CN105109945A - Infusion pipe conveying mechanism - Google Patents
Infusion pipe conveying mechanism Download PDFInfo
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Abstract
本发明公开了一种输液管传输机构,其包括装料机构以及与其对接的储料机构,其中装料机构用于实现输液管的上料与传输,储料机构用于将从装料机构传输的输液管进行间隔处理,使输液管按照预定的间隔距离排列,输液管传输机构还包括设置于装料机构底部的用于支撑装料机构的装料机构限位装置。按照本发明实现的输液管传输机构,采用了间隔机构来对自动化输送的输液管进行间隔处理操作等,解决了管与管之间容易缠绕的问题,使后续包装操作更加便利;采用了设计巧妙的间隔机构与装料小车的对接方式,使得输液管传输的过程更加顺畅;对装料小车的设计采用了限位机构的设置方式,避免了脚轮的摩擦,提高了装料机构的使用寿命。
The invention discloses an infusion tube transmission mechanism, which includes a charging mechanism and a material storage mechanism docked with it, wherein the charging mechanism is used to realize the feeding and transmission of the infusion tube, and the material storage mechanism is used to transfer the material from the charging mechanism The infusion tubes are spaced so that the infusion tubes are arranged according to a predetermined distance, and the infusion tube transmission mechanism also includes a loading mechanism limit device arranged at the bottom of the charging mechanism for supporting the charging mechanism. The infusion tube transmission mechanism realized according to the present invention adopts a spacer mechanism to carry out interval processing operations on the automatic transport infusion tubes, etc., which solves the problem of easy entanglement between tubes and makes subsequent packaging operations more convenient; adopts clever design The docking method of the interval mechanism and the charging trolley makes the process of infusion tube transmission smoother; the design of the loading trolley adopts the setting method of the limit mechanism, which avoids the friction of the casters and improves the service life of the charging mechanism.
Description
技术领域technical field
本发明属于输液管处理领域,更具体地,涉及一种输液管传输机构。The invention belongs to the field of transfusion tube processing, and more specifically relates to a transfusion tube transmission mechanism.
背景技术Background technique
在医疗领域,一次性使用输液管经常用到,输液管一般是由滴斗组件、导管、穿刺器、药液过滤器、流量调节器、静脉针等组成。而在输液管生产线上,一般先需要将输液管管体等原料先上料并放入漏气测试装置中进行漏气检测,测试完毕后,然后进行针头等附件组装,再缠绕成圈并放入已制好的包装袋中,使用时不需要再次消毒,只需拆开包装就可以使用,由此可见,在生产和包装输液管的过程中涉及到传输的过程非常重要而又非常复杂。In the medical field, disposable infusion tubes are often used. The infusion tube is generally composed of a drip funnel assembly, a catheter, a puncturer, a liquid medicine filter, a flow regulator, and an intravenous needle. On the infusion tube production line, it is generally necessary to load the raw materials such as the infusion tube body and put them into the air leakage test device for air leakage detection. Putting it into the prepared packaging bag, it does not need to be sterilized again when it is used, and it can be used just by unpacking it. It can be seen that the process of transmission involved in the process of producing and packaging the infusion tube is very important and very complicated.
目前医疗输液管的上料是由工人手工完成的,这种上料方式的容易附上病菌,往往要对包装工人进行严格的消毒,同时要在巨大的无菌净化车间内进行操作,需消耗大量的能源和生产空间。另外,输液管人工上料,在需求量较大的情况下,工人工作强度较高,容易导致工作疲劳,生产效率也会降低。由于输液管为柔性的塑料管,在大批量生产和包装的情况下,管与管之间容易缠绕在一起,不利于操作。At present, the feeding of medical infusion tubes is done manually by workers. This feeding method is easy to attach germs, and often requires strict disinfection of packaging workers. At the same time, it must be operated in a huge sterile purification workshop, which requires consumption Lots of energy and production space. In addition, the manual loading of infusion tubes, when the demand is large, the work intensity of workers is high, which is easy to cause work fatigue and reduce production efficiency. Since the infusion tube is a flexible plastic tube, in the case of mass production and packaging, the tubes are easily entangled together, which is unfavorable for operation.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种输液管传输机构,其目的在于采用了三个部分的组成结构形式,由此解决在输液管上料、传输以及包装等的生产过程中能够有效地实现传输,并且能够为后续的包装加工等操作设计好间隔,更有利于输液管的自动化操作。Aiming at the above defects or improvement needs of the prior art, the present invention provides an infusion tube transmission mechanism, the purpose of which is to adopt a three-part structural form, thereby solving the problems of feeding, transmission and packaging of the infusion tube. In the process, the transmission can be effectively realized, and the interval can be designed for subsequent operations such as packaging and processing, which is more conducive to the automatic operation of the infusion tube.
