CN106865468B - Full-automatic filling production line - Google Patents
Full-automatic filling production line Download PDFInfo
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- CN106865468B CN106865468B CN201710238908.XA CN201710238908A CN106865468B CN 106865468 B CN106865468 B CN 106865468B CN 201710238908 A CN201710238908 A CN 201710238908A CN 106865468 B CN106865468 B CN 106865468B
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- following
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 190
- 239000000463 material Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000005429 filling process Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 229940079593 drug Drugs 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/204—Linear-type capping machines
- B67B3/2053—Linear-type capping machines comprising capping heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a full-automatic filling production line, which comprises a bottle conveying belt mechanism, and a following type filling machine and a following type cap screwing machine which are sequentially arranged on the bottle conveying belt mechanism along the conveying direction; the following filling machine comprises a bottle body fixed-distance dispersing mechanism, a following filling mechanism and a first positioning sensor; the following cap screwing machine comprises a bottle cap conveying belt mechanism, a cap arranging mechanism, a cap feeding mechanism, a positioning guide speed reducing mechanism and a following cap screwing mechanism. According to the follow-up filling mechanism of the follow-up filling machine, the two groups of filling devices can move along with the bottle body in the filling process, the cap screwing device of the cap screwing mechanism of the follow-up cap screwing machine can also move along with the bottle body in the cap screwing process, the bottle body does not need to stop in the filling and cap screwing processes, the production efficiency is high, the occupied space is small, and the equipment cost is greatly reduced.
Description
Technical Field
The invention relates to a full-automatic filling production line.
Background
The full-automatic filling production line is widely applied to industries such as cosmetics, medicines, veterinary medicines, pesticides, lubricating oil and the like. When the existing filling machine of the full-automatic filling production line fills materials into a bottle body, and when a cap screwing machine screws a bottle cap onto a bottle opening of the bottle body, the bottle body needs to be stopped, and the bottle cap is removed after the filling is finished and the bottle cap is screwed. The bottle body stops down and has influenced production efficiency. In order to improve the production efficiency, the current method adopts a plurality of cap screwing devices to simultaneously screw caps on a plurality of bottle bodies, so that the production efficiency is improved, but the machine becomes huge, a great deal of production space is required to be occupied, and meanwhile, the equipment cost is extremely high.
Disclosure of Invention
The invention aims to provide a full-automatic filling production line with high production efficiency, small occupied space and low cost.
The technical scheme for realizing the aim of the invention is as follows: a full-automatic filling production line comprises a bottle conveying belt mechanism, and a following filling machine and a following cap screwing machine which are sequentially arranged on the bottle conveying belt mechanism along the conveying direction; the following filling machine comprises a bottle body fixed-distance dispersing mechanism, a following filling mechanism and a first positioning sensor; the bottle body distance dispersing mechanism and the follow-up filling mechanism are sequentially arranged along the conveying direction of the bottle body; the following filling mechanism is provided with two filling devices, the two filling devices move along with two adjacent bottles on the bottle conveying belt mechanism in sequence, and materials are filled into the two adjacent bottles on the bottle conveying belt mechanism respectively; the first positioning sensors are provided with two groups, and the two groups of first positioning sensors are arranged on the bottle conveying belt mechanism and are positioned at one side of the following filling mechanism; the following type cap screwing machine comprises a bottle cap conveying belt mechanism, a cap arranging mechanism, a cap upper mechanism, a positioning guide speed reducing mechanism and a following cap screwing mechanism; the bottle cap conveying belt mechanism is arranged right above the bottle body conveying belt mechanism in parallel; the cap arranging mechanism and the upper cap mechanism are respectively arranged at the inlet end and the outlet end of the bottle cap conveying belt mechanism; the positioning guide speed reducing mechanism is arranged above the bottle conveying belt mechanism; the following cap screwing mechanism is arranged on one side of the positioning guide speed reducing mechanism, and a cap screwing device in the following cap screwing mechanism moves in a region from the upper cap screwing mechanism to the upper positioning guide speed reducing mechanism; the upper cover mechanism sends the bottle cover to a cover rotating device in the follow cover rotating mechanism, and the cover rotating device rotates the bottle cover on the bottle opening of the bottle body.
The bottle body distance dispersing mechanism of the follow-up filling machine comprises two groups of first guide belt pulley devices which are arranged in parallel and have consistent installation heights, and a first gap distance adjusting device; the gap between the two groups of first guide belt pulley devices is positioned right above the bottle conveying belt mechanism; the first guide belt pulley device comprises a first belt pulley bracket, a first belt pulley, a first guide belt and a first belt driving motor; the two first belt pulleys are rotatably arranged in the first belt pulley bracket; the first guide belt is wound on two first belt pulleys; the first belt driving motor is fixed at the top of the first belt pulley bracket and drives one of the first belt pulleys to rotate; the movement direction of the first guide belt is consistent with the conveying direction of the bottle conveying belt mechanism, and the movement speed of the first guide belt is smaller than the conveying speed of the bottle conveying belt mechanism; the first gap distance adjusting device comprises a first adjusting seat, a first polished rod, a first adjusting screw, a first hand wheel and a supporting seat; the first polish rod and the first adjusting screw are both perpendicular to the conveying direction of the bottle conveying belt mechanism, and both ends of the first polish rod and the first adjusting screw are both rotationally connected with the first adjusting seat; the two first polished rods are arranged, and the first adjusting screw is arranged between the two first polished rods; the first hand wheel is fixed at one end part of the first adjusting screw rod; the screw directions of external threads at two ends of the first adjusting screw are opposite; the two supporting seats are connected with the two first polished rods in a sliding manner and are respectively connected with external threads at the two ends of the first adjusting screw rod in a threaded manner; the first pulley brackets of the two groups of first guide pulley devices are respectively arranged on the two supporting seats.
The following filling mechanism of the following filling machine comprises a feeding device, a transverse following device, a filling device and a bottle clamping device; the feeding device, the filling device and the bottle clamping device are respectively provided with two groups, the two groups of feeding devices are respectively used for feeding materials for the two groups of filling devices, and the two groups of filling devices are respectively positioned above the two groups of bottle clamping devices; the traversing following device drives the two groups of filling devices and the two groups of bottle clamping devices to move in the horizontal direction.
