CN105084276A - Tracking type self-filling machine and method thereof - Google Patents

Tracking type self-filling machine and method thereof Download PDF

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Publication number
CN105084276A
CN105084276A CN201510535930.1A CN201510535930A CN105084276A CN 105084276 A CN105084276 A CN 105084276A CN 201510535930 A CN201510535930 A CN 201510535930A CN 105084276 A CN105084276 A CN 105084276A
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CN
China
Prior art keywords
filling
bottle
conveyor line
tracking mode
controller
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Pending
Application number
CN201510535930.1A
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Chinese (zh)
Inventor
李叶妮
董智勇
黄清标
佘明骞
王嘉祥
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Xiamen University of Technology
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Xiamen University of Technology
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Publication date
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Priority to CN201510535930.1A priority Critical patent/CN105084276A/en
Publication of CN105084276A publication Critical patent/CN105084276A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a tracking type self-filling machine and a method thereof. The self-filling machine comprises an assembly line and a filling mechanism. The assembly line is used for conveying filled bottles. The filling mechanism is arranged on a following mechanism. The filling mechanism is driven by the following mechanism to track the filled bottles on the assembly line and fill the filled bottles in a tracking mode. The tracking type self-filling method comprises the steps that the assembly line carries the filled bottles to run constantly, and the filling mechanism tracks the filled bottles on the assembly line and fills the filled bottles in the tracking mode. According to the tracking type self-filling machine and the method thereof, the filled bottles run on the assembly line constantly and the filling mechanism conducting filling operations is movably installed in a tracking mode, so that tracking filling is achieved when the assembly line keeps running; the filling system is capable of achieving synchronous filling to the filled bottles, so that the filling efficiency and filling precision of the filling system are greatly improved; in addition, the assembly line running constantly is capable of operating stably so that the stability and safety of the system can be ensured.