为实现上述目的,按照本发明的一个方面,提供了一种一种输液管传输机构,其特征在于,其包括装料机构以及与其对接的储料机构,其中装料机构用于实现输液管的上料与传输,所述储料机构用于将从所述装料机构传输的所述输液管进行间隔处理,使所述输液管按照预定的间隔距离排列。In order to achieve the above object, according to one aspect of the present invention, an infusion tube transmission mechanism is provided, which is characterized in that it includes a charging mechanism and a storage mechanism docked with it, wherein the charging mechanism is used to realize the infusion tube For feeding and transporting, the storage mechanism is used to space the infusion tubes transported from the loading mechanism, so that the infusion tubes are arranged according to a predetermined interval.
进一步地,所述输液管传输机构还包括设置于所述装料机构底部的用于支撑所述装料机构的装料机构限位装置。Further, the infusion tube transmission mechanism also includes a loading mechanism limiting device arranged at the bottom of the charging mechanism for supporting the charging mechanism.
进一步地,所述装料机构包括输送轨道部以及用于支持轨道部的支架,其中输送轨道部包括相互对接的轨道部和对接部,其中所述轨道部用于承载传输输液管,所述对接部用于与所述储料机构进行对接。Further, the charging mechanism includes a conveying rail part and a bracket for supporting the rail part, wherein the conveying rail part includes a rail part and a docking part that are docked with each other, wherein the rail part is used to carry the transport infusion tube, and the docking part The part is used for docking with the storage mechanism.
进一步地,所述轨道部包括两个相互平行且结构类似的轨道,其中一条轨道承载输液管的过滤器,另外一条轨道承载输液管的穿刺部,输液管的管体部分垂坠于所述两个轨道之间的空间,所述两条轨道由上至下依次包括:拨动传送带、承载传送带,其中所述过滤器及所述穿刺部分别位于所述拨动传送带与所述承载传送带之间,所述对接部包括驱动所述拨动传送带与所述承载传送带运动的动力部件。Further, the track part includes two tracks parallel to each other and similar in structure, one of which carries the filter of the infusion tube, and the other track carries the puncture part of the infusion tube, and the tube body part of the infusion tube hangs from the two The space between the two tracks, the two tracks from top to bottom sequentially include: a toggle conveyor belt, a carrying conveyor belt, wherein the filter and the piercing part are respectively located between the toggle conveyor belt and the carrying conveyor belt , the docking part includes a power component that drives the movement of the toggle conveyor belt and the carrying conveyor belt.
进一步地,所述对接部前端设置有一段上料钣金,其前端装有输液管挡爪,其以垂直于轨道的方向为轴,在所述装料机构插入所述储料机构方向的平面上实现转动,随着转动,所述挡爪的转动臂冒出所述上料钣金的平面或低于所述上料钣金的平面,由此实现所述输液管的对接传输。Further, the front end of the docking part is provided with a section of feeding sheet metal, and the front end is equipped with an infusion tube retaining claw, which takes the direction perpendicular to the track as the axis, and is inserted into the plane of the storage mechanism in the direction of the charging mechanism. With the rotation, the rotating arm of the retaining claw emerges from the plane of the feeding sheet metal or is lower than the plane of the feeding sheet metal, thereby realizing the docking transmission of the infusion tube.
进一步地,所述间隔机构包括储料滑道及间隔装置,其中所述储料滑道与所述装料机构进行对接,所述储料滑道的轨道由上至下依次包括储料拨动传送带以及承载输液管的底面钣金,所述储料滑道的头部还包括有驱动所述输液管挡爪转动的顶块。Further, the spacing mechanism includes a storage slideway and a spacing device, wherein the storage slideway is docked with the charging mechanism, and the tracks of the storage slideway include storage toggles from top to bottom. The conveyor belt and the sheet metal on the bottom surface of the infusion tube, the head of the storage chute also includes a top block that drives the rotation of the infusion tube claw.