The feeding device of the follow-up filling mechanism of the follow-up filling machine comprises a feeding pipe, a feeding valve, a valve control cylinder, a cylinder supporting plate, a feeding lifting cylinder, a lifting guide rod, a lifting plate and a guide seat; the inlet of the feeding valve is communicated and fixed with the bottom of the feeding pipe, and the outlet of the feeding valve is communicated with the filling device; the cylinder supporting plate is fixed on the shell of the feeding valve, the cylinder body of the valve control cylinder is hinged with the cylinder supporting plate, and the telescopic rod of the valve control cylinder is hinged with the valve handle of the feeding valve; the telescopic rod of the feeding lifting cylinder and the top of the lifting guide rod are fixedly connected with the lifting plate; the feeding valve is fixed on the lifting plate; the lifting guide rod is connected with the guide seat in a sliding manner.
The transverse moving following device of the following filling mechanism of the following filling machine comprises a base, a first transverse moving screw, a first transverse moving driving motor, a first transverse moving guide rail and a transverse moving bracket; the first transverse moving screw, the first transverse moving driving motor, the first transverse moving guide rail and the transverse moving support are all provided with two; the two first traversing screws and the two first traversing guide rails are arranged in parallel; the two first traversing screws are rotationally connected with the base; the two first traversing driving motors are fixed on the base and respectively drive the two first traversing screws to rotate; the two first transverse moving guide rails are fixed on the base; the two transverse moving brackets are respectively in threaded connection with the two first transverse moving screw rods and are in sliding connection with the two first transverse moving guide rails; the two groups of filling devices and the two groups of bottle clamping devices are respectively fixed on the two transverse moving brackets; the material filling device comprises a feeding pipe, a material filling pipe support, a material filling lifting cylinder, a sliding rod, a material filling head and a material filling cylinder; openings are formed in both ends and the side surfaces of the filling pipe; one end of the feeding pipe is communicated with the feeding device, and the other end of the feeding pipe is communicated with an opening on the side face of the filling pipe; the cylinder body of the filling lifting cylinder is fixed on a transverse moving bracket of the transverse moving following device through two sliding rods; one end of the filling pipe support is fixed on a telescopic rod of the filling lifting cylinder and is in sliding connection with the two sliding rods, and a through hole is formed in the other end of the filling pipe support; one end of the filling pipe is fixedly connected with the lower end face of the other end of the filling pipe support and communicated with the through hole, and the other end of the filling pipe is fixedly connected and communicated with the filling head; the cylinder body of the filling cylinder is fixed on the upper end surface of the other end of the filling pipe bracket, and a telescopic rod of the filling cylinder extends into the filling pipe and is fixed with a piston which is in sealing sliding connection with the inner wall of the filling pipe; the bottle clamping device comprises a bottle clamping cylinder, a movable chuck support, a movable chuck, a fixed chuck support and a fixed chuck; the bottle clamping cylinder; the cylinder body of the bottle clamping cylinder is fixed on a transverse moving bracket of the transverse moving following device, and the telescopic rod of the bottle clamping cylinder is fixedly connected with the movable chuck bracket; the movable chuck is fixed on the movable chuck bracket; the fixed chuck support is fixed on a transverse moving support of the transverse moving following device; the fixed chuck is fixed on the fixed chuck bracket; the bottle clamping cylinder drives the movable chuck to move opposite to the fixed chuck; opposite side surfaces of the movable chuck and the fixed chuck are concave circular arcs; soft cushions are fixed on the opposite side surfaces of the movable chuck and the fixed chuck.
The upper cover mechanism of the following type cover screwing machine comprises an upper cover cylinder bracket, an upper cover cylinder and an upper cover groove plate; the upper cover cylinder bracket is fixed at one side of the outlet end of the bottle cover conveying belt mechanism; the upper cover cylinder drives the upper cover groove plate to move up and down; the cylinder body of the upper cover cylinder is fixed on the upper cover cylinder bracket, and a piston rod of the upper cover cylinder is fixedly connected with the upper cover groove plate; the upper cover groove plate is provided with a bottle cover groove with an upper end and an opening at one side; the side opening of the bottle cap groove on the upper cap groove plate is close to the outlet of the bottle cap conveying belt mechanism; the thickness of the upper cover groove plate is smaller than the height of the bottle cover.
The positioning guide speed reducing mechanism of the following type cap screwing machine comprises two groups of second guide belt pulley devices which are arranged in parallel and have consistent installation heights, two groups of positioning devices which are respectively arranged on the two groups of second guide belt pulley devices, and a second clearance distance adjusting device; the gap between the two groups of second guide belt pulley devices is positioned right above the bottle conveying belt mechanism; the second guide belt pulley device comprises a second belt pulley bracket, a second belt pulley, a second guide belt and a second belt driving motor; the two second belt pulleys are rotatably arranged in the second belt pulley bracket; the second guide belt is wound on two second belt pulleys; the second belt driving motor is fixed at the top of the second belt pulley bracket and drives one of the second belt pulleys to rotate; the movement speed of the second guide belt is smaller than the conveying speed of the bottle conveying belt mechanism; the positioning device comprises a positioning bracket, a positioning slide bar and a second positioning sensor; the positioning bracket is fixed at the top of the second belt pulley bracket; the positioning slide bar is horizontally fixed on the positioning bracket, and scales are arranged on the positioning slide bar; the second positioning sensor is connected with the positioning slide rod in a sliding way and can be locked; the height of the sensing head of the second positioning sensor is consistent with the height of the bottle mouth of the bottle body; the second gap distance adjusting device comprises a second adjusting seat, a second polished rod, a second adjusting screw rod and a second hand wheel; the second polished rod and the second adjusting screw are both perpendicular to the conveying direction of the bottle conveying belt mechanism, and both ends of the second polished rod and the second adjusting screw are both in rotary connection with the second adjusting seat; the two second polished rods are arranged, and the second adjusting screw rod is arranged between the two second polished rods; the second hand wheel is fixed at one end part of the second adjusting screw rod; the spiral directions of external threads at two ends of the second adjusting screw rod are opposite; the bottoms of the second belt pulley brackets of the two groups of second guide belt pulley devices are in sliding connection with the two second polished rods and are respectively in threaded connection with external threads at two ends of the second adjusting screw rods.
The following cap screwing mechanism of the following cap screwing machine comprises a transverse moving driving device, a lifting driving device and a cap screwing device; the lifting driving device is arranged on the transverse moving driving device, and the transverse moving driving device drives the lifting driving device to move in the horizontal direction; the cover screwing device is arranged on the lifting driving device, and the lifting driving device drives the cover screwing device to move up and down.
