CN105165277A - Fresh corn bract peeling apparatus - Google Patents
Fresh corn bract peeling apparatus Download PDFInfo
- Publication number
- CN105165277A CN105165277A CN201510450114.0A CN201510450114A CN105165277A CN 105165277 A CN105165277 A CN 105165277A CN 201510450114 A CN201510450114 A CN 201510450114A CN 105165277 A CN105165277 A CN 105165277A
- Authority
- CN
- China
- Prior art keywords
- corn
- rubber roll
- main machine
- machine frame
- knife
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a fresh corn bract separation apparatus and relates to a bract separation apparatus. The apparatus aims at solving problems that a mode of peeling corn bracts manually wastes a large amount of manpower, and is relatively low in efficiency, and an existing peeling apparatus greatly increases a corn crushing rate. The apparatus comprises a main power motor, a main machine, an air blowing mechanism, a main machine frame, a corn residue bract removal mechanism, and a plurality of corn clamping units, wherein the main machine is mounted inside the main machine frame; the main power motor is mounted on the top of the main machine frame; the main machine motor is connected with the main machine; the air blowing mechanism is mounted on the main machine frame; the plurality of corn clamping units are mounted uniformly, in a circumferential direction, on a outer sidewall of the main machine, and the corn residue bract removal mechanism is mounted on the main machine frame. According to the present invention, the apparatus is used for removing the fresh corn bracts.
Description
Technical field
The present invention relates to a kind of bract stripping off device, be specifically related to a kind of fresh edible maize bract stripping off device, belong to agricultural mechanical field.
Background technology
Fresh edible maize refers to the young green corn with flavour and quality, also claims fruit corn.Compare it with conventional corn and there is the features such as sweet, glutinous, tender, fragrant.Sweet corn, super-sweet corn etc. is had from quality point; Black, purple, yellow, white etc. are had from seed coat color point.Along with the raising of living standards of the people, market is also increasing to the demand of fresh edible maize, its fresh-keeping with processing just seem particularly important.Because the edible part of fresh edible maize is the tender fruit grain of immature children, respiratory metabolism is vigorous, and sugar transition is fast, and easily dehydration is gone bad, so be difficult to make long term storage, as thought long-time storage or year-round supply market, must carry out quick-freezing fresh-keeping.
At present, the method that fresh edible maize bract peels off has two kinds, the first is manual removal, this method needs to consume a large amount of manpower, and inefficiency, current fresh edible maize usually adopts and manually carries out peeling, hand peeling not only peeling efficiency is low, labor strength is large, but also it is inconsistent to there is peeling result, even causes the problem that corn is wasted; The second adopts multiple rubber roll be arranged side by side to tear to drag bracteal leaf of corn, although this method instead of manually, and operating efficiency is also higher than manual removal, but, due to the extruding of corn between rubber roll, cause the Particle attrition of most of corn, have a strong impact on following process and eat.
Summary of the invention
The present invention wastes a large amount of manpower for solving manual removal bracteal leaf of corn, and efficiency is lower, and the problem that existing machine stripping off device makes the percentage of damage of corn increase considerably, and then a kind of fresh edible maize bract stripping off device is provided.
The present invention is the technical scheme taked that solves the problem: a kind of fresh edible maize bract stripping off device comprises electrical machinery of active force, main frame, inflatable body, main machine frame, corn residual leaf removal mechanism and multiple corn grip unit;
Main frame is arranged in main machine frame, electrical machinery of active force is arranged on the top of main machine frame, electrical machinery of active force is connected with main frame, inflatable body is arranged on main machine frame, multiple corn grip unit is along the circumferential direction uniform to be arranged on the lateral wall of main frame, and the residual leaf removal mechanism of corn is arranged on main machine frame;
Inflatable body comprises gas cylinder, support, main pipeline, multiple magnetic valve and multiple airduct of giving vent to anger, main pipeline is rack-mount and be connected with gas cylinder, multiple magnetic valve and multiple airduct of giving vent to anger are installed on support, support installing is on main machine frame, the air-flow that multiple airduct of giving vent to anger blows out forms the closed air curtain of annular or circular arc air curtain, one end of multiple magnetic valve is all connected with main pipeline, and the other end of multiple magnetic valve is connected with an airduct of giving vent to anger respectively;
Each corn grip unit comprises rotary cutter, rotary cutter drive motors, upper limit mechanism, upper trim ring, lower clamping ring, corn clamping manipulator, rotary cutter orbit, upper limit mechanism runs cam rail, upper trim ring runs cam rail, lower clamping ring runs cam rail and corn clamping manipulator runs cam rail, upper limit mechanism orbit and upper trim ring orbit are arranged on the top of main machine frame, described corn clamping manipulator orbit is arranged on the middle part of main machine frame, described rotary cutter orbit and described lower clamping ring orbit are arranged on the bottom of main machine frame, rotary cutter drive motors, lower clamping ring, corn clamping manipulator, upper trim ring, upper limit mechanism is arranged on the lateral wall of main frame from the bottom to top successively, the lower end of rotary cutter is connected with the turning cylinder of rotary cutter drive motors, rotary cutter drive motors and rotary cutter orbit are slidably connected, upper limit mechanism and upper limit mechanism run cam rail and are slidably connected, upper trim ring runs cam rail by upper link and upper trim ring and is slidably connected, lower clamping ring runs cam rail by lower link and lower clamping ring and is slidably connected, and corn clamping manipulator and corn accommodate manipulator and run cam rail and be slidably connected,
The residual leaf removal mechanism of corn comprises support body, transmission component and one group of rubber roll, erection of frames is on main machine frame, transmission component is arranged on the side of support body upper end, one group of rubber roll is arranged on the lower end of support body, and transmission component drives one group of rubber roll to rotate, one group of rubber roll comprises initiatively rubber roll and driven rubber roll, initiatively rubber roll and driven rubber roll is set up in parallel and surface contact is formed rolling, and being involved in the side of seam towards support body to what roll, driven rubber roll and initiatively rubber roll are the smooth rubber rollers of outer wall.
