CN107601407A - A kind of modularization intelligent trailing type servo bottle placer - Google Patents
A kind of modularization intelligent trailing type servo bottle placer Download PDFInfo
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- CN107601407A CN107601407A CN201710819241.2A CN201710819241A CN107601407A CN 107601407 A CN107601407 A CN 107601407A CN 201710819241 A CN201710819241 A CN 201710819241A CN 107601407 A CN107601407 A CN 107601407A
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Abstract
A kind of modularization intelligent trailing type servo bottle placer, including the backrest and pipeline on support, support, cross slid platform is provided with front side of the backrest, the cross slid platform includes the pan carriage on horizontal guide rail and horizontal guide rail, it is mutually perpendicular in wherein described horizontal guide rail and pan carriage, lift servo motor, charging control cylinder, charging piston, filling head are sequentially distributed in the pan carriage, the filling head is connected with charging piston by flexible pipe；Filling needs of the bottle placer for cosmetics, food liquid, liquid medicine etc., the design that portion and filling portion be engaged is followed for main body by streamline, cross slid platform, unloading container keeps continuing ceaselessly to convey on the conveyor line, the filling portion of fill operations is carried out using cross slid platform and coordinates intelligent tracking device to carry out intelligent filling execution, with realize container filling be ceaselessly tracked steadily in course of conveying it is filling it is synchronous perform, reduce the filling stand-by period.
Description
Technical field
The present invention relates to bottle placer technical field, particularly a kind of suitable cosmetics, food liquid, the intelligence of liquid medicine
Change online tracking mode bottle placer.
Background technology
1st, bottle placer is mainly used in the industry fields such as cosmetics, medicine, food, chemical industry, and its working method is pneumatically to live
Based on plug, main operational principle is：Using compressed gas as main dynamic Control piston and material cylinder cylinder, take in confined conditions
Linear drives, it is allowed to produce positive/negative pressure, its motion is made by the triggering of artificial or infrared induction, so as to reaches material output and defeated
The effect entered, traditional, pneumatic formula piston-cylinder noise is big, stability is low, it is fragile the shortcomings of.To working environment and product quality
Negative hidden danger can be caused.
2nd, current Pneumatic piston bottle placer is common two kinds of forms, and one kind is vertical, and another kind is horizontal, wherein divide again
For three kinds of forms of expression such as full manual operation type and semi-automatic type, automatic type, its operation principle is basically identical, filling head
Mostly fixed form, in pouring process by manually put bottle via pipeline be transported to specified location pause it is filling after positioning, it is invisible
In weaken all transfer efficients of streamline, cause ageing waste, while also increase energy resource consumption, cause cost to improve.
3rd, bottle placer intelligentized control method level traditional at present is low, changes production switching and intelligent Application level is not high, filling
Precision and filling efficiency are low, common bottle placer mode of movement typically take " continuous linear bottle inlet fixed bit it is filling wait,
The traditional approach such as the filling wait of fixation bottle holder continuous feeding bottle fixed bit, the filling wait of Clothoid type bottle holder fixed bit ", its filling wait
Time is grown, and filling efficiency is low, and the cost of bottle holder is higher in addition, significantly increases the time cost and financial cost of equipment.
4th, the conventional bottle placer of tradition is mostly machine driving at present, mostly fixed structure, and complicated mechanism, it is difficult to tie up
Shield, because mechanical structure needs regularly lubrication protection, and be unfavorable for environment cleaning and maintenance, in addition can not effectively with from
Autocontrol system does the shortcomings of instant data transfer and control, so needing to design a kind of filling generation of full-automatic high intelligence
Equipment is replacing the filling generation equipment of tradition.
The content of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of modularization intelligent trailing type servo bottle placer.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of modularization intelligent trailing type servo bottle placer, including backrest and pipeline on support, support, the backrest
Front side is provided with cross slid platform, and the cross slid platform includes the pan carriage on horizontal guide rail and horizontal guide rail, wherein the water
It is mutually perpendicular in level gauge and pan carriage, translation servo-motors is provided with the horizontal guide rail, are divided successively in the pan carriage
Lift servo motor, charging control cylinder, charging piston, filling head are furnished with, the filling head is connected with charging piston by flexible pipe
Connect, feeding mouth is provided with the charging piston.