The transverse moving driving device of the following cap screwing mechanism of the following cap screwing machine comprises a transverse moving bracket, a second transverse moving driving motor, a second transverse moving screw rod and a second transverse moving guide rail; the second transverse moving screw and the second transverse moving guide rail are both horizontally arranged; the two second transverse guide rails are respectively fixed at the upper part and the lower part of the transverse support; two ends of the second transverse moving screw are rotatably connected with the middle part of the transverse moving bracket; the second transverse moving driving motor is fixed on one side of the transverse moving bracket and drives the second transverse moving screw rod to rotate; the lifting driving device comprises a lifting bracket, a lifting driving motor, a lifting screw and a lifting guide rail; the lifting support is connected with the two second transverse moving guide rails in a sliding manner and is in threaded connection with the second transverse moving screw rod; the lifting screw and the lifting guide rail are vertically arranged; the two lifting guide rails are respectively fixed on two sides of the lifting support; the lifting screw is rotationally connected with the middle part of the lifting bracket; the lifting driving motor is fixed at the top of the lifting bracket and drives the lifting screw to rotate; the cap screwing device comprises a box body, a cap screwing motor, a cap screwing head assembly and a transmission assembly; the box body is connected with the two lifting guide rails in a sliding manner and is in threaded connection with the lifting screw; the spiral cover motor is fixed at the top of the box body, and an output shaft of the spiral cover motor extends into the box body; the spiral cover head assembly penetrates through the box body and is in rotary connection with the box body; the transmission assembly is arranged in the box body, the input end of the transmission assembly is fixedly connected with the output shaft of the spiral cover motor, and the output end of the transmission assembly is fixedly connected with the spiral cover head assembly.
The following type filling machine and the following type cap screwing machine are both provided with a cabinet body, the front side of the cabinet body is provided with a cabinet door, and two sides of the cabinet body are provided with through holes; the bottle conveying belt mechanism sequentially penetrates through holes on two sides of the cabinet body of the follow-up filling machine and the follow-up cap screwing machine; the follow-up filling mechanism and the first positioning sensor of the follow-up filling machine are arranged in a cabinet body of the follow-up filling machine; the feeding pipe is fixed at the outer top of the cabinet body; the feed pipe is communicated with the feed box; the feeding end of the follow-up filling mechanism is communicated with the feed box; the upper cover mechanism, the positioning guide speed reducing mechanism and the following cover rotating mechanism of the following cover rotating machine are arranged in a cabinet body of the following cover rotating machine.
By adopting the technical scheme, the invention has the following beneficial effects: (1) According to the follow-up filling mechanism of the follow-up filling machine, the two groups of filling devices can move along with the bottle body in the filling process, the cap screwing device of the cap screwing mechanism of the follow-up cap screwing machine can also move along with the bottle body in the cap screwing process, the bottle body does not need to stop in the filling and cap screwing processes, the production efficiency is high, the occupied space is small, and the equipment cost is greatly reduced.
(2) The following filling mechanism of the following filling machine is provided with the two filling devices, the two filling devices can move along with two adjacent bottles on the bottle conveying belt mechanism successively, and materials are filled into the two adjacent bottles on the bottle conveying belt mechanism respectively, so that the condition of missing filling caused by the fact that the bottles cannot follow the movement of the bottles is avoided.
(3) The bottle spacing and dispersing mechanism of the follow-up filling machine can disperse the bottle spacing which are gathered together and moved, provides a required space for the follow-up filling process of the follow-up filling mechanism, and ensures the stability of filling.
(4) The valve of the feeding device of the follow-up filling mechanism of the follow-up filling machine is controlled by the air cylinder, so that the full automation of the filling process is realized; the feeding lifting cylinder of the feeding device can drive the feeding valve to move up and down, so that the feeding pipe can be conveniently disassembled and assembled.
(5) The bottle clamping device of the follow-up filling mechanism of the follow-up filling machine can clamp the bottle mouth of the bottle body during filling, so that the bottle body is kept stable in the filling process; soft cushions are fixed on the opposite sides of the movable chuck and the fixed chuck of the bottle clamping device, so that the bottle mouth can be protected, and the bottle mouth is prevented from being clamped.
(6) The upper cover mechanism of the following type cover screwing machine has ingenious structure, can automatically send the bottle cover to the cover screwing device in the following type cover screwing mechanism, ensures the effectiveness of grabbing the bottle cover by the cover screwing device, and further ensures the stable operation of equipment.
(7) The positioning guide speed reducing mechanism of the following cap screwing machine can gather and move the dispersed bottle bodies, so that the cap screwing efficiency is improved, the stability of the bottle bodies can be ensured in the cap screwing process, and the reliability of the cap screwing device following the bottle bodies is ensured; the positioning device of the positioning guide speed reducing mechanism can position the bottle body, so that the cap screwing device can screw the cap on the bottle mouth of the bottle body, and the cap screwing device is prevented from finding the correct position of the bottle body; the positioning sliding rod of the positioning device is provided with scales, so that the positioning sensors of the two groups of positioning devices are conveniently adjusted on the same straight line, the adjustment time is shortened, and the adjustment speed is improved; the gap distance adjusting device can adjust the distance between the two groups of guide belt pulley devices, so that bottles with various sizes can be used.
(8) The following cap screwing mechanism of the following cap screwing machine has ingenious structure and can drive the cap screwing head assembly to stably realize the actions of cap taking, cap screwing, following and the like.
(9) The following type filling machine and the following type cap screwing machine are both provided with the cabinet body, so that dust can be shielded, the cleaning of materials is ensured, and the service life of the machine is prolonged.
Drawings
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings, in which
Fig. 1 is a schematic view of the installation structure of the following type filling machine and the bottle conveying belt mechanism.
Fig. 2 is a schematic structural view of the cabinet of fig. 1 with the cabinet removed.
Fig. 3 is a left side view of fig. 2.
Fig. 4 is a top view of fig. 2.
Fig. 5 is a schematic structural view of a follow-up filling mechanism of the follow-up filling machine of the present invention, and a feeding device is not shown.
Fig. 6 is a top view of fig. 5.
Fig. 7 is a perspective view of fig. 6.
Fig. 8 is an enlarged view at a of fig. 7.
Fig. 9 is a schematic diagram of the installation structure of the following cap screwing machine and the bottle conveying belt mechanism.
Fig. 10 is a schematic view of the structure of fig. 9 with the cabinet removed.
Fig. 11 is an enlarged view at B of fig. 10.
Fig. 12 is an enlarged view at C of fig. 10.
Fig. 13 is a top view of fig. 9.
Fig. 14 is an enlarged view of fig. 13 at D.
Fig. 15 is an enlarged view of fig. 13 at E.
Fig. 16 is a schematic structural view of the following cap screwing mechanism of the present invention.
Fig. 17 is a left side view of fig. 16.
Fig. 18 is a top view of fig. 16.
Fig. 19 is a perspective view of fig. 16.