Description

A kind of tracking mode is from bottle placer and method thereof
Technical field
The present invention relates to a kind of filling apparatus, specifically refer to that a kind of tracking mode is from bottle placer and method thereof.
Background technology
Along with the fast development of economy, people's living standard improves greatly.People to the safety of food and the packing requirements of food more and more higher, bottle placer is as the one of package packing machine, traditional bottle placer due to the gentle level of control of Automated water low, unit unstable properties and pioneering technology are applied less, filling efficiency and filling accuracy are not good, have been difficult to meet enterprise to filling requirement.Traditional bottle placer is replaced to become a kind of trend so design a kind of full automatic bottle placer.
Summary of the invention
The object of the present invention is to provide a kind of tracking mode from bottle placer and method thereof, tracking can be carried out when conveyor line is not stopped transport and turned filling, greatly increase filling efficiency and the filling accuracy of bulking system.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of tracking mode is from bottle placer, and comprise conveyor line and filling mechanism, this conveyor line is for transmitting filling bottle; Filling mechanism is located on tracking mechanism, and this tracking mechanism drives the filling bottle on filling mechanism trace flow waterline and to carry out tracing type filling.
Described follower comprises servomotor, controller and position transduser; Filling mechanism is driven by servomotor and moves around along being parallel to conveyor line direction; The signal input part of position transduser electrical connection controller, to feed back to controller by the filling bottle location information on the conveyor line detected; The mouth electrical connection servomotor of this controller, carries out chasing after the work of cutting to control this servomotor.
Described filling mechanism is movably arranged on straight line slide unit, and straight line slide unit is parallel to be located at by conveyor line, and this filling mechanism drives linearly slide unit to slidably reciprocate by servomotor.
Described follower is also provided with opto-electronic pickup, and the signal input part of this opto-electronic pickup electrical connection controller, this opto-electronic pickup is arranged on the position, close top of conveyor line.
Described conveyor line has the Timing Belt of horizontal transmission, and this Timing Belt is connected with transmission device; This transmission device comprises DC speed-reducing and synchronous pulley unit, and DC speed-reducing to be in transmission connection Timing Belt via synchronous pulley unit.
Described filling mechanism comprises cylinder and filling nozzle, and cylinder is packed on follower and its axis of the piston is vertically arranged upward, and filling nozzle is connected on the axis of the piston of cylinder.
Describedly also be provided with frame from bottle placer, connecting gear, filling mechanism and tracking mechanism are all located in this frame.
A kind of tracking mode is from packaging process, and its step is as follows:
1) deliver filling bottle by conveyor line to carry out continuing not stop transport turning;
2) it is filling that the filling bottle on filling mechanism trace flow waterline carries out tracing type.
The method of the filling bottle on described filling mechanism trace flow waterline is: driven by follower and realize; This follower comprises servomotor, controller and position transduser; Detect the filling bottle location information on conveyor line by position transduser and by this information feed back to controller, after via controller analyzing and processing, it sends control signal makes it carry out chasing after cutting action to servomotor, it is filling that servomotor drives filling mechanism to carry out tracing type.
Described follower is also provided with opto-electronic pickup, and this opto-electronic pickup detects the signal that filling bottle enters conveyor line assigned address, and sends this signal to controller.
After adopting such scheme, a kind of tracking mode of the present invention is from bottle placer and method thereof, filling bottle is done to continue not stop transport to turn on conveyor line, the filling mechanism carrying out fill operations adopts activity trace formula to install, realize carrying out tracking when conveyor line is not stopped transport and turned with this filling, it is synchronously filling that bulking system can complete filling bottle, greatly increases filling efficiency and the filling accuracy of bulking system; And the conveyor line that turns of not stopping transport can be stable operation, ensure the stability and safety of system.
Accompanying drawing explanation
Fig. 1 is the front view of tracking mode of the present invention from bottle placer;
Fig. 2 is the birds-eye view of tracking mode of the present invention from bottle placer;
Fig. 3 is the lateral plan of tracking mode of the present invention from bottle placer;
Fig. 4 is the local A enlarged drawing of Fig. 2.
Label declaration
Conveyor line 1 Timing Belt 11
DC speed-reducing 12 attaching parts 121
Synchronous pulley unit 13 transmission shaft 130
Synchronous pulley 131 bearing seat 132
Bearing 133 filling mechanism 2
Cylinder 21 filling nozzle 22
Cylinder connection piece 231 slide block 232
Tracking mechanism 3 servomotor 31
Straight line slide unit 32 coder 33
Frame 100.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, this case is described in further detail.
This case relates to a kind of tracking mode from bottle placer, as Figure 1-3, comprises frame 100 and the conveyor line 1 be located in this frame 100 and filling mechanism 2.This conveyor line 1 transmits filling bottle for flowing water, and filling mechanism 2 carries out fill operations for the filling bottle on pipeline 1.
Filling mechanism 2 is located on tracking mechanism 3, drives the filling bottle on filling mechanism 2 trace flow waterline 1, and carry out tracing type fill operations by tracking mechanism 3.Follower 3 comprises servomotor 31, straight line slide unit 32, controller (not shown) and position transduser 33.
Filling mechanism 2 is arranged on straight line slide unit 32, and it is other and arranged in parallel with conveyor line 1 that conveyor line 1 is located at by straight line slide unit 32.Filling mechanism 2 is driven by servomotor 31 and realizes linearly slide unit 32 and slidably reciprocate, and specifically, filling mechanism 2 is locked on slide block 232, and this slide block 232 is movably arranged on straight line slide unit 32; Servomotor 31 is arranged in frame 100 by connecting panel, and the output shaft of servomotor 31 is connected with slide block 232 by coupler.
Position transduser 33 is preferably coder, and this coder is connected on the relevant transmission shaft of conveyor line 1 via attaching parts.The signal input part of coder electrical connection controller, to feed back to controller by the filling bottle location information on the conveyor line detected 1.The mouth electrical connection servomotor 31 of this controller, carries out chasing after the work of cutting to control this servomotor 31.Controller is specifically as follows PLC, and it uses electrical control to realize each several part contact cooperation, completes Automatic Control.Controller can also be electrically connected with touch-screen, to manipulate whole system and to show correlation parameter effect.
Described follower 3 is also provided with opto-electronic pickup (not shown in the figures anticipate out), the signal input part of this opto-electronic pickup electrical connection controller, and this opto-electronic pickup is arranged on the position, close top of conveyor line 1, detects filling bottle with this and to enter from conveyor line 1 top and to reach the signal of assigned address.
Described conveyor line 1 has the Timing Belt 11 of horizontal transmission, and this Timing Belt is connected with the transmission device driving its transmission.This transmission device comprises DC speed-reducing 12 and synchronous pulley unit 13, and DC speed-reducing 12 is via synchronous pulley unit 13 transmission, and the final Timing Belt 11 that drives realizes at the uniform velocity transmission.Specifically, as shown in Figure 3-4, the synchronous pulley 131 of synchronous pulley unit 13 is arranged on a transmission shaft 130, and this transmission shaft 130 is installed in frame 100 by bearing seat 132 and bearing 133 cooperation, and the suitable tensioning ground winding of Timing Belt 11 is on synchronous pulley 131; DC speed-reducing 12 is arranged on connecting panel 121, and output shaft and the transmission shaft of this DC machine 12 are in transmission connection.
Described DC speed-reducing 12 carries out speed governing by speed adjusting plate, its speed adjustability is good, and moment of torsion is large, the smooth operation of belt conveyor can be guaranteed, belt conveyor selects Timing Belt 11 to be equipped with the mechanism of synchronous pulley 131 simultaneously, the system of ensure that can be stablized and runs evenly, can guarantee not occur between band with belt wheel skidding compared with the physical construction of roller belt, this for coder can accurately for servomotor 31 provides pulse to provide guarantee.
Described filling mechanism 2 comprises cylinder 21 and filling nozzle 22.Cylinder 21 is locked on slide block 232 by cylinder connection piece 231, and this slide block 232 is movably arranged on the straight line slide unit 32 of follower 3.The axis of the piston of cylinder 21 is vertically arranged upward, and filling nozzle 22 is connected on the axis of the piston of cylinder 21.After the filling bottle on tracking mechanism 3 pairs of Timing Belts 11 is synchronously followed, cylinder 21 is descending, and nozzle 22 is opened and carried out filling to filling bottle; After filling end, cylinder 21 is up, and it is next time filling to return initial point wait with tracking mechanism 3.
During tracking mode bottle placer work of the present invention, to treat that canned bottle to import the Timing Belt 11 of device into from outside, opto-electronic pickup detects bottle and enters conveyor line 1 and arrive the signal of assigned address, and send this signal to PLC, control the outside DI of servo by PLC to trigger, control electric cam engages, and servomotor 31 chases after cut circular motion according to the electric cam function planned (coordinated by coder and realize), drives the filling mechanism 2 on straight line slide unit 32 to carry out synchronously filling.Filling end, filling mechanism 2 gets back to initial point, so far completes a cycle event.After filling mechanism 2 exceedes stroke, PLC can send control command makes it stop action immediately.
The invention still further relates to a kind of tracking mode from packaging process, its step is as follows:
1) deliver filling bottle by conveyor line 1 to carry out continuing not stop transport turning;
2) it is filling that the filling bottle on filling mechanism 2 trace flow waterline 1 carries out tracing type.
The method of the filling bottle on described filling mechanism 2 trace flow waterline is: driven by follower 3 and realize; This follower 3 is as described above, and it comprises servomotor 31, straight line slide unit 32, controller and position transduser 33(and is preferably coder).Filling bottle location information on conveyor line 1 is detected and by this information feed back to controller by position transduser 33, after via controller analyzing and processing, it sends control signal makes it carry out chasing after cutting action to servomotor 31, servomotor 31 drive filling mechanism 2(its linearly slide unit 32 slidably reciprocate) to carry out tracing type filling.Preferably, follower 3 also detects filling bottle by opto-electronic pickup and enters conveyor line 1 and the signal reaching assigned address, is beneficial to the accurate electrical control effect of controller.
The foregoing is only the preferred embodiments of the present invention, all equalizations done with the claims in the present invention scope change and modify, and all should belong to the scope of the claims in the present invention.