As a preference, the arc position for sifting out down bottle is provided with the pipeline, the arc position is by convex
Go out at portion side to be provided with sieve bottle rack.
As a preference, vision camera is provided with the filling head.
As a preference, it is provided with the filling head with bell-mouthed corrective piece, is set with the corrective piece
Compression spring.
As a preference, both sides are provided with synchronous servo folder bottle belt on the pipeline.
As a preference, the support rear side is provided with the charging hopper on mobile handcart and mobile handcart, described
Charging hopper is design for disassembly, is connected between the charging hopper and charging control cylinder by flange.
The beneficial effects of the invention are as follows：The bottle placer is directed to the filling needs of cosmetics, food liquid, liquid medicine etc.,
The design that portion and filling portion be engaged is followed for main body by streamline, cross slid platform, unloading container is protected on the conveyor line
Continue ceaselessly to convey, carry out the filling portion of fill operations using cross slid platform and coordinate intelligent tracking device to carry out intellectuality
Filling execution, with realize container filling be ceaselessly tracked steadily in course of conveying it is filling it is synchronous perform, reduce filling
Stand-by period, equidistant sub-bottle, image identification can be coordinated to be accurately positioned correction system comprehensive correction process is carried out to container filling
Driven with each filling portion's autonomous intelligence, substantially increase filling efficiency, filling accuracy and operation stability.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the front view of the present invention；
Fig. 2 is the partial enlarged drawing of the part such as cross slid platform in the present invention；
Fig. 3 is the local overlooking enlarged drawing of the part such as pipeline in the present invention；
Fig. 4 is the partial enlarged drawing of filling first class sections in the present invention.
Embodiment
In order that the object, technical solution and advantage of the application are more clearly understood, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.For the thorough explanation present invention, some certain details can be related in following description
Section.And in these no specific details, the invention can still be realized, i.e., the technical staff in art uses herein
These describe and stated that the others skilled in the art into art can more effectively introduce their work essence.In addition need
Illustrate, the word " front side " that is used in describing below, " rear side ", " left side ", " right side ", " upside ", the finger such as " downside "
It is the direction in accompanying drawing, word " interior " and " outer " are referred respectively to towards or away from the direction of particular elements geometric center, related
Technical staff should not be construed as skill beyond the application protection domain making simple, need not be creative adjustment to above-mentioned direction
Art.It should be appreciated that specific embodiment described herein is not used to limit real protection model only to explain the application
Enclose.And it is the purpose of the present invention of avoiding confusion, due to well known manufacture method, control program, part dimension, material composition, pipe
The technology of road layout etc. is not it will be understood that therefore they are described in detail.Reference picture 1, Fig. 2, a kind of modularization intelligence
Energy trailing type servo bottle placer, including backrest 2 and pipeline 3 on support 1, support, the front side of backrest 2 are provided with cross cunning
Platform 4, the cross slid platform 4 include the pan carriage 6 on horizontal guide rail 5 and horizontal guide rail 5, wherein the peace of the horizontal guide rail 5
Move on frame 6 and be mutually perpendicular to, translation servo-motors 51 are provided with the horizontal guide rail 5, liter has been sequentially distributed in the pan carriage 6
Servomotor 61, charging control cylinder 62, charging piston, filling head 64 drop, and the filling head 64 passes through flexible pipe with charging piston
Connection, described feed are provided with feeding mouth 67 on piston, i.e. lift servo motor 61, charging controls cylinder 62, charging piston, filled
Fill the first 64 filling portion as bottle placer.The end in filling portion is arranged on the guide rail of operation up and down 63 of cross slid platform 4, and cross is slided
The transverse shifting of platform 4 is partly parallel to above the side of conveying pipeline, and cross slid platform 4 moves up and down part perpendicular to transport Stream
The surface of waterline, the mechanism of cross slid platform 4 are arranged on complete machine central rack position.It is exclusive up and down by cross slid platform 4
Operation characteristic, descending Fang Gaopao and anti-material are carried out to container filling and spill prevention.