The reference numerals in the drawings are:
a bottle conveying belt mechanism 1;
the bottle body distance dispersing mechanism 2, a first guide pulley device 21, a first pulley bracket 211, a first pulley 212, a first guide belt 213, a first belt driving motor 214, a first gap distance adjusting device 22, a first adjusting seat 221, a first polish rod 222, a first adjusting screw 223, a first hand wheel 224 and a supporting seat 225;
following the filling mechanism 3, the feeding device 31, the feeding tube 311, the feeding valve 312, the valve control cylinder 313, the cylinder support plate 314, the feeding lifting cylinder 315, the lifting guide rod 316, the lifting plate 317, the guide holder 318, the traversing following device 32, the base 321, the first traversing screw 322, the first traversing driving motor 323, the first traversing guide rail 324, the first traversing support 325, the filling device 33, the feeding tube 331, the filling tube 332, the filling tube support 333, the filling lifting cylinder 334, the slide rod 335, the filling head 336, the filling cylinder 337, the bottle clamping device 34, the bottle clamping cylinder 341, the movable chuck support 342, the movable chuck 343, the fixed chuck support 344, the fixed chuck 345, the cushion 346,
A first positioning sensor 4;
A bottle cap conveying belt mechanism 5;
a cover arranging mechanism 6;
upper cover mechanism 7, upper cover cylinder bracket 71, upper cover cylinder 72, upper cover groove plate 73;
a positioning guide speed reducing mechanism 8, a second guide pulley device 81, a second pulley bracket 811, a second pulley 812, a second guide belt 813, a second belt driving motor 814, a positioning device 82, a positioning bracket 821, a positioning slide bar 822, a positioning sensor 823, a second gap distance adjusting device 83, a second adjusting seat 831, a second polish rod 832, a second adjusting screw 833, and a second pulley 834;
the following cap screwing mechanism 9, the lateral movement driving device 91, the second lateral movement bracket 911, the second lateral movement driving motor 912, the second lateral movement screw 913, the second lateral movement guide rail 914, the lifting driving device 92, the lifting bracket 921, the lifting driving motor 922, the lifting screw 923, the lifting guide rail 924, the cap screwing device 93, the box 931, the cap screwing motor 932 and the cap screwing head component 933;
cabinet 10, workbin 101, feed tube 102.
Detailed Description
Example 1
Referring to fig. 1 to 19, the full-automatic filling line of the present embodiment includes a bottle conveying belt mechanism 1, and a follow-up filling machine and a follow-up cap screwing machine which are sequentially arranged on the bottle conveying belt mechanism 1 along a conveying direction.
The follow-up filling machine comprises a bottle body fixed-distance dispersing mechanism 2, a follow-up filling mechanism 3 and a first positioning sensor 4. The bottle spacing and dispersing mechanism 2 and the following filling mechanism 3 are sequentially arranged along the conveying direction of the bottle. The following filling mechanism 3 is provided with two filling devices 33, and the two filling devices 33 move along with two adjacent bottles on the bottle conveying belt mechanism 1 in sequence and respectively fill materials into the two adjacent bottles on the bottle conveying belt mechanism 1. The first positioning sensors 4 are provided with two groups, and the two groups of first positioning sensors 4 are arranged on the bottle conveying belt mechanism 1 and are positioned on one side of the following filling mechanism 3. The following cap screwing machine comprises a cap conveying belt mechanism 5, a cap arranging mechanism 6, a cap upper mechanism 7, a positioning guide speed reducing mechanism 8 and a following cap screwing mechanism 9. The bottle cap conveying belt mechanism 5 is arranged right above the bottle body conveying belt mechanism 1 in parallel. The cap arranging mechanism 6 and the cap upper mechanism 7 are respectively arranged at the inlet end and the outlet end of the bottle cap conveying belt mechanism 5. The positioning guide speed reducing mechanism 8 is arranged above the bottle conveying belt mechanism 1. The following cap screwing mechanism 9 is provided on one side of the positioning guide speed reducing mechanism 8, and the cap screwing device 96 in the following cap screwing mechanism 9 moves in the region above the upper cap mechanism 7 to above the positioning guide speed reducing mechanism 8. The cap feeding mechanism 7 feeds the cap onto the cap screwing device 96 in the cap following mechanism 9, and the cap screwing device 96 screws the cap onto the bottle mouth of the bottle body.
The bottle body distance dispersing mechanism 2 of the follow-up filling machine comprises two groups of parallel first guide belt pulley devices 21 with consistent installation height and a first clearance distance adjusting device 22. The gap between the two sets of first guide pulley devices 21 is located directly above the bottle conveyor 1. The first guide pulley device 21 includes a first pulley bracket 211, a first pulley 212, a first guide belt 213, and a first belt drive motor 214. The first pulleys 212 are provided in two, and the two first pulleys 212 are rotatably provided in the first pulley bracket 211. The first guide belt 213 is looped around the two first pulleys 212. A first belt drive motor 214 is fixed to the top of the first pulley bracket 211 and drives one of the first pulleys 212 to rotate. The movement direction of the first guide belt 213 coincides with the conveying direction of the bottle conveyor 1, and the movement speed of the first guide belt 213 is smaller than the conveying speed of the bottle conveyor 1. The first gap distance adjusting device 22 includes a first adjusting seat 221, a first polish rod 222, a first adjusting screw 223, a first hand wheel 224, and a supporting seat 225. The first polish rod 222 and the first adjusting screw 223 are perpendicular to the conveying direction of the bottle conveying belt mechanism 1, and two ends of the first polish rod 222 and the first adjusting screw 223 are rotatably connected with the first adjusting seat 221. The first polish rod 222 is provided with two, and the first adjusting screw 223 is provided between the two first polish rods 222. The first hand wheel 224 is fixed to one end of the first adjusting screw 223. The screw directions of the external threads at both ends of the first adjustment screw 223 are opposite. The two supporting seats 225 are arranged, and the two supporting seats 225 are both in sliding connection with the two first polished rods 222 and are respectively in threaded connection with external threads at two ends of the first adjusting screw 223. The first pulley holders 211 of the two sets of first guide pulley devices 21 are mounted on the two support seats 225, respectively.
The following filling mechanism 3 of the following filling machine comprises a feeding device 31, a traversing following device 32, a filling device 33 and a bottle clamping device 34. The feeding device 31, the filling device 33 and the bottle clamping device 34 are all provided with two groups, the two groups of feeding devices 31 respectively feed the two groups of filling devices 33, and the two groups of filling devices 33 are respectively positioned above the two groups of bottle clamping devices 34. The traversing follower 32 drives the two sets of filling devices 33 and the two sets of bottle clamping devices 34 in a horizontal direction.