The invention has the beneficial effects as follows: the bract of fresh edible maize mechanically thoroughly peels off by the present invention, the clean rate of the corn after stripping reaches absolutely, and breakage rate is zero; The present invention instead of traditional manual removal fresh edible maize crust, saves a large amount of man power and materials, improves economic benefit; The present invention peels off the speed of fresh edible maize crust far away higher than hand peeling.
The air-flow that multiple airduct of giving vent to anger of the present invention blows out forms the closed air curtain of annular or circular arc air curtain, can carry out whole process to the corn be under High Rotation Speed state to blow or stage air blowing targetedly, it is 99.8% that the bracteal leaf of corn after air blowing is opened into power.
The present invention in use, by the pressure adjusting of gas cylinder to 0.5-0.8MPa, pass through gas delivery conduit, valve, main pipeline, multiple being in charge of carries out gas conveying with multiple airduct of giving vent to anger, by the solenoid control air-blowing time, when corn clamping manipulator is in centrifugal rotation process during distance air blowing station 1 second, magnetic valve is opened, corn is blown, when corn clamping manipulator sails out of air blowing station 1 second in centrifugal rotation process, shut electromagnetic valve stops blowing, prevent the waste of source of the gas, cost-saving, corn is under the state of centrifugal rotation, be aided with and blow downwards above corn, under centrifugal rotation state, bracteal leaf of corn is opened more complete, not only the corncob on corn top is blown down, and the tender leaf being wrapped in iblet outside not easily removed at ordinary times is carried out blowing lifting, thus ensure the clean rate of the peeling of fresh edible maize, the clean rate of peeling of fresh edible maize brings up to present 99.6% by original 70-80%.
The present invention in use, fresh edible maize carries out fast rotational on debarker, through removing corn root process, in the process removing corn root, most maize leaves is when centrifugal rotation and blowing lifts, only remain the maize leaves of fracture half and be close to the incomplete tender leaf leaned against on corn, the corn be now still under rotation status is about to arrive the last residual leaf removing step of corn, the residual leaf of corn is in high-speed rotation process, enter into the one group of rubber roll being also in high-speed rotation, initiatively rubber roll drives driven rubber roll to rotate to the direction contrary with active rubber roll in rotation process, and owing to being close contact between active rubber roll and driven rubber roll, the residual leaf of corn enters into active rubber roll and driven rubber roll during in side, under active rubber roll and the held tight of driven rubber roll and the acting in conjunction of corn rotation, residual for corn leaf is torn removal from root, if one group of rubber roll does not remove the residual leaf of corn completely, then next group or several groups of rubber rolls are being waited for supplementing and are being torn residual leaf, and then ensure the decortication effect of the Corn leaf that fresh edible maize is residual in peeling process, the peeling rate of the residual Corn leaf after the residual leaf removal device of corn is adopted to reach 99.8%, and in peeling process, do not affect the peeling time of corn.
Structure of the present invention is simple, with low cost, manufactures easily.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention, Fig. 2 is the A place enlarged drawing of Fig. 1, Fig. 3 is the structural representation that the inflatable body of Fig. 1 is connected with corn grip unit, Fig. 4 is the structural representation that corn grip unit is connected with the residual leaf removal mechanism of corn, Fig. 5 is rotary cutter orbit, upper limit mechanism runs cam rail, upper trim ring runs cam rail, lower clamping ring runs cam rail and corn clamping manipulator runs cam rail arrangement schematic diagram, Fig. 6 is the rearview (removing side blowing assembly) of inflatable body of the present invention, Fig. 7 is the vertical view (removing side blowing assembly) that Fig. 6 removes gas cylinder, Fig. 8 is the end view (removing side blowing assembly) of Fig. 7, Fig. 9 is the overall structure schematic diagram with side blowing assembly, Figure 10 is the structural representation that the upper trim ring of corn grip unit is connected with lower clamping ring, Figure 11 is the perspective view of the residual leaf removal mechanism of corn of the present invention, Figure 12 is the front view of the residual leaf removal mechanism of corn, Figure 13 is the end view of Figure 11, Figure 14 is the vertical view of the residual leaf removal mechanism of corn, Figure 15 is the structural representation initiatively after rubber roll and driven top roller diameter convergent, Figure 16 is the perspective view of rotary cutter, Figure 17 is the overall structure front view of rotary cutter, Figure 18 is the vertical view of Figure 17, Figure 19 is the upward view of Figure 17, Figure 20 is the front view of point of a knife, Figure 21 is the structure diagram of corn grip unit, Figure 22 is optical axis and the thimble rod syndeton schematic diagram of upper limit mechanism, Figure 23 is that upper limit mechanism runs the structural representation that cam rail runs in upper limit mechanism.
