CN207973494U - A kind of servo filling apparatus and bottle placer - Google Patents

A kind of servo filling apparatus and bottle placer Download PDF

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Publication number
CN207973494U
CN207973494U CN201820092853.6U CN201820092853U CN207973494U CN 207973494 U CN207973494 U CN 207973494U CN 201820092853 U CN201820092853 U CN 201820092853U CN 207973494 U CN207973494 U CN 207973494U
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China
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bottle
filling
servo
card
screw
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CN201820092853.6U
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Chinese (zh)
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许玉田
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Guangzhou Shang Yu Chemical Machinery And Equipment Co Ltd
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Guangzhou Shang Yu Chemical Machinery And Equipment Co Ltd
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Abstract

A kind of servo filling apparatus and bottle placer, it includes pre- filling module and the filling head assembly that is connected to pre- filling module, and the pre- filling module includes hopper and takes out material component;The filling head assembly includes feed inlet, filling control component and the discharge nozzle being connected to feed inlet;Hopper takes out the switching valve that control connection is equipped between material component and feed inlet;The bottle placer includes rack, control panel and rack-mounted bottle body conveying device, it further includes the servo filling apparatus of above structure, and card bottle and bottle blocking device are additionally provided in the rack below servo filling apparatus.The utility model is designed using flexible block combiner, is suitable for the filling of plurality of specifications bottle-type, without accessory is needed to change, only needs simple adjustment;Servo filling apparatus high efficient and reliable, duration is good, easy to operate, adjusts plus single, and low-maintenance cost is suitable for the filling of the unlike material bottles of industries such as pharmacy, pesticide, chemical industry, food, cosmetics.

Description

A kind of servo filling apparatus and bottle placer
Technical field
The utility model is related to Canning Technique more particularly to a kind of servo filling apparatus and bottle placer.
Background technology
Do not stop growth progress with scientific skill, the appearance of various food processing product is to packing technical ability and packaging configuration all New requirement is proposed, the machinery such as automatic filling machine plays increasing effect in a pipeline.Compared with it is traditional entirely from The machineries such as dynamic bottle placer, novel package is filling to have lighting, high production rate, mating more perfect, the features such as more automation.It will Mating industry is automated trend by the machinery such as automatic filling machine come, and packaging configuration aggregate level is promoted to improve.Now entirely certainly The machinery competition such as dynamic bottle placer is increasingly fierce, and increasingly automated, intelligent, more achievements, high efficiency, low consumed packaging configuration Increasingly favored by industry.
Yield, precision, speed and the degree of automation of domestic bottle placer mostly relatively fall behind on the whole;It is using There are many deficiencies for operation, trueness error, equipment cleaning, equipment maintenance etc..
Utility model content
The purpose of this utility model is to provide a kind of servo filling apparatus and bottle placer, it has, and structure is reliable, operation Convenient and filling accurate efficient advantage.
The utility model is achieved like this, a kind of servo filling apparatus, it includes pre- filling module and and inoculated The filling head assembly of die-filling piece of connection, which is characterized in that the pre- filling module includes hopper and pumping material component;The filling head Component includes feed inlet, filling control component and the discharge nozzle being connected to feed inlet;Hopper is taken out between material component and feed inlet Switching valve equipped with control connection.
It further includes fluid infusion module, which includes feed supplement barrel and the fluid infusion piston in feed supplement barrel, Liquid piston is drivingly connected by fluid infusion piston rod and fluid infusion cylinder, and the threeway that control connection is equipped between feed supplement barrel and hopper turns Change valve.
The material component of taking out includes the pumping material barrel being connected to hopper by switching valve and the pumping in pumping material barrel Expect piston, takes out material piston and be connected with a fixed pumping material piston rod;It takes out material barrel lower end and passes through position adjustable plate and a ball wire Thick stick is sequentially connected, which is drivingly connected by driving wheel and transmission belt with servo motor;Take out the side of material barrel also It is connected with the pumping material guide post parallel with ball-screw.
The filling control component includes the plug with discharging infratubal port cooperation, which passes through pull rod and filling control Cylinder is drivingly connected.
The utility model also describes a kind of bottle placer, it includes rack, control panel and rack-mounted bottle Body conveying device, which is characterized in that it further includes the servo filling apparatus of above structure, the machine being located at below servo filling apparatus Card bottle and bottle blocking device are additionally provided on frame.