进一步地,所述间隔装置包括设置于间隔装置前端的编码轮、旋转轮、拨爪、以及在编码轮均布的若干个销,所述间隔装置还包括第二直线导轨以及设置于所述第二直线导轨之上的支承输液管的底板,所述底板上表面具有底板凹槽,并且所述底板的两个侧面具有限制所述输液管的多个间隔的限位部件,所述底板末端与推板相连,所述推板与气缸相连,所述旋转轮具有多个与所述底板凹槽配合来限制所述过滤器的旋转槽。Further, the spacer includes a code wheel, a rotating wheel, a claw, and several pins uniformly distributed on the code wheel, which are arranged at the front end of the spacer, and the spacer also includes a second linear guide rail and a The bottom plate supporting the infusion tube on the two linear guide rails, the upper surface of the bottom plate has a bottom plate groove, and the two sides of the bottom plate have a plurality of spacing parts that limit the intervals of the infusion tube, and the end of the bottom plate is connected with the infusion tube. The push plate is connected, and the push plate is connected with the cylinder, and the rotating wheel has a plurality of rotating grooves that cooperate with the bottom plate grooves to limit the filter.
进一步地,所述装料机构限位装置为一框架状的支架结构,其两条沿长度方向的支架轨道中间的位置设置有突出的若干定位块,其采用凹槽卡合配合的方式夹持所述装料机构。Further, the limit device of the charging mechanism is a frame-shaped bracket structure, and the position between the two bracket rails along the length direction is provided with a number of protruding positioning blocks, which are clamped by grooves. The charging mechanism.
进一步地,所述两条支架轨道朝内侧设置有若干个滚轮,对所述装料机构下部的支架轨道实现辅助支撑。Further, the two support rails are provided with several rollers towards the inner side to realize auxiliary support for the support rails at the lower part of the charging mechanism.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,能够取得下列有益效果:Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention can achieve the following beneficial effects:
(1)采用了间隔机构来对自动化输送的输液管进行间隔处理操作等,解决了管与管之间容易缠绕的问题,使后续包装操作更加便利;(1) The spacer mechanism is adopted to carry out interval processing operations on the infusion tubes for automatic transportation, etc., which solves the problem of easy entanglement between tubes and makes subsequent packaging operations more convenient;
(2)采用了设计巧妙的间隔机构与装料小车的对接方式,使得输液管传输的过程更加顺畅;(2) The ingeniously designed spacer mechanism and the docking method of the charging trolley are adopted to make the process of infusion tube transmission smoother;
(3)对装料小车的设计采用了限位机构的设置方式,避免了脚轮的摩擦,提高了小车的使用寿命。(3) The design of the charging trolley adopts the setting method of the limit mechanism, which avoids the friction of the casters and improves the service life of the trolley.
附图说明Description of drawings
图1是按照本发明实现的输液管传输机构的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the infusion tube transmission mechanism realized according to the present invention;
图2是按照本发明实现的装料机构的整体结构示意图;Fig. 2 is the overall structural representation of the charging mechanism realized according to the present invention;
图3是按照本发明实现的装料机构限位装置的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the limiting device of the charging mechanism realized according to the present invention;
图4是按照本发明实现的储料机构的整体结构示意图;Fig. 4 is the overall structural representation of the material storage mechanism realized according to the present invention;
图5是按照本发明实现的装料机构的对接部分的局部示意图;Fig. 5 is a partial schematic view of the docking part of the charging mechanism realized according to the present invention;
图6是按照本发明实现的装料机构与储料结构对接的局部示意图;Fig. 6 is a partial schematic diagram of the docking of the charging mechanism and the storage structure realized according to the present invention;
图7是按照本发明实现的储料机构的局部示意图;Fig. 7 is a partial schematic diagram of a material storage mechanism realized according to the present invention;
图8是按照本发明实现的储料机构的局部示意图。Fig. 8 is a partial schematic diagram of a material storage mechanism realized according to the present invention.