Embodiment
Embodiment one: composition graphs 1-Figure 20 illustrates, a kind of fresh edible maize bract stripping off device of present embodiment comprises electrical machinery of active force 10, main frame 11, inflatable body 13, main machine frame 15, corn residual leaf removal mechanism 18 and multiple corn grip unit 12;
Main frame 11 is arranged in main machine frame 15, electrical machinery of active force 10 is arranged on the top of main machine frame 15, electrical machinery of active force 10 is connected with main frame 11, inflatable body 13 is arranged on main machine frame 15, multiple corn grip unit 12 is along the circumferential direction on the uniform lateral wall being arranged on main frame 11, and the residual leaf removal mechanism 18 of corn is arranged on main machine frame 15;
Inflatable body 13 comprises gas cylinder 13-1, support 13-2, main pipeline 13-5, multiple magnetic valve 13-3 and multiple airduct 13-4 that gives vent to anger, main pipeline 13-5 to be arranged on support 13-2 and to be connected with gas cylinder 13-1, multiple magnetic valve 13-3 and multiple airduct 13-4 that gives vent to anger is installed on support 13-2, support 13-2 is arranged on main machine frame 15, the air-flow that multiple airduct 13-4 that gives vent to anger blows out forms the closed air curtain of annular or circular arc air curtain, one end of multiple magnetic valve 13-3 is all connected with main pipeline 13-5, the other end of the multiple magnetic valve 13-3 airduct 13-4 that gives vent to anger with is respectively connected,
Each corn grip unit 12 comprises rotary cutter 12-1, rotary cutter drive motors 12-2, upper limit mechanism 12-3, upper trim ring 12-4, lower clamping ring 12-5, corn clamping manipulator 12-6, rotary cutter orbit 12-8, upper limit mechanism runs cam rail 12-9, upper trim ring runs cam rail 12-10, lower clamping ring runs cam rail 12-11 and corn clamping manipulator runs cam rail 12-12, upper limit mechanism orbit 12-2 and upper trim ring orbit 12-10 is arranged on the top of main machine frame 15, described corn clamping manipulator orbit is arranged on the middle part of main machine frame 15, described rotary cutter orbit and described lower clamping ring orbit are arranged on the bottom of main machine frame 15, rotary cutter drive motors 12-2, lower clamping ring 12-5, corn clamping manipulator 12-6, upper trim ring 12-4, upper limit mechanism 12-3 is arranged on the lateral wall of main frame 11 from the bottom to top successively, the lower end of rotary cutter 12-1 is connected with the turning cylinder of rotary cutter drive motors 12-2, rotary cutter drive motors 12-2 and rotary cutter orbit 12-8 is slidably connected, upper limit mechanism 12-3 and upper limit mechanism run cam rail 12-9 and are slidably connected, upper trim ring 12-4 runs cam rail 12-10 by upper link 12-12 and upper trim ring and is slidably connected, lower clamping ring 12-5 runs cam rail 12-11 by lower link 12-13 and lower clamping ring and is slidably connected, corn clamping manipulator 12-6 and corn accommodate manipulator and run cam rail 12-12 and be slidably connected,
The residual leaf removal mechanism 18 of corn comprises support body 18-1, transmission component 18-2 and one group of rubber roll 18-3, support body 18-1 is arranged on main machine frame 15, transmission component 18-2 is arranged on the side of support body 18-1 upper end, one group of rubber roll 18-3 is arranged on the lower end of support body 18-1, and transmission component 18-2 drives one group of rubber roll 18-3 to rotate, one group of rubber roll 18-3 comprises initiatively rubber roll 18-31 and driven rubber roll 18-32, active rubber roll 18-31 and driven rubber roll 18-32 is set up in parallel and surface contact is formed rolling, and be involved in the side of seam towards support body 18-1 to what roll, driven rubber roll 18-32 and initiatively rubber roll 18-31 are the smooth rubber rollers of outer wall.
The upper limit mechanism 12-3 of present embodiment comprises contiguous block 12-3-2, optical axis 12-3-3, thimble rod 12-3-5, syringe needle 12-3-6 and at least one rolling bearing 12-3-4, cam 12-9 is disk cam, contiguous block 12-3-2 comprises axle sleeve and roller, the lateral wall of axle sleeve is provided with roller, roller roll extrusion is on the cam contour face of cam 12-9, the top of optical axis 12-3-3 is located on axle sleeve, the bottom of described optical axis 12-3-3 processes porose 12-3-3-1, the top of described thimble rod 12-3-5 is positioned at the hole 12-3-3-1 of optical axis 12-3-3 and is set with at least one rolling bearing 12-3-4, the bottom of described thimble rod 12-3-5 is fixedly connected with syringe needle 12-3-6, described syringe needle 12-3-6 is blunt nosed.Upper limit mechanism 12-3 also comprises spacing collar 12-3-7, described spacing collar 12-3-7 to be sleeved on thimble rod 12-3-5 and to be fixedly connected with thimble rod 12-3-5, setting like this, this structural design advantages of simple, is made syringe needle accurately by optical axis, rolling bearing, being equipped with between thimble rod and syringe needle and being penetrated the soft core of corn reposefully from corn ear top.The present invention can realize streamlined operation, can process the steady job of a large amount of corn ear; The best finally obtaining syringe needle through a large amount of sampling test arranges size and shape, syringe needle is blunt nosed, blunt nosed setting not only can make it stably penetrate in the soft core of corn ear, and the integrality of corn ear can be ensured, avoid pricking corn ear or penetrating the inadequate situation of the degree of depth occurring, reduce the waste of corn, the blunt nosed degree of depth penetrating the soft core of corn ear is 4 to 6 centimetres.Cam provides track for the roller in contiguous block moves, and roller moves in a circle and drives thimble rod and syringe needle to be synchronized with the movement with it on the cam of main frame that strips off the skin.The setting of rolling bearing is in order to thimble rod rotates under the rotation of corn drives in the hole of optical axis, strengthens the flexibility of thimble rod.
Initiatively one end of rubber roll 18-31 and the equal convergent of one end diameter of driven rubber roll 18-32, setting like this, when maize leaves is beaten when the tapered diameter position of one end of one end of active rubber roll 18-31 and driven rubber roll 18-32, initiatively maize leaves all can import to and roll in seam by rubber roll 18-31 and driven rubber roll 18-32, when effectively prevent that initiatively rubber roll 18-31 is identical with driven rubber roll 18-32 diameter, if maize leaves does not beat the problem of rolling the maize leaves decortication effect difference caused in seam at active rubber roll 18-31 and driven rubber roll 18-32 just.