The feeding device 31 of the following filling mechanism 3 of the following filling machine comprises a feeding pipe 311, a feeding valve 312, a valve control cylinder 313, a cylinder supporting plate 314, a feeding lifting cylinder 315, a lifting guide rod 316, a lifting plate 317 and a guide seat 318. An inlet of the feeding valve 312 is communicated with and fixed to the bottom of the feeding pipe 311, and an outlet of the feeding valve 312 is communicated with the filling device 33. The cylinder support plate 314 is fixed to the housing of the feed valve 312, and the cylinder body of the valve control cylinder 313 is hinged to the cylinder support plate 314, and the telescopic rod of the valve control cylinder 313 is hinged to the valve handle of the feed valve 312. The telescopic rod of the feeding lifting cylinder 315 and the top of the lifting guide rod 316 are fixedly connected with the lifting plate 317. The feed valve 312 is fixed to the elevating plate 317. The lifting guide 316 is slidably connected to the guide holder 318.
The traversing follower 32 of the following filling mechanism 3 of the following filling machine includes a base 321, a first traversing screw 322, a first traversing drive motor 323, a first traversing rail 324, and a first traversing bracket 325. The first traversing screw 322, the first traversing driving motor 323, the first traversing rail 324, and the first traversing carriage 325 are provided with two. Two first traversing screws 322 and two first traversing rails 324 are disposed in parallel. Both first traversing screws 322 are rotatably connected to the base 321. The two first traverse driving motors 323 are fixed on the base 321 and respectively drive the two first traverse screws 322 to rotate. Both first traversing rails 324 are secured to the base 321. The two first traversing brackets 325 are respectively screwed with the two first traversing screws 322 and slidingly connected with the two first traversing rails 324. Two sets of filling devices 33 and two sets of bottle clamping devices 34 are each secured to two first traversing brackets 325. The filling device 33 comprises a feeding pipe 331, a filling pipe 332, a filling pipe bracket 333, a filling lifting cylinder 334, a sliding rod 335, a filling head 336 and a filling cylinder 337. Openings are provided at both ends and sides of the filler tube 332. One end of the feed tube 331 is connected to the feed device 31, and the other end is connected to an opening in the side of the filler tube 332. The cylinder body of the filling lifting cylinder 334 is fixed on the first traversing bracket 325 of the traversing follower 32 by two slide bars 335. One end of the filling pipe bracket 333 is fixed on the telescopic rod of the filling lifting cylinder 334 and is in sliding connection with the two sliding rods 335, and the other end of the filling pipe bracket 333 is provided with a through hole. One end of the filling pipe 332 is fixedly connected with the lower end surface of the other end of the filling pipe bracket 333 and is communicated with the through hole, and the other end of the filling pipe 332 is fixedly connected and communicated with the filling head 335. The cylinder body of the filling cylinder 337 is fixed on the upper end surface of the other end of the filling pipe bracket 333, and the telescopic rod of the filling cylinder 337 extends into the filling pipe 332 and is fixed with a piston in sealing sliding connection with the inner wall of the filling pipe 332. The bottle clamping device 34 comprises a bottle clamping cylinder 341, a movable clamp holder 342, a movable clamp 343, a fixed clamp holder 344 and a fixed clamp 345. A bottle clamping cylinder 341. The cylinder body of the bottle clamping cylinder 341 is fixed on a first traversing bracket 325 of the traversing follower 32, and the telescopic rod of the bottle clamping cylinder 341 is fixedly connected with a movable chuck bracket 342. The movable clamp 343 is fixed to the movable clamp mount 342. The fixed collet prop 344 is fixed to the first traverse prop 325 of the traverse follower 32. The fixed jaw 345 is fixed to the fixed jaw mount 344. The bottle clamping cylinder 341 drives the movable clamp 343 to move over against the fixed clamp 345. Opposite sides of the movable clamp 343 and the fixed clamp 345 are each in the shape of a concave circular arc. Soft pads 346 are secured to opposite sides of the movable clamp 343 and the fixed clamp 345.
The upper cover mechanism 7 of the follow-up cap screwing machine includes an upper cover cylinder bracket 71, an upper cover cylinder 72, and an upper cover groove plate 73. The upper cap cylinder bracket 71 is fixed to one side of the outlet end of the cap conveyor 5. The upper cover cylinder 72 drives the upper cover groove plate 73 to move up and down. The cylinder body of the upper cover cylinder 72 is fixed to the upper cover cylinder bracket 71, and the piston rod of the upper cover cylinder 72 is fixedly connected to the upper cover groove plate 73. The upper cap groove plate 73 is provided with a cap groove 731 having an upper end and one side opened. The side opening of the cap groove 731 on the upper cap groove plate 73 is adjacent to the outlet of the cap conveyor 5. The thickness of the upper cap groove plate 73 is smaller than the height of the bottle cap.
The positioning guide speed reducing mechanism 8 of the following type cap screwing machine comprises two groups of second guide belt pulley devices 81 which are arranged in parallel and have consistent installation heights, two groups of positioning devices 82 which are respectively installed on the two groups of second guide belt pulley devices 81, and a second clearance distance adjusting device 83. The gap between the two sets of second guide pulley devices 81 is located directly above the bottle conveyor belt mechanism 1. The second guide pulley device 81 includes a second pulley bracket 811, a second pulley 812, a second guide belt 813, and a second belt drive motor 814. Two second pulleys 812 are provided, and the two second pulleys 812 are rotatably provided in the second pulley bracket 811. A second guide belt 813 is looped over two second pulleys 812. A second belt drive motor 814 is fixed to the top of the second pulley bracket 811 and drives one of the second pulleys 812 to rotate. The movement speed of the second guide belt 813 is smaller than the conveying speed of the bottle conveyor 1. The positioning device 82 includes a positioning bracket 821, a positioning slide 822, and a second positioning sensor 823. The positioning bracket 821 is fixed to the top of the second pulley bracket 811. The positioning slide bar 822 is horizontally fixed on the positioning bracket 821, and scales are arranged on the positioning slide bar 822. The second positioning sensor 823 is slidably connected to the positioning slide bar 822 and can be locked. The height of the sensing head of the second positioning sensor 823 is consistent with the height of the bottle mouth of the bottle body. The second gap distance adjusting device 83 includes a second adjusting seat 831, a second polish rod 832, a second adjusting screw 833, and a second hand wheel 834. The second polish rod 832 and the second adjusting screw 833 are perpendicular to the conveying direction of the bottle conveying belt mechanism 1, and two ends of the second polish rod 832 and the second adjusting screw 833 are rotationally connected with the second adjusting seat 831. The second polished rods 832 are provided with two, and the second adjusting screw 833 is arranged between the two second polished rods 832. The second hand wheel 834 is fixed to an end of the second adjusting screw 833. The screw directions of the external threads at both ends of the second adjusting screw 833 are opposite. The bottoms of the second pulley brackets 811 of the two sets of second guide pulley devices 81 are slidably connected to the two second polished rods 832 and are respectively screwed with the external threads at both ends of the second adjusting screws 833.