In real work, the corresponding unit of cross slid platform 4 follows filling mechanism, while each unit follows bottle placer
Structure can independently drive and can arbitrarily close, and avoid the efficiency caused by single group filling head failure abnormal well.
Further embodiment, reference picture 1, Fig. 2, Fig. 4 a kind of modularization intelligent trailing type servo bottle placer, wherein herein
Alleged " embodiment " refers to special characteristic, structure or the characteristic that may be included at least one implementation of the application.At this
In specification different places occur " in embodiment " not refer both to same embodiment, nor it is single or it is selective with
The mutually exclusive embodiment of other embodiment.Embodiment includes support 1, the backrest 2 on support and pipeline 3, before the backrest 2
Side is provided with cross slid platform 4, and the cross slid platform 4 includes the pan carriage 6 on horizontal guide rail 5 and horizontal guide rail 5, wherein described
It is mutually perpendicular in horizontal guide rail 5 and pan carriage 6, translation servo-motors 51, the pan carriage 6 is provided with the horizontal guide rail 5
On be sequentially distributed lift servo motor 61, charging control cylinder 62, charging piston, filling head 64, the filling head 64 is with entering
Material piston is connected by flexible pipe, and the charging piston is fed by feeding mouth 67.
Vision camera 65 is provided with the filling head 64 and vision camera positioning port 66 forms image recognition system,
In real work, light sensation position sensor built in vision camera positioning port 66, pass through the light of vision camera positioning port 66
Feel the operation algorithm of position sensor and pipeline, the machine of cross slid platform 4 is conveyed to using the operation computations of servo controller
Structure carries out fixed point tracking positioning, and Precise Position System is identified to correct the small angle in actual moving process by the image of bottle placer
Degree deviation is implemented to be accurately positioned, and then instructs filling portion to carry out filling execution work, wherein during to prevent actual fed
Positive and negative position deviation, especially using image identification Precise Position System, secondary accurate correction is carried out to container, reaches and is accurately positioned
Purpose.
In order to avoid the offset deviation that may be present during tracing and positioning and low-angle it is non-perpendicular caused by deviate,
The corrective piece 8 with horn mouth 81 is provided with the filling head 64, compression spring 82, ingenious profit are set with the corrective piece 8
Adding the buffering gravity of mechanical springs with bell-mouthed upper contraction principle, implementing thoroughly to rectify to the container filling of low-angle deviation be present
Just, effectively prevented in pouring process to produce caused by offset deviation bad.
The rear side of support 1 is provided with the charging hopper on mobile handcart and mobile handcart, and the charging hopper is removable
Design is unloaded, is connected between the charging hopper and charging control cylinder 62 by flange, it is moveable to feed hopper and and charging
Control cylinder 62 is fixed on mobile handcart, and mobile handcart design is equipped with two sets of matchings at the back of bottle placer, often set bottle placer
Mobile hopper, one work one it is standby.In order to tackle higher quality requirement, more small lot and double-layer product mixing filling
Demand, this bottle placer is specifically designed single two groups of hoppers of complete equipment, and two groups filling to be separately controlled, can both be concentrated with bull it is filling,
Can also bull be divided to two groups of filling functions twice, thoroughly realize the modularization demand of equipment.Especially it is equipped with multigroup charging hopper
Adapt to the filling of various products, can a variety of categories of single machine production product, realize and more compatible produce simultaneously.