Embodiment two: composition graphs 7 illustrates, the air curtain that the annular of present embodiment is closed or circular arc air curtain shape are for extending out shape, straight bundle shape or closing in shape.Setting like this, the bottom air blowing width extending out shape air curtain is 6-10cm, is convenient to all gas effectively to blow lift on corn.When the air curtain that annular is closed or circular arc air curtain shape are straight bundle shape, the width of air curtain is 5-7cm, multiple airduct 4 of giving vent to anger is being arranged in a row or more in circular arc, and then when ensureing that air curtain shape is straight bundle shape, is convenient to the corncob be close in the gap of iblet and iblet to blow off.The lower end width of closing in shape air curtain is 3-6cm, is convenient to air blowing to put together carry out blowing lifting.The air curtain that the annular of present embodiment is closed or circular arc air curtain shape are except for extending out except shape, straight bundle shape or closing in shape, and air curtain shape can also be the rectangle air curtain to corn lopsidedness.Because of corn be the moment be in rotation status under, therefore, even if air curtain shape is the rectangle air curtain tilted, also completely the outer wall of corn all can be blown and lift, ensure to blow and lift effect.Other composition is identical with embodiment one with annexation.
Embodiment three: composition graphs 8 illustrates, multiple one end of giving vent to anger airduct 13-4 of present embodiment are the airduct of giving vent to anger of bending downwards.Setting like this, is convenient to ensure downward air blowing, ensures to blow to lift effect.In use, the shape of airduct of giving vent to anger is divided into present embodiment: horizontal pipeline section, inclination pipeline section and vertical pipeline section, and horizontal pipeline section, inclination pipeline section and vertical pipeline section are fixedly connected sequentially from right to left and make one.Horizontal pipeline section is convenient to be connected with magnetic valve, and inclination pipeline section is that transitional function is played in air blowing, and vertical pipeline section realizes blowing downwards.Structure is simple, connects smooth and easy, ensures that gas blows out smoothly.Other composition is identical with embodiment one or two with annexation.
Embodiment four: composition graphs 9 illustrates, the inflatable body 13 of present embodiment also comprises multiple side blowing assembly, multiple side blowing assemblies are arranged on the lower end of support 2, and the blowing direction of multiple side blowing assembly is towards the same side, circular arc direction of supporting plate 2-1, each side blowing assembly comprises multiple side-blown pipe 13-10 and multiple side-blown nozzle 13-11, the upper end of each side-blown pipe 13-10 is passed support 13-2 and is connected with the airduct 13-4 that gives vent to anger, and the lower end of each side-blown pipe 13-10 is connected with the nozzle 13-11 that blows side.Setting like this, gas through magnetic valve 13-3, the airduct 13-4 that gives vent to anger respectively to lower and blow to side, more omnibearing blowing effect is provided, alternately between adjacent two side blowing assemblies is separated with the airduct 13-4 that gives vent to anger, and the length of multiple side blowing assembly is not etc.Multiple side blowing assembly forms one group, altogether composition many groups side blowing assembly, often organizes side blowing assembly and is all connected with multiple airduct 13-4 that gives vent to anger.The side blowing assembly arranged by difference, improves blowing effect.Other is identical with embodiment one or two.
Embodiment five: in conjunction with Figure 12 explanation, a kind of corn on fresh edible corn husker residual leaf removal device of present embodiment also comprises connecting axle 18-4 and auxiliary rubber roll 18-5, auxiliary rubber roll 18-5 is arranged on the lower end of support body 18-1, and auxiliary rubber roll 18-5 is positioned at the side of one group of rubber roll 18-3, be rotationally connected by connecting axle 18-4 between auxiliary rubber roll 18-5 and group of rubber roll 18-3, the structure of auxiliary rubber roll 18-5 is identical with the structure of one group of rubber roll 18-3.Setting like this, removes residual leaf for one group of rubber roll 3 does not have the maize leaves removed to provide again supplementary.Other composition and annexation and embodiment one, two or four identical.
Embodiment six: in conjunction with Figure 11 explanation, the support body 18-1 of present embodiment comprises motor supporting plate 18-11, many rubber roll mounting rod 18-12 and Duo Gen frame connecting rod 18-13, many rubber roll mounting rod 18-12 are vertically fixedly mounted on the lower surface of motor supporting plate 18-11, one end of every root frame connecting rod 18-13 is arranged on a rubber roll mounting rod 18-12, and the other end of every root frame connecting rod 18-13 is arranged on main machine frame 15.Setting like this, not only be convenient to ensure to be connected with the smooth of main frame of fresh edible corn husker, many frame connecting rod 1-3 shorten the distance between residual Corn leaf, ensure that residual Corn leaf can enter in rubber roll in rotation process transfer, realize the peeling to residual Corn leaf.Other composition is identical with embodiment five with annexation.
Embodiment seven: in conjunction with Figure 11, Figure 13 and Figure 14 explanation, the transmission component 18-2 of present embodiment comprises motor 18-21, driving pulley 18-22, driven pulley 18-23 and belt 18-24, motor 18-21 is arranged on motor supporting plate 18-11, driving pulley 18-22 is connected with the output of motor 18-21, driven pulley 18-23 is connected with the rubber roller being set with initiatively rubber roll 18-31, is connected between driving pulley 18-22 and driven pulley 18-23 by belt 18-24.Setting like this, the kind of drive is simple, and cost is low, is easy to adjustment and maintenance.Other composition and annexation and embodiment one, two, four or six identical.