Claims (10)

1. tracking mode is from a bottle placer, it is characterized in that: comprise conveyor line and filling mechanism, and this conveyor line is for transmitting filling bottle; Filling mechanism is located on tracking mechanism, and this tracking mechanism drives the filling bottle on filling mechanism trace flow waterline and to carry out tracing type filling.
2. a kind of tracking mode as claimed in claim 1 is from bottle placer, it is characterized in that: described follower comprises servomotor, controller and position transduser; Filling mechanism is driven by servomotor and moves around along being parallel to conveyor line direction; The signal input part of position transduser electrical connection controller, to feed back to controller by the filling bottle location information on the conveyor line detected; The mouth electrical connection servomotor of this controller, carries out chasing after the work of cutting to control this servomotor.
3. a kind of tracking mode as claimed in claim 2 is from bottle placer, it is characterized in that: described filling mechanism is movably arranged on straight line slide unit, and straight line slide unit is parallel to be located at by conveyor line, and this filling mechanism drives linearly slide unit to slidably reciprocate by servomotor.
4. a kind of tracking mode as claimed in claim 2 is from bottle placer, it is characterized in that: described follower is also provided with opto-electronic pickup, and the signal input part of this opto-electronic pickup electrical connection controller, this opto-electronic pickup is arranged on the position, close top of conveyor line.
5. a kind of tracking mode as claimed in claim 1 is from bottle placer, it is characterized in that: described conveyor line has the Timing Belt of horizontal transmission, and this Timing Belt is connected with transmission device; This transmission device comprises DC speed-reducing and synchronous pulley unit, and DC speed-reducing to be in transmission connection Timing Belt via synchronous pulley unit.
6. a kind of tracking mode as claimed in claim 1 is from bottle placer, it is characterized in that: described filling mechanism comprises cylinder and filling nozzle, and cylinder is packed on follower and its axis of the piston is vertically arranged upward, and filling nozzle is connected on the axis of the piston of cylinder.
7. a kind of tracking mode as claimed in claim 1 is from bottle placer, it is characterized in that: be describedly also provided with frame from bottle placer, and connecting gear, filling mechanism and tracking mechanism are all located in this frame.
8. tracking mode is from a packaging process, it is characterized in that, step is as follows:
1) deliver filling bottle by conveyor line to carry out continuing not stop transport turning;
2) it is filling that the filling bottle on filling mechanism trace flow waterline carries out tracing type.
9. a kind of tracking mode as claimed in claim 8 is from packaging process, it is characterized in that, the method for the filling bottle on described filling mechanism trace flow waterline is: driven by follower and realize; This follower comprises servomotor, controller and position transduser; Detect the filling bottle location information on conveyor line by position transduser and by this information feed back to controller, after via controller analyzing and processing, it sends control signal makes it carry out chasing after cutting action to servomotor, it is filling that servomotor drives filling mechanism to carry out tracing type.
10. a kind of tracking mode as claimed in claim 9 is from packaging process, it is characterized in that, described follower is also provided with opto-electronic pickup, and this opto-electronic pickup detects the signal that filling bottle enters conveyor line assigned address, and sends this signal to controller.
CN201510535930.1A 2015-08-28 2015-08-28 Tracking type self-filling machine and method thereof Pending CN105084276A (en)