Further embodiment, reference picture 1, Fig. 2, Fig. 3 a kind of modularization intelligent trailing type servo bottle placer, including support
1st, the backrest 2 and pipeline 3 on support, the front side of backrest 2 are provided with cross slid platform 4, and the cross slid platform 4 includes level
Pan carriage 6 on guide rail 5 and horizontal guide rail 5, wherein being mutually perpendicular in the horizontal guide rail 5 and pan carriage 6, the pan carriage 6
On be sequentially distributed lift servo motor 61, charging control cylinder 62, charging piston, filling head 64, the filling head 64 is with entering
Material piston is connected by flexible pipe, and in order to improve filling precision and flexibility, the filling portion of this bottle placer is specifically for a set of independence
Filling mechanism design the driving of three servomechanisms, single servomechanism that covers is configured to：The front and rear tracking of one servomechanism driving, a servo
Device driving rises dive, a servomechanism drives filling material feeding.Three servomechanisms complete the complete operation in one group of filling portion jointly.
Other filling portion also carries out modularity control mechanism, can multigroup filling portion's combination, and can be separately controlled, misplace and filling do not hand over mutually
Fork, according to production batch and free switching.The design of this removable discharge box of movement+filling piston, greatly reduces product and changes
Switching time during production, the operation utilization rate the present embodiment for thoroughly having played equipment are provided with physics in the initial segment of bottle inlet
With the two-way safeguarding function of intellectuality collaboration, i.e., it has been specifically designed in bottle inlet initial segment before equidistant bottle separating device tracks at collaboration
Reason, maximization ensure the tracking accuracy in pouring process is tracked.Both sides are provided with synchronous servo folder bottle belt on the pipeline 3
33, i.e. synchronous servo folder bottle belt 33 is to be formed with the servo synchronization band of two constant speed, parallel to the surface of main belt conveyor,
Spacing, dynamics are adjustable, and for collaboration main conveyor line to the stable synchronous transport of container filling, effectively solving may after equidistant sub-bottle
Existing displacement and the phenomenon of falling bottle that may occur.
Kick the beam to further solve bottle in pouring process and appear in the phenomenon of falling bottle of course of conveying, the pipeline
The arc position 31 for sifting out down bottle 7 is provided with 3, bottle rack 32 is sieved in the arc position 31 by being provided with protuberance side,
Bottle 7 will stretch out from the protuberance of arc position 31 during traveling and go, and be brought away from pipeline 3 along sieve bottle rack 32,
And it is sent in accumulator tank 34.The bottle inlet initial segment in bottle placer of the present embodiment sets arc position 31, and arc position 31 is special
Serpentine is devised, thoroughly solves the human intervention caused by bottle in production process.
According to above-mentioned principle, the present invention can also carry out appropriate change and modification to above-mentioned embodiment.Therefore, this hair
It is bright to be not limited to embodiment disclosed and described above, some modifications and changes of the present invention should also be as falling into this
In the scope of the claims of invention.
By it was verified that this it is filling i.e. by streamline, follow the three parts such as portion, filling portion to form, streamline is special
Synchronous folder bottle bottle anti-tilting synchronization band structure, ensure that container keeps the stable bottle that do not fall in operation process.Portion is followed with independent ten
Word slide unit 4 follow positioning, it is front and rear move up and down, to container implement effectively tracking and dive position, filling portion, which is located at, follows portion
On cross slid platform 4, connection servo discharging electric cylinders implement material filling, it is sufficient to competent intelligent filling work.
The job step of bottle placer is as follows：
1st, the conveying that initial end progress container filling is done by disk collection table mechanism of push bottles ahead automatically or semi-automatically aids in, and leads to
Cross the main conveying curved bottle anti-tiltings of transition wire S pick bottle collect do preliminary screening, then become owner of filling area by the way that equidistant bottle separating device is laggard
Domain pipeline carries out filling execution.
2nd, keep streamline to continue at the uniform velocity ceaselessly to operate in filling traveling process, need to keep streamline low in running
Shake stable operation, continual delivery filling bottle.
3rd, it is defeated using the operation computations of servo controller by light sensation position sensor and the operation algorithm of pipeline
Give the mechanism of cross slid platform 4 and carry out fixed point tracking positioning, Precise Position System is identified by image to correct actual moving process
In low-angle deviation implement to be accurately positioned, then instruct filling portion to carry out filling execution work.