The servo filling apparatus further includes the filling lifting gear being connected with filling head assembly, the filling lifting gear packet The filling head fixed cross beam to link together with filling head assembly is included, which is equipped with and a vertical lifting ball The nut that threads of lead screw is drivingly connected, filling head fixed cross beam are also associated with several liftings parallel with lifting ball-screw and lead Column;The top and a lifting driving motor rotation for lifting ball-screw are drivingly connected, and lifting ball-screw is also associated with adjusting hand Wheel.
The bottle body conveying device includes feeder motor and the transporting chain plate that is sequentially connected with feeder motor;Transporting chain plate Both ends be equipped with rebound, the both sides of transporting chain plate are also additionally provided with side plate.
The card bottle includes card bottle block crossbeam and is mounted on card bottle block crossbeam and corresponding with one side position of bottleneck Card bottle block, card bottle block crossbeam and card bottle driving cylinder is drivingly connected;Bottleneck corresponding with the card bottle block position other side is equipped with gear Plate, baffle are also associated with the adjusting block for controllable register and card bottle block spacing.
The bottle blocking device includes the retaining bottle board for being located at bottle both sides, which connects with gear bottle driving cylinder driving It connects, gear bottle driving cylinder and retaining bottle board are both connected in fixed link.
Preferably:The material component of taking out further includes for detecting the optoelectronic switch for taking out material barrel position, the optoelectronic switch It is electrically connected with the PLC controller in control panel;Fluid infusion cylinder, three-way change-over valve, servo motor, filling control cylinder, lifting Driving motor, feeder motor, card bottle driving cylinder and gear bottle driving cylinder are controlled with the PLC controller and are connected.
The beneficial effects of the utility model are:The utility model is designed using flexible block combiner, is suitable for a variety of rule Lattice bottle-type it is filling, without needing to change accessory, only need simple adjustment;Servo filling apparatus high efficient and reliable, duration is good, keeps off bottle Device and card bottle make the bottle of high bottle or astasia be also suitable, easy to operate, adjust plus single, and low-maintenance cost is applicable in In the industries such as pharmacy, pesticide, chemical industry, food, cosmetics unlike material bottle it is filling.
Description of the drawings
Fig. 1 is the structural schematic diagram of pre- filling module one embodiment in the utility model.
Fig. 2 is the structural schematic diagram of fluid infusion module one embodiment in the utility model.
Fig. 3 is the structural schematic diagram of filling head assembly one embodiment in the utility model.
Fig. 4 is the structure three-view diagram of bottle placer one embodiment in the utility model.
Fig. 5 is the structural schematic diagram of card bottle and filling lifting gear one embodiment in the utility model.
Fig. 6 is the structural schematic diagram of bottle body conveying device one embodiment in the utility model.
Fig. 7 is the structural schematic diagram of bottle blocking device one embodiment in the utility model.
Fig. 8 is the structural schematic diagram of rack one embodiment in the utility model.
In the figure 1, pre- filling module 2, control panel 3, fluid infusion module 4, filling head assembly 5, card bottle 6, Filling lifting gear 7, rack 8, bottle body conveying device 9, bottle blocking device.
Specific implementation mode
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings.
As shown in Figs. 1-3, the utility model is realized in this way, the servo filling apparatus include pre- filling module 1 with And the filling head assembly 4 being connected to pre- filling module 1, it is structurally characterized in that, the pre- filling module 1 includes hopper 101 and takes out Expect component;The filling head assembly 4 includes feed inlet 401, filling control component and the discharge nozzle being connected to feed inlet 401 402;Hopper 101 takes out the switching valve 102 that control connection is equipped between material component and feed inlet 401;Material component is taken out to be used for hopper 10 liquid material extraction, and feed inlet 401 is conveyed to by hose under the control of switching valve 10, then in filling control component Promotion under material poured into packaging through discharge nozzle 402, switching valve 102 therein is a kind of multi-way contral valve, such as mostly logical Way solenoid valve etc., take out material component take out material when connection hopper 101 and take out material component, close feed inlet 401 and take out material component, and It when pusher, closes hopper 101 and takes out material component, and be connected to feed inlet 401 and take out material component;The operation principle of various components and The course of work of switching valve 102 combines following specific implementation process to elaborate.