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Application Number Priority Date Filing Date Title
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CN105084276A true CN105084276A (en) 2015-11-25

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105329829A (en) * 2015-12-02 2016-02-17 广州雄韬智能设备有限公司 Fully-automatic filling assembly line and filling method
CN106828998A (en) * 2017-04-12 2017-06-13 江苏耿舜科技有限公司 Plating medium auto-filling oscillating uniform device
CN106865468A (en) * 2017-04-13 2017-06-20 江苏汤姆森机械有限公司 A kind of full-automatic filling production lines
CN106882752A (en) * 2017-04-13 2017-06-23 江苏汤姆森机械有限公司 A kind of full-automatic trailing type bottle placer follows filling mechanism
CN107500223A (en) * 2017-04-13 2017-12-22 江苏汤姆森机械有限公司 A kind of full-automatic trailing type bottle placer
CN107601407A (en) * 2017-09-12 2018-01-19 珠海伊斯佳科技股份有限公司 A kind of modularization intelligent trailing type servo bottle placer
CN107878856A (en) * 2017-10-10 2018-04-06 苏州首达机械有限公司 A kind of filling travel mechanism of big displacement
CN109983317A (en) * 2016-11-11 2019-07-05 东洋制罐株式会社 The leak inspection device and leak test method of container, transport box processing unit
CN111807294A (en) * 2020-06-28 2020-10-23 西门子(中国)有限公司 Filling machine bottle feeding control method and device, filling machine and computer readable medium
CN113770947A (en) * 2021-09-27 2021-12-10 重庆卓诚机械制造有限公司 Intelligent loading and unloading system for winding former
CN114264439A (en) * 2021-12-31 2022-04-01 成都泓睿科技有限责任公司 Leak detection method for filling liquid container

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105329829A (en) * 2015-12-02 2016-02-17 广州雄韬智能设备有限公司 Fully-automatic filling assembly line and filling method
CN109983317A (en) * 2016-11-11 2019-07-05 东洋制罐株式会社 The leak inspection device and leak test method of container, transport box processing unit
CN106828998A (en) * 2017-04-12 2017-06-13 江苏耿舜科技有限公司 Plating medium auto-filling oscillating uniform device
CN106865468B (en) * 2017-04-13 2024-01-30 江苏汤姆森智能装备有限公司 Full-automatic filling production line
CN106865468A (en) * 2017-04-13 2017-06-20 江苏汤姆森机械有限公司 A kind of full-automatic filling production lines
CN106882752A (en) * 2017-04-13 2017-06-23 江苏汤姆森机械有限公司 A kind of full-automatic trailing type bottle placer follows filling mechanism
CN107500223A (en) * 2017-04-13 2017-12-22 江苏汤姆森机械有限公司 A kind of full-automatic trailing type bottle placer
CN107601407A (en) * 2017-09-12 2018-01-19 珠海伊斯佳科技股份有限公司 A kind of modularization intelligent trailing type servo bottle placer
CN107878856A (en) * 2017-10-10 2018-04-06 苏州首达机械有限公司 A kind of filling travel mechanism of big displacement
CN111807294B (en) * 2020-06-28 2022-03-11 西门子(中国)有限公司 Filling machine bottle feeding control method and device, filling machine and computer readable medium
CN111807294A (en) * 2020-06-28 2020-10-23 西门子(中国)有限公司 Filling machine bottle feeding control method and device, filling machine and computer readable medium
CN113770947A (en) * 2021-09-27 2021-12-10 重庆卓诚机械制造有限公司 Intelligent loading and unloading system for winding former
CN114264439A (en) * 2021-12-31 2022-04-01 成都泓睿科技有限责任公司 Leak detection method for filling liquid container

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