Embodiment eight: composition graphs 15-Figure 19 explanation, rotary cutter 12-1 described in present embodiment comprises cutter head portion 12-1-1 and blade portion 12-1-2, cutter head portion 12-1-1 comprises multiple point of a knife 12-1-3, blade portion 12-1-2 is cylinder, cylindrical top is vertically processed with the first blind hole 12-1-4 vertically, the center line of the first blind hole 12-1-4 overlaps with cylindrical center line, cylinder is radially processed with respectively the first through hole 12-1-5 and the second through hole 12-1-6, first through hole 12-1-5 is positioned at the top of the second through hole 12-1-6, and the centerline parallel of the center line of the first through hole 12-1-5 and the second through hole 12-1-6 is arranged, multiple point of a knife 12-1-3 is radially uniform is fixedly mounted on cylindrical top.Be inserted in the root of the corn ear remaining maize leaves by the multiple points of a knife 3 revolving cutter during present embodiment work, by the point of a knife 3 revolving cutter, corn ear is fixed, revolve cutter and corn ear plug-in mounting fixed speed is fast, revolving when cutter blade rotates drives corn ear to rotate, and provides convenience for corn-peeling machine revolves the follow-up work of cutter rotating mechanism.Each point of a knife 12-1-3 is processed with the first sword face 12-1-7, the second sword face 12-1-8 and the 3rd sword face 12-1-9 can provide convenience for corn ear is fixed on to revolve on cutter, reduces corn ear to be inserted in the dynamics of revolving cutter.In each point of a knife 12-1-3, knife face is processed with the frictional force that the first inclined plane 12-1-12, the second inclined plane 12-1-11 and the 3rd inclined plane 12-1-10 and intrados 12-1-13 can increase each point of a knife 12-1-3 and corn ear.Blade portion 12-1-2 is processed with the first through hole 12-1-5, when revolving cutter as dismantled, cross bar is inserted in the first through hole 12-1-5, dismantled on the output shaft revolving cutter and to revolve at corn-peeling machine cutter rotating mechanism motor by external member.Blade portion 12-1-2 is processed with the second through hole 12-1-6, pin is provided with in second through hole 12-1-6, the output shaft that corn-peeling machine revolves the motor of cutter rotating mechanism by pin with revolve cutter and be connected, the motor facilitating corn-peeling machine to revolve cutter rotating mechanism with revolve cutter coaxial rotation, the motor simultaneously also facilitating corn-peeling machine to revolve cutter rotating mechanism with revolve cutter and mount and dismount.The rotary cutter of present embodiment has structure feature simply convenient to use.Other is identical with embodiment seven.
Embodiment nine: composition graphs 15-Figure 19 explanation, point of a knife 12-1-3 described in present embodiment is cambered blade, and point of a knife 12-1-3 is positioned at vertical direction and is processed with the first sword face 12-1-7 respectively, second sword face 12-1-7 and the 3rd sword face 12-1-9, first sword face 12-1-7 is vertical sword face, second sword face 12-1-8 is the basil that inclines, 3rd sword face 12-1-9 is arcuate blade face, the top being positioned at point of a knife 12-1-3 knife face is processed with the 3rd inclined plane 12-1-10, the the second sword face 12-1-8 and the bottom that are positioned at point of a knife 12-1-3 knife face are processed with the second inclined plane 12-1-11, the the first sword face 12-1-7 and the bottom that are positioned at point of a knife 12-1-3 knife face are processed with the first inclined plane 12-1-12, first inclined plane 12-1-12, second inclined plane 12-1-11 is all connected with the intrados 12-1-13 of point of a knife 12-1-3 with the 3rd inclined plane 12-1-10, the bottom of described blade portion (12-1-2) is processed with the second blind hole 12-1-14, and the second through hole 12-1-6 passes through with the second blind hole 12-1-14 phase.Setting like this, Stability Analysis of Structures is reliable, easy to use.Other is identical with embodiment one or eight.
Operation principle
Corn extracts and is transported in each groove corn connecting gear 2 by the first step, elevating mechanism 1 in hopper, do not fall into the corn in corn connecting gear 2 upper groove smoothly, by manually putting in groove, and corn is made all to be positioned at the same position of groove;
Step 2, corn move along corn connecting gear 2 in groove, when arriving the end, one end of corn connecting gear 2, in corn transport trolley mechanism 3 below the end, corn connecting gear 2 one end falling under gravity into just in time process, corn transport trolley mechanism 3 starts to move along rail assembly 7 with corn under the drive of transmission chain 8;
Step 3, when corn transport trolley mechanism 3 is vertically through first time root cutter structure 4, first time root cutter structure 4 pairs of corn roots carry out first time and cut root, to guarantee that corn can not due to the long generation catching phenomenon of root in follow-up moving process;
Step 4, corn are after first time root cutter structure 4, corn carries out 180 degree of upsets under the drive of corn transport trolley mechanism 3, when corn transport trolley mechanism 3 arrives tipping machine structure 5 place, corn in each corn transport trolley mechanism 3 is all head vertical states down, and the top tip part of tipping machine structure 5 pairs of corns cuts;
Step 5, after tipping machine structure 4, corn transport trolley mechanism 3 carries out 180 degree of upsets again with corn, make when corn transport trolley mechanism 3 reaches second time root cutter structure 6 place, corn is in head vertical state upward, and the root of corn thoroughly excises by second time root cutter structure 6;
After step 6, second time cut root, corn transport trolley mechanism 3 arrives the junction of main machine frame 15 and transportation frame 9, when the corn folder 3-2 in corn transport trolley the mechanism 3 and corn clamping manipulator 12-6 in host computer system meets, corn folder 3-2 in corn transport trolley mechanism 3 opens, and corn clamping manipulator 12-6 simultaneously in host computer system is closed clamps corn, corn transport trolley mechanism 3 and corn clamping manipulator 12-6 complete the handing-over of corn;