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:Throughout the drawings, the same reference numerals are used to designate the same elements or structures, wherein:
1装料机构2装料机构限位装置3储料机构4过滤器3-1储料滑道3-2间隔装置1-1装料机构限位钣金1-2承载辊1-3承载传动带1-4拨动传动带1-5驱动齿轮1-6输液管挡爪1-7联轴器1-8输液管顶块1-9皮带轮1-10活动脚轮1-11装料机构定位块1-12磁铁片1-13上料钣金1-14挡爪1-15扭簧2-1限位定位块2-2滚轮2-3定位卡板2-4磁铁2-5可调整脚座3-1-1滑道拨动传送带3-1-2中间齿轮3-1-3主齿轮3-1-4电机3-1-5弹簧顶块3-2-1气缸3-2-2-1、3-2-2-2、3-2-2-3拨爪3-2-3旋转轮3-2-4编码轮3-2-5第一直线导轨3-2-6第二直线导轨3-2-7连接板3-2-8编码轮销3-2-9拨爪销3-2-10底板凹槽3-2-11底板3-2-12推板3-2-13气缸1 Loading mechanism 2 Limiting device of charging mechanism 3 Storage mechanism 4 Filter 3-1 Storage chute 3-2 Spacer device 1-1 Limiting sheet metal of charging mechanism 1-2 Carrying roller 1-3 Carrying transmission belt 1-4 Toggle transmission belt 1-5 Driving gear 1-6 Infusion tube stop claw 1-7 Coupling 1-8 Infusion tube top block 1-9 Pulley 1-10 Movable caster wheel 1-11 Loading mechanism positioning block 1- 12 magnet piece 1-13 feeding sheet metal 1-14 stop claw 1-15 torsion spring 2-1 limit positioning block 2-2 roller 2-3 positioning card plate 2-4 magnet 2-5 adjustable foot 3- 1-1 slideway toggle conveyor belt 3-1-2 intermediate gear 3-1-3 main gear 3-1-4 motor 3-1-5 spring top block 3-2-1 cylinder 3-2-2-1, 3-2-2-2, 3-2-2-3 claw 3-2-3 rotary wheel 3-2-4 coding wheel 3-2-5 first linear guide 3-2-6 second linear guide 3-2-7 connecting plate 3-2-8 coding wheel pin 3-2-9 claw pin 3-2-10 bottom plate groove 3-2-11 bottom plate 3-2-12 push plate 3-2-13 cylinder
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
按照本发明的一种实施例,如图1所示,是按照本发明实现的该传输机构的整体结构示意图,其中该传输机构包括如下主要的部分:装料机构1、装料机构限位装置2以及储料机构3,其中,装料机构1用于夹持传输用于包装的一次性输液管,装料机构限位装置2用于承载装料机构1,使其方便与储料机构3对接,储料机构3用于暂时性的排列存储待后续加工操作的输液管,使其在输送过程中不至于发生阻滞,其中装料机构1与储料机构3进行基本相同高度的对接,使得一次性输液管能够在两者之间顺畅的传输。According to an embodiment of the present invention, as shown in Figure 1, it is a schematic diagram of the overall structure of the transmission mechanism realized according to the present invention, wherein the transmission mechanism includes the following main parts: charging mechanism 1, charging mechanism limiting device 2 and a storage mechanism 3, wherein the charging mechanism 1 is used to clamp and transport the disposable infusion tube used for packaging, and the loading mechanism limit device 2 is used to carry the charging mechanism 1, so that it is convenient to use with the storage mechanism 3 For docking, the storage mechanism 3 is used to temporarily arrange and store the infusion tubes to be processed later, so that they will not be blocked during the transportation process, wherein the charging mechanism 1 and the storage mechanism 3 are docked at substantially the same height, The disposable infusion tube can be smoothly transmitted between the two.
其中储料机构3包括储料滑道3-1,用于暂时性接收从装料机构1传输至的输液管,并且还包括与储料滑道3-1后续连接的间隔装置3-2,用于将输液管逐个排开,处理成符合加工标准的间隔一定距离的状态。The storage mechanism 3 includes a storage slideway 3-1 for temporarily receiving the infusion tube transferred from the charging mechanism 1, and also includes a spacer 3-2 that is subsequently connected to the storage slideway 3-1, It is used to arrange the infusion tubes one by one, and process them into a state that meets the processing standards at a certain distance.
如图2所示,其中该装料机构1具体体现为一装料小车,其包括输送轨道部、小车支架,其中输送轨道部包括轨道部和对接部,轨道部和对接部为一体,其中输送轨道部的轨道用于承载传输输液管,对接部用于与储料机构3进行对接传输输液管。As shown in Figure 2, the charging mechanism 1 is embodied as a charging trolley, which includes a conveying track part and a trolley support, wherein the conveying track part includes a track part and a docking part, and the track part and the docking part are integrated, wherein the conveying The track of the track part is used to carry and transport the infusion tube, and the docking part is used to dock with the storage mechanism 3 to transport the infusion tube.