4th, this bottle placer is provided with：Servo motion controller, servomotor, servo piston electric cylinders, image recognition system, light sensation
Position sensor, PLC and rack section, all working instruction input and output are completed to set by PLC operation interfaces, pass through light sensation
Position sensor transmits live signal to motion controller, issues instructions to specified servomotor by motion controller and influences to chase after
Track identifying system is tracked filling execution.
Claims (6)
1. a kind of modularization intelligent trailing type servo bottle placer, including backrest (2) and pipeline (3) on support (1), support,
It is characterized in that：Cross slid platform (4) is provided with front side of the backrest (2), the cross slid platform (4) includes horizontal guide rail (5)
With the pan carriage (6) on horizontal guide rail (5), wherein being mutually perpendicular in the horizontal guide rail (5) and pan carriage (6), the level
Translation servo-motors (51) are provided with guide rail (5), lift servo motor (61) has been sequentially distributed on the pan carriage (6), has been entered
Material control cylinder (62), charging piston, filling head (64), the filling head (64) is connected with charging piston by flexible pipe, described
Feeding mouth (67) is provided with charging piston.
A kind of 2. modularization intelligent trailing type servo bottle placer according to claim 1, it is characterised in that：The pipeline
(3) the arc position (31) for sifting out down bottle (7) is provided with, the arc position (31) at protuberance side by being provided with sieve bottle
Support (32).
A kind of 3. modularization intelligent trailing type servo bottle placer according to claim 1, it is characterised in that：The filling head
(64) vision camera (65) and vision camera positioning port (66) are provided with.
A kind of 4. modularization intelligent trailing type servo bottle placer according to claim 1, it is characterised in that：The filling head
(64) corrective piece (8) with horn mouth (81) is provided with, compression spring (82) is set with the corrective piece (8).
A kind of 5. modularization intelligent trailing type servo bottle placer according to claim 1, it is characterised in that：The pipeline
(3) both sides are provided with synchronous servo folder bottle belt (33) on.
A kind of 6. modularization intelligent trailing type servo bottle placer according to claim 1, it is characterised in that：The support
(1) rear side is provided with charging hopper on mobile handcart and mobile handcart, and the charging hopper is design for disassembly, the charging
Connected between hopper and charging control cylinder (62) by flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710819241.2A CN107601407A (en) | 2017-09-12 | 2017-09-12 | A kind of modularization intelligent trailing type servo bottle placer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710819241.2A CN107601407A (en) | 2017-09-12 | 2017-09-12 | A kind of modularization intelligent trailing type servo bottle placer |
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| CN107601407A true CN107601407A (en) | 2018-01-19 |
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| CN201710819241.2A Pending CN107601407A (en) | 2017-09-12 | 2017-09-12 | A kind of modularization intelligent trailing type servo bottle placer |
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Cited By (4)
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| CN109634242A (en) * | 2018-12-25 | 2019-04-16 | 华南智能机器人创新研究院 | A kind of intelligent method of management of production line and system of daily chemicals |
| CN112429317A (en) * | 2020-12-03 | 2021-03-02 | 深圳市和力泰科技有限公司 | Facial mask packagine machine |
| CN113548625A (en) * | 2021-08-06 | 2021-10-26 | 成都市泓川自动化科技有限公司 | Real-time tracking filling machine |
| CN113788448A (en) * | 2021-09-03 | 2021-12-14 | 淮北矿业股份有限公司淮北选煤厂 | Encapsulation transfer mechanism of coal sample |
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| CN113788448A (en) * | 2021-09-03 | 2021-12-14 | 淮北矿业股份有限公司淮北选煤厂 | Encapsulation transfer mechanism of coal sample |
| CN113788448B (en) * | 2021-09-03 | 2022-05-27 | 淮北矿业股份有限公司淮北选煤厂 | Encapsulation transfer mechanism of coal sample |
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