Step 7, after corn is clamped by corn clamping manipulator 12-6, the supporting positive cover 12-5 of upper limit mechanism 12-3 first moves down righting mapping maize, syringe needle 12-3-6 thrusts center, corn tip, rotary cutter drive motors 12-2 drives rotary cutter 12-1 to rotate, and rotary cutter drive motors 12-2 moves up under the driving of rotary cutter drive motors orbit, and rotary cutter 12-1 is rotating thrust bottom corn, corn clamping manipulator 12-6 opens, then rotary cutter 12-1 drives corn to rotate together, while rotary cutter 12-1 thrusts bottom corn, upper limit mechanism 12-3 and rotary cutter 12-1 forms the turning cylinder of corn rotation, corn rotation produces centrifugal force makes the crust of corn outwards scatter,
The rotation under the driving of electrical machinery of active force 10 of step 8, main frame 11, the multiple corn grip unit 12 be positioned on main frame 11 lateral wall are also rotated with main frame 11, when corn turns to the below of inflatable body 13, the crust of corn thoroughly outwards dispels out by the gases at high pressure that inflatable body 13 produces;
Step 9, corn are after inflatable body, and rotary cutter drive motors 12-2 power-off, when in time stopping stop mechanism 14, stops stop mechanism 14 and also stop operating due to inertia at the corn rotated;
After step 10, corn stop operating, upper trim ring 12-4 moves down, and lower clamping ring 12-5 moves up, and is firmly clamped by hoja after upper trim ring 12-4 and lower clamping ring 12-5 is closed, upper trim ring 12-4 after closed and lower clamping ring 12-5 together moves down, and is torn by hoja and drags;
After step 11, hoja are torn drag by upper trim ring 12-4 and lower clamping ring 12-5, rotary cutter drive motors 12-2 again starts and drives corn rotation, when corn is through corn residual leaf cleaning machine 18, the crust that corn remains is removed by the residual leaf cleaning machine 18 of corn, and now the crust of corn is thoroughly removed;
Step 12, corn are by after the residual leaf cleaning machine 18 of corn, corn is clamped by corn clamping manipulator 12-6, rotary cutter drive motors 12-2 stops operating and moves down, upper limit mechanism 12-3 moves up, after upper limit mechanism 12-3 and rotary cutter 12-1 departs from corn, corn clamping manipulator 12-6 opens, and corn naturally drops to corn induction system and discharges.
Claims (9)
1. a fresh edible maize bract stripping off device, is characterized in that: it comprises electrical machinery of active force (10), main frame (11), inflatable body (13), main machine frame (15), corn residual leaf removal mechanism (18) and multiple corn grip unit (12);
Main frame (11) is arranged in main machine frame (15), electrical machinery of active force (10) is arranged on the top of main machine frame (15), electrical machinery of active force (10) is connected with main frame (11), inflatable body (13) is arranged on main machine frame (15), multiple corn grip unit (12) is along the circumferential direction on the uniform lateral wall being arranged on main frame (11), and the residual leaf removal mechanism (18) of corn is arranged on main machine frame (15);
Inflatable body (13) comprises gas cylinder (13-1), support (13-2), main pipeline (13-5), multiple magnetic valve (13-3) and multiple airduct of giving vent to anger (13-4), main pipeline (13-5) is arranged on support (13-2) and goes up and be connected with gas cylinder (13-1), multiple magnetic valve (13-3) and multiple airduct of giving vent to anger (13-4) are installed on support (13-2), support (13-2) is arranged on main machine frame (15), the air-flow that multiple airduct of giving vent to anger (13-4) blows out forms the closed air curtain of annular or circular arc air curtain, one end of multiple magnetic valve (13-3) is all connected with main pipeline (13-5), the other end of multiple magnetic valve (13-3) is connected with an airduct of giving vent to anger (13-4) respectively,
Each corn grip unit (12) comprises rotary cutter (12-1), rotary cutter drive motors (12-2), upper limit mechanism (12-3), upper trim ring (12-4), lower clamping ring (12-5), corn clamping manipulator (12-6), rotary cutter orbit (12-8), upper limit mechanism runs cam rail (12-9), upper trim ring runs cam rail (12-10), lower clamping ring runs cam rail (12-11) and corn clamping manipulator runs cam rail (12-12), upper limit mechanism orbit (12-2) and upper trim ring orbit (12-10) are arranged on the top of main machine frame (15), described corn clamping manipulator orbit is arranged on the middle part of main machine frame (15), described rotary cutter orbit and described lower clamping ring orbit are arranged on the bottom of main machine frame (15), rotary cutter drive motors (12-2), lower clamping ring (12-5), corn clamping manipulator (12-6), upper trim ring (12-4), upper limit mechanism (12-3) is arranged on the lateral wall of main frame (11) from the bottom to top successively, the lower end of rotary cutter (12-1) is connected with the turning cylinder of rotary cutter drive motors (12-2), rotary cutter drive motors (12-2) and rotary cutter orbit (12-8) are slidably connected, upper limit mechanism (12-3) and upper limit mechanism run cam rail (12-9) and are slidably connected, upper trim ring (12-4) runs cam rail (12-10) by upper link (12-12) and upper trim ring and is slidably connected, lower clamping ring (12-5) runs cam rail (12-11) by lower link (12-13) and lower clamping ring and is slidably connected, corn clamping manipulator (12-6) and corn accommodate manipulator and run cam rail (12-12) and be slidably connected,
The residual leaf removal mechanism (18) of corn comprises support body (18-1), transmission component (18-2) and one group of rubber roll (18-3), support body (18-1) is arranged on main machine frame (15), transmission component (18-2) is arranged on the side of support body (18-1) upper end, one group of rubber roll (18-3) is arranged on the lower end of support body (18-1), and transmission component (18-2) drives the rotation of one group of rubber roll (18-3), one group of rubber roll (18-3) comprises initiatively rubber roll (18-31) and driven rubber roll (18-32), initiatively rubber roll (18-31) and driven rubber roll (18-32) is set up in parallel and surface contact is formed rolling, and be involved in the side of seam towards support body (18-1) to what roll, driven rubber roll (18-32) and initiatively rubber roll (18-31) are the smooth rubber rollers of outer wall.