轨道部包括两个相互平行且结构类似的轨道,其中一个轨道用于夹持输液管的过滤器4,另外一个轨道夹持输液管的穿刺部,输液管的管体部分垂坠于两个轨道之间的空间中,由此来实现传输。The track part includes two tracks parallel to each other and similar in structure, one track is used to clamp the filter 4 of the infusion tube, and the other track holds the puncture part of the infusion tube, and the tube body part of the infusion tube hangs from the two tracks In the space between, thus to realize the transmission.
其中两条轨道的结构如下:由上至下依次包括:拨动传送带1-4、限位钣金1-1、承载传送带1-3以及承载辊1-2,其中承载传动带1-3的一段穿设于承载辊1-2内,以保证传送带1-3的承载能力,限位钣金1-1用于在限制输液管,防止其在管体垂坠作用力下在输送过程中脱离轨道。The structure of the two tracks is as follows: from top to bottom, it includes: toggle conveyor belt 1-4, limit sheet metal 1-1, load conveyor belt 1-3 and load roller 1-2, and a section of load conveyor belt 1-3 It is installed in the carrying roller 1-2 to ensure the carrying capacity of the conveyor belt 1-3. The limit sheet metal 1-1 is used to limit the infusion tube and prevent it from deviating from the track under the force of the tube body during the transportation process. .
在工作中,首先由人工分别将输液管的两头(过滤器和穿刺器)装入承载传动带1-3与限位钣金1-1构成的一个限位空间,输液管由人工从小车右侧一个个放入轨道,使输液管连续地排列在承载传动带1-3与限位钣金1-1构成的限位空间中。由于承载传动带1-3较长,承受力不足,在承载传动带1-3之间增加5个承载辊1-2,以保证承载传动带1-3的承载能力。另外拨动传送带1-4由设置于装料小车1对接部的驱动齿轮1-5提供动力,其中驱动齿轮1-5设置于装料小车1左侧,并且通过设置于轨道部一侧的皮带轮1-9带动承载传送带1-3的转动,由此实现拨动传送带1-4与承载传动带1-3的同步动作,由此带动输液管往前输送。其中装料小车1两个轨道可以采用联轴器1-7来实现动力的传动,从而不必在两条轨道的对接部端均设置驱动齿轮来进行传动。In the work, the two ends of the infusion tube (filter and puncturer) are manually put into a limit space formed by the carrying transmission belt 1-3 and the limit sheet metal 1-1, and the infusion tube is manually placed on the right side of the trolley. Put them into the track one by one, so that the infusion tubes are continuously arranged in the limiting space formed by the carrying transmission belt 1-3 and the limiting sheet metal 1-1. Since the carrying transmission belt 1-3 is long and has insufficient bearing capacity, five carrying rollers 1-2 are added between the carrying transmission belt 1-3 to ensure the carrying capacity of the carrying transmission belt 1-3. In addition, the driving conveyor belt 1-4 is powered by the driving gear 1-5 arranged on the docking part of the charging trolley 1, wherein the driving gear 1-5 is arranged on the left side of the charging trolley 1, and passes through the belt pulley arranged on one side of the track part 1-9 drives the rotation of the carrying conveyor belt 1-3, thereby realizing the synchronous action of the stirring conveyor belt 1-4 and the carrying conveyor belt 1-3, thereby driving the infusion tube to transport forward. The two tracks of the charging trolley 1 can use the coupling 1-7 to realize power transmission, so that it is not necessary to set drive gears at the ends of the butt joints of the two tracks for transmission.
其中,拨动传送带1-4的主要作用是给连续排列的输液管以动力,使之向前运动。由于过滤器和穿刺器的两头都需要限位,必然有限位钣金1-1的表面与输液管存在摩擦的情况,而产生阻力,因此需要采用承载传送带1-3,能够显著地减少输液管向前运动的阻力,防止卡死。Wherein, the main function of stirring the conveyor belt 1-4 is to give power to the infusion tubes arranged continuously to move forward. Since both ends of the filter and the puncturer need to be limited, there must be friction between the surface of the limited sheet metal 1-1 and the infusion tube, resulting in resistance. Therefore, it is necessary to use a load-carrying conveyor belt 1-3, which can significantly reduce the number of infusion tubes. Resistance to forward movement to prevent jamming.