In order to improve filling duration, it further includes fluid infusion module 3, as shown in Fig. 2, the fluid infusion module 3 includes feed supplement Barrel 301 and the fluid infusion piston in feed supplement barrel 301, liquid piston are driven by fluid infusion piston rod 302 and fluid infusion cylinder 303 Dynamic connection, is equipped with the three-way change-over valve 304 of control connection between feed supplement barrel 301 and hopper 101;When installation, three-way change-over valve 304 are also connected to the feed pipe of feed supplement barrel 301, and three-way change-over valve 304 is connected to by hose with hopper 101;At work, threeway Switching valve 304 controls feed supplement barrel 301 and is connected to feed pipe, and closes the access of hopper 101, at this time in fluid infusion cylinder 303 Under driving, fluid infusion piston rod 30 drives the fluid infusion piston motion being located in feed supplement barrel 301 to form negative pressure, is extracted by feed pipe The material in material source, until feed supplement barrel 301 pumps full material;Then three-way change-over valve 304 controls feed supplement barrel 301 and feed pipe Connection is closed, and is connected to hopper 101 and feed supplement barrel 301, and fluid infusion piston, which returns, at this time to form positive pressure, and pressing materials enter material In bucket 101, until the material of feed supplement barrel 301 is completely fed in hopper 101, at this moment fluid infusion piston is in initial position, and three Repetitive controller is connected to cross valve 304 as procedure described above, that is, completes fluid infusion cycle;Also to be arranged in certain hopper 101 Corresponding liquid level sensor, in minimum liquid level of the material less than setting, fluid infusion module 3 starts and is mended as procedure described above Liquid, until when liquid level rising reaches the highest liquid level of setting, level sensor sends out signal-off fluid infusion module 3.
The key structure of the utility model be take out material component and take out material component, directly affect filling reliability and Stability, in the specific implementation, as shown in Figure 1, pumping material component includes the pumping being connected to hopper 101 by switching valve 102 Expect barrel 103 and positioned at the pumping material piston taken out in material barrel 103, takes out material piston and be connected with a fixed pumping material piston rod 104; It takes out material 103 lower end of barrel to be sequentially connected by position adjustable plate and a ball-screw 105, which passes through driving wheel And transmission belt 106 is drivingly connected with servo motor 107;The side for taking out material barrel 103 is also associated with ball-screw 105 parallel Pumping material guide post 108;By the rotation of servo motor 107 through drive ball-screw under the driving of transmission belt 106 and driving wheel 105 rotations, ball-screw 105 coordinates with the nut driving on the adjustable plate of position, when ball-screw 105 rotates, nut Position adjustable plate is driven to move up and down along material guide post 108 is taken out, to drive the pumping material barrel being connected on the adjustable plate of position 103 do stretching motion relative to material piston rod 104 and pumping material piston is taken out, and expect the movement in barrel 103 in pumping using material piston is taken out Positive pressure or negative pressure are formed, extraction and feeding to material in hopper 101 are completed;The operation principle of switching valve 102 is the same as above-mentioned threeway Switching valve 304, i.e. connection hopper 101 and pumping material barrel 103 when taking out material, and in feeding, closing hopper 101 and pumping expect barrel 103, and be connected to and take out material barrel 103 and feed inlet 401.
As shown in figure 3, the filling control component includes the plug 403 coordinated with 402 lower port of discharge nozzle, the plug 403 are drivingly connected by pull rod 404 and filling control cylinder 405.When the 4- filling heads work, 405 band of filling control cylinder Dynamic pull rod 404 moves upwards the plug 403 being connected on pull rod 404, and the material for coming from feed inlet 401 at this time passes through discharging The lower port of pipe 402 squeezes out, and into packaging, completes material-filling.