The following cap screwing mechanism 9 of the following cap screwing machine comprises a traversing driving device 91, a lifting driving device 92 and a cap screwing device 93. The lift driving device 92 is mounted on the traverse driving device 91, and the traverse driving device 91 drives the lift driving device 92 to move in the horizontal direction. The cap screwing device 93 is mounted on the lifting drive device 92, and the lifting drive device 92 drives the cap screwing device 93 to move up and down.
The traverse driving device 91 of the following cap screwing mechanism 9 of the following cap screwing machine includes a second traverse bracket 911, a second traverse driving motor 912, a second traverse screw 913, and a second traverse rail 914. The second traversing screw 913 and the second traversing rail 914 are both disposed horizontally. The second traverse guide 914 is provided with two second traverse guide 914, and the two second traverse guide 914 are respectively fixed at the upper part and the lower part of the second traverse support 911. Both ends of the second traverse screw 913 are rotatably connected to the middle of the second traverse support 911. The second traverse driving motor 912 is fixed to one side of the second traverse bracket 911 and drives the second traverse screw 913 to rotate. The lift driving device 92 includes a lift bracket 921, a lift driving motor 922, a lift screw 923, and a lift rail 924. The lifting bracket 921 is slidably connected to the two second traversing rails 914, and is screwed to the second traversing screw 913. The lifting screw 923 and the lifting guide 924 are both vertically disposed. The two lifting guide rails 924 are provided, and the two lifting guide rails 924 are respectively fixed to both sides of the lifting bracket 921. The lifting screw 923 is rotatably connected with the middle part of the lifting bracket 921. The lifting driving motor 922 is fixed at the top of the lifting bracket 921 and drives the lifting screw 923 to rotate. The cap screwing device 93 includes a case 931, a cap screwing motor 932, a cap screwing head assembly 933, and a transmission assembly. The box 931 is slidably coupled to the two lift rails 924 and is threadably coupled to the lift screws 923. The cap screwing motor 932 is fixed to the top of the case 931, and an output shaft of the cap screwing motor 932 extends into the case 931. The cap-rotating assembly 933 penetrates the case 931 and is rotatably coupled with the case 931. The drive assembly sets up in box 931, and drive assembly's input and spiral cover motor 932's output shaft fixed connection, drive assembly's output and spiral cover head assembly 934 fixed connection.
The following filling machine and the following cap screwing machine are both provided with a cabinet body 10, the front side of the cabinet body 10 is provided with a cabinet door, and two sides of the cabinet body 10 are provided with through holes. The bottle conveying belt mechanism 1 sequentially passes through holes on two sides of a cabinet body 10 of the follow-up filling machine and the follow-up cap screwing machine. The following filling mechanism 3 and the first positioning sensor 4 of the following filling machine are both arranged in a cabinet 10 of the following filling machine. A feed box 101 is fixed at the inner top of the cabinet body 10 of the follow-up filling machine, and a feed pipe 102 is fixed at the outer top of the cabinet body 10. The feed pipe 102 communicates with the tank 101. The feed end of the following filling mechanism 3 is communicated with a feed box 101. The upper cover mechanism 7, the positioning guide speed reducing mechanism 8 and the following cover rotating mechanism 9 of the following cover rotating machine are arranged in a cabinet body 10 of the following cover rotating machine.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.
Claims (7)
1. A full-automatic filling production line which characterized in that: comprises a bottle conveying belt mechanism (1), a follow-up filling machine and a follow-up cap screwing machine which are sequentially arranged on the bottle conveying belt mechanism (1) along the conveying direction; the following type filling machine comprises a bottle body fixed-distance dispersing mechanism (2), a following filling mechanism (3) and a first positioning sensor (4); the bottle spacing and dispersing mechanism (2) and the following filling mechanism (3) are sequentially arranged along the conveying direction of the bottle; the following filling mechanism (3) is provided with two filling devices (33), the two filling devices (33) move along with two adjacent bottles on the bottle conveying belt mechanism (1) in sequence, and materials are respectively filled into the two adjacent bottles on the bottle conveying belt mechanism (1); the first positioning sensors (4) are provided with two groups, and the two groups of first positioning sensors (4) are arranged on the bottle conveying belt mechanism (1) and are positioned at one side of the following filling mechanism (3); the following type cap screwing machine comprises a bottle cap conveying belt mechanism (5), a cap arranging mechanism (6), an upper cap mechanism (7), a positioning guide speed reducing mechanism (8) and a following cap screwing mechanism (9); the bottle cap conveying belt mechanism (5) is arranged right above the bottle body conveying belt mechanism (1) in parallel; the cap arranging mechanism (6) and the cap upper mechanism (7) are respectively arranged at the inlet end and the outlet end of the bottle cap conveying belt mechanism (5); the positioning guide speed reducing mechanism (8) is arranged above the bottle conveying belt mechanism (1); the following cap screwing mechanism (9) is arranged on one side of the positioning guide speed reducing mechanism (8), and a cap screwing device (93) in the following cap screwing mechanism (9) moves in a region from the upper part of the upper cap mechanism (7) to the upper part of the positioning guide speed reducing mechanism (8); the upper cover mechanism (7) sends the bottle cover to a cover screwing device (93) in the follow cover screwing mechanism (9), and the cover screwing device (93) screws the bottle cover on the bottle mouth of the bottle body;
The following filling mechanism (3) of the following filling machine comprises a feeding device (31), a traversing following device (32), a filling device (33) and a bottle clamping device (34); the feeding device (31), the filling device (33) and the bottle clamping device (34) are respectively provided with two groups, the two groups of feeding devices (31) respectively feed the two groups of filling devices (33), and the two groups of filling devices (33) are respectively positioned above the two groups of bottle clamping devices (34); the transverse movement following device (32) drives the two groups of filling devices (33) and the two groups of bottle clamping devices (34) to move in the horizontal direction;
the feeding device (31) of the following filling mechanism (3) of the following filling machine comprises a feeding pipe (311), a feeding valve (312), a valve control cylinder (313), a cylinder supporting plate (314), a feeding lifting cylinder (315), a lifting guide rod (316), a lifting plate (317) and a guide seat (318); an inlet of the feeding valve (312) is communicated and fixed with the bottom of the feeding pipe (311), and an outlet of the feeding valve (312) is communicated with the filling device (33); the cylinder supporting plate (314) is fixed on the shell of the feeding valve (312), the cylinder body of the valve control cylinder (313) is hinged with the cylinder supporting plate (314), and the telescopic rod of the valve control cylinder (313) is hinged with the valve handle of the feeding valve (312); the tops of the telescopic rod and the lifting guide rod (316) of the feeding lifting cylinder (315) are fixedly connected with a lifting plate (317); the feeding valve (312) is fixed on the lifting plate (317); the lifting guide rod (316) is in sliding connection with the guide seat (318);