如图3所示,装料机构限位装置2其为一框架状的支架结构,其与装料小车1直接接触的最上层为一朝装料小车1插入方向开口的长方形支架,两条沿长度方向的支架轨道中间的位置设置有突出的两块定位块2-1,其采用凹槽卡合配合的方式夹持装料小车1下部的支架轨道,而上述两条支架轨道朝内侧设置有若干个滚轮2-2,其可对装料小车1下部的支架轨道实现辅助支撑,在工业铝型材上的两排滚轮24可减小装料小车1插入时的阻力,另外滚轮2-2的宽度为518mm,要大于装料小车1的宽度485mm,这样装料小车1可轻松插入,同时沿宽度方向的一条支架轨道的内侧设置有定位卡板2-3,实现对小车的进一步卡合固定。As shown in Fig. 3, the limit device 2 of the charging mechanism is a frame-shaped support structure, and the uppermost layer directly in contact with the charging trolley 1 is a rectangular support that opens toward the insertion direction of the charging trolley 1. Two protruding positioning blocks 2-1 are arranged in the middle of the bracket rails in the length direction, which clamp the bracket rails at the lower part of the charging trolley 1 by means of groove engagement, and the above two bracket rails are provided with a Several rollers 2-2, which can realize auxiliary support for the bracket track at the lower part of the charging trolley 1, and the two rows of rollers 24 on the industrial aluminum profile can reduce the resistance when the charging trolley 1 is inserted. In addition, the rollers 2-2 The width is 518mm, which is greater than the width of the charging trolley 1, which is 485mm, so that the charging trolley 1 can be easily inserted, and at the same time, a positioning clamp plate 2-3 is arranged on the inner side of a bracket track along the width direction to realize further locking and fixing of the trolley .
装料机构限位装置2底部装有四个可调整脚座2-5,用以调整装料小车1的高度,由于装料小车1的滑道与缓存机构2的滑道需要对接,这对装料小车1有着较高的定位要求。进一步地,还可在小车1的下部的支架轨道前端安装吸铁片1-12,与安装在装料机构限位装置2的沿宽度方向的一条支架轨道的内侧设置的磁铁2-4相连,防止小车在插入包装机后脱出。Four adjustable feet 2-5 are installed at the bottom of the limit device 2 of the charging mechanism to adjust the height of the charging trolley 1. Since the slideway of the charging trolley 1 needs to be docked with the slideway of the buffer mechanism 2, this The charging trolley 1 has higher positioning requirements. Further, the iron-absorbing sheet 1-12 can also be installed at the front end of the bracket track at the bottom of the trolley 1, and be connected with the magnet 2-4 installed on the inside of a bracket track in the width direction of the loading mechanism limiter 2, Prevents the trolley from coming out after being inserted into the packaging machine.
如图1所示,装料小车1配合架设于装料机构限位装置2之上,于是装料小车1与装料机构限位装置2构成了人工辅助上料模块,而这种采用两个模块的设置方式,当装料小车1抽出后,其脚轮会经常与地面摩擦,很容易造成脚轮的磨损,这样就会影响到装料小车1的滑道与后续转接设备的对接精度,为避免脚轮的磨损影响到精度,故采用这种方式,能显著地保持装料小车1的使用寿命。As shown in Figure 1, the charging trolley 1 is erected on the loading mechanism limit device 2, so the charging trolley 1 and the loading mechanism limit device 2 constitute a manual auxiliary feeding module, and this method uses two The way the module is set up, when the charging trolley 1 is pulled out, its casters will often rub against the ground, which will easily cause the wear of the casters, which will affect the docking accuracy between the slideway of the charging trolley 1 and the subsequent transfer equipment. The wear of the casters is avoided from affecting the precision, so the service life of the charging trolley 1 can be significantly maintained by adopting this method.
