速箱9和输送滾筒10，钢管11搁置在输送滾筒上，电机运转带动输送滾筒转动，滾筒转动则可输送钢管。电机正转，钢管往定位靠山装置前行，电机反转则后退。
实施例一:所述升降部件2为气缸，定位靠山块1安装在气缸活塞的顶部。根据钢管直径,活塞上升或下降,带动定位靠山块上升或下降来对应钢管位置。
实施例二:所述升降部件2为千斤顶，定位靠山块1安装在千斤顶顶柱的顶部。根据钢管直径,顶柱上升或下降,带动定位靠山块上升或下降来对应钢管位置。
简述本装置的应用。
首次锯切要人工定位，以后的每次锯切都是应用本装置自动定位。首次锯切，将钢管画线标记处置于锯片下方定位，然后转动丝杠上的手轮带动定位靠山装置在底座上移动，让定位靠山块与钢管前端面贴紧，便可开始首次锯切。切好后将钢管吊走，钢管输送装置往定位靠山装置方向输送钢管，当钢管前端面到达感应器附近而接近定位靠山装置时，感应器就会发出指令让钢管输送进装置中的电机停止运转，电机虽停止运转，但因惯性作用钢管继续前行，直到钢管前端面贴紧定位靠山块才停止前行，进行自动定位，自动定位后便可开始锯切。切好后将钢管吊走，从复自动定位，再行锯切。

Claims (3)

1.钢管锯切定位装置,包括钢管送进装置,其特征是：还包括定位靠山装置、定位靠山装置的移动机构、感应器（12）和底座（6），所述定位靠山装置包括定位靠山块（1）、升降部件（2）和座架（13），定位靠山块安装在升降部件的顶部，升降部件安装在座架上，所述定位靠山装置的移动机构包括丝杠副，丝杠（3）的两端头安装在丝杠座（5）上，丝杠座安装在底座（6）上，与丝杠旋配的丝母（4）与座架（13）固定连接，座架底部上设有滑块（7），滑块可在底座（6）上的滑槽中滑行，转动丝杠上的手轮可带动定位靠山装置在底座上移动，感应器（12）安装在座架（13）的最前端，感应器与钢管送进装置中的电机电连接。
2.根据权利要求1所述的钢管锯切定位装置,其特征是：所述升降部件（2）为气缸，定位靠山块（1）安装在气缸活塞的顶部。
3.根据权利要求1所述的钢管锯切定位装置,其特征是：所述升降部件（2）为千斤顶，定位靠山块（1）安装在千斤顶顶柱的顶部。
CN201510738427.6A 2015-11-04 2015-11-04 钢管锯切定位装置 Pending CN105215471A (zh)

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Application publication date: 20160106