2. a kind of fresh edible maize bract stripping off device according to claim 1, is characterized in that: the air curtain that annular is closed or circular arc air curtain shape are for extending out shape, straight bundle shape or closing in shape.
3. a kind of fresh edible maize bract stripping off device according to claim 1 and 2, is characterized in that: one end of multiple airduct of giving vent to anger (13-4) is the airduct of giving vent to anger of bending downwards.
4. a kind of fresh edible maize bract stripping off device according to claim 3, it is characterized in that: inflatable body (13) also comprises multiple side blowing assembly, multiple side blowing assemblies are arranged on the lower end of support (2), and the blowing direction of multiple side blowing assembly is towards the same side, circular arc direction of supporting plate (2-1), each side blowing assembly comprises multiple side-blown pipe (13-10) and multiple side-blown nozzle (13-11), the upper end of each side-blown pipe (13-10) is passed support (13-2) and is connected with an airduct of giving vent to anger (13-4), the lower end of each side-blown pipe (13-10) is connected with the nozzle (13-11) that blows side.
5. according to claim 1, the residual leaf removal device of a kind of corn on fresh edible corn husker described in 2 or 4, it is characterized in that: described a kind of corn on fresh edible corn husker residual leaf removal device also comprises connecting axle (18-4) and auxiliary rubber roll (18-5), auxiliary rubber roll (18-5) is arranged on the lower end of support body (18-1), and auxiliary rubber roll (18-5) is positioned at the side of one group of rubber roll (18-3), the auxiliary connecting axle (18-4) that passes through between rubber roll (18-5) and one group of rubber roll (18-3) is rotationally connected, the structure of auxiliary rubber roll (18-5) is identical with the structure of one group of rubber roll (18-3).
6. a kind of fresh edible maize bract stripping off device according to claim 5, it is characterized in that: support body (18-1) comprises motor supporting plate (18-11), many rubber roll mounting rods (18-12) and many frame connecting rods (18-13), many rubber roll mounting rods (18-12) are vertically fixedly mounted on the lower surface of motor supporting plate (18-11), one end of every root frame connecting rod (18-13) is arranged on a rubber roll mounting rod (18-12), the other end of every root frame connecting rod (18-13) is arranged on main machine frame (15).
7. according to claim 1, 2, a kind of fresh edible maize bract stripping off device described in 4 or 6, it is characterized in that: transmission component (18-2) comprises motor (18-21), driving pulley (18-22), driven pulley (18-23) and belt (18-24), motor (18-21) is arranged on motor supporting plate (18-11), driving pulley (18-22) is connected with the output of motor (18-21), driven pulley (18-23) is connected with the rubber roller being set with initiatively rubber roll (18-31), connected by belt (18-24) between driving pulley (18-22) and driven pulley (18-23).
8. a kind of fresh edible maize bract stripping off device according to claim 7, it is characterized in that: described rotary cutter (12-1) comprises cutter head portion (12-1-1) and blade portion (12-1-2), cutter head portion (12-1-1) comprises multiple point of a knife (12-1-3), blade portion (12-1-2) is cylinder, cylindrical top is vertically processed with the first blind hole (12-1-4) vertically, the center line of the first blind hole (12-1-4) overlaps with cylindrical center line, cylinder is radially processed with respectively the first through hole (12-1-5) and the second through hole (12-1-6), first through hole (12-1-5) is positioned at the top of the second through hole (12-1-6), and the centerline parallel of the center line of the first through hole (12-1-5) and the second through hole (12-1-6) is arranged, multiple point of a knife (12-1-3) is radially uniform is fixedly mounted on cylindrical top.
9. according to claim 1 or 8 a kind of corn-peeling machine prick corn root nose height adjustable revolve cutter, it is characterized in that: described point of a knife (12-1-3) is cambered blade, and point of a knife (12-1-3) is positioned at vertical direction and is processed with the first sword face (12-1-7) respectively, second sword face (12-1-7) and the 3rd sword face (12-1-9), first sword face (12-1-7) is vertical sword face, second sword face (12-1-8) is the basil that inclines, 3rd sword face (12-1-9) is arcuate blade face, the top being positioned at point of a knife (12-1-3) knife face is processed with the 3rd inclined plane (12-1-10), the the second sword face (12-1-8) and the bottom that are positioned at point of a knife (12-1-3) knife face are processed with the second inclined plane (12-1-11), the the first sword face (12-1-7) and the bottom that are positioned at point of a knife (12-1-3) knife face are processed with the first inclined plane (12-1-12), first inclined plane (12-1-12), second inclined plane (12-1-11) is all connected with the intrados (12-1-13) of point of a knife (12-1-3) with the 3rd inclined plane (12-1-10), the bottom of described blade portion (12-1-2) is processed with the second blind hole (12-1-14), and the second through hole (12-1-6) passes through mutually with the second blind hole (12-1-14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510450114.0A CN105165277B (en) | 2015-07-28 | 2015-07-28 | Fresh corn bract peeling apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510450114.0A CN105165277B (en) | 2015-07-28 | 2015-07-28 | Fresh corn bract peeling apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105165277A true CN105165277A (en) | 2015-12-23 |