如图4所示,储料机构3的整体结构如图所示,其包括有储料滑道3-1及间隔装置3-2,其中储料滑道3-1主要与装料小车1进行对接,储料滑道3-1也包括两个平行的轨道。由于缓存机构3与装料小车1的长度相比来说,比较短,输液管卡住的几率要低很多,故采用钣金在储料滑道3-1上作为输液管的承载面,储料滑道3-1的轨道由上至下依次包括储料拨动传送带3-1-1,承载输液管的底面钣金,以及在侧面对过滤器进行限制的侧面钣金,其中储料拨动传送带3-1-1由设置于轨道侧面的电机3-1-4作为驱动源进行驱动,其中电机3-1-4还驱动主齿轮3-1-3带动中间齿轮3-1-2,从而传动于装料小车1的驱动齿轮1-5,由此实现储料机构3与装料小车1的同步传输动作,其中储料滑道3-1的两条滑道之间也采用联轴器的方式进行传动。为了便于装料小车1的驱动齿轮1-5与中间齿轮3-1-2啮合,将中间齿轮3-1-2的轴心变高。在这种驱动力的作用下,输液管从装料小车1输送到缓存机构3上的滑道上。As shown in Figure 4, the overall structure of the storage mechanism 3 is shown in the figure, which includes a storage slideway 3-1 and a spacer 3-2, wherein the storage slideway 3-1 is mainly connected with the charging trolley 1. For docking, the material storage slideway 3-1 also includes two parallel tracks. Compared with the length of the charging trolley 1, the buffer mechanism 3 is relatively short, and the probability of the transfusion tube being stuck is much lower. The track of the material chute 3-1 includes, from top to bottom, the material storage dial conveyor belt 3-1-1, the bottom surface sheet metal that carries the infusion tube, and the side sheet metal that restricts the filter on the side, wherein the material storage dial The moving conveyor belt 3-1-1 is driven by a motor 3-1-4 arranged on the side of the track as a driving source, wherein the motor 3-1-4 also drives the main gear 3-1-3 to drive the intermediate gear 3-1-2, In this way, it is transmitted to the driving gear 1-5 of the charging trolley 1, thereby realizing the synchronous transmission action of the storage mechanism 3 and the charging trolley 1, wherein the two slideways of the storage slideway 3-1 also adopt a coupling transmission in the form of a device. In order to facilitate the engagement of the drive gear 1-5 of the charging trolley 1 with the intermediate gear 3-1-2, the axis of the intermediate gear 3-1-2 becomes higher. Under the action of this driving force, the infusion tube is transported from the charging trolley 1 to the slideway on the buffer mechanism 3 .
其中如下图5所示,其是说明装料小车1与储料滑道3-1是如何对接的,装料小车1前端设置有一段上料钣金1-13,其前端装有输液管挡爪1-14,其以垂直于轨道的方向为轴,在装料小车1插入方向的平面上实现转动,档爪1-14转动轴上装有扭簧1-15,当没有外力作用的情况下,挡爪1-14可顺时针转动。当装料小车1从缓存机构3抽出时,档爪1-14无外力作用,可在扭簧1-15的作用下,顺时针转动,转动臂冒出上料钣金1-13的平面,从而直接挡住输液管的滑道,以防止工人在右侧装入输液管,而输液管从左侧掉落。当装料小车1插入缓存机构3,输液管顶住档爪1-14,使档爪逆1-14时针转动,转动臂随之转到承载皮带轮1-9以下,低于上料钣金1-13的平面,输液管就可以通过从而到达缓存机构3。As shown in Figure 5 below, it is to illustrate how the charging trolley 1 and the storage slideway 3-1 are connected. The front end of the charging trolley 1 is provided with a section of feeding sheet metal 1-13, and its front end is equipped with an infusion tube stopper. Claw 1-14, which takes the direction perpendicular to the track as the axis, realizes rotation on the plane of the insertion direction of charging trolley 1, and the torsion spring 1-15 is installed on the rotating shaft of gear claw 1-14, when there is no external force , the pawl 1-14 can rotate clockwise. When the charging trolley 1 is pulled out from the buffer mechanism 3, the pawl 1-14 has no external force, and can rotate clockwise under the action of the torsion spring 1-15, and the rotating arm emerges from the plane of the feeding sheet metal 1-13, Thereby directly block the slideway of the infusion tube, to prevent the workers from loading the infusion tube on the right side, while the infusion tube falls from the left side. When the loading trolley 1 is inserted into the buffer mechanism 3, the infusion tube bears against the pawl 1-14, so that the pawl rotates counterclockwise from 1-14, and the rotating arm then turns to below the load pulley 1-9, which is lower than the feeding sheet metal 1 -13 plane, the infusion tube can pass through to reach the buffer mechanism 3 .
而如图6所示,是在储料滑道3-1上的设置方式,是采用在储料滑道的轨道下端设置弹簧顶块3-1-5,当两部分在对接的时候,弹簧顶块3-1-5作用于挡爪1-14,由此,输液管能够顺利从装料小车到达储料滑道3-1。And as shown in Figure 6, be the setting mode on the material storage slideway 3-1, be to adopt the track lower end of the storage material slideway to arrange the spring top block 3-1-5, when two parts were docking, the spring The top block 3-1-5 acts on the pawl 1-14, so that the infusion tube can reach the storage slideway 3-1 from the charging trolley smoothly.