As shown in figure 4, the invention also discloses a kind of bottle placer, it includes rack 7, control panel 2 and installation Bottle body conveying device 8 in rack 7, is structurally characterized in that, it further includes the servo filling apparatus of above structure, is located at servo It is additionally provided with card bottle 5 and bottle blocking device 9 in rack 7 below filling apparatus, in control structure design, above-mentioned each function Component and sensor are connected with the PLC controller in control panel 2, and at work, bottle body conveying device 8 starts, will be attached It the bottle on it and is delivered to filling region, incuded by optoelectronic position, signal is fed back into PLC;It is sent and is believed by PLC Number, bottle is accurately positioned in bottle blocking device 9 and the action of card bottle 5, then by controlling above-mentioned servo filling apparatus to bottle Body carries out filling operation, after the completion of to be filled, release bottle by bottle blocking device 9 and card bottle 5 and fixes, bottle conveying dress It sets 8 and send canned bottle to lower production line.
In order to improve the reliability of pouring process control, as shown in figure 5, the servo filling apparatus further includes and filling head The connected filling lifting gear 6 of component, which includes that the filling head to link together with filling head assembly is fixed Crossbeam 605, which is equipped with the nut being connect with 602 screw drive of a vertical lifting ball-screw, filling Head fixed cross beam 605 is also associated with several lifting guide pillars 603 parallel with lifting ball-screw 602;Lift ball-screw 602 Top with one lifting driving motor 601 rotation be drivingly connected, lifting ball-screw 602 be also associated with adjusting handle 604;It is grasping When controlling, the nut that lifting driving motor 601 driving coordinates with lifting ball-screw 602 moves downward, and is fixed on spiral shell Filling head fixed cross beam 605 on mother drives discharge nozzle 402 to move downward and is inserted into bottle;After filling, Reverse Turning Control lifting Driving motor 60 rotates, and discharge nozzle 402 travels upward and out bottleneck;It may make that filling head assembly 4 is accurate using filling lifting gear 6 Really errorless insertion bottleneck, and complete filling.
In order to preferably form the lasting control that links with filling head assembly 4, the utility model is also to bottle body conveying device 8, the structure of card bottle 5 and bottle blocking device 9 has carried out Curve guide impeller, wherein the structure of the bottle body conveying device 8 such as Fig. 6 Shown, it includes feeder motor 801 and the transporting chain plate 802 that is sequentially connected with feeder motor 801;The two of transporting chain plate 802 End is equipped with rebound 803, and the both sides of transporting chain plate 802 are also additionally provided with side plate 804;When implementing, conveyer belt is using change frequency modulation Speed flexibly controls bottle conveying speed.
The structure of the card bottle 5 is as shown in figure 5, it includes card bottle block crossbeam 503 and is mounted on card bottle block crossbeam On 503 and card bottle block 502 corresponding with one side position of bottleneck, card bottle block crossbeam 503 are drivingly connected with card bottle driving cylinder 501; The bottleneck other side corresponding with 502 position of card bottle block is equipped with baffle 504, and baffle 504 is also associated with for controllable register 504 and card The adjusting block 505 of bottle 502 spacing of block;The adjusting block 505 can be the lead screw and rotating handle with 504 screw-thread fit of baffle; When practical control, when position optoelectronic induction sensor detects that bottle enters filling region, PLC sends the driving of signal driving card bottle Cylinder 501 drives card bottle block crossbeam 503 to travel forward, and is attached to card bottle block 502 on card bottle block crossbeam 503 bottleneck clamping, The another side of bottleneck is resisted by baffle 504;If card bottle block 502 is oppressed bottleneck and deformed, it is adjusted by adjusting block 505.
The structure of the bottle blocking device 9 is as shown in fig. 7, it includes the retaining bottle board 902 for being located at bottle both sides, the gear bottle Plate 902 is drivingly connected with gear bottle driving cylinder 901, and gear bottle driving cylinder 901 and retaining bottle board 902 are both connected in fixed link 903; When filling beginning, gear bottle driving cylinder 901, which starts, drives retaining bottle board 902 the front and back positioning of bottle;After filling, gear bottle driving Cylinder 90 is closed, and driving retaining bottle board 902 is opened, and bottle outlet is convenient for;The spacing of two gear bottle driving cylinders 901 and retaining bottle board 902 It can be controlled by the lateral adjustments part in fixed link 903, needs are fixed in the positioning to meet different bottle specifications.