The transverse moving following device (32) of the following filling mechanism (3) of the following filling machine comprises a base (321), a first transverse moving screw (322), a first transverse moving driving motor (323), a first transverse moving guide rail (324) and a first transverse moving bracket (325); the first transverse moving screw (322), the first transverse moving driving motor (323), the first transverse moving guide rail (324) and the first transverse moving bracket (325) are respectively provided with two; the two first traversing screws (322) and the two first traversing guide rails (324) are arranged in parallel; the two first transverse moving screws (322) are both in rotary connection with the base (321); the two first traversing driving motors (323) are fixed on the base (321) and respectively drive the two first traversing screws (322) to rotate; the two first transverse guide rails (324) are fixed on the base (321); the two first transverse moving supports (325) are respectively in threaded connection with the two first transverse moving screws (322) and are in sliding connection with the two first transverse moving guide rails (324); the two groups of filling devices (33) and the two groups of bottle clamping devices (34) are respectively fixed on the two first transverse moving supports (325);
the filling device (33) comprises a feeding pipe (331), a filling pipe (332), a filling pipe bracket (333), a filling lifting cylinder (334), a sliding rod (335), a filling head (336) and a filling cylinder (337); openings are formed at both ends and the side surfaces of the filling pipe (332); one end of the feeding pipe (331) is communicated with the feeding device (31), and the other end of the feeding pipe is communicated with an opening on the side face of the filling pipe (332); the cylinder body of the filling lifting cylinder (334) is fixed on a first traversing bracket (325) of the traversing following device (32) through two sliding rods (335); one end of the filling pipe bracket (333) is fixed on a telescopic rod of the filling lifting cylinder (334) and is in sliding connection with two sliding rods (335), and the other end of the filling pipe bracket (333) is provided with a through hole; one end of the filling pipe (332) is fixedly connected with the lower end face of the other end of the filling pipe bracket (333) and is communicated with the through hole, and the other end of the filling pipe (332) is fixedly connected and communicated with the filling head (336); the cylinder body of the filling cylinder (337) is fixed on the upper end surface of the other end of the filling pipe bracket (333), and a telescopic rod of the filling cylinder (337) extends into the filling pipe (332) and is fixed with a piston which is in sealing sliding connection with the inner wall of the filling pipe (332);
The positioning guide speed reducing mechanism (8) of the follow-up type cap screwing machine comprises two groups of second guide belt pulley devices (81) which are arranged in parallel and have the same installation height, two groups of positioning devices (82) which are respectively arranged on the two groups of second guide belt pulley devices (81), and a second clearance distance adjusting device (83); the gap between the two groups of second guide belt pulley devices (81) is positioned right above the bottle conveying belt mechanism (1); the second guide pulley device (81) includes a second pulley bracket (811), a second pulley (812), a second guide belt (813), and a second belt drive motor (814); two second pulleys (812) are arranged, and the two second pulleys (812) are rotatably arranged in the second pulley bracket (811); the second guide belt (813) is looped around two second pulleys (812); the second belt driving motor (814) is fixed on the top of the second belt pulley bracket (811) and drives one of the second belt pulleys (812) to rotate; the movement speed of the second guide belt (813) is smaller than the conveying speed of the bottle conveying belt mechanism (1); the positioning device (82) comprises a positioning bracket (821), a positioning slide rod (822) and a second positioning sensor (823); the positioning bracket (821) is fixed at the top of the second belt pulley bracket (811); the positioning slide rod (822) is horizontally fixed on the positioning bracket (821), and scales are arranged on the positioning slide rod (822); the second positioning sensor (823) is connected with the positioning slide rod (822) in a sliding mode and can be locked; the height of the induction head of the second positioning sensor (823) is consistent with the height of the bottle mouth of the bottle body; the second gap distance adjusting device (83) comprises a second adjusting seat (831), a second polished rod (832), a second adjusting screw (833) and a second hand wheel (834); the second polish rod (832) and the second adjusting screw (833) are both perpendicular to the conveying direction of the bottle conveying belt mechanism (1), and the two ends of the second polish rod (832) and the second adjusting screw (833) are both rotationally connected with the second adjusting seat (831); the two second polished rods (832) are arranged, and a second adjusting screw rod (833) is arranged between the two second polished rods (832); the second hand wheel (834) is fixed at one end part of the second adjusting screw rod (833); the screw directions of external threads at two ends of the second adjusting screw rod (833) are opposite; the bottoms of the second belt pulley brackets (811) of the two groups of second guide belt pulley devices (81) are in sliding connection with the two second polished rods (832) and are respectively in threaded connection with external threads at two ends of the second adjusting screw rods (833).
2. A fully automatic filling line according to claim 1, characterized in that: the bottle body fixed-distance dispersing mechanism (2) of the follow-up filling machine comprises two groups of parallel first guide belt pulley devices (21) with consistent installation height and a first gap distance adjusting device (22); the gap between the two groups of first guide belt pulley devices (21) is positioned right above the bottle conveying belt mechanism (1); the first guide pulley device (21) comprises a first pulley bracket (211), a first pulley (212), a first guide belt (213) and a first belt drive motor (214); two first belt pulleys (212) are arranged, and the two first belt pulleys (212) are rotatably arranged in the first belt pulley bracket (211); the first guide belt (213) is looped around two first pulleys (212); the first belt driving motor (214) is fixed at the top of the first belt pulley bracket (211) and drives one of the first belt pulleys (212) to rotate; the movement direction of the first guide belt (213) is consistent with the conveying direction of the bottle conveying belt mechanism (1), and the movement speed of the first guide belt (213) is smaller than the conveying speed of the bottle conveying belt mechanism (1); the first gap distance adjusting device (22) comprises a first adjusting seat (221), a first polished rod (222), a first adjusting screw (223), a first hand wheel (224) and a supporting seat (225); the first polish rod (222) and the first adjusting screw (223) are both perpendicular to the conveying direction of the bottle conveying belt mechanism (1), and the two ends of the first polish rod (222) and the first adjusting screw (223) are both in rotary connection with the first adjusting seat (221); the two first polished rods (222) are arranged, and the first adjusting screw rods (223) are arranged between the two first polished rods (222); the first hand wheel (224) is fixed at one end part of the first adjusting screw rod (223); the screw directions of external threads at two ends of the first adjusting screw rod (223) are opposite; the two support seats (225) are arranged, and the two support seats (225) are both in sliding connection with the two first polished rods (222) and are respectively in threaded connection with external threads at two ends of the first adjusting screw rods (223); the first pulley holders (211) of the two sets of first guide pulley arrangements (21) are mounted on two support seats (225), respectively.