在储料滑道上,输液管是连续无间隔地排列在滑道,然而由于生产效率的要求,通常需要将6个输液管做成一组,每个输液管之间的距离为50mm,来进行包装,后者是其它的加工操作,于是在储料滑道3-1后面,紧接着设置了间隔装置3-2,其用来将储料机构3上的输液管排成设定的间隔。On the storage chute, the infusion tubes are arranged continuously without intervals on the chute. However, due to the requirements of production efficiency, it is usually necessary to make 6 infusion tubes into a group, and the distance between each infusion tube is 50mm. Packaging, the latter is other processing operations, so behind the material storage slideway 3-1, a spacer 3-2 is arranged next to it, which is used to arrange the infusion tubes on the material storage mechanism 3 into a set interval.
如图4所示,在储料滑道3-1后连续设置了间隔装置3-2,其表现形式为连续设置在储料滑道3-1两个平行轨道后端的连续轨道,其前端设置了如图7所示的编码轮3-2-4的设计方式,它有旋转轮3-2-3、拨爪3-2-2-3、编码轮3-2-4和编码上均布六个销3-2-8以及第一直线导轨3-2-5组成,其中旋转轮3-2-3、编码轮3-2-4、销3-2-8等通过连接板3-2-7与第二直线导轨3-2-6相连,第二直线导轨3-2-6用于支承用于支承输液管的底板3-2-11,底板3-2-11上具有底板凹槽,并且底板3-2-11上具有若干个拨爪3-2-2-1及限位拨爪的销3-2-9,底板3-2-11与推板3-2-12相连,推板3-2-12与气缸3-2-13相连,通过气缸3-2-13动作,第一直线导轨3-2-5也紧跟着动作,由此使得编码轮转动60°,由于旋转轮3-2-3与编码轮3-2-4同轴,旋转轮3-2-3也旋转60°,这样第一个输液管的过滤器4就进入旋转槽与底板凹槽3-2-10配合的槽中,气缸3-2-13往复一次,旋转轮3-2-3接着旋转60°,第一个输液管被拨爪推出,进入下一下底板3-2-11上的前进一步的拨爪上,在编码轮3-2-4端,第二个输液管进入旋转槽,依次类似,诸如此方法,每一次气缸3-2-13动作,都将拨爪往前输送一段固定的间隔距离,由此将输液管挨个分别间隔均匀的排布在间隔装置3-2上。As shown in Figure 4, a spacer 3-2 is continuously installed behind the storage slideway 3-1, and its manifestation is a continuous track that is continuously arranged at the rear ends of the two parallel tracks of the storage slideway 3-1. The design mode of code wheel 3-2-4 as shown in Figure 7 has been realized, and it has rotating wheel 3-2-3, finger 3-2-2-3, code wheel 3-2-4 and coding upper evenly distributed Composed of six pins 3-2-8 and the first linear guide rail 3-2-5, wherein the rotary wheel 3-2-3, the coding wheel 3-2-4, the pin 3-2-8, etc. pass through the connecting plate 3-2-5 2-7 is connected with the second linear guide rail 3-2-6, and the second linear guide rail 3-2-6 is used to support the base plate 3-2-11 for supporting the infusion tube, and the base plate 3-2-11 has a base plate concave Groove, and the pin 3-2-9 of several claws 3-2-2-1 and limit claws are arranged on the base plate 3-2-11, and the base plate 3-2-11 links to each other with the push plate 3-2-12 , the push plate 3-2-12 is connected with the cylinder 3-2-13, through the action of the cylinder 3-2-13, the first linear guide rail 3-2-5 also moves closely, thus making the code wheel rotate 60° , because the rotating wheel 3-2-3 is coaxial with the coding wheel 3-2-4, the rotating wheel 3-2-3 also rotates 60°, so that the filter 4 of the first infusion tube enters the rotating groove and the bottom plate groove In the matching groove of 3-2-10, the cylinder 3-2-13 reciprocates once, the rotating wheel 3-2-3 then rotates 60°, the first infusion tube is pushed out by the claw, and enters the next bottom plate 3-2-11 On the forward claw on the top, at the 3-2-4 end of the code wheel, the second infusion tube enters the rotating groove, and the sequence is similar, and in this way, every time the cylinder 3-2-13 moves, the claw is moved toward A section of fixed interval distance is conveyed before, thus the infusion tubes are evenly arranged one by one on the spacer 3-2.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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