Certainly, other component is also correspondingly improved, as shown in figure 8, the upper part of the rack 7 is for installing control plane Plate 2, its underpart are used for holding electrical cabinet 701, generally dust-proof rack 702;There are three operable windows for the control panel 2, divide It is not main operation, parameter setting, debugging window;It include display screen, cursor positioning regulation button, host speed regulation button, Start button, stop botton, reset button, upper tube button, auto-manual switching button, scram button and Lineside encoding unit.
In order to realize the efficient control of automation, the material component of smoking further includes expecting 103 position of barrel for detecting to smoke Optoelectronic switch 109, the optoelectronic switch 109 are electrically connected with the PLC controller in control panel 2;Fluid infusion cylinder 303, threeway conversion Valve 304, servo motor 107, filling control cylinder 405, lifting driving motor 601, feeder motor 801, card bottle drive cylinder 501 And gear bottle driving cylinder 901 is controlled with the PLC controller and is connected;In this way under the control of PLC controller, pass through acquisition Position data carry out the coordinated signals of each functional unit, it is designed using flexible block combiner, is suitable for plurality of specifications Bottle-type it is filling, without needing to change accessory, only need simple adjustment.Servo filling apparatus high efficient and reliable, duration is good, and gear is bottled It sets and card bottle makes the bottle of high bottle or astasia be also suitable, it is easy to operate, it adjusts plus single, low-maintenance cost is suitable for The unlike material bottle of the industries such as pharmacy, pesticide, chemical industry, food, cosmetics it is filling.

Claims (10)

1. a kind of servo filling apparatus, it includes pre- filling module (1) and the filling head assembly that is connected to pre- filling module (1) (4), which is characterized in that the pre- filling module (1) includes hopper (101) and pumping material component;The filling head assembly (4) includes Feed inlet (401), filling control component and the discharge nozzle (402) being connected to feed inlet (401);Hopper (101) takes out material component The switching valve (102) of control connection is equipped between feed inlet (401).
2. servo filling apparatus as described in claim 1, which is characterized in that it further includes fluid infusion module (3), the fluid infusion module (3) include that feed supplement barrel (301) and the fluid infusion piston in feed supplement barrel (301), liquid piston pass through fluid infusion piston rod (302) it is drivingly connected with fluid infusion cylinder (303), the threeway that control connection is equipped between feed supplement barrel (301) and hopper (101) turns Change valve (304).
3. servo filling apparatus as claimed in claim 2, which is characterized in that the pumping material component includes passing through switching valve (102) the pumping material barrel (103) and the pumping material piston in pumping material barrel (103) being connected to hopper (101), take out material piston It is connected with a fixed pumping material piston rod (104);
It takes out material barrel (103) lower end to be sequentially connected by position adjustable plate and a ball-screw (105), the ball-screw (105) It is drivingly connected with servo motor (107) by driving wheel and transmission belt (106);
The side for taking out material barrel (103) is also associated with and the parallel pumping material guide post (108) of ball-screw (105).
4. servo filling apparatus as claimed in claim 3, which is characterized in that the filling control component includes and discharge nozzle (402) plug (403) of lower port cooperation, the plug (403) are connected by pull rod (404) and filling control cylinder (405) driving It connects.
5. a kind of bottle placer, it includes rack (7), control panel (2) and the bottle body conveying device in rack (7) (8), which is characterized in that it further includes the servo filling apparatus described in claim 3 or 4, is located at below servo filling apparatus Card bottle (5) and bottle blocking device (9) are additionally provided in rack (7).
6. bottle placer as claimed in claim 5, which is characterized in that the servo filling apparatus further includes and filling head assembly phase Filling lifting gear (6) even, the filling lifting gear (6) include that the filling head to link together with filling head assembly fixes cross Beam (605), the filling head fixed cross beam (605) are equipped with the nut being connect with vertical lifting ball-screw (602) screw drive, Filling head fixed cross beam (605) is also associated with several lifting guide pillars (603) parallel with lifting ball-screw (602);
The top and a lifting driving motor (601) for lifting ball-screw (602) rotate drive connection, lift ball-screw (602) it is also associated with adjusting handle (604).