3. A fully automatic filling line according to claim 1, characterized in that: the bottle clamping device (34) comprises a bottle clamping cylinder (341), a movable chuck bracket (342), a movable chuck (343), a fixed chuck bracket (344) and a fixed chuck (345); the bottle clamping cylinder (341); the cylinder body of the bottle clamping cylinder (341) is fixed on a first transverse moving bracket (325) of the transverse moving following device (32), and the telescopic rod of the bottle clamping cylinder (341) is fixedly connected with a movable chuck bracket (342); the movable chuck (343) is fixed on the movable chuck bracket (342); the fixed chuck bracket (344) is fixed on a first traversing bracket (325) of the traversing following device (32); the fixed chuck (345) is fixed on the fixed chuck bracket (344); the bottle clamping cylinder (341) drives the movable chuck (343) to move over against the fixed chuck (345); opposite side surfaces of the movable clamp head (343) and the fixed clamp head (345) are in an inward concave arc shape; soft pads (346) are fixed on opposite sides of the movable clamp head (343) and the fixed clamp head (345).
4. A fully automatic filling line according to claim 1, characterized in that: the upper cover mechanism (7) of the following type cap screwing machine comprises an upper cover cylinder bracket (71), an upper cover cylinder (72) and an upper cover groove plate (73); the upper cover cylinder bracket (71) is fixed at one side of the outlet end of the bottle cover conveying belt mechanism (5); the upper cover cylinder (72) drives the upper cover groove plate (73) to move up and down; the cylinder body of the upper cover cylinder (72) is fixed on the upper cover cylinder bracket (71), and a piston rod of the upper cover cylinder (72) is fixedly connected with the upper cover groove plate (73); a bottle cap groove (731) with an upper end and an opening at one side is arranged on the upper cap groove plate (73); the side opening of the bottle cap groove (731) on the upper cap groove plate (73) is close to the outlet of the bottle cap conveying belt mechanism (5); the thickness of the upper cover groove plate (73) is smaller than the height of the bottle cover.
5. A fully automatic filling line according to claim 1, characterized in that: the following cap screwing mechanism (9) of the following cap screwing machine comprises a transverse moving driving device (91), a lifting driving device (92) and a cap screwing device (93); the lifting driving device (92) is arranged on the transverse moving driving device (91), and the transverse moving driving device (91) drives the lifting driving device (92) to move in the horizontal direction; the cap screwing device (93) is arranged on the lifting driving device (92), and the lifting driving device (92) drives the cap screwing device (93) to move up and down.
6. The full-automatic filling line according to claim 5, wherein: the transverse moving driving device (91) of the following cap screwing mechanism (9) of the following cap screwing machine comprises a second transverse moving bracket (911), a second transverse moving driving motor (912), a second transverse moving screw (913) and a second transverse moving guide rail (914); the second traversing screw (913) and the second traversing guide rail (914) are both horizontally arranged; the second transverse moving guide rails (914) are arranged, and the two second transverse moving guide rails (914) are respectively fixed at the upper part and the lower part of the second transverse moving bracket (911); both ends of the second transverse moving screw (913) are rotationally connected with the middle part of the second transverse moving bracket (911); the second transverse moving driving motor (912) is fixed on one side of the second transverse moving bracket (911) and drives the second transverse moving screw (913) to rotate; the lifting driving device (92) comprises a lifting bracket (921), a lifting driving motor (922), a lifting screw (923) and a lifting guide rail (924); the lifting bracket (921) is in sliding connection with the two second transverse moving guide rails (914) and is in threaded connection with the second transverse moving screw (913); the lifting screw (923) and the lifting guide rail (924) are vertically arranged; the two lifting guide rails (924) are arranged, and the two lifting guide rails (924) are respectively fixed on two sides of the lifting support (921); the lifting screw rod (923) is rotationally connected with the middle part of the lifting bracket (921); the lifting driving motor (922) is fixed at the top of the lifting bracket (921) and drives the lifting screw (923) to rotate; the cap screwing device (93) comprises a box body (931), a cap screwing motor (932), a cap screwing head assembly (933) and a transmission assembly; the box body (931) is in sliding connection with the two lifting guide rails (924) and in threaded connection with the lifting screw rod (923); the rotary cover motor (932) is fixed at the top of the box body (931), and an output shaft of the rotary cover motor (932) extends into the box body (931); the cap screwing assembly (933) penetrates through the box body (931) and is rotationally connected with the box body (931); the transmission assembly is arranged in the box body (931), the input end of the transmission assembly is fixedly connected with the output shaft of the cap screwing motor (932), and the output end of the transmission assembly is fixedly connected with the cap screwing assembly (933).
7. A fully automatic filling line according to claim 1, characterized in that: the following type filling machine and the following type cap screwing machine are both provided with a cabinet body (10), a cabinet door is arranged at the front side of the cabinet body (10), and through holes are formed in two sides of the cabinet body (10); the bottle conveying belt mechanism (1) sequentially penetrates through holes on two sides of a cabinet body (10) of the follow-up filling machine and the follow-up cap screwing machine; the following filling mechanism (3) and the first positioning sensor (4) of the following filling machine are arranged in a cabinet body (10) of the following filling machine; a feed box (101) is fixed at the inner top of a cabinet body (10) of the follow-up filling machine, and a feed pipe (102) is fixed at the outer top of the cabinet body (10); the feed pipe (102) is communicated with the feed box (101); the feeding end of the following filling mechanism (3) is communicated with the feed box (101); the upper cover mechanism (7), the positioning guide speed reducing mechanism (8) and the following cover rotating mechanism (9) of the following cover rotating machine are arranged in a cabinet body (10) of the following cover rotating machine.
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| CN201710238908.XA CN106865468B (en) | 2017-04-13 | 2017-04-13 | Full-automatic filling production line |
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| CN201710238908.XA CN106865468B (en) | 2017-04-13 | 2017-04-13 | Full-automatic filling production line |
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| CN106865468A CN106865468A (en) | 2017-06-20 |
| CN106865468B true CN106865468B (en) | 2024-01-30 |
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| CN109231131B (en) * | 2018-08-28 | 2021-02-05 | 楚天科技股份有限公司 | Filling cap screwing machine and filling cap screwing method |
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