| CN105165277B CN105165277B (en) | 2017-04-12 |
Family
ID=54888168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510450114.0A Active CN105165277B (en) | 2015-07-28 | 2015-07-28 | Fresh corn bract peeling apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105165277B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020179427A (en) * | 2019-04-05 | 2020-11-05 | 真一 芦田 | Cutting tool, and manual cooking equipment |
| CN112339003A (en) * | 2020-09-07 | 2021-02-09 | 黑龙江泽运自动化机械科技有限公司 | Full-automatic root and tip removing integrated fresh corn peeling machine |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2629448Y (en) * | 2003-06-18 | 2004-08-04 | 中国农业大学 | Air-jet-flow impact Chinese-chestnut husking machine |
| CN201101010Y (en) * | 2007-10-26 | 2008-08-20 | 新疆机械研究院（有限责任公司） | Angle gear positioning device of peeling machine |
| WO2011023579A1 (en) * | 2009-08-28 | 2011-03-03 | Cnh Belgium N.V. | Corn cob conveyor system with positive de-husking capability |
| CN202224197U (en) * | 2011-10-13 | 2012-05-23 | 杭州姚生记食品有限公司 | Automatic rotary corn peeling machine |
| CN202759807U (en) * | 2012-08-23 | 2013-03-06 | 黑龙江省农业机械工程科学研究院 | Fresh food corn barking machine |
| CN103430693A (en) * | 2013-08-27 | 2013-12-11 | 河北中农博远农业装备有限公司 | Corn picking composite roller |
| CN204392891U (en) * | 2014-12-26 | 2015-06-17 | 郑州中联收获机械有限公司 | A kind of corn peeling separator |
| CN205017888U (en) * | 2015-07-28 | 2016-02-10 | 哈尔滨永煜电站设备有限责任公司 | Fresh corn bract stripping off device |
-
2015
- 2015-07-28 CN CN201510450114.0A patent/CN105165277B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2629448Y (en) * | 2003-06-18 | 2004-08-04 | 中国农业大学 | Air-jet-flow impact Chinese-chestnut husking machine |
| CN201101010Y (en) * | 2007-10-26 | 2008-08-20 | 新疆机械研究院（有限责任公司） | Angle gear positioning device of peeling machine |
| WO2011023579A1 (en) * | 2009-08-28 | 2011-03-03 | Cnh Belgium N.V. | Corn cob conveyor system with positive de-husking capability |
| CN202224197U (en) * | 2011-10-13 | 2012-05-23 | 杭州姚生记食品有限公司 | Automatic rotary corn peeling machine |
| CN202759807U (en) * | 2012-08-23 | 2013-03-06 | 黑龙江省农业机械工程科学研究院 | Fresh food corn barking machine |
| CN103430693A (en) * | 2013-08-27 | 2013-12-11 | 河北中农博远农业装备有限公司 | Corn picking composite roller |
| CN204392891U (en) * | 2014-12-26 | 2015-06-17 | 郑州中联收获机械有限公司 | A kind of corn peeling separator |
| CN205017888U (en) * | 2015-07-28 | 2016-02-10 | 哈尔滨永煜电站设备有限责任公司 | Fresh corn bract stripping off device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020179427A (en) * | 2019-04-05 | 2020-11-05 | 真一 芦田 | Cutting tool, and manual cooking equipment |
| CN112339003A (en) * | 2020-09-07 | 2021-02-09 | 黑龙江泽运自动化机械科技有限公司 | Full-automatic root and tip removing integrated fresh corn peeling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105165277B (en) | 2017-04-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205017888U (en) | Fresh corn bract stripping off device | |
| CN101766323B (en) | Integrated device for removing date pit and chipping red date | |
| CN104544507B (en) | A kind of mechanical feed and the energy-conservation Green soy bean shucking machine of conveying | |
| CN106532582A (en) | Big-square cable cutting and stripping machine | |
| CN110271044B (en) | Fresh corn positioning and spike cutting device | |
| CN201479884U (en) | Onion peeling machine | |
| CN111498390B (en) | Edible mushroom culture medium recycling treatment method | |
| CN205497596U (en) | Full -automatic garlic root cutter | |
| CN105165277A (en) | Fresh corn bract peeling apparatus | |
| CN104770834B (en) | Horizontal blue or green walnut shelling machine | |
| CN206379685U (en) | A kind of big square of cable cuts stripping machine | |
| CN107647435B (en) | Bamboo shoot peeler | |
| CN105165280B (en) | A kind of fresh edible maize crust stripping off device | |
| CN204579806U (en) | A kind of peeling green peel of walnut surface cleaning complete set of equipments | |
| CN109429738B (en) | Fresh corn husker | |
| CN102640619A (en) | Clamping transporting device of corn picking mechanism | |
| CN204968584U (en) | Fresh corn crust stripping off device | |
| CN204796223U (en) | A open skin gas blowing device for on fresh corn peeler | |
| CN204741888U (en) | A location and blowing air system for on fresh corn peeler | |
| CN204741885U (en) | Maize system of skinning | |
| CN107927823A (en) | The automatic sheller of bamboo shoots and method | |
| CN205040275U (en) | Maize system of skinning with upper and lower locate function | |
| CN203951875U (en) | Arrange the thresher of principle based on corn ear seed differential | |
| CN107498623A (en) | A kind of adaptive broccoli automatic dicer and its block cutting method | |
| CN104939275A (en) | Areca-nut coring method and device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171207 Address after: 150000 4 unit 402 room No. 2, No. 2, electric street, Xiangfang District, Xiangfang District, Heilongjiang Patentee after: Zheng Yajun Address before: 150400 Heilongjiang Province, Harbin city Xiangfang District First Street No. 15 tower building 4 unit 170 floor No. Patentee before: HARBIN YONGYU POWER STATION EQUIPMENT CO., LTD. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180712 Address after: 150032 -913-1-4, Xinxing Park, Shuangcheng economic and Technological Development Zone, Xinxing Town, Shuangcheng District, Harbin, Heilongjiang. Patentee after: Heilongjiang Yan Ding Machinery Equipment Manufacturing Co., Ltd. Address before: 150000 room 4, unit 18, 2 Motor street, Xiangfang District, Harbin, Heilongjiang, 402. Patentee before: Zheng Yajun |