7. bottle placer as claimed in claim 6, which is characterized in that the bottle body conveying device (8) includes feeder motor (801) And the transporting chain plate (802) being sequentially connected with feeder motor (801);
The both ends of transporting chain plate (802) are equipped with rebound (803), and the both sides of transporting chain plate (802) are also additionally provided with side plate (804)。
8. bottle placer as claimed in claim 7, which is characterized in that the card bottle (5) include card bottle block crossbeam (503) with And on the card bottle block crossbeam (503) and card bottle block (502) corresponding with one side position of bottleneck, card bottle block crossbeam (503) with Card bottle drives cylinder (501) to be drivingly connected;
Bottleneck corresponding with card bottle block (502) the position other side is equipped with baffle (504), and baffle (504) is also associated with for adjusting The adjusting block (505) of baffle (504) and card bottle block (502) spacing.
9. bottle placer as claimed in claim 8, which is characterized in that the bottle blocking device (9) includes being located at bottle both sides Retaining bottle board (902), the retaining bottle board (902) with gear bottle driving cylinder (901) be drivingly connected, gear bottle driving cylinder (901) and gear Bottle plate (902) is both connected in fixed link (903).
10. bottle placer as claimed in claim 9, which is characterized in that the pumping material component further includes taking out material barrel for detecting (103) optoelectronic switch (109) of position, the optoelectronic switch (109) are electrically connected with the PLC controller in control panel (2);
Fluid infusion cylinder (303), three-way change-over valve (304), servo motor (107), filling control cylinder (405), lifting driving electricity Machine (601), feeder motor (801), card bottle driving cylinder (501) and gear bottle driving cylinder (901) with the PLC controller Control connection.
CN201820092853.6U 2018-01-19 2018-01-19 A kind of servo filling apparatus and bottle placer Active CN207973494U (en)

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Application Number Priority Date Filing Date Title
CN201820092853.6U CN207973494U (en) 2018-01-19 2018-01-19 A kind of servo filling apparatus and bottle placer

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109760181A (en) * 2019-01-30 2019-05-17 中山市祥兴新型墙体建材有限公司 A kind of grouting device of the full-automatic slip casting production equipment of insulating brick
CN109941946A (en) * 2019-04-28 2019-06-28 北京瀚铭科技发展有限公司 A kind of graduated cylinder servo bottle placer of accurate tune amount
CN110255474A (en) * 2019-07-30 2019-09-20 苏州实金食品有限公司 Automate filling production lines
CN110482461A (en) * 2019-08-26 2019-11-22 贵州大学 A kind of passion fruit is filling to use bottleneck position-limit mechanism
CN111717870A (en) * 2020-06-11 2020-09-29 西安爱菊油脂有限公司 Multi-head linear filling machine, auxiliary filling head adjusting tool and adjusting method
CN113044784A (en) * 2021-03-22 2021-06-29 江苏康巴特生物工程有限公司 Veterinary disinfectant quantitative filling equipment and working method thereof
CN115490198A (en) * 2022-10-24 2022-12-20 江苏汤姆森智能装备有限公司 Filling device and three-head full-automatic filling machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109760181A (en) * 2019-01-30 2019-05-17 中山市祥兴新型墙体建材有限公司 A kind of grouting device of the full-automatic slip casting production equipment of insulating brick
CN109941946A (en) * 2019-04-28 2019-06-28 北京瀚铭科技发展有限公司 A kind of graduated cylinder servo bottle placer of accurate tune amount
CN110255474A (en) * 2019-07-30 2019-09-20 苏州实金食品有限公司 Automate filling production lines
CN110255474B (en) * 2019-07-30 2024-02-13 苏州实金食品有限公司 Automatic filling production line
CN110482461A (en) * 2019-08-26 2019-11-22 贵州大学 A kind of passion fruit is filling to use bottleneck position-limit mechanism
CN111717870A (en) * 2020-06-11 2020-09-29 西安爱菊油脂有限公司 Multi-head linear filling machine, auxiliary filling head adjusting tool and adjusting method
CN111717870B (en) * 2020-06-11 2021-10-15 西安爱菊油脂有限公司 Multi-head linear filling machine, auxiliary filling head adjusting tool and adjusting method
CN113044784A (en) * 2021-03-22 2021-06-29 江苏康巴特生物工程有限公司 Veterinary disinfectant quantitative filling equipment and working method thereof
CN115490198A (en) * 2022-10-24 2022-12-20 江苏汤姆森智能装备有限公司 Filling device and three-head full-automatic